KROHNE IFC 100 Operating Manual
Quick Start
Quick Start
IFC 100
IFC 100
IFC 100IFC 100
Quick StartQuick Start
Signal converter for electromagnetic flowmeters
Electronic revision:
ER 3.1.5_
The documentation is only complete when used in combination with the relevant
documentation for the flow sensor.
© KROHNE 03/2018 - 4000124107 - QS IFC 100 R07 en
CONTENTS
IFC 100
1 Safety instructions 3
2 Installation 4
2.1 Intended use ..................................................................................................................... 4
2.2 Scope of delivery............................................................................................................... 5
2.3 Storage ............................................................................................................................. 6
2.4 Transport .......................................................................................................................... 6
2.5 Installation specifications ................................................................................................6
2.6 Mounting of the compact version..................................................................................... 7
2.7 Mounting the wall-mounted housing, remote version .................................................... 7
2.7.1 Wall mounting......................................................................................................................... 7
2.7.2 Mounting plate of wall-mounted version, aluminium housing............................................ 10
2.7.3 Mounting plate of wall-mounted version, stainless steel housing...................................... 11
3 Electrical connections 12
3.1 Safety instructions.......................................................................................................... 12
3.2 Important notes on electrical connection...................................................................... 12
3.3 Electrical cables for remote device versions, notes...................................................... 13
3.3.1 Notes on signal cable A ........................................................................................................ 13
3.3.2 Notes on field current cable C.............................................................................................. 13
3.3.3 Requirements for signal cables provided by the customer ................................................. 14
3.4 Preparing the signal and field current cables ............................................................... 15
3.4.1 Signal cable A (type DS 300), construction........................................................................... 15
3.4.2 Length of signal cable A........................................................................................................ 16
3.4.3 Preparing signal cable A, connection to signal converter ................................................... 17
3.4.4 Preparing field current cable C, connection to signal converter......................................... 18
3.4.5 Preparing signal cable A, connection to flow sensor........................................................... 20
3.4.6 Preparing field current cable C, connection to flow sensor ................................................ 21
3.5 Connecting the signal and field current cables............................................................. 22
3.5.1 Connecting the signal and field current cables to the signal converter, remote version... 22
3.5.2 Connection diagram for signal and field current cable ....................................................... 25
3.6 Grounding the flow sensor ............................................................................................. 26
3.6.1 Classical method................................................................................................................... 26
3.7 Connecting the power supply......................................................................................... 27
3.8 Overview of outputs ........................................................................................................29
3.8.1 Description of the CG number .............................................................................................. 29
3.8.2 Fixed, non-alterable output versions ................................................................................... 29
3.9 Electrical connection of the outputs .............................................................................. 30
3.9.1 Electrical connection of the outputs.....................................................................................30
3.9.2 Laying electrical cables correctly......................................................................................... 31
4 Start-up 32
4.1 Switching on the power .................................................................................................. 32
4.2 Starting the signal converter ......................................................................................... 32
5 Notes 33
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IFC 100
SAFETY INSTRUCTIONS
1
Warnings and symbols used
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
HANDLING
• This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
Safety instructions for the operator
CAUTION!
Installation, assembly, start-up and maintenance may only be performed by appropriately
trained personnel. The regional occupational health and safety directives must always be
observed.
LEGAL NOTICE!
The responsibility as to the suitability and intended use of this device rests solely with the user.
The supplier assumes no responsibility in the event of improper use by the customer. Improper
installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of
Sale" apply which form the basis of the purchase contract.
INFORMATION!
•
Further information can be found on the supplied CD-ROM in the manual, on the data sheet,
in special manuals, certificates and on the manufacturer's website.
•
If you need to return the device to the manufacturer or supplier, please fill out the form
contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer
cannot repair or inspect the device without the completed form.
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2
INSTALLATION
2.1 Intended use
The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity
of electrically conductive, liquid media.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
If the device is not used according to the operating conditions (refer to chapter "Technical data"),
the intended protection could be affected.
INFORMATION!
This device is a Group 1, Class A device as specified within CISPR11:2009. It is intended for use in
industrial environment. There may be potential difficulties in ensuring electromagnetic
compatibility in other environments, due to conducted as well as radiated disturbances.
IFC 100
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IFC 100
2.2 Scope of delivery
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
INSTALLATION
2
Figure 2-1: Scope of delivery
1 Device in the version as ordered
2 Documentation (calibration report, Quick Start, CD-Rom with product documentation for flow sensor and signal con-
verter)
3 Signal cable (only for remote version)
Flow sensor Flow sensor + signal converter IFC 100
Compact (0°/45° version) Remote wall-mounted
housing
OPTIFLUX 1000 OPTIFLUX 1100 C OPTIFLUX 1100 W
OPTIFLUX 2000 OPTIFLUX 2100 C OPTIFLUX 2100 W
OPTIFLUX 4000 OPTIFLUX 4100 C OPTIFLUX 4100 W
OPTIFLUX 5000 OPTIFLUX 5100 C OPTIFLUX 5100 W
OPTIFLUX 6000 OPTIFLUX 6100 C OPTIFLUX 6100 W
WATERFLUX 3000 WATERFLUX 3100 C WATERFLUX 3100 W
Table 2-1: Signal converter/flow sensor combination possibilities
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INSTALLATION
2.3 Storage
• Store the device in a dry, dust-free location.
• Avoid continuous direct sunlight.
• Store the device in its original packing.
• Storage temperature: -40...+70°C / -40...+158°F
2.4 Transport
Signal converter
• No special requirements.
Compact version
• Do not lift the device by the signal converter housing.
• Do not use lifting chains.
• To transport flange devices, use lifting straps. Wrap these around both process connections.
IFC 100
2.5 Installation specifications
INFORMATION!
The following precautions must be taken to ensure reliable installation.
•
Make sure that there is adequate space to the sides.
•
The device must not be heated by radiated heat (e.g. exposure to the sun) to an electronics
housing surface temperature above the maximum permissible ambient temperature. If it is
necessary to prevent damage from heat sources, a heat protection (e.g. sun shade) has to be
installed.
•
Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat
exchanger.
•
Do not expose the signal converter to intense vibrations.
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IFC 100
2.6 Mounting of the compact version
CAUTION!
Turning the housing of the compact version is not permitted.
INFORMATION!
The signal converter is mounted directly on the flow sensor. For installation of the flowmeter,
please observe the instructions in the supplied product documentation for the flow sensor.
2.7 Mounting the wall-mounted housing, remote version
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
2.7.1 Wall mounting
INSTALLATION
2
Figure 2-2: Mounting the wall-mounted housing
1 Prepare the holes with the aid of the mounting plate. For further information refer to
plate of wall-mounted version, aluminium housing
2 Fasten the device securely to the wall with the mounting plate.
on page 10.
Mounting
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INSTALLATION
Figure 2-3: Wall mounting of multiple devices (aluminium housing)
IFC 100
[mm] [inch]
a Ø6.5 Ø0.26
b 87.2 3.4
c 241 9.5
d 310 12.2
e 257 10.1
Table 2-2: Dimensions in mm and inch
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IFC 100
INSTALLATION
e
2
Figure 2-4: Wall mounting of multiple devices (stainless steel housing)
[mm] [inch]
a Ø6.5 Ø0.26
b 268 10.5
c 40 1.6
d 336 13.2
e 257 10.1
Table 2-3: Dimensions in mm and inch
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INSTALLATION
2.7.2 Mounting plate of wall-mounted version, aluminium housing
IFC 100
Figure 2-5: Dimensions of mounting plate of wall-mounted version, aluminium housing
[mm] [inch]
a Ø6.5 Ø0.26
b 87.2 3.4
c 241 9.5
Table 2-4: Dimensions in mm and inch
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IFC 100
INSTALLATION
2.7.3 Mounting plate of wall-mounted version, stainless steel housing
2
Figure 2-6: Dimensions of mounting plate of wall-mounted version, stainless steel housing
[mm] [inch]
a Ø6.5 Ø0.26
b 40 1.6
c 267.9 10.55
Table 2-5: Dimensions in mm and inch
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