Page 1
Quick Start
Quick Start
OPTIWAVE 5200 C/F
OPTIWAVE 5200 C/F
OPTIWAVE 5200 C/FOPTIWAVE 5200 C/F
Radar (FMCW) Level Transmitter for liquids in storage
and process applications
Quick StartQuick Start
© KROHNE 07/2016 - 4001905203 - QS OPTIWAVE 5200 R03 en
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CONTENTS
OPTIWAVE 5200 C/F
1 Safety instructions 3
2 Installation 4
2.1 Intended use ..................................................................................................................... 4
2.2 Scope of delivery............................................................................................................... 4
2.3 Visual Check ..................................................................................................................... 5
2.4 Storage ............................................................................................................................. 6
2.5 How to assemble the PTFE Wave Horn antenna ............................................................. 7
2.6 Transport .......................................................................................................................... 8
2.7 Pre-installation requirements ......................................................................................... 8
2.8 Installation........................................................................................................................ 8
2.8.1 Pressure and temperature ranges......................................................................................... 8
2.8.2 Recommended mounting position........................................................................................ 14
2.8.3 Mounting restrictions............................................................................................................ 16
2.8.4 Standpipes (stilling wells and bypass chambers) ................................................................ 20
2.8.5 Wall support for the remote version .................................................................................... 21
2.8.6 How to attach an antenna extension (Metallic Horn or Wave Guide antennas)................... 22
2.8.7 How to turn or remove the signal converter ........................................................................ 25
2.8.8 How to attach the weather protection to the device............................................................. 26
2.8.9 How to open the weather protection .................................................................................... 29
3 Electrical connections 30
3.1 Electrical installation: 2-wire, loop-powered ................................................................ 30
3.1.1 Compact version ................................................................................................................... 30
3.1.2 Remote version ..................................................................................................................... 32
3.2 Non-Ex devices............................................................................................................... 33
3.3 Devices for hazardous locations .................................................................................... 33
3.4 Minimum power supply voltage ..................................................................................... 34
3.5 Protection category ........................................................................................................35
3.6 Networks ........................................................................................................................ 36
3.6.1 General information.............................................................................................................. 36
3.6.2 Point-to-point connection..................................................................................................... 36
3.6.3 Multi-drop networks ............................................................................................................. 37
3.6.4 Fieldbus networks................................................................................................................. 38
4 Operation 40
4.1 General notes ................................................................................................................. 40
4.2 Digital display screen .....................................................................................................40
4.2.1 Local display screen layout .................................................................................................. 40
4.2.2 Functions of keypad buttons................................................................................................. 40
4.3 Quick Setup (Parameters) .............................................................................................. 41
4.4 Empty spectrum recording ............................................................................................ 43
5 Notes 45
2
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OPTIWAVE 5200 C/F
Warnings and symbols used
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
SAFETY INSTRUCTIONS
1
HANDLING
• This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
Safety instructions for the operator
CAUTION!
Installation, assembly, start-up and maintenance may only be performed by appropriately
trained personnel. The regional occupational health and safety directives must always be
observed.
LEGAL NOTICE!
The responsibility as to the suitability and intended use of this device rests solely with the user.
The supplier assumes no responsibility in the event of improper use by the customer. Improper
installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of
Sale" apply which form the basis of the purchase contract.
INFORMATION!
•
Further information can be found in the handbook and on the data sheet. These documents
can be downloaded from the website (Download Center).
•
If you need to return the device to the manufacturer or supplier, please fill out the device
return form and send it with the device. Unfortunately, the manufacturer cannot repair or
inspect the device without the completed form. The form can be found in the handbook or
downloaded from the website. Click on the "Service" tab on one of the web pages and read
the instructions.
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INSTALLATION
2.1 Intended use
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
This radar level transmitter measures distance, level, mass, volume, flow rate (in open
channels) and reflectivity of liquids, pastes and slurries. It does not touch the measured product.
2.2 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
OPTIWAVE 5200 C/F
Figure 2-1: Scope of delivery
1 Signal converter and antenna (compact version)
2 Quick Start
3 Strap wrench
4 DVD-ROM (including Handbook, Quick Start, Technical Data Sheet and related software)
INFORMATION!
METALLIC HORN AND WAVE GUIDE ANTENNAS
If the device has an antenna extension option, this part is attached to the device if the antenna
extension length, L
≤ 300 mm / 11.8¨. If L
ext
not attached to the device. Obey the assembly procedure on page 22
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> 300 mm / 11.8¨, then the antenna extension is
ext
.
Page 5
OPTIWAVE 5200 C/F
2.3 Visual Check
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INSTALLATION
2
Figure 2-2: Visual check
1 Device nameplate (for more data, refer to the handbook)
2 Process connection data (size and pressure rating, material reference and heat number)
3 Gasket material data – refer to the illustration that follows
Figure 2-3: Symbols for the supplied gasket material (on the side of the process connection)
1 EPDM
2 Kalrez® 6375
3 PFA
If the device is supplied with an FKM/FPM gasket, there is no symbol on the side of the process
connection.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
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INSTALLATION
2.4 Storage
WARNING!
Do not keep the device in a vertical position. This will damage the antenna and the device will not
measure correctly.
OPTIWAVE 5200 C/F
Figure 2-4: Storage conditions
1 When you put the device into storage, do not keep it in a vertical position
2 Put the device on its side. We recommend that you use the packaging in which it was delivered.
3 Storage temperature range: -50…+85°C/ -58…+185°F (min. -40°C/ -40°F for devices with the integrated LCD display
option)
• Store the device in a dry and dust-free location.
• Store the device in its original packing.
6
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OPTIWAVE 5200 C/F
2.5 How to assemble the PTFE Wave Horn antenna
Figure 2-5: Equipment needed to assemble the device
1 Signal converter and process connection (compact version) or antenna housing and process connection (remote ver-
sion)
2 PTFE Wave Horn antenna in cardboard packaging. The cardboard packaging is attached with 4 screws and wingnuts.
Part 1: Remove the protective cover from the process connection
INSTALLATION
2
Figure 2-6: Part 1: Remove the protective cover from the process connection
• Remove the plastic cover from the process connection.
Part2: Remove the cardboard packaging from the PTFE Wave Horn antenna
Figure 2-7: Part2: Remove the cardboard packaging from the PTFE Wave Horn antenna
• Remove the 4 wingnuts and screws that attach cardboard packaging.
• Remove the top and the bottom of the cardboard packaging from the PTFE Wave Horn
antenna.
Part3A: Attach the PTFE Wave Horn antenna to the process connection
Figure 2-8: Part3A: Attach the PTFE Wave Horn antenna to the process connection
CAUTION!
Do not use tools to attach the antenna to the process connection.
• Attach the Wave Horn antenna to the process connection. Put the end of the antenna that has
a thread in the fitting on the process connection.
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INSTALLATION
Part3B: Attach the PTFE Wave Horn antenna to the process connection
Figure 2-9: Part3B: Attach the PTFE Wave Horn antenna to the process connection
CAUTION!
Do not use tools to attach the antenna to the process connection.
• Turn the PTFE Wave Horn antenna. Tighten with your fingers.
• Make sure that the thread is engaged fully.
i End of the procedure.
OPTIWAVE 5200 C/F
2.6 Transport
WARNING!
•
Depending on the version, the device will weight approx. 5...30 kg / 11...66 lb. To carry, use
both hands to lift the device carefully by the converter housing. If necessary, lift the device
with a hoist.
•
When handling the device, avoid hard blows, jolts, impact, etc. to prevent damage.
2.7 Pre-installation requirements
INFORMATION!
Obey the precautions that follow to make sure that the device is correctly installed.
• Make sure that there is sufficient space on all sides.
• Protect the signal converter from direct sunlight. If necessary, install the weather protection
accessory.
• Do not subject the signal converter to heavy vibrations.
2.8 Installation
2.8.1 Pressure and temperature ranges
DANGER!
°
If the ambient temperature is more than +70
device. Use a protective cover or metallic grid to prevent injury.
8
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C / +158°F, there is a risk of injury if you touch the
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OPTIWAVE 5200 C/F
Figure 2-10: Pressure and temperature ranges
1 Temperature at the process connection
Non-Ex devices: The temperature range depends on the type of antenna, process connection and the seal material.
Refer to the table that follows.
Devices with Hazardous Location approvals: see supplementary instructions
2 Ambient temperature for operation of the display
-20...+60°C / -4...+140°F
If the ambient temperature is not between these limits, the display screen switches off automatically. The device continues to operate.
3 Ambient temperature
Non-Ex devices: refer to the ambient temperature / flange temperature graphs in this section
Devices with Hazardous Location approvals: see supplementary instructions
4 Process pressure
Depends on the type of antenna and process connection. Refer to the table that follows.
INSTALLATION
2
WARNING!
The process connection temperature range must agree with the temperature limits of the
gasket material.
Antenna type Process
connection
Seal Process connection
temperature
Process pressure
[°C] [°F] [barg] [psig]
PP Wave Horn G1½...2;
1½...2 NPT
PTFE Wave Horn Flange with
PTFE plate
Metallic Horn
Flange Metaglas®
Wave Guide
1 Higher temperature on request
2 Higher pressure on request
— -20...+100 -4...+212 -1...16 -14.5...232
— -50...+150 -58...+302 -1...40 -14.5...580
with
-40...+200 1-40...+392
1
-1...40 2-14.5...580
FKM/FPM
Metaglas®
with
-20...+250
1
-4...+482
1
-1...40 2-14.5...580
Kalrez®
6375
Metaglas®
with PFA
Metaglas®
with EPDM
-60...+130 1-76...+266
1
-50...+130 1-58...+266
1
-1...40 2-14.5...580
-1...40 2-14.5...580
2
2
2
2
For more data on pressure ratings, refer to the "Technical Data" chapter in the handbook.
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INSTALLATION
PP Wave Horn: compact and remote versions
Ambient temperature / flange temperature, flange and threaded connection, in °C
Figure 2-11: Ambient temperature / flange temperature, flange and threaded connection, in °C
Ambient temperature / flange temperature, flange and threaded connection, in °F
OPTIWAVE 5200 C/F
Figure 2-12: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 Compact and remote versions of the device with the PP Wave Horn antenna
6 Remote version of the device with the PP Wave Horn antenna
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OPTIWAVE 5200 C/F
PTFE Wave Horn: compact and remote versions
Ambient temperature / flange temperature, flange and threaded connection, in °C
Figure 2-13: Ambient temperature / flange temperature, flange and threaded connection, in °C
Ambient temperature / flange temperature, flange and threaded connection, in °F
INSTALLATION
2
Figure 2-14: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 Compact and remote versions of the device with the PTFE Wave Horn antenna
6 Compact version of the device with the PTFE Wave Horn antenna
INFORMATION!
°
When the process temperature is -50
temperature. The minimum ambient temperature is -36
C/ -58°F, there is a de-rating for the ambient
°
C / -32.8°F.
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INSTALLATION
Metallic Horn and Wave Guide: compact and remote versions
Ambient temperature / flange temperature, flange and threaded connection, in °C
Figure 2-15: Ambient temperature / flange temperature, flange and threaded connection, in °C
Ambient temperature / flange temperature, flange and threaded connection, in °F
OPTIWAVE 5200 C/F
Figure 2-16: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 Compact and remote versions of the device with the Metallic Horn or Wave Guide antenna
6 Compact version of the device with the Metallic Horn or Wave Guide antenna
INFORMATION!
°
When the process temperature is -50
C/ -58°F and the device has an EPDM gasket, there is a
de-rating for the ambient temperature. The minimum ambient temperature is -35
°
C/ -31°F.
12
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OPTIWAVE 5200 C/F
Metallic Horn and Wave Guide: compact and remote versions with the hightemperature (HT) extension
Ambient temperature / flange temperature, flange and threaded connection, in °C
Figure 2-17: Ambient temperature / flange temperature, flange and threaded connection, in °C
Ambient temperature / flange temperature, flange and threaded connection, in °F
INSTALLATION
2
Figure 2-18: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 Compact and remote versions of the device with the Metallic Horn or Wave Guide antenna, the HT extension and EPDM
and PFA gaskets
6 Compact and remote versions of the device with the Metallic Horn or Wave Guide antenna, the HT extension and a PFA
gasket
INFORMATION!
°
When the process temperature is -50
de-rating for the ambient temperature. The minimum ambient temperature is -39
When the process temperature is -60
rating for the ambient temperature. The minimum ambient temperature is -37
C/ -58°F and the device has an EPDM gasket, there is a
°
C / -38.2°F.
°
C/ -76°F and the device has a PFA gasket, there is a de-
°
C / -34.6°F.
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INSTALLATION
2.8.2 Recommended mounting position
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.
OPTIWAVE 5200 C/F
Figure 2-19: Recommended mounting position for liquids, pastes and slurries
1 Sockets for the PP Wave Horn antenna
2 Nozzles for the PTFE Wave Horn antenna
3 Nozzles for DN150 or DN200 Metallic Horn antennas
4 Nozzles for Wave Guide antennas
5 Tank diameter
6 Minimum distance of the nozzle or socket from the tank wall (depends on the antenna type and size - refer to items
1, 2 , 3 and 4 in this list):
- PP/PTFE Wave Horn (1 and 2): 1/7 × tank height
- Metallic Horn (3): 1/10 × tank height
- Wave Guide (4): There is no minimum distance from the Wave Guide antenna to metallic walls and other metal ob-
jects
Maximum distance of nozzle from the tank wall (depends on the antenna type and size - refer to items 1, 2 and 3 in
this list):
- PP/PTFE Wave Horn (1 and 2): 1/3 × tank diameter
- Metallic Horn (3): 1/3 × tank diameter
- Wave Guide (4): There is no maximum distance from the Wave Guide antenna to metallic walls and other metal ob-
jects
7 Tank height
INFORMATION!
If there is a nozzle on the tank before installation, the nozzle must be a minimum of 200 mm /
¨
from the tank wall. The tank wall must be flat and there must not be obstacles adjacent to
7.9
the nozzle or on the tank wall.
14
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OPTIWAVE 5200 C/F
Point the device in the correct direction
Figure 2-20: Point the device in the correct direction to get the best performance
Point the tag hole on the housing in the direction of the nearest tank wall.
1 Tag hole
2 Nearest tank wall
INSTALLATION
2
Figure 2-21: A maximum of 4 FMCW radar level meters can be operated in a tank
Figure 2-22: Tanks with dish-shaped or conical bottoms
Dish-shaped or conical bottoms have an effect on the measuring range. The device cannot measure to the bottom of the
tank.
1 Axis of radar beam
2 Minimum level reading
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INSTALLATION
2.8.3 Mounting restrictions
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.
We recommend that you prepare the installation when the tank is empty.
Mounting restrictions: General data
OPTIWAVE 5200 C/F
Figure 2-23: Mounting restrictions: General data
1 Do not tilt the device more than 2°
2 We recommend that you do an empty spectrum recording if there are obstacles in the radar beam (refer to Operation
If necessary, install a bypass chamber or stilling well or use an S-bend antenna extension or an L-bend antenna extension (the device must be installed on the side of the tank) to move the device away from obstacles.
3 2.5 mm / 0.1¨ max. for high-dielectric constant liquids
4 Beam radius (DN80 (3¨) Metallic Horn antenna): increments of 290 mm/m or 3.4¨/ft (16°)
Beam radius (DN100 (4¨) Metallic Horn antenna): increments of 210 mm/m or 2.6¨/ft (12°)
Beam radius (DN150 (6¨) Metallic Horn antenna): increments of 140 mm/m or 1.7¨/ft (8°)
Beam radius (DN200 (8¨) Metallic Horn antenna): increments of 100 mm/m or 1.3¨/ft (6°)
Beam radius (PP Wave Horn and PTFE Wave Horn antenna): increments of 176 mm/m or 2.1¨/ft (10°)
Operation).
OperationOperation
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OPTIWAVE 5200 C/F
Obstacles in the tank
Figure 2-24: Obstacles in the tank
Do not put the device directly above obstacles (agitator, support beams, heating tubes etc.). Parasitic signals from obstacles will cause the device to measure incorrectly.
1 Solution 1: Put the device on another process connection away from obstacles
2 Solution 2: Use the same process connection, but also use an S-bend extension
3 Solution 3: Attach the device to the side of the tank and use an L-bend (right angle) extension
INSTALLATION
2
CAUTION!
Do not put the device near to the product inlet. If the product that enters the tank touches the
antenna, the device will measure incorrectly. If the product fills the tank directly below the
antenna, the device will also measure incorrectly.
Figure 2-25: Product inlets
1 The device is in the correct position.
2 The device is too near to the product inlet.
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2
INSTALLATION
Devices with Metallic Horn antenna
Figure 2-26: Devices with Metallic Horn antenna
1 If the roof is not flat, the antenna must project out of the nozzle
2 Short tank nozzle
3 Long tank nozzle (device with an antenna extension)
4 If the roof is flat and the tank fitting is symmetrical, it is not necessary for the antenna to project out of the nozzle.
Thus, the device can have a larger measuring range.
OPTIWAVE 5200 C/F
The antenna must project out of the nozzle. If necessary, use an antenna extension. But if the
tank roof is flat and the tank fitting is symmetrical, it is not necessary for the antenna to project
out of the nozzle. Thus, the device can have a larger measuring range.
Devices with PTFE or PP Wave Horn antenna
Figure 2-27: Devices with PTFE or PP Wave Horn antenna
Recommended height of tank process connection, a = 44...200 mm / 1.7...7.87¨
1 Device with a PTFE Wave Horn antenna and a flange connection. There are antenna extension options available
(100 mm / 4¨, 200 mm / 8¨ and 300 mm / 12¨) for long nozzles.
2 Device with a PP Wave Horn antenna and a thread connection
CAUTION!
Do not install devices with Wave Horn antennas on plastic nozzles that have a diameter of
¨
50 mm / 2
.
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OPTIWAVE 5200 C/F
CAUTION!
If there are parasitic signals, the device will not measure correctly. Parasitic signals are caused
by:
•
Objects in the tank.
•
Sharp corners that are perpendicular to the path of the radar beam.
•
Sudden changes in tank diameter in the path of the radar beam.
INSTALLATION
2
Do an Empty Spectrum recording (refer to Operation
Operation) to remove parasitic signals with a filter.
OperationOperation
Requirements for flange connections
Figure 2-28: Flange connection
Equipment needed:
• Device
• Flange gasket (not supplied)
• Wrench (not supplied)
• Make sure the flange on the nozzle is level.
• Make sure that you use the applicable gasket for the flange dimensions and the process.
• Align the gasket correctly on the flange facing of the nozzle.
• Lower the antenna carefully into the tank.
• Make sure that you point the device in the correct direction. Refer to "Point the device in the
correct direction" in this section.
• Tighten the flange bolts.
i Refer to local rules and regulations for the correct torque to apply to the bolts.
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2
INSTALLATION
Requirements for threaded connections
Figure 2-29: Threaded connection
Equipment needed:
• Device
• Gasket for G 1½A or G 2A connection (not supplied)
• Thread seal tape (PTFE) for 1½ NPT or 2 NPT connection (not supplied)
• 50 mm / 2¨ wrench (not supplied)
OPTIWAVE 5200 C/F
WARNING!
Do not tighten the connection to a torque more than 40 N
tight, this will damage the thread.
To prevent damage to the antenna, make sure that the minimum diameter of the hole for a
½
NPT or 2 NPT thread connection is not less than 43.4 mm / 1.71¨.
1
• Make sure the tank connection is level.
• ISO 228-1 (G) connection:
ISO 228-1 (G) connection: Make sure that you use the applicable gasket for the connection
ISO 228-1 (G) connection:ISO 228-1 (G) connection:
dimensions and the process.
• ISO 228-1 (G) connection:
ISO 228-1 (G) connection: Align the gasket correctly.
ISO 228-1 (G) connection:ISO 228-1 (G) connection:
• NPT connection:
NPT connection: Wind the thread seal tape around the process connection in agreement with
NPT connection:NPT connection:
good engineering practice.
• Lower the antenna carefully into the tank.
• Turn the threaded connection on the antenna to attach the device to the process connection.
• Make sure that you point the device in the correct direction. Refer to "Point the device in the
correct direction" in this section.
• Tighten the connection to the correct torque (not more than 40 Nm).
2.8.4 Standpipes (stilling wells and bypass chambers)
Use a standpipe if:
• There is highly conductive foam in the tank.
• The liquid is very turbulent or agitated.
• There are too many other objects in the tank.
• The device is measuring a liquid (petro-chemicals) in a tank with a floating roof.
• The device is installed in a horizontal cylindrical tank.
·
m / 29.5 lb·ft. If the connection is too
20
For more data, refer to the Handbook.
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OPTIWAVE 5200 C/F
INSTALLATION
2
Figure 2-30: Installation recommendations for standpipes (stilling wells and bypass chambers)
1 A stilling well solution
2 A bypass chamber solution
3 Air circulation hole
4 Level of the liquid
CAUTION!
You can drill an air circulation hole if the stilling well is in a closed space (a metallic container).
This condition is necessary to obey TLPR standards. For more data, refer to the handbook.
2.8.5 Wall support for the remote version
Figure 2-31: Wall support for the remote version (attached to the remote converter)
1 Use marks on the wall to help you put the wall support in the correct position. For more data,
refer to "Dimensions and Weights" in the handbook.
2 Use equipment and tools that agree with health and safety regulations and good engineering
practice.
3 Make sure the wall support is correctly attached to the wall.
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INSTALLATION
OPTIWAVE 5200 C/F
2.8.6 How to attach an antenna extension (Metallic Horn or Wave Guide antennas)
CAUTION!
IF THE ANTENNA EXTENSION IS SUPPLIED WITH THE DEVICE AS AN OPTION:
If the antenna extension is attached to the device, no more work is necessary.
If the antenna extension is not attached to the device, refer to Procedure 1 in this section. It is not
necessary to change the device settings. The manufacturer sets the related menu items to the
correct values in the factory.
IF THE ANTENNA EXTENSION IS SUPPLIED AFTER DELIVERY OF THE DEVICE (SPARE PART):
You must attach the antenna extension to the device and change the device settings in the
SUPERVISOR menu. If you have a straight antenna extension, refer to Procedures 1 and 2A. If you
have an S-bend or L-bend (right-angle) antenna extension, refer to Procedures 1 and 2B.
DANGER!
If you installed the device on the tank before the procedure, make the device safe (de-energize
the circuit, clean the device etc.) before you continue the work.
Equipment needed
22
Figure 2-32: Equipment needed
1 Device (with a Metallic Horn or Wave Guide antenna option only)
2 Antenna extension. From left to right: straight, S-bend and L-bend (right-angle) extension.
3 10 mm open-end or box-end wrench (not supplied)
4 3 hex head screws M6×25-A4-70 (supplied in a plastic sachet)
Obey the assembly procedure that follows:
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INSTALLATION
2
Figure 2-33: Procedure: How to attach an antenna extension
WARNING!
Make sure that you do not damage the PTFE cone when you remove or install the antenna.
Procedure 1: How to attach an antenna extension
1 Remove the 3 hex head screws from the antenna with the 10 mm wrench.
2 Remove the antenna. Make sure that you do not damage the PTFE cone when you remove the
antenna.
3 Attach the antenna extension below the flange. Make sure that the antenna extension is fully
engaged. Make sure that you do not damage the PTFE cone when you attach the antenna extension.
4 Attach 3 hex head screws to the antenna extension with a 10 mm wrench. Tighten the screws
to a torque of 8 Nm.
5 Attach the antenna below the antenna extension.
6 Attach 3 hex head screws to the antenna with a 10 mm wrench. Tighten the screws to a torque
of 8 Nm.
i If the antenna extension is supplied with the device, it is not necessary to change the device
settings. End of the procedure.
7 If the antenna extension is supplied after delivery of the device, it is necessary to change the
device settings. Make a selection from one of the procedures (2A or 2B) that follow: straight
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2
INSTALLATION
antenna extension, S-bend antenna extension or L-bend (right angle) antenna extension.
Procedure 2A: Device settings for a device with a straight antenna extension
• Enter the SUPERVISOR menu (2.0.0).
• Push [>>>>], 2 × [], [>>>>] and 6 × [] to go to menu item ANTENNA EXTENSION (2.3.7).
• Push [>>>>] to change the value. Push [>>>>] to change the position of the cursor. Push [] to
decrease the value or [] to increase the value.
i If the antenna extension has a length of 500 mm, enter the value "500" (if units for this
menu item are in mm).
• Push 3 × [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
i End of the procedure.
Procedure 2B: Device settings for a device with an S-bend or L-bend (right angle)
antenna extension
• Enter the SUPERVISOR menu (2.0.0).
• Push [>>>>], 2 × [], [>>>>] and 6 × [] to go to menu item ANTENNA EXTENSION (2.3.7).
• Push [>>>>] to change the value. Push [>>>>] to change the position of the cursor. Push [] to
decrease the value or [] to increase the value.
i If units are in mm, enter the value "221" (for an S-bend extension) or "236" (for an L-bend
extension).
• Push [^^^^] to go back to the menu. Push 2 × [] to go to menu item DIST.PIECE (2.3.9).
• Push [>>>>] to change the value. Push [>>>>] to change the position of the cursor. Push [] to
decrease the value or [] to increase the value.
i If units are in mm, enter the value "243" (for an S-bend extension) or "236" (for an L-bend
extension).
• Push 3 × [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
i End of the procedure.
STORE YES and push [^^^^].
STORE YESSTORE YES
STORE YES and push [^^^^].
STORE YESSTORE YES
OPTIWAVE 5200 C/F
Settings for devices with antenna extensions in mm
Antenna extension type Device settings
ANTENNA EXTENSION (2.3.7) DIST.PIECE (2.3.9)
Straight
S-bend 221 243
L-bend (right angle) 236 236
1 This value depends on the length of the antenna extension. Enter the length of the antenna extension: 100, 200, 300,
400, 500 or 1000 mm
2 If the device has a high temperature extension, add 120 mm to this value
For more data about the dimensions of devices with antenna extensionsFor more data about the
dimensions of devices with antenna extensions, refer to "Dimensions and weights" in the
handbook.
1
0
2
2
2
24
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OPTIWAVE 5200 C/F
2.8.7 How to turn or remove the signal converter
The converter turns 360°, but we recommend that the tag hole on the housing points to the
nearest tank wall. For more data, refer to
converter can be removed from the process connection assembly under process conditions.
Recommended mounting position
INSTALLATION
on page 14. The
2
Figure 2-34: How to turn or remove the signal converter
1 Tool: 5 mm Allen wrench (not supplied) for the lock screw on the signal converter
2 Cover for the wave guide hole on top of the process connection assembly (not supplied)
CAUTION!
Do not loosen the 4 socket head screws on the process connection assembly.
If you remove the housing, put a cover on the wave guide hole on top of the process connection
assembly. Make sure that the wave guide hole is clean and dry.
When the housing is attached to the process connection assembly, tighten the lock screw with
the 5 mm Allen wrench 1.
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2
INSTALLATION
2.8.8 How to attach the weather protection to the device
The device and the weather protection option are supplied disassembled in the same box. The
weather protection can also be supplied as an accessory. You must attach the weather
protection when you install the device.
OPTIWAVE 5200 C/F
Figure 2-35: Equipment needed
1 Weather protection cover (with an R-clip to hold the cover on the clamp)
2 Device
3 Weather protection clamp (2 parts)
4 10 mm socket wrench (not supplied)
5 2 locking nuts
26
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OPTIWAVE 5200 C/F
INSTALLATION
2
Figure 2-36: Installation of the weather protection on a vertical signal converter
• Put the weather protection clamp around the top of the device.
• Attach the two locking nuts to the threads on the weather protection clamp. Tighten the
locking nuts with a 10 mm socket wrench.
• Lower the weather protection cover onto weather protection clamp until the hole for the lock
is in the slot at the front of the cover.
• Put the R-clip into the hole at the front of the weather protection cover.
• End of the procedure.
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2
INSTALLATION
OPTIWAVE 5200 C/F
28
Figure 2-37: Installation of the weather protection on a horizontal signal converter
• Put the weather protection clamp around the front of the device (the end of the device that is
nearest to the cable entry).
• Attach the two locking nuts to the threads on the weather protection clamp. Tighten the
locking nuts with a 10 mm socket wrench.
• Lower the weather protection cover onto weather protection clamp until the hole for the lock
is in the slot at the front of the cover.
• Put the R-clip into the hole at the front of the weather protection cover.
• End of the procedure.
The overall dimensions of the weather protection are in "Dimensions and weights" in the
handbook.
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OPTIWAVE 5200 C/F
2.8.9 How to open the weather protection
INSTALLATION
2
Figure 2-38: How to open the weather protection
1 Remove the R-clip from the hole at the front of the weather protection cover.
2 Remove the weather protection cover.
i Lift the display screen cover.
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ELECTRICAL CONNECTIONS
3.1 Electrical installation: 2-wire, loop-powered
3.1.1 Compact version
Terminals for electrical installation
Figure 3-1: Terminals for electrical installation
1 Grounding terminal in the housing (if the electrical cable is shielded)
2 Current output -
3 Current output +
4 Location of the external grounding terminal (at the bottom of the converter)
OPTIWAVE 5200 C/F
INFORMATION!
Electrical power to the output terminal energizes the device. The output terminal is also used for
®
HART
communication.
CAUTION!
•
Use the applicable electrical cables with the cable glands.
•
Make sure that the current is not more than 5 A or that there is 5 A-rated fuse in the
electrical circuit that energizes the device.
•
Make sure that the polarity of the power supply is correct. If the polarity is incorrect, you will
not cause damage to the device but the device will not operate.
Open the terminal compartment cover
30
Figure 3-2: How to open the terminal compartment cover
1 Loosen the lock screw with a 2.5 mm Allen wrench.
2 Turn the cover counterclockwise with a strap wrench.
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3 Remove the cover.
Figure 3-3: Procedure for electrical installation
Equipment needed:
• Small slotted tip screwdriver (not supplied)
ELECTRICAL CONNECTIONS
3
Procedure:
1 Do not disconnect the safety cord from the terminal compartment cover. Put the terminal
compartment cover adjacent to the housing.
2 Remove the connector from the circuit board.
3 Connect the electrical wires to the connector. Attach the connector to the circuit board. Tight-
en the cable entry glands.
Close the terminal compartment cover
Figure 3-4: How to close the terminal compartment cover
1 Put the cover on the housing and push it down.
2 Turn the cover clockwise until it is fully engaged.
3 Tighten the lock screw.
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ELECTRICAL CONNECTIONS
3.1.2 Remote version
Terminals for electrical installation
Figure 3-5: Terminals for electrical installation
1 Grounding terminal in the housing (if the electrical cable is shielded)
2 Current output -
3 Current output +
4 Location of the external grounding terminal (on the wall support)
OPTIWAVE 5200 C/F
INFORMATION!
Electrical power to the output terminal energizes the device. The output terminal is also used for
®
HART
communication.
CAUTION!
•
Use the applicable electrical cables with the cable glands.
•
Make sure that the current is not more than 5 A or that there is 5 A-rated fuse in the
electrical circuit that energizes the device.
•
Make sure that the polarity of the power supply is correct. If the polarity is incorrect, you will
not cause damage to the device but the device will not operate.
Connections between the remote converter and the antenna housing
32
Figure 3-6: Connections between the remote converter and the antenna housing
1 Remote converter
2 Antenna housing
3 Power supply: voltage in -
4 Power supply: voltage in +
5 Signal cable B
6 Signal cable A
7 Shielding wire (attached to Faston connectors in the housings of the remote converter and the antenna housing)
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ELECTRICAL CONNECTIONS
3
For more electrical installation data, refer to
For more data about the signla cable between the remote converter and the antenna housing,
refer to the handbook.
3.2 Non-Ex devices
Figure 3-7: Electrical connections for non-Ex devices
1 Power supply
2 Resistor for HART® communication
3 Optional connection to the grounding terminal
4 Output: 11.5...30 VDC for an output of 22 mA at the terminal
5 Device
Compact version
on page 30.
3.3 Devices for hazardous locations
DANGER!
For electrical data for device operation in hazardous locations, refer to the related certificates of
compliance and supplementary instructions (ATEX, IECEx, etc.). You can find this documentation
on the DVD-ROM delivered with the device or it can be downloaded free of charge from the
website (Download Center).
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ELECTRICAL CONNECTIONS
3.4 Minimum power supply voltage
Use these graphs to find the minimum power supply voltage for a given current output load.
Non-Ex and Hazardous Location approved (Ex i / IS) devices
OPTIWAVE 5200 C/F
Figure 3-8: Minimum power supply voltage for an output of 22 mA at the terminal (Non-Ex and Hazardous Location
approval (Ex i / IS))
X: Power supply U [VDC]
Y: Current output load R
L
[Ω]
Hazardous Location (Ex d / XP/NI) approved devices
Figure 3-9: Minimum power supply voltage for an output of 22 mA at the terminal (Hazardous Location approval (Ex d /
XP/NI))
X: Power supply U [VDC]
Y: Current output load R
L
[Ω]
34
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3.5 Protection category
INFORMATION!
The device fulfils all requirements per protection category IP66 / IP67. It also fulfils all
requirements per NEMA type 4X (housing) and type 6P (antenna).
DANGER!
Make sure that the cable gland is watertight.
ELECTRICAL CONNECTIONS
3
Figure 3-10: How to make the installation agree with protection category IP67
• Make sure that the gaskets are not damaged.
• Make sure that the electrical cables are not damaged.
• Make sure that the electrical cables agree with the national electrical code.
• The cables are in a loop in front of the device 1 so water does not go into the housing.
• Tighten the cable feedthroughs 2.
• Close unused cable feedthroughs with dummy plugs 3.
Refer to the table that follows for the diameter of the outer sheath of the electrical cable:
Min. / Max. diameter of the electrical cable
Type of electrical cable Approval Min. / Max. diameter of the electrical cable
[mm] [inches]
Power supply / output non-Ex / Ex i 6...7.5 0.24...0.3
Power supply / output Exd 6...10 0.24...0.39
Signal cable (for the remote
version)
1 This electrical cable is connected between the remote converter and the antenna housing
1
non-Ex / Ex i / Ex d 6...10 0.24...0.39
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ELECTRICAL CONNECTIONS
3.6 Networks
3.6.1 General information
The device uses the HART® communication protocol. This protocol agrees with the HART®
Communication Foundation standard. The device can be connected point-to-point. It can also
have a polling address of 1 to 63 in a multi-drop network.
The device output is factory-set to communicate point-to-point. To change the communication
mode from point-to-point
3.6.2 Point-to-point connection
point-to-point to multi-drop
point-to-pointpoint-to-point
multi-drop, refer to "Network configuration" in the handbook.
multi-dropmulti-drop
OPTIWAVE 5200 C/F
Figure 3-11: Point-to-point connection (non-Ex)
1 Address of the device (0 for point-to-point connection)
2 4...20 mA + HART®
3 Resistor for HART® communication
4 Power supply
5 HART® converter
6 HART® communication software
36
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3.6.3 Multi-drop networks
ELECTRICAL CONNECTIONS
3
Figure 3-12: Multi-drop network (non-Ex)
1 Address of the device (each device must have a different address in multidrop networks)
2 4mA + HART®
3 Resistor for HART® communication
4 Power supply
5 HART® converter
6 HART® communication software
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ELECTRICAL CONNECTIONS
3.6.4 Fieldbus networks
For more data, refer to the supplementary instructions for FOUNDATION™ fieldbus and
PROFIBUS PA.
FOUNDATION™ fieldbus network (non-Ex)
OPTIWAVE 5200 C/F
Figure 3-13: FOUNDATION™ fieldbus network (non-Ex)
1 Field device
2 Junction box
3 H1 network
4 H1/HSE converter
5 High Speed Ethernet (HSE)
6 Workstation
38
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OPTIWAVE 5200 C/F
PROFIBUS PA/DP network (non-Ex)
ELECTRICAL CONNECTIONS
3
Figure 3-14: PROFIBUS PA/DP network (non-Ex)
1 Field device
2 Bus termination
3 PROFIBUS PA bus segment
4 Segment coupler (PA/DP link)
5 PROFIBUS DP bus line
6 Control system (PLC / Class 1 master device)
7 Engineering or operator workstation (Control tool / Class 2 master device)
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OPERATION
4.1 General notes
For more data about device configuration, refer to the handbook.
4.2 Digital display screen
4.2.1 Local display screen layout
OPTIWAVE 5200 C/F
Figure 4-1: Local display screen layout in Normal mode
1 Current output percentage (bar graph and text — only shown if the current output function is the same as the mea-
surement on the screen in normal mode)
2 Measurement type (in this example, distance)
3 Device status (NE 107 symbols)
4 Device tag name
5 Updated measurement data symbol (the symbol flashes each time the measurement data is updated)
6 Measurement value and units
7 Device status (markers)
8 Keypad buttons (refer to the table in the section that follows)
4.2.2 Functions of keypad buttons
Keypad button Function
[Right]
[Return / Escape]
[Down]
[Up]
1 If you have made a strapping table in menu item 2.8.1 INPUT TABLE for volume or mass measurement, "Conversion"
and "Ullage Conv." will be shown in the list of measurement types
Normal mode:
Normal mode: Enter Information menu (Enter Configuration mode)
Normal mode:Normal mode:
Configuration mode:
Configuration mode: Move cursor to the right
Configuration mode:Configuration mode:
Normal mode:
Normal mode: Change units (m, cm, mm, in, ft)
Normal mode:Normal mode:
Configuration mode:
Configuration mode: Exit
Configuration mode:Configuration mode:
Normal mode:
Normal mode: Change measurement type (distance, level , output (%),
Normal mode:Normal mode:
output (mA), conversion, ullage conversion, reflection)
Configuration mode:
Configuration mode: Decrease value or change parameter
Configuration mode:Configuration mode:
Normal mode:
Normal mode: Change measurement type (distance, level , output (%),
Normal mode:Normal mode:
output (mA), conversion, ullage conversion, reflection)
Configuration mode:
Configuration mode: Increase value or change parameter
Configuration mode:Configuration mode:
1
1
40
For data on keypad functions, refer to the Operation
Operation section in the Handbook.
OperationOperation
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OPTIWAVE 5200 C/F
4.3 Quick Setup (Parameters)
Use this procedure to change the tank height, tank type, output function, output range and give
the top and bottom measuring limits. Values and parameters that can be changed are shown
between the « ... » marks in the illustrations that follow. Push the keypad buttons in the correct
sequence:
CAUTION!
Make sure that you do this procedure before you use the device. The settings in this procedure
have an effect on the performance of the device.
Procedure
Screen Steps Description
•
[>>>>], [] and [>>>>]. Default screen.
OPERATION
Enter configuration mode (2.0.0
SUPERVISOR).
4
•
[>>>>], [^^^^], [], [], [>>>>] and [^^^^]. Enter the password (the default password
•
2× [>>>>] Push this button to start the quick set-up
•
[>>>>] to change the tank height (H).
•
[>>>>] to change the position of the cursor.
•
[] to decrease the value or [] to
increase the value.
•
[^^^^] to confirm.
is shown). If it is necessary to change the
password, refer to the handbook.
procedure.
The distance from the flange face / thread
stop of the tank connection down to the
tank bottom. If the tank has a dish-shaped
or conical bottom, the tank height is
measured to a point on the tank bottom
directly below the antenna.
•
[] or [] for the selection of the
conditions in which the device is used
(Storage, Process, Agitator).
•
[^^^^] to confirm.
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If the surface of the product is flat, select
"Storage". If the surface of the product is
disturbed, select "Process". If the surface
of the product is agitated with vortexes and
foam, select "Agitator".
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4
OPERATION
Screen Steps Description
•
[] or [] for the selection of the
measurement name (Distance, Level,
Conversion, Ullage Conv. or Reflection).
•
[^^^^] to confirm.
•
[] or [] for the selection of the current
output range (4-20 mA/3.6E, 4-20, 3.8-
20.5/3.6E, etc.).
•
[^^^^] to confirm.
•
[>>>>] to change Scale 4 mA.
•
[>>>>] to change the position of the cursor.
•
[] to decrease the value or [] to
increase the value.
•
[^^^^] to confirm.
OPTIWAVE 5200 C/F
The manufacturer sets the output function
to “Level” before delivery.
If it is necessary to measure volume, ullage
volume, mass or ullage mass (Conversion
or Ullage Conv.), refer to the handbook.
Use this step to give the 4 mA output
setting (0% limit) in the tank. Refer to the
illustrations that follow. Illustration 1
shows the settings for level. Illustration 2
shows the settings for distance.
•
[>>>>] to change Scale 20 mA.
•
[>>>>] to change the position of the cursor.
•
[] to decrease the value or [] to
increase the value.
•
[^^^^] to confirm.
•
[] or [] for the selection of the error
delay (0 s, 10 s, 20 s, 30 s, 1 mn, 2 mn,
5mn or 15mn).
•
[^^^^] to confirm.
Use this step to give the 20 mA output
setting (100% limit) in the tank. Refer to the
illustrations that follow. Illustration 1
shows the settings for level. Illustration 2
shows the settings for distance.
The time after which the current output
changes to an error value. The error value
shows that there is a measurement error.
42
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OPTIWAVE 5200 C/F
Screen Steps Description
•
[>>>>] to change the tag name.
•
[>>>>] to change the position of the cursor.
•
[] to decrease the alphanumeric value
(A, B, ..., 1, 2, ...) or [] to increase the
alphanumeric value.
•
[^^^^] to confirm.
•
2× [^^^^] to confirm.
•
[] or [] for the selection of the save
option (STORE NO or STORE YES).
•
[^^^^] to confirm.
4.4 Empty spectrum recording
The empty spectrum recording procedure is important for the performance of the device. We
recommend that the tank is empty or only filled to the minimum level before you do the
procedure.
OPERATION
The device has an identification code (tag
name). The supervisor can enter a
maximum of 8 numbers or letters.
Set to STORE YES to save and use the data.
Set to STORE NO to cancel the changes to
the device settings.
4
Procedure
Screen Steps Description
Use this procedure (menu item 2.1.2 EMP.SPEC.REC.) if there are fixed and moving objects in the
tank that can cause parasitic signals. The device does a scan for objects that do not change their
vertical positions in the tank (heating tubes, agitators, fuel assemblies etc.) and records the
data. The device can then use this data to put the measurement signal through a filter (empty
spectrum).
When the empty spectrum filter is on (when menu item 2.3.12 EMP.SPEC.EN. is set to "on"), it
will ignore the parasitic signals. Because the device records the data from the procedure, it is
also not necessary to do the procedure again if you de-energize the device.
CAUTION!
Make sure that the tank is empty or only filled to the minimum level.
Before you do the empty spectrum recording procedure, install the device on the tank. For more
data about how to install the device, refer to the handbook.
Values and parameters that can be changed are shown between the « ... » marks in the
illustrations that follow. Push the keypad buttons in the correct sequence:
•
[>>>>], [] and [>>>>]. Default screen.
Enter configuration mode (2.0.0
SUPERVISOR).
•
[>>>>], [^^^^], [], [], [>>>>] and [^^^^]. Enter the password (the default password
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is shown). If it is necessary to change the
password, refer to the handbook.
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4
OPERATION
Screen Steps Description
OPTIWAVE 5200 C/F
•
[>>>>], [] and [>>>>] Push these buttons to start the empty
•
[>>>>] for the selection of YES or [] for the
selection of NO.
•
Push [>>>>] after you start equipment in the
tank with parts that move.
•
[>>>>] for the selection of "Partially filled" or
[] for the selection of "Empty".
•
[>>>>] to change the measuring distance.
•
[>>>>] to change the position of the cursor.
•
[] to decrease the value or [] to
increase the value.
•
[^^^^] to confirm.
spectrum recording procedure.
Have you completely filled the tank?
Have you completely filled the tank?
Have you completely filled the tank?Have you completely filled the tank?
If the tank is full, it is not possible to
complete this procedure. The tank must be
partially filled or empty. Push [>>>>] to go back
to the start of the empty spectrum
recording procedure.
Please activate moving parts!
Please activate moving parts!
Please activate moving parts!Please activate moving parts!
If you installed the device on a tank that has
equipment with parts that move (e.g.
agitators), start the equipment.
CAUTION!
CAUTION!
CAUTION!CAUTION!
Make sure that you start all of the
equipment in the tank with parts that move,
before you continue to the subsequent step.
Is your tank partially filled or empty?
Is your tank partially filled or empty?
Is your tank partially filled or empty?Is your tank partially filled or empty?
If the tank is partially filled, the device will
scan for the first reflection in the tank.
Continue to the subsequent step. NOTE: If
you set this step to "Partially filled", but the
tank is empty, the device will show the
error message "Failure! Pulse Lost". Push
one of the keypad buttons to go back to the
start of the Snapshot procedure.
If the tank is empty, the scan will start
immediately. Ignore the subsequent step.
Measuring Distance
If the tank is partially filled, type in a
distance shorter than that between the
flange and the tank contents.
•
[] or [] to change the parameter
("Maximum" or "Average".
•
[^^^^] to confirm.
•
Push [>>>>] to make a selection from the
available spectra.
•
[^^^^] to confirm.
•
[>>>>] to set to "Yes". [] to set to "No". Do you want to save the spectrum?
Type of empty spectrum
Type of empty spectrum
Type of empty spectrumType of empty spectrum
Use the average value for tanks which
contain fixed objects only. Use the
maximum value for tanks which contain
many objects or moving objects.
Recording in progress
Recording in progress
Recording in progressRecording in progress
Reading in progress
Reading in progress
Reading in progressReading in progress
The device does a scan for objects that do
not change their vertical positions in the
tank (heating tubes, agitators, fuel
assemblies etc.) and records the data.
This shows a set of spectra (signals found
in the tank). It also gives the amplitude and
location of each signal.
Do you want to save the spectrum?
Do you want to save the spectrum?Do you want to save the spectrum?
Set to "Yes" to use the data. Set to "No" to
erase the data.
44
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OPTIWAVE 5200 C/F
NOTES
5
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5
NOTES
OPTIWAVE 5200 C/F
46
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NOTES
5
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KROHNE – Process instrumentation and measurement solutions
•
Flow
•
Level
•
Temperature
•
Pressure
•
Process Analysis
•
Services
Head Office KROHNE Messtechnik GmbH
Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
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info@krohne.com
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