KROHNE OPTIWAVE-6300IECEx User Manual

Supplementary instructions
Supplementary instructions
OPTIWAVE 6300 C
OPTIWAVE 6300 C
OPTIWAVE 6300 COPTIWAVE 6300 C
Supplementary instructions Supplementary instructions
Non-contact Radar (FMCW) Level Meter for solids
Supplementary Instructions for IECEx applications
Supplementary Instructions for IECEx applications
Supplementary Instructions for IECEx applicationsSupplementary Instructions for IECEx applications
© KROHNE 10/2010 - 4001046701 - AD IECEX OPTIWAVE6300 R01 en
OPTIWAVE 6300 C
1 General safety information 4
1.1 Scope of the document..................................................................................................... 4
1.2 Device description ............................................................................................................ 4
1.3 Standards and approvals.................................................................................................. 4
1.4 Equipment protection levels (EPL)................................................................................... 5
1.4.1 Ex ia / Ex iaD-approved devices.............................................................................................. 5
1.4.2 Ex d[ia] / Ex tD[iaD]-approved devices ................................................................................... 5
1.4.3 Definitions of equipment protection levels ............................................................................ 5
1.5 IECEx nameplate .............................................................................................................. 6
2 Installation 7
2.1 Precautions....................................................................................................................... 7
2.1.1 General notes.......................................................................................................................... 7
2.1.2 Electrostatic discharge........................................................................................................... 7
2.1.3 Special conditions ................................................................................................................... 8
2.1.4 Purging system .......................................................................................................................8
2.2 Operating conditions ........................................................................................................ 9
2.2.1 Ambient and flange temperature ...........................................................................................9
2.2.2 Maximum surface temperature of the housing ................................................................... 11
2.2.3 Process pressure.................................................................................................................. 11
3 Electrical connections 12
3.1 General notes ................................................................................................................. 12
3.2 Terminal compartment .................................................................................................. 12
3.2.1 How to open the terminal compartment .............................................................................. 12
3.2.2 How to close the terminal compartment ............................................................................. 13
3.3 Terminal tightening capacity.......................................................................................... 13
3.4 Equipotential bonding system........................................................................................ 13
3.5 Ex ia / Ex iaD equipment................................................................................................. 13
3.5.1 How to connect the electrical cables ................................................................................... 13
3.5.2 Maximum intrinsically-safe values for the electrical circuit............................................... 14
3.5.3 Supply voltage....................................................................................................................... 14
3.5.4 Electrical schema ................................................................................................................. 14
3.6 Ex d[ia] / Ex tD[iaD] equipment ...................................................................................... 15
3.6.1 General notes........................................................................................................................ 15
3.6.2 How to connect the electrical cables ................................................................................... 15
3.6.3 Supply voltage....................................................................................................................... 16
3.6.4 Electrical schema ................................................................................................................. 16
4 Start-up 17
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OPTIWAVE 6300 C
5 Service 18
5.1 Periodic maintenance..................................................................................................... 18
5.2 Keep the device clean..................................................................................................... 18
5.3 Returning the device to the manufacturer..................................................................... 18
5.3.1 General information.............................................................................................................. 18
5.3.2 Form (for copying) to accompany a returned device............................................................ 19
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1 GENERAL SAFETY INFORMATION
1.1 Scope of the document
These instructions are applicable only to the explosion-protection version of the radar level transmitter. For all other data, use the Quick Start and Handbook. If you do not have these documents, please contact the nearest office or download them from the manufacturer's internet site.
INFORMATION!
The information in these supplementary instructions only contains the data applicable to explosion protection. The technical data for the non-Ex version in the Handbook shall be valid in its current version, provided that it is not rendered invalid or replaced by these supplementary instructions.
WARNING!
Installation, commissioning and maintenance may only be carried out by "Personnel trained in explosion protection".
1.2 Device description
OPTIWAVE 6300 C
This device is a 2-wire level transmitter that uses FMCW (Frequency-Modulated Continuous Wave) radar technology. It measures level, volume, distance to surface, and reflectivity of solid particles, granulates and powders.It is suitable for installation on storage tanks and silos. Measurements are displayed via a DTM (device type manager) for remote communication or on an optional integrated display screen with wizard-driven setup and online help functions.
The level transmitter is approved for use in potentially explosive atmospheres when equipped with the appropriate options.
1.3 Standards and approvals
DANGER!
In compliance with IECEx scheme rules, the IECEx version of the device described in these Supplementary Instructions conforms to International Standards IEC 60079-0:2004, IEC 60079­1:2007-04, IEC 60079-11:2006, IEC 60079-26:2006, IEC 61241-0:2004, IEC 61241-1:2004 and IEC 61241-11:2005. The Ex ia / Ex iaD and Ex d[ia] / Ex tD[iaD] versions are certified for use in hazardous areas by KEMA Quality B.V. under IECEx KEM 06.0025X.
WARNING!
Carefully read the IECEx approval certificate. Obey the boundary conditions.
The certificate is given on the CD-ROM supplied with the device. You can also download the certificate from our internet site.
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OPTIWAVE 6300 C
GENERAL SAFETY INFORMATION 1
1.4 Equipment protection levels (EPL)
1.4.1 Ex ia / Ex iaD-approved devices
These devices are suitable for use in potentially explosive atmospheres of all flammable substances in Gas Groups IIA, IIB and IIC. The Ex ia-approved device is certified for applications for which an EPL of Ga, Ga/Gb or Gb is necessary. The Ex iaD-approved device is certified for zone 20, zone 21/20 or zone 21 (combustible dust atmospheres).
DANGER!
The device must be fitted with the appropriate options.
1.4.2 Ex d[ia] / Ex tD[iaD]-approved devices
These devices are suitable for use in potentially explosive atmospheres of all flammable substances in Gas Groups IIA, IIB and IIC. The Ex d[ia]-approved device is certified for applications for which an EPL of Ga/Gb or Gb is necessary. The Ex tD[iaD]-approved device is certified for applications in zone 21/20 or zone 21 (combustible dust atmospheres).
DANGER!
The device must be fitted with the appropriate options.
1.4.3 Definitions of equipment protection levels
EPL Ga
EPL Ga
EPL GaEPL Ga The device is installed in hazardous areas that must have equipment with a very high level of protection. The device is not a source of ignition in usual conditions of operation or when possible or unusual faults occur.
EPL Gb
EPL Gb
EPL GbEPL Gb The device is installed in hazardous areas that must have equipment with a high level of protection. The device is not a source of ignition in usual conditions of operation or when possible faults occur. It is possible that this does not include frequent faults.
EPL Ga/Gb
EPL Ga/Gb
EPL Ga/GbEPL Ga/Gb The signal converter is installed in hazardous areas that must have equipment with a high level of protection. The antenna is installed in hazardous areas that must have equipment with a very high level of protection.
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1 GENERAL SAFETY INFORMATION
1.5 IECEx nameplate
OPTIWAVE 6300 C
Figure 1-1: Ex ia / Ex iaD nameplate (4...20 mA output)
Figure 1-2: Ex d[ia] / Ex tD[iaD] nameplate (4...20 mA output)
1 IECEx certification agency code 2 Types of device protection for explosive atmospheres with gas, including approved Gas Groups (IIA, IIB or IIC) and tem-
perature classes (T6...T4 or T3 - depends on the antenna type) and equipment protection level
3 Types of device protection for explosive atmospheres with dust, zones, degree of ingress protection (if fitted with the
appropriate cable glands) and maximum surface temperature
4 Intrinsically-safe circuit data 5 Maximum voltage in accordance with IEC 60079-0 6 Minimum waiting time after power-off before it is safe to open the terminal compartment 7 Cable entry type and size (Aluminium housing: M26×1.5, M20×1.5, ½ NPT or G ½; Stainless steel housing: M25×1.5,
M20×1.5, ½ NPT or G ½)
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