KROHNE MFC85 User Manual

Page 1
© KROHNE 06/2001
Addendum to Operating and Instruction Manual For Modis Converters
KROHNE Ltd Rutherford Drive Park Farm Industrial Estate Wellingborough Northamptonshire NN8 6AE
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Page 1 of 18
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Addendum to Operating and Instruction Manual for “Modis” Converters
Contents
Ex Versions
1. Description………………………………………………………………………….3
2. Output Options …………………………………………………………………….3
3. Power Supplies…………………………………………………………………….4
4. Output Wiring……………………………………………………………………… 5
Non-Ex Modis Converters
5. Description…………………………………………………………………………5
6. Available Versions…………………………………………………………………5
7. Terminal Connections……………………………………………………………..6
Communication Options
8. Supplementary Instructions for PROFIBUS PA ………………………………..7
9. Foundation Fieldbus (Pending)
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Page 2 of 18
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Addendum to Operating and Instruction Manual for “Modis” Converters
Ex Versions
1. Description
These versions of the converter are suitable for installation in a hazardous area where intrinsically safe outputs are required.
This converter has passive outputs, which also has the benefit of utilizing the multi-drop feature of HART®. The outputs are galvanically separated from each other. Please ensure that you know which converter options you have, to use the correct wiring diagram.
2. Output Options
The following output options are available:
G. 1 x 4 -20mA and 1 x Pulse output H. 1 x 4 -20mA and 1 x Status output K. 1 x 4 -20mA and 1 x Control input
L. 2 x 4-20 mA
M. 1 x 4-20mA and PROFIBUS PA
N. 1 x 4-20mA and Foundation Fieldbus (pending)
Note: HART® is available on the first current output in all cases except options M and N.
Wiring the Converter:
Note: Supply compartment is separated from output terminals
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Page 4
Addendum to Operating and Instruction Manual for “Modis” Converters
Wiring the Power Supply:
Slide the cover to the left to Power supply terminals Expose the power terminals. covered.
3. Power Supplies:
The converter is available in two options:
A. 24 V AC/DC Switched mode supply B. 100/230 V AC
24V AC/DC Version 100 – 230V AC Version
11 12 11 12
24V AC/DC
N L 100-230 V
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Page 5
4. Output Wiring:
Option G, H, K Option L Option M, N
I
I
1
B B 11 12
1
+
Addendum to Operating and Instruction Manual for “Modis” Converters
I
1
+
I1I2I
11 12
2
+
I
I
1
D D 11 12
1
+
+
4 - 20 mA 24 V AC/DC
P- P+
or
S- S+
or C- C+ Depending on function
programmed
or
100-230 VAC
4 - 20 mA
#1
4 - 20 mA
#2
24 V AC/DC
or 100-230 VAC
4 - 20 mA
Fieldbus Foundation
Profibus PA
or
24 V AC/DC
or
100-230 VAC
Non-Ex Versions
5. Description:
This version of converter is similar to the existing Modis converter range but has no Ex approvals. It has been introduced to provide the options of Profibus PA, Foundation Fieldbus (planned) and galvanically isolated outputs for non-Ex environments such as food and pharmaceutical applications.
6. Available Versions:
L 2 x 4-20mA passive output (freely programmable). HART protocol on first output. Both
outputs galvanically separated from each other and the power supply.
M 1 x 4-20mA passive output (freely programmable) and 1 x Profibus PA passive output
(HART protocol not available). Both outputs galvanically separated from each other and the power supply.
N Like M, but 1x Fieldbus Foundation passive output (pending) Supply Voltage: These converters are available with the same two voltage options:
24V AC/DC 100 – 230 V AC
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Page 6
Addendum to Operating and Instruction Manual for “Modis” Converters
7. Terminal Connections:
Option L Option M, N
Programming: All programming and functions remain as for standard converters as described in the main
instruction manual.
Communication Options Two options are planned for this converter. PROFIBUS PA is available with Foundation
Fieldbus to follow.
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Addendum to Operating and Instruction Manual for “Modis” Converters
8. Supplementary Instructions for PROFIBUS PA
Ex Versions......................................................................................................................................................... 2
Non-Ex Versions................................................................................................................................................. 2
Communications Options.................................................................................................................................... 2
Ex Approval Versions ......................................................................................................................................... 3
Wiring the Converter:
Non-Ex Modis Converters................................................................................................................................... 5
1. General
Items included with supply.................................................................................................................................. 8
Software history.................................................................................................................................................. 8
........................................................................................................................................................... 8
2. Technical Specifications
2.1 GSD File....................................................................................................................................................... 9
2.2 PROFIBUS-PA Profile................................................................................................................................ 11
2.3 Meaning of the Measuring- and Status Messages...................................................................................... 12
3. Connection of Instruments on the PROFIBUS-PA system
3.1 Interconnection of devices in hazardous locations ..................................................................................... 14
3.2 Bus cable.................................................................................................................................................... 14
3.3 Shielding and grounding............................................................................................................................. 14
3.4 PROFIBUS-PA connection......................................................................................................................... 14
4. Menu Settings for PROFIBUS-PA
5. Technical Data
....................................................................................................................................... 3
............................................................................................................................ 8
............................................................ 14
........................................................................................................ 15
............................................................................................................................................ 16
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Tel. +44 1933 408 500 • Fax +44 1933 408 501• WWW.KROHNE.com
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Addendum to Operating and Instruction Manual for “Modis” Converters
1. General These Instructions are supplementary to the “Installation and Operating Instructions MFM
4085 K / F or MFM2081/3081 K/F“. The details given there, in particular the Safety Information, are valid and should be observed. These Supplementary Instructions provide only additional information for device Operation and connection to a PROFIBUS-PA Fieldbus.
Items included with supply In addition to the standard scope of supply, these Supplementary Instructions for the MFM
4085 K / F i and MFM 2081/3081 K / F i with PROFIBUS-PA interface, plus a diskette with all available GSD files for KROHNE devices.
Software history
,VVXHG Signal converter Instructions
month/
Hardware Firmware Device User
year
05/99 352),%863$
4.10/PRE990528
Module
06/99 PROFIBUS-
4.15/PRE990618
PA Module
11/99 PROFIBUS-
4.12/991126
PA Module
2. Technical Specifications
Control system (PLC) Class 1 master
Analog I/O module
program
Engineering or operation control tool Class 2 master
PROFIBUS-DP, up to 12 Mbit/s
Power Supply
Segment
coupler/link
Segment
coupler/link
PROFIBUS-PA
,30)/&
1 2 3 4 5 6
kg/h
1000
kg
2
03687
900 800
H250
,30)/&
700
SN 586 677/01-03 MC H250/RR/M9/K2/ESK-Z
600
C K25.2 1.4571 F CIV 25 1.4571
500
MD 1997
400
C2H50H
D 0.93 kg/l V 2.5 mPa.s
300
T 23.5 C P 0.4 MPa
200 100
FIA 1025
RP
PROFIBUS-PA
,30)/&
1 2 3 4 5 6
4-20 mA
HART device
The above diagram shows a typical instrumentation with PROFIBUS-PA devices in hazardous and non-hazardous locations, including connection of conventional devices (e.g. with 4-20mA signals) to the PROFIBUS-PA.
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Page 9
Addendum to Operating and Instruction Manual for “Modis” Converters
The PROFIBUS-PA is normally connected to a segment coupler, which, among other things, carries out conversion to the PROFIBUS-DP. Here, it needs to be noted in particular that the segment coupler is normally set to a fixed baud rate on the DP side. Further information on the planning and Operation of PROFIBUS-PA networks is to be found in the KROHNE brochure “PROFIBUS-PA networks”.
2.1 GSD File All available GSD files of KROHNE devices – including those of the MFC 081 i or 085 i, of
course - are supplied together with each device. The GSD contains information that is needed for project planning of the PROFIBUS-DP/PA communication network. The relevant data files must be loaded into the project planning system/master system before start-up of the bus system. For example, the following applies to COMET 200 or COM PROFIBUS from Siemens:
all GSD files (*.GSD) into the directory of the GSD files, e.g. *\GSD
all BMP files (*.BMP) into the directory of the bit maps, e.g. *\BITMAPS
In STEP7, the GSD file is automatically copied into the respective directory with “install new GSD” (in the HW-Config Menu: EXTRAS). After that, the bit map must be copied into the directory *\SIEMENS\STEP7\S7data\Nsbmp. Following “catalogue updating” the device can be placed in the project. This will then enable the cyclic communication (measured values and status).
The MFC 081/085 i are supporting the entire PROFIBUS-PA profile V 3.0. All devices have two ident-no. and two GSD files. Ident-no. “F701” belongs to the GSD file KROHF701.GSD and includes the complete functionality of the mass flow meter. The use of the manufacturer independent Ident-no. “9742” (GSD file “PA_9742.GSD”) allows the user an interchange with other mass flow devices from other manufacturers.
PA_9742.GSD The limited functionality of the GSD file includes four function blocks:
Mass flow rate, density, temperature and mass flow totalizer. You need the PA_9742 to use this functionality. Before this, the communication has to be
projected and it has to be switched from “full functionality” to “interchangeable basic configuration” by using a Master Class 2 Tool (IDENT_NUMBER_SELECTOR: Slot 0, Index 40 change byte value from 1 to 0). After this has been done, the device has to be projected by using PA _9742.
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Addendum to Operating and Instruction Manual for “Modis” Converters
KROHF701.GSD KROHNE delivers the GSD with the entire device functionality, which is listed below:
Block Number Standard-Configuration KROHF701.GSD
Ident-No. F701
1 Mass Flow AI-FB ØxØ115 2 Density AI-FB ØxØ119 3 Temperature AI-FB ØxØ11D 4 Mass Totalizer Totalizer-FB ØxØ115 5 Volume Flow AI-FB ØxØ111 6 Percentage Mass or ° Brix AI-FB ØxØ139 7 Solid Flow AI-FB ØxØ141
8 Volume Totalizer Totalizer-FB ØxØ111 AI = Analog Input Function Block FB = Function Block
Address of the
“channel
parameter”
Important Notes:
1. To project the PROFIBUS communication network, you have to allocate each of the
blocks to a function. On the PC-S7 from Siemens, this will be done with the Tool HW­Config. It offers the functions which are described as follows:
2. It is possible to program an “empty block” on each block number. This means, that for this
block no data are transmitted in the cyclic data telegram.
3. There is NO Al block allowed on block position 4 and 8! Only totalizer block is here
allowed! That means the function “Analog Input (AI) is not possible. Beside the totalizer functions is only the “empty block” allowed.
4. There is a choice between 4 different totalizer functions, which can be allocated to the
blocks 4 and/or 8. The meaning of the cyclic data transfer (Totalizer and Status) does always correspond the meaning in section Meaning of the Measuring- and Status Messages. The four functions are defined as follows:
Function “Totalizer” cyclic transfer of the totalizer with status to the master Function “TOT_SetTot” cyclic transfer of the totalizer with status to the master +
cyclic control data from master to the device via the Bytes SetTot
Function “TOT_Mode_Tot” cyclic transfer of the totalizer with status to the master +
cyclic control data from master to the device via the Bytes ModeTot
Function “TOT_SetTot_ModeTot” cyclic transfer of the totalizer with status to the master +
cyclic control data from master to the device via the Bytes SetTot and after that ModeTot
Both, the Byte SetTot and ModeTot are beeing sent cyclicly from Master to the device, by inserting these bytes as output datas to the PLC configurator. The meaning of the control bytes are as follows:
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Addendum to Operating and Instruction Manual for “Modis” Converters
SetTot
SetTot =0: Totalizer is totalizing. If the value of SetTot changes from “1” or “2” to “0”
the totalizer starts from the actual (0 or Preset value). SetTot =1: Totalizer will be reset to 0 and stays there until SetTot is switched to 0. SetTot =2: Totalizer is set to the value of PresetTot. PresetTot can be written via a
acyclic master (totalizer in block 4 = Slot 4 Index 32; totalizer in block 8
Index 32). SetTot > 2: Is not allowed
ModeTot ModeTot = 0 totalizer totalizes positive and negative values. ModeTot = 1 totalizes only positive values. ModeTot = 2 totalizes only negative values. ModeTot = 3 totalizer is stopped, no totalization happens. ModeTot >3 is not allowed
5. The standard block configuration can be changed, e.g. that density will be transferred in block 1 instead of block 2. To do this, customer has to use a user tool, which can change the “channel parameter” under the relative index 14, for totalizer function blocks under index 12. In the above listed table, we have listed in the column “ Address of the “channel parameter” the value, which you have to program in the channel parameter of the function blocks.
6. Does the device include the options “volume concentration” or “° Baumé”, ° Brix and NaOH, these values can be programmed via the channel parameters on a Al function block. The value of the corresponding function block (relative Index 14) has to be programmed 0x0135 for volume concentration or 0x013D for ° Baumé.
2.2 PROFIBUS-PA Profile
The MFC 081/085 i supports the PROFIBUS-PA Profile Version 3.0. Additionally, all relevant parameters in the device are offered via the PROFIBUS-PA interface. The MFC 081/ 085
i
defines the following blocks:
Six blocks Analog Input (AI): mass flow, density, temperature, volume flow, percentage
mass and solid flow. Optional volume concentration and ° Baumé can be provided.
Two totalizer function blocks (TOT): totalized mass and totalized volume. As an option, the
solids can be totalized.
One transducer block for Coriolis mass flow devices.
This block provides the parameters and functions defined in Profile 3.0, as well attached are the values, which are not defined by the profile.
One physical block.
This block contains the parameters defined in Profile 3.0.
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Addendum to Operating and Instruction Manual for “Modis” Converters
2.3 Meaning of the Measuring- and Status Messages
By implementing devices in the PROFIBUS-Master by using the GSD, it is possible to indicate, which measuring and totalizer messages will be transferred over the PROFIBUS. To each values a status will be added. First, the 4 value byte (Float Format to IEEE Standard 754 Short Real Number) and then 1 status Byte will be transferred. That means that each measuring or totalizing value is described with 5 byte and transmitted one after the other according to the sequence which was projected over the GSD. If 4 function blocks have been projected, 20 byte will be transmitted. First an example of the float format:
Byte n Byte n+1 Byte n+2 Byte n+3
Bit7Bit6 Bi
Bit6 Bit7 Bit7
t7
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
VZ27262524232221202
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
2
19
20
21
-
2
2
22
23
Exponent Mantisse Mantisse Mantisse
Example: 40 F0 00 00 (hex) = 0100 0000 1111 0000 0000 0000 0000 0000 (binary) Formula: Value = (-1)
Value = (-1)
VZ 0
(Exponent - 127)
* 2
(129 - 127)
* 2
* (1 + Mantisse)
* (1 + 2-1 + 2-2 + 2-3) Value = 1 * 4 * (1 + 0,5 + 0,25 + 0,125) Value = 7,5
The meaning of the status (unsigned integer) you will find in following table:
Qualit
y
Gr Gr QSQSQSQSQuQ
272625242322212 0 0 = bad 0 1 = uncertain 1 0 = good (Non Cascade) 1 1 = good (Cascade) - not supported
Status = bad
0 0 0 0 0 0 = non-specific 0 0 0 0 0 1 = configuration error 0 0 0 0 1 0 = not connected 0 0 0 0 1 1 = device failure 0 0 0 1 0 0 = sensor failure 0 0 0 1 0 1 = no communication (last usable value) 0 0 0 1 1 0 = no communication (no usable value) 0 0 0 1 1 1 = out of service
Status = uncertain
Quality-
Substatus
Limits
u
0
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Addendum to Operating and Instruction Manual for “Modis” Converters
0 1 0 0 0 0 = non-specific 0 1 0 0 0 1 = last usable value 0 1 0 0 1 0 = substitute-set 0 1 0 0 1 1 = initial value 0 1 0 1 0 0 = sensor conversion not accurate 0 1 0 1 0 1 = engineering unit violation (unit not in the
valid set) 0 1 0 1 1 0 = sub-normal 010111 = configuration error 011000 = simulated value 011001 = sensor calibration
Status = good (Non-Cascade)
1 0 0 0 0 0 = ok 1 0 0 0 0 1 = update event 1 0 0 0 1 0 = active advisory alarm (priority < 8) 1 0 0 0 1 1 = active critical alarm (priority > 8) 1 0 0 1 0 0 = unacknowledged update event 1 0 0 1 0 1 = unacknowledged advisory alarm 1 0 0 1 1 0 = unacknowledged critical alarm 101000 = initiate fail safe 101001 = maintenance required
Status = Limits
0 0 = ok 0 1 = low limited 1 0 = high limited 1 1 = constant
Please test the first two (Quality) to check the quality of the measuring value: Good (non Cascade) measuring value is ok and can be used
Uncertain the measuring value can be used, although the accuracy is not
confirmed (e. g. measuring value is frozen or A/D-value is outside of the valid range)
Bad the measuring value is not acceptable and cannot be used for
further processing.
Good (Cascade) will not be supported, because it is not applicable for the device
Diagnosis If the internal diagnostic detects a error, additional information will be transmitted in the
Master. The meaning of this information are described in the GSD-file under UNIT_DIAG_BIT(i).
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Page 13 of 18
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Addendum to Operating and Instruction Manual for “Modis” Converters
3. Connection of Instruments on the PROFIBUS-PA system
3.1 Interconnection of devices in hazardous locations We recommend that a PROFIBUS-PA network in the hazardous location be projected in
accordance with PTB’s FISCO model (see KROHNE brochure “PROFIBUS-PA networks”). In that case, all connected electrical components (including the bus termination) must be approved in conformity with the FISCO model.
3.2 Bus cable The statements given in the FISCO model apply only provided the bus cable used meets the
following specifications: R´=15...150 Ohm/km; L´=0.4...1 mH/km; C´=80...200 nF/km.
3.3 Shielding and grounding For optimum electromagnetic compatibility of systems it is extremely important that the
system components, and particularly the bus cables connecting the components, be shielded and that such shields - if possible - form an unbroken cover, electrically speaking. Hence it follows that, for use in non-hazardous duty systems , the cable shield should be grounded as often as possible. In “Ex“ systems with adequate equipotential bonding in the hazardous and non-hazardous location along the entire Fieldbus installation, multiple grounding of the shield is also of advantage.
Note: The use of twisted and shielded cables is strongly recommended, otherwise EMC protection of the mass flow meter cannot be assured.
3.4 PROFIBUS-PA connection Connect the bus cable as shown in
the figure.
Connect the cable cores to terminals D and D• .
Polarity reversal will not have any effect.
The cable shield should be connected with minimum length to the FE functional ground.
The equipotential bonding conductor must be connected to the device by connecting it to FE functional ground
PROFIBUS-PA with current output:
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Page 14 of 18
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Addendum to Operating and Instruction Manual for “Modis” Converters
Non-Ex-Version Ex-Version
Fieldbus
DI
D I
Shield
PROFIBUS-
PA
Current
Output
-+
4-20mA
U=8-30V
Power
Supply
4-20mA
U=8-30V
Current
Output
1
+-
PROFIBUS-
Fieldbus
1
PA
DDII
Power
Supply
Shield
4. Menu Settings for PROFIBUS-PA
The following settings need to be made for Operation of the MFC 081/ 85 i on a PROFIBUS­PA network. Note, that the address can be set over the communication service “Set slave address” from the master.
Function (Fct.) Description
3.8.4 LOCATION
3.11.0 Text, measuring-point tag (max. 10 characters)
3.11.1 PROTOCOL
3.11.2 ADDRESS
3.11.3 BAUD RATE
Tag name setting
Characters assignable to each place: A-Z 0-9 or "_" (blank character)
Characters assignable to each place: A-Z 0-9 or "_" (blank character)
PROFI PA
Set address Range: 00-126 for PROFIBUS-PA (default 126) BLOCKED
(measuring point no.) max. 10 characters
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Page 16
5. Technical Data
y
g
g
g
g
Addendum to Operating and Instruction Manual for “Modis” Converters
Hardware Software
Physical to IEC 61158-2 and the FISCO
model
Bus characteristic 9... 30 V; 0.3 A max.; 4.2 W max. Device profile complete implementation of Base current 10 mA. Function blocks Function blocks (listed
FDE yes: separate fault disconnection
electronics provided.
Fault current 6 mA; (fault current = max.
continuous current – base current).
Starting current lower than the base current Operator control local display and operator “Ex“ approval EEx ia IIC T6 or EEx ib IIC/IIB T6
in conformity with the FISCO model
Connection independent of polarity
GSD GSD file supplied on diskette
Profile B, V3.0 units=default units)
mass flow [kg/s] densit temperature [°K] mass totalizer [k volume flow [m3/h] percenta °Brix [de solid flow [k
volume totalizer [m3]
Optional Percentage volume [%vol]
° Baumé [degBaum hv]
Address range 0-126, default 126,
interface at device.
SAP’s 1; the number of Service
Access Points is typically equal
of the number of master class
2 tools
[kg/l]
]
e mass [%sol/wt] or
Brix]
/s]
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Addendum to Operating and Instruction Manual for “Modis” Converters
Ex
Supply voltage 24 V AC/DC (Switch mode power supply)
U
= 24 V DC +30% / -25%, 5W
N
= 24 V AC +10% / -15%, 5W
U
N
100 V AC...230 V AC + 10% / 15%, 10 V A
24 V AC/DC (Switch mode power supply) U
= 24 V DC +30% / -25%, 5W
N
= 24 V AC +10% / -15%, 5W
U
N
100 V AC...230 V AC + 10% / 15%, 10 V A
Non-Ex
Fuse rating IN <= 1.25 A IN <= 1.25 A Outputs / inputs Module dependant Module dependant
Current output (IS)
Function All operating data programmable galvanically
isolated from supply, CPU and other outputs.
i
Passive (Current sink, EX
)
All operating data programmable galvanically isolated from supply, CPU and
other outputs. Passive. Current 4 – 20 mA 4 – 20 mA Linearity 0.05% (reference 20 mA at 25°C) 0.05% (reference 20 mA at 25°C) Temperature drift <= 100 ppm/°K (Typical 30ppm/°K) <= 100 ppm/°K (Typical 30ppm/°K) Load US – 8V
<= 22 mA (US = external supply voltage)
U
– 8V
S
<= 22 mA (US = external supply voltage) Supply 8 – 30 V 8 – 30 V
Connect ONLY to certified IS circuits with the maximum values: Ui = 30V, Ii = 250mA, Pi = 1W
Pulse output (IS) Not available
Function All operating data programmable galvanically
isolated from supply, CPU and other outputs. Operation Passive, loop-powered External supply
6 – 30V DC voltage Current Maximum 110 mA / 6 – 30 V DC
I high <= 900 µA (30 V)
I high <= 200 µA (8 V) Saturation
2V @ I = 110mA
voltage Frequency
1300Hz Connect ONLY to certified IS circuits with the maximum values: Ui = 30V, Ii = 250mA, Pi = 1W
Status output Not available
Function All operating data programmable galvanically
isolated from supply, CPU and other outputs.
Operation Passive, loop-powered External supply
6 – 30V DC
voltage Current
110 mA I high <= 900 µA (30 V) I high <= 200 µA (8 V) Connect ONLY to certified IS circuits with the maximum values: Ui = 30V, Ii = 250mA, Pi = 1W
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Page 17 of 18
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Addendum to Operating and Instruction Manual for “Modis” Converters
Ex
Control input (IS) Not available
Function All operating data programmable galvanically
isolated from supply, CPU and other outputs.
Operation Passive, loop-powered External supply voltage Current Control signals 7-30V DC for HIGH
PROFIBUS PA
Hardware See table above See table above Software See table above See table above Fieldbus Foundation (IS) Hardware Designed to ISA and IEC 1158-2 physical
Ambient Temperature
7 – 30V DC
4.5 mA
0-2V or open terminals for LOW Connect ONLY to certified IS circuits with the maximum values: Ui = 30V, Ii = 250mA, Pi = 1W
Pending Pending
Designed to ISA and IEC 1158-2 physical layer. Standards applicable to type 121 device profile. Connection: polarity independent Connect ONLY to certified IS circuits according to the FISCO model with the maximum values: Ui = 30V, Ii = 250mA, Pi = 1W
-20 to 65°C -20 to 65°C
layer. Standards applicable to type 121
device profile.
Connection: polarity independent
Bus data: 9V – 32V; 11mA typical
Non-Ex
KROHNE Ltd Rutherford Drive Park Farm Industrial Estate Wellingborough Northamptonshire NN8 6AE UK
Tel. +44 1933 408 500 • Fax +44 1933 408 501• WWW.KROHNE.com
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