All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
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OPTIWAVE 7400-24 C
1.1 Software history
"Firmware revision" agrees with NAMUR NE 53. It is a series of numbers used to record the
revision status of embedded software (firmware) in electronic equipment assemblies. It gives
data on the type of changes made and the effect that changes have on compatibility.
SAFETY INSTRUCTIONS
1
Data about software revisions is shown in menu 1.1.0 IDENT. For more data, refer to
description
of the device (given on the device nameplate) and speak to the supplier.
Release datePrinted circuit
YYYY-MM-DDConverter1.00.0x400xxxxx01-HB OPTIWAVE
on page 63. If it is not possible to refer to the device menu, record the serial number
Firmware
assembly
Sensor1.00.0x400xxxxx01
HMI (LCD display
option)
revision
1.00.0x400xxxxx01
Hardware
revision
Changes and
compatibility
Documentation
7400-24 R01
Function
1.2 Intended use
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
This radar level transmitter measures distance, level, mass, volume and reflectivity of liquids,
pastes and slurries.
It can be installed on tanks, reactors and open channels.
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SAFETY INSTRUCTIONS
1.3 Certification
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
INFORMATION!
For SIL-approved devices; please refer to the safety manual.
In accordance with statutory requirements of the EC directives, the device described in
this document meets the following safety requirements:
• Electromagnetic Compatibility Directive
• The safety part of the Low-Voltage Directive
OPTIWAVE 7400-24 C
For more data, refer to the CE Declaration of Conformity for this device.
All devices meet the requirements of NAMUR Guidelines NE 21, NE 43, NE 53 and NE 107.
1.4 Electromagnetic compatibility
The device agrees with Electromagnetic Compatibility Directive.
You can install the device on tanks, open vessels or channels, but the type of antenna must agree
with the location of the device. For more data, refer to
with Immunity and Emissions requirements for industrial environments.
Radio approvals
on page 9. This agrees
8
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1.5 Radio approvals
1.5.1 European Union (EU)
INFORMATION!
LPR (Level Probing Radar)
LPR (Level Probing Radar) equipment are devices for the measurement of level in the open air
LPR (Level Probing Radar)LPR (Level Probing Radar)
or in a closed space (a metallic tank etc.). TLPR (Tank Llevel Probing Radar)
devices for the measurement of level in a closed space only. You can use LPR devices for TLPR
applications. The LPR and TLPR devices meet the requirements of the R&TTE (Radio Equipment
and Telecommunications Terminal Equipment) Directive for use in the member countries of the
EU.
For more data about the order code, refer to Order code on page 122
This level transmitter is approved to be used outside metallic tanks. If you use the device
outdoors, read the device nameplate to make sure that the device can be used for your
application. Only the antennas that follow are permitted for open-air applications:
• VF744xxxx5xxx...
• VF744xxxx6xxx...
• VF744xxxx7xxx...
.
Figure 1-1: Radio approval information on the nameplate
1 Type code (defined in order)
2 HVIN (Hardware Version Identification Number). This number gives the radar signal frequency (24G = 24 GHz), the lo-
cation of the device (TLPR or LPR) and the type of signal converter (compact (C))
TLPR device: HVIN: 244G-TLPR-C
LPR device: HVIN: 24G-LPR-C
3 CE sign
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SAFETY INSTRUCTIONS
TLPR (Tank Level Probing Radar) devices only
Use approved personnel to install the device. The device and the tank agree with the R&TTE
directive if you obey the instructions that follow:
• TLPR (Tank Level Probing Radar) are required to be installed at a permanent fixed position at
a closed (not open) metallic tank or reinforced concrete tank, or similar enclosure structure
made of comparable attenuating material;
• flanges and attachments of the TLPR equipment shall provide the necessary microwave
sealing by design;
• sight glasses shall be coated with a microwave-proof coating when necessary (i.e. electrically
conductive coating);
• manholes or connection flanges at the tank shall be closed to ensure a low-level leakage of
the signal into the air outside the tank;
• whenever possible, mounting of the TLPR equipment shall be on top of the tank structure
with the orientation of the antenna to point in a downward direction;
• installation and maintenance of the TLPR equipment shall be performed by professionally
trained individuals only.
OPTIWAVE 7400-24 C
For data about how to install EMI/RFI shielding gaskets, refer to the instructions supplied with
this accessory.
LPR (Level Probing Radar) devices only
Use approved personnel to install the device. If the device is operated in the open air (outdoors),
it agrees with the R&TTE directive if you obey these instructions:
• The antenna must always point downwards. The boresight direction of the antenna must be
vertical. No other angles are permitted.
• Install the device more than 4 km / 2.485 mi away from radio astronomy sites.
• If the device is 4...40 km / 2.485...24.855 mi away from radio astronomy sites, do not install the
device more than 15 m / 49.21 ft above the ground.
CAUTION!
If it is necessary to install the device less than 4 km / 2.485 mi from radio astronomy sites, you
must get the approval of the national regulatory authority before installation (e.g. ANFR
(France), Bundesnetzagentur (Germany), Ofcom (United Kingdom) etc.).
Radio quiet zones: locations of radio astronomy sites (stations) in Europe and northern Eurasia
CountryName of the stationLocation
Latitude, ϕLongitude, λ
FinlandMetsähovi60°13'04" N24°23'37" E
Tuorla60°24'56" N22°26'31" E
FrancePlateau de Bure44°38'01" N05°54'26" E
Floirac44°50'10" N00°31'37" W
GermanyEffelsberg50°31'32" N06°53'00" E
HungaryPenc47°47'22" N19°16'53" E
10
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SAFETY INSTRUCTIONS
CountryName of the stationLocation
Latitude, ϕLongitude, λ
ItalyMedicina44°31'14" N11°38'49" E
Noto36°52'34" N14°59'21" E
Sardinia39°29'50" N09°14'40" E
LatviaVentspils57°33'12" N21°51'17" E
PolandKraków – Fort Skala50°03'18" N19°49'36" E
Torun – Piwnice52°54'48" N18°33'30" E
RussiaDmitrov56°26'00" N37°27'00" E
Kalyazin57°13'22" N37°54'01" E
Pushchino54°49'00" N37°40'00" E
Zelenchukskaya43°49'53" N41°35'32" E
SpainYebes40°31'27" N03°05'22" W
Robledo40°25'38" N04°14'57" W
SwitzerlandBleien47°20’26" N08°06’44" E
SwedenOnsala57°23’45" N11°55’35" E
UKCambridge52°09'59" N00°02'20" E
Darnhall53°09'22" N02°32'03" W
Jodrell Bank53°14'10" N02°18'26" W
Knockin52°47'24" N02°59'45" W
Pickmere53°17'18" N02°26'38" W
1
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SAFETY INSTRUCTIONS
1.5.2 U.S.A. and Canada
INFORMATION!
LPR (Level Probing Radar)
LPR (Level Probing Radar) equipment are devices for the measurement of level in the open air
LPR (Level Probing Radar)LPR (Level Probing Radar)
or in a closed space (a metallic tank etc.). TLPR (Tank Llevel Probing Radar)
devices for the measurement of level in a closed space only.
For more data about the order code, refer to Order code on page 122
This level transmitter is approved to be used outside metallic tanks. If you use the device in the
open air, read the device nameplate to make sure that the device can be used for your
application:
.
LEGAL NOTICE!
FCC
FCC
FCCFCC
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference which may cause un-
desired operation.
Changes or modifications made to this equipment not expressly approved by the manufacturer
may void the FCC authorizations to operate this equipment.
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or
more of the following measures:
•
Reorient or relocate the receiving antenna.
•
Increase the separation between the equipment and receiver.
•
Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
•
Consult the dealer or an experienced radio/TV technician for help.
12
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OPTIWAVE 7400-24 C
LEGAL NOTICE!
IC
IC
ICIC
This device complies with Industry Canada licence-exempt RSS standard(s).
Operation is subject to the following conditions:
1. this device may not cause harmful interference, and
2. this device must accept any interference received, including interference that may cause un-
desired operation.
This device and the handbook complies with the requirements of RSS-Gen. Operation is subject
to the conditions that follow:
1. The installation of the LPR/TLPR device shall be done by trained installers, in strict compliance
with the manufacturer
2. The use of this device is on a "no-interference, no-protection" basis. That is, the user shall ac-
cept operations of high-powered radar in the same frequency band which may interfere with or
damage this device. However, devices found to interfere with primary licensing operations will
be required to be removed at the user
3. The TLPR device shall be installed and operated in a completely enclosed container to prevent
RF emissions, which can otherwise interfere with aeronautical navigation.
4. LPR devices: Ensure a vertically downward orientation of the transmit antenna and a installa-
tion only at fixed locations.
5. The installer / user of this device shall ensure that it is at least 10 km from the Dominion Radio
Astrophysical Observatory (DRAO) near Penticton, British Columbia. The coordinates of the
DRAO are latitude 49
separation (e.g. those in the Okanagan Valley, British Columbia) the installer / user must coordinate with, and obtain the written concurrence of, the Director of the DRAO before the equipment can be installed or operated. The Director of the DRAO may be contacted at 250-497-2300
(tel.) or 250-497-2355 (fax). Alternatively, the Manager, Regulatory Standards, Industry Canada,
may be contacted.
SAFETY INSTRUCTIONS
’
s instructions.
’
s expense.
°
19'15" N and longitude 119°37'12" W. For devices not meeting this 10 km
1
The Product Marketing Name (PMN) of this device is "Optiwave x400-24 series".
This level transmitter is approved to be used outside metallic tanks. If you use the device in the
open air, read the device nameplate to make sure that the device can be used for your
application. Only the antennas that follow are permitted for open-air applications:
• VF744xxxx4xxx...
• VF744xxxx5xxx...
• VF744xxxx6xxx...
• VF744xxxx7xxx...
• VF744xxxxAxxx...
• VF744xxxxBxxx...
• VF744xxxxCxxx...
• VF744xxxxDxxx...
• VF744xxxxExxx...
• VF744xxxxGxxx...
• VF744xxxxHxxx...
• VF744xxxxKxxx...
• VF744xxxxPxxx...
• VF744xxxxRxxx...
• VF744xxxxSxxx...
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SAFETY INSTRUCTIONS
• VF744xxxxTxxx...
• VF744xxxxUxxx...
OPTIWAVE 7400-24 C
Figure 1-2: FCC ID and IC number
1 Type code (defined in order)
2 HVIN (Hardware Version Identification Number). This number gives the radar signal frequency (24G = 24 GHz), the lo-
cation of the device (TLPR or LPR) and the type of signal converter (compact (C))
TLPR device: HVIN: 24G-TLPR-C
LPR device: HVIN: 24G-LPR-C
3 FCC ID and IC number
TLPR device: FCC-ID:Q6BFMCW24G74T, IC number: 1991D-FMCW24G74T
LPR device: FCC-ID: Q6BFMCW24G74L, IC number:1991D-FMCW24G74L
14
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OPTIWAVE 7400-24 C
1.6 Safety instructions from the manufacturer
1.6.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
SAFETY INSTRUCTIONS
1
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.6.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
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SAFETY INSTRUCTIONS
1.6.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation or operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.6.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.
OPTIWAVE 7400-24 C
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1.6.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This warning refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
SAFETY INSTRUCTIONS
1
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
iRESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
1.7 Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
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2
DEVICE DESCRIPTION
2.1 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
Scope of delivery – horn antenna
OPTIWAVE 7400-24 C
Figure 2-1: Scope of delivery – horn antenna
1 Signal converter and antenna in compact version
2 Antenna extensions (option)
3 Quick Start
4 DVD-ROM (including Handbook, Quick Start, Technical Datasheet and related software)
Scope of delivery – Drop antenna
Figure 2-2: Scope of delivery – Drop antenna
1 Signal converter and antenna in compact version
2 Antenna extensions (option) and O-ring for each antenna extension
3 Quick Start
4 DVD-ROM (including Handbook, Quick Start, Technical Datasheet, and related software)
18
INFORMATION!
No special tools or training required!
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OPTIWAVE 7400-24 C
2.2 Device description
This device is a 24 GHz FMCW-radar level transmitter. It is a non-contact technology and is 2wire loop-powered. It is designed to measure the distance, level, mass, volume and reflectivity of
liquids, pastes and slurries.
Radar level transmitters use an antenna to emit a signal to the surface of the measured product.
The device has many antennas available. Thus, it can measure most products even in difficult
conditions. Also refer to
If it is ordered with the applicable options, it can be certified for use in hazardous areas.
These output options are available:
• 1 output: 4...20 mA (HART)
• 2-wire FOUNDATION™ Fieldbus output
• 2-wire PROFIBUS PA output
These accessories are available:
• Stainless steel weather protection.
• RS232 / HART
• USB / HART
®
®
converter.
Technical data
converter (VIATOR).
on page 90.
DEVICE DESCRIPTION
2
INFORMATION!
For more data on accessories, refer to Accessories on page 134
.
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2
DEVICE DESCRIPTION
2.3 Visual Check
WARNING!
If the display screen glass is broken, do not touch.
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
OPTIWAVE 7400-24 C
Figure 2-3: Visual check
1 Device nameplate (for more data refer to
2 Process connection data (size and pressure rating, material reference and heat number)
3 Gasket material data – refer to the illustration that follows
If the device is supplied with an FKM/FPM gasket, there is no symbol on the side of the process
connection.
Nameplate (examples)
on page 21)
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
INFORMATION!
Compare the material references on the side of the process connection with the order.
20
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OPTIWAVE 7400-24 C
2.4 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
2.4.1 Nameplate (examples)
DEVICE DESCRIPTION
2
Figure 2-4: Compact (C) and remote (F) versions: Non-Ex nameplate attached to the housing
1 Cable entry size
2 Input / output option
3 Degree of ingress protection (according to EN 60529 / IEC 60529)
4 Customer tag number
5 Date of manufacture
6 Order number
7 Type code (defined in order)
8 Model name and number. The last letter "X" is either:
C = compact version or
F = remote (field) version
9 Company name and address
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2
DEVICE DESCRIPTION
Figure 2-5: Remote (F) version: Non-Ex nameplate attached to the antenna assembly
1 Cable entry size
2 Degree of ingress protection (according to EN 60529 / IEC 60529)
3 Date of manufacture
4 Order number
5 Type code (defined in order)
6 Model name and number
7 Company name and address
OPTIWAVE 7400-24 C
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OPTIWAVE 7400-24 C
3.1 General notes on installation
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
WARNING!
Do not keep the device in a vertical position. This will damage the antenna and the device will not
measure correctly.
INSTALLATION
3
Figure 3-1: Storage conditions
1 When you put the device into storage, do not keep it in a vertical position
2 Put the device on its side. We recommend that you use the packaging in which it was delivered.
3 Storage temperature range: -40...+85°C / -40...+185°F
• Store the device in a dry and dust-free location.
• Keep the converter out of the sunlight.
• Store the device in its original packing.
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INSTALLATION
3.3 Transport
Figure 3-2: How to lift the device
1 Remove the converter before you lift the device with a hoist.
WARNING!
Lift the device carefully to prevent damage to the antenna.
OPTIWAVE 7400-24 C
3.4 Pre-installation requirements
INFORMATION!
Obey the precautions that follow to make sure that the device is correctly installed.
• Make sure that there is sufficient space on all sides.
• Protect the signal converter from direct sunlight.
• Do not subject the signal converter to heavy vibrations.
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3.5 Pressure and temperature ranges
Figure 3-3: Pressure and temperature ranges
1 Flange temperature
FKM/FPM gasket: -40...+200°C / -40...+390°F; Kalrez
EPDM gasket: -50...+150°C / -58...+300°F
Ex devices: see supplementary operating instructions
2 Ambient temperature for operation of the display
-20...+60°C / -4...+140°F
If the ambient temperature is not between these limits, the display screen switches off automatically
3 Ambient temperature
Non-Ex devices: -40...+80°C / -40...+175°F
Ex devices: see supplementary operating instructions
INSTALLATION
®
6375 gasket: -20...+200°C / -4...+390°F;
3
WARNING!
The process connection temperature range must agree with the temperature limits of the
gasket material. The operating pressure range is subject to the process connection used and the
flange temperature.
Antenna typeMaximum process connection
Maximum operating pressure
temperature
[°C][°F]bargpsig
PP Drop +100+21016232
PTFE Drop+150+30040580
PEEK Drop+xxx+xxxxxxxx
Hygienic+150+30010145
Horn / Sheet metal horn+200
1 The maximum process connection temperature must agree with the temperature limits of the gasket material. If the
distance piece option is not attached, the maximum process connection temperature is +150°C / +300°F.
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3
INSTALLATION
3.6 Recommended mounting position
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.
We recommend that you prepare the installation when the tank is empty.
3.6.1 General data
INFORMATION!
If possible, do not install a nozzle on the tank centerline.
OPTIWAVE 7400-24 C
Figure 3-4: Recommended nozzle position for liquids, pastes and slurries
1 Nozzles for DN40 or DN50 Horn antennas, or DN50 Hygienic antenna
2 Nozzles for DN80, DN100, DN150 or DN200 Horn antennas and DN80 or DN150 Drop antennas
3 Tank height
4 Tank diameter
5 Minimum distance of nozzle from the tank wall : 1/7 × tank height
Maximum distance of nozzle from the tank wall : 1/3 × tank diameter
6 Minimum distance of nozzle from the tank wall : 1/10 × tank height
Maximum distance of nozzle from the tank wall : 1/3 × tank diameter
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OPTIWAVE 7400-24 C
Figure 3-5: More than 1 FMCW radar level meter can be operated in a tank
3.6.2 Tanks with conical bottoms
INSTALLATION
3
Figure 3-6: Tanks with conical bottoms
Conical bottoms have an effect on the measuring range. The device cannot measure to the bottom of the tank.
1 Axis of radar beam
2 Minimum level reading
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INSTALLATION
3.7 Mounting restrictions
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.
We recommend that you prepare the installation when the tank is empty.
3.7.1 General data
OPTIWAVE 7400-24 C
Figure 3-7: General Installation recommendations
1 Do not tilt the device more than 2°
2 We recommend that you do an empty spectrum recording if there are too many obstacles in the radar beam (for more
data, refer to
ber or stilling well or use an "L" antenna extension (the device must be installed on the side of the tank) to move the
device away from obstacles.
3 2.5 mm / 0.1¨ max. for high-dielectric constant liquids
4 Curved and conical tank bottoms. For fine adjustment of the device, refer to
curved or conical bottoms
5 Beam radius (DN40 horn antenna): increments of 180 mm/m or 2.15¨/ft (10°)
Beam radius (DN50 horn antenna or DN50 Hygienic antenna): increments of 130 mm/m or 1.55¨/ft (7.5°)
Beam radius (DN80 horn antenna): increments of 90 mm/m or 1.1¨/ft (5°)
Beam radius (DN100 horn antenna or DN80 Drop antenna): increments of 70 mm/m or 0.83¨/ft (4°)
Beam radius (DN150 horn antenna): increments of 52.5 mm/m or 0.63¨/ft (3°)
Beam radius (DN150 Drop antenna or DN200 horn antenna): increments of 35 mm/m or 0.42¨/ft (2°)
How to make a filter to remove radar signal interference
3.7.2 Obstacles in the tank
Obstacles in the tank can cause parasitic signals. They have an effect on the performance of the
device.
CAUTION!
If there are parasitic signals, the device will not measure correctly. Parasitic signals are caused
by:
•
Objects in the tank.
•
Sharp corners that are perpendicular to the path of the radar beam.
on page 77). If necessary, install a bypass cham-
How to measure correctly in tanks with
on page 78.
28
Do an Empty Spectrum recording (refer to Operation
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Operation) to remove parasitic signals with a filter.
OperationOperation
Page 29
OPTIWAVE 7400-24 C
Figure 3-8: Obstacles in the tank
Do not put the device directly above obstacles (agitator, support beams, heating tubes etc.). Parasitic signals from obstacles will cause the device to measure incorrectly.
1 Solution 1: Put the device on another process connection away from obstacles
2 Solution 2: Attach the device to the side of the tank and use an "L" (right angle) extension
INSTALLATION
3
CAUTION!
Do not put the device near to the product inlet. If the product that enters the tank touches the
antenna, the device will measure incorrectly. If the product fills the tank directly below the
antenna, the device will also measure incorrectly.
Figure 3-9: Product inlets
1 The device is in the correct position.
2 The device is too near to the product inlet.
3.7.3 Devices with Metallic Horn antenna
The antenna must project out of the nozzle. If necessary, use an antenna extension. But if the
tank roof is flat and the tank fitting is symmetrical, it is not necessary for the antenna to project
out of the nozzle. Thus, the device can have a larger measuring range.
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INSTALLATION
3.7.4 Process connections
Requirements for flange connections
Figure 3-10: Flange connection
OPTIWAVE 7400-24 C
Equipment needed:
• Device
• Flange gasket (not supplied)
• Wrench (not supplied)
• Make sure the flange on the nozzle is level.
• Make sure that you use the applicable gasket for the flange dimensions and the process.
• Align the gasket correctly on the flange facing of the nozzle.
• Lower the antenna carefully into the tank.
• Make sure that you point the device in the correct direction. Refer to "Point the device in the
correct direction" in this section.
• Tighten the flange bolts.
iRefer to local rules and regulations for the correct torque to apply to the bolts.
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Requirements for threaded connections
Figure 3-11: Threaded connection
Equipment needed:
• Device
• Gasket for G 1½ connection (not supplied)
• Thread seal tape (PTFE) for 1½ NPT connection (not supplied)
• 50 mm / 2¨ wrench (not supplied)
INSTALLATION
3
WARNING!
Do not tighten the connection to a torque more than 40 Nm. If the connection is too tight, this will
damage the thread.
To prevent damage to the antenna, make sure that the minimum diameter of the hole for a
1
½
NPT thread connection is not less than 43.4 mm / 1.71¨.
• Make sure the tank connection is level.
• ISO 228-1 (G) connection:
ISO 228-1 (G) connection: Make sure that you use the applicable gasket for the connection
ISO 228-1 (G) connection:ISO 228-1 (G) connection:
dimensions and the process.
• ISO 228-1 (G) connection:
ISO 228-1 (G) connection: Align the gasket correctly.
ISO 228-1 (G) connection:ISO 228-1 (G) connection:
• NPT connection:
NPT connection: Wind the thread seal tape around the process connection in agreement with
NPT connection:NPT connection:
good engineering practice.
• Lower the antenna carefully into the tank.
• Turn the threaded connection on the antenna to attach the device to the process connection.
• Make sure that you point the device in the correct direction. Refer to "Point the device in the
correct direction" in this section.
• Tighten the connection to the correct torque (not more than 40 Nm).
3.7.5 Standpipes (stilling wells and bypass chambers)
Use a standpipe if:
• There is highly conductive foam in the tank.
• The liquid is very turbulent or agitated.
• There are too many other objects in the tank.
• The device is measuring a liquid (petro-chemicals) in a tank with a floating roof.
• The device is installed in a horizontal cylindrical tank (refer to the end of this section)
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INSTALLATION
Figure 3-12: Installation recommendations for standpipes (stilling wells and bypass chambers)
1 A stilling well solution
2 A bypass chamber solution
3 Air circulation hole
4 Level of the liquid
OPTIWAVE 7400-24 C
CAUTION!
•
The standpipe must be electrically conductive.
•
The inside diameter of the standpipe must not be more than 5 mm / 0.2¨ over the diameter of
the antenna (for a high-dielectric constant liquid).
•
The standpipe must be straight. There must be no sudden changes in internal diameter
greater than 1 mm / 0.04
•
The standpipe must be vertical.
•
Recommended surface roughness: <±0.1 mm / 0.004¨.
•
Make sure that there are no deposits at the bottom of the standpipe.
•
Make sure that there is liquid in the standpipe.
¨
.
Stilling wells - general notes
Installation in tanks containing one liquid and foam
• Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level.
• Remove the burr from the hole.
Installation in tanks containing one liquid or more without foam
• Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level.
• Drill 1 or more liquid circulation holes in the stilling well (if there is more than 1 liquid in the
tank).
iThese holes help the liquid to move freely between the stilling well and the tank.
32
• Remove the burr from the hole.
Stilling wells: floating roofs
If the device must be installed on a tank with a floating roof, install it in a stilling well.
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OPTIWAVE 7400-24 C
Figure 3-13: Floating roofs
1 Sediment
2 Support fixtures
3 Stilling well
4 Floating roof
5 Product
6 Tank
INSTALLATION
3
Stilling wells: horizontal cylindrical tanks
We recommend that you install the device in a stilling well if the device:
• is for a horizontal cylindrical tank,
• is in a metallic tank,
• measures a product with a high dielectric constant and
• is on the centerline of the tank.
Figure 3-14: Horizontal cylindrical tanks
1 The device is installed without a stilling well. There are multiple reflections. Refer to the CAUTION! that follows.
2 The device is installed in a stilling well and measures correctly.
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INSTALLATION
CAUTION!
If the device is installed in horizontal cylindrical tank that contains a high dielectric constant
liquid without a stilling well, do not put it on the tank centerline. This will cause multiple
reflections and the device will not measure accurately. Use the 2.5.8 Multiple Reflections
function in Supervisor > Application
more data,<Function Description> (2. Supervisor).
Bypass chambers
Installation next to tanks containing one liquid and foam
• The top process connection of the bypass chamber must be above the maximum level of
liquid.
• The bottom process connection of the bypass chamber must be below the lowest measured
level of liquid.
Installation next to tanks containing more than one liquid
• The top process connection of the bypass chamber must be above the maximum level of
liquid.
• The bottom process connection of the bypass chamber must be below the lowest measured
level of liquid.
• Additional process connections are necessary for the liquids to circulate freely along the
length of the bypass chamber.
Supervisor > Application to keep the effects of multiple reflections to a minimum. For
Supervisor > ApplicationSupervisor > Application
34
Figure 3-15: Installation recommendations for bypass chambers that contain more than one liquid
1 Bypass chamber
2 Additional process connection
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3.8 How to attach antenna extensions
Horn antenna - antenna extensions
Figure 3-16: Horn antenna - how to attach antenna extensions
Equipment needed:
• 3 mm Allen wrench (not supplied)
INSTALLATION
3
INFORMATION!
Drop antenna:
Drop antenna: Antenna extensions can only be attached below flanges without the PP/PTFE
Drop antenna:Drop antenna:
flange plate option
CAUTION!
Drop antenna:
Drop antenna: Make sure that there are not more than 5 antenna extensions attached to a device
Drop antenna:Drop antenna:
with a Drop antenna. If there are more than 5 antenna extensions, the device will not measure
correctly.
Make sure that you put an O-ring 4 into the groove at the top of each antenna extension.
Equipment needed (not supplied):
• Torque wrench 200 Nm (for the H30 head of the Drop antenna sub-assembly)
• 3mm Allen wrench
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INSTALLATION
3.9 How to turn or remove the signal converter
INFORMATION!
The converter turns 360
under process conditions.
°
. The converter can be removed from the process connection assembly
OPTIWAVE 7400-24 C
Figure 3-17: How to turn or remove the signal converter
1 Tool: 5 mm Allen wrench (not supplied)
2 Cover for the wave guide hole on top of the process connection assembly (not supplied)
CAUTION!
If you remove the converter, put a cover on the wave guide hole on top of the process connection
assembly.
When the converter is attached to the process connection assembly, tighten the lock screw.
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3.10 How to assemble the remote version
• Attach the wall bracket 1 to the flexible conduit.
• Tighten the locking nut 2 with a 24 mm wrench.
• Attach the wall bracket to a wall or pipe (DN50...100 / 2¨...4¨) 3.
• Loosen the housing locking screw 4 with a 5 mm Allen wrench.
• Remove the housing 5.
INSTALLATION
3
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3
INSTALLATION
• Attach the housing to the flexible conduit 6.
• Tighten the housing locking screw 7.
• Attach the flexible conduit to the probe 8.
• Tighten the flexible conduit locking screw 9.
OPTIWAVE 7400-24 C
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You can attach the wall bracket of the remote housing to a wall or pipe (DN50...100 / 2¨...4¨).
These are the dimensions:
Figure 3-18: Dimensions of the wall bracket
Dimensions in mm
INSTALLATION
3
Dimensions [mm]
abcdefghij
Wall bracket12060201190150667.4126.4150.4
Dimensions in inches
Dimensions [inches]
abcdefghij
Wall bracket4.72.40.80.43.55.90.22.654.985.92
3.11 Weather protection
3.11.1 How to attach the weather protection to the device
Equipment needed:
• Device.
• Weather protection (option).
• 10 mm wrench (not supplied).
The overall dimensions of the weather protection are.
• Loosen the bracket nuts on the weather protection.
• Remove the bracket.
• Lower the weather protection onto the device.
• Turn the weather protection so that the keyhole points forward.
• Attach the bracket.
• Lift the weather protection to the top of the housing support pillar.
• Hold the weather protection in the correct position and tighten the bracket nuts.
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INSTALLATION
3.11.2 How to open the weather protection
Equipment needed:
• Weather protection attached to the device.
• Large slotted tip screwdriver (not supplied).
• Put a large slotted tip screwdriver into the keyhole at the front of the weather protection. Turn
the screwdriver counterclockwise.
• Pull the top of weather protection up and forward.
iThis will open the weather protection.
OPTIWAVE 7400-24 C
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4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
ELECTRICAL CONNECTIONS
4
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
4.2 Electrical installation: 2-wire, loop-powered
4.2.1 Compact version
Terminals for electrical installation
Figure 4-1: Terminals for electrical installation
1 Grounding terminal in the housing (if the electrical cable is shielded)
2 Current output -
3 Current output +
4 Location of the external grounding terminal (at the bottom of the converter)
INFORMATION!
Electrical power to the output terminal energizes the device. The output terminal is also used for
®
HART
communication.
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ELECTRICAL CONNECTIONS
CAUTION!
•
Use the applicable electrical cables with the cable glands.
•
Make sure that the power supply does not have a current more than 5 A or that there is 5 Arated fuse in the electrical circuit that energizes the device.
1 Loosen the lock screw with a 2.5 mm Allen wrench.
2 Turn the cover counterclockwise with a strap wrench.
3 Remove the cover.
Equipment needed:
• Small slotted tip screwdriver (not supplied)
Procedure:
1 Do not disconnect the safety cord from the terminal compartment cover. Put the terminal
compartment cover adjacent to the housing.
2 Remove the connector from the circuit board.
3 Connect the electrical wires to the connector. Attach the connector to the circuit board. Tight-
en the cable entry glands.
OPTIWAVE 7400-24 C
1 Put the cover on the housing and push it down.
2 Turn the cover clockwise until it is fully engaged.
3 Tighten the lock screw.
4.2.2 Remote version
INFORMATION!
Electrical power to the output terminal energizes the device. The output terminal is also used for
®
HART
CAUTION!
•
•
For more electrical installation data, refer to
communication.
Use the applicable electrical cables with the cable glands.
Make sure that the power supply does not have a current more than 5 A or that there is 5 A-
rated fuse in the electrical circuit that energizes the device.
Compact version
on page 41.
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ELECTRICAL CONNECTIONS
4.3 Remote device data
4.3.1 Requirements for signal cables supplied by the customer
DANGER!
An Ex-approved signal cable is supplied by the manufacturer with devices for hazardous
locations. Use of this signal cable is mandatory.
Non-Ex devices only:
Non-Ex devices only: The signal cable is an option for non-Ex devices. If the signal cable is not
Non-Ex devices only:Non-Ex devices only:
supplied by the device manufacturer, the cable must have properties that follow:
Basic properties
• Twisted cable 2 by 2, shielded or screened. For example, multicore cable — reference
MCD 5123 — from Cabletec ICS/JP Electronics.
Maximum length of the signal cable
• 100 m / 328 ft
4
Temperature
• Use electrical cable with the applicable temperature rating for the operating conditions.
• Ambient temperature range: -40...+80°C / -40...+175°F
• We recommend that the cable agrees with UL 94V-0.
Dimensions of the insulated conductors
• Min.-max. cross-sectional area of the conductors: 4×0.326...4×2.5 mm² (22....14 AWG),
shielded cable
• Use the applicable cable for the cable glands (Ø6....10 mm / 0.24...0.39¨).
• Use the applicable cable glands for the cable entry openings in the housing.
• The cable must agree with EN 60811 (Low Voltage Directive) or equivalent national
regulations.
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ELECTRICAL CONNECTIONS
4.3.2 How to prepare a signal cable supplied by the customer
OPTIWAVE 7400-24 C
Figure 4-2: Equipment needed to prepare the signal cable
1 Signal cable (supplied on request)
2 2 heat-shrinkable sleeves for the PVC jacket (not supplied)
3 8 ferrules for the end of the conductors (not supplied)
4 2 Faston connectors for the shield wires
5 Shield wire insulation, 2 sleeves
6 Wire stripper (not supplied)
7 Crimping pliers (not supplied)
INFORMATION!
•
The Faston connector for the stranded drain wire must agree with DIN 46 228: E 1.5-8
•
The wire end ferrules for the twisted pair of conductors must agree with DIN 46 228: E 0.5-8
44
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OPTIWAVE 7400-24 C
Figure 4-3: How to prepare the signal cable
ELECTRICAL CONNECTIONS
4
1 Remove the PVC jacket from the wire to dimension "a". a = 50 mm / 2¨.
2 Remove the insulation from the wire. Obey national regulations for electrical wiring.
3 Crimp the wire end ferrules on the conductors.
4 Install shield wire insulation on the 2 ends of the shield wire.
5 Crimp the Faston connectors on the 2 ends of the shield wire.
6 Install a heat-shrinkable sleeve on the PVC jacket.
4.3.3 How to connect the signal cable to the device
DANGER!
Cables may only be connected when the power is switched off.
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
CAUTION!
Do not wind the signal cable. This configuration will prevent interference from electromagnetic
fields.
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4
ELECTRICAL CONNECTIONS
Figure 4-4:
1 Remote converter
2
3 Power supply: voltage in -
4 Power supply: voltage in +
5 Signal cable B
6 Signal cable A
7 )
OPTIWAVE 7400-24 C
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How to connect the signal cable to the remote converter
ELECTRICAL CONNECTIONS
4
Figure 4-5: How to connect the signal cable to the remote converter
CAUTION!
Bending radius of the signal cable: ≥ 50 mm / 2
1 Remove the terminal compartment cover.
2 Remove the 4-pin connector.
3 Put the signal cable into the opening of the cable gland.
4 Put the electrical wires in the connector terminals. Tighten the terminal screws with a small
slotted-tip screwdriver. Make sure that the electrical wires agree with the terminals. For
more data, refer to the electrical schema in this section.
5 Put the connector into the 4-pin socket.
6 Attach the Faston connector (drain wire).
7 Attach the terminal compartment cover.
8 Tighten the cable gland. Make sure that the remote converter is correctly sealed.
¨
CAUTION!
Bending radius of the signal cable: ≥ 50 mm / 2
¨
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4
ELECTRICAL CONNECTIONS
1 Remove the terminal compartment cover.
2 Remove the 4-pin connector.
3 Put the signal cable into the opening of the cable gland.
4 Put the electrical wires in the connector terminals. Tighten the terminal screws with a small
slotted-tip screwdriver. Make sure that the electrical wires agree with the terminals. For
more data, refer to the electrical schema in this section.
5 Put the connector into the 4-pin socket. Attach the Faston connector (drain wire).
6 Attach the terminal compartment cover.
7 Tighten the cable gland. Make sure that the probe housing is correctly sealed.
4.4 Electrical connection for current output
4.4.1 Non-Ex devices
OPTIWAVE 7400-24 C
Figure 4-6: Electrical connections for non-Ex devices
1 Power supply
2 Resistor for HART® communication
3 Optional connection to the grounding terminal
4 Output: 11.5...30 VDC for an output of 22 mA at the terminal
5 Device
4.4.2 Devices for hazardous locations
DANGER!
For electrical data for device operation in hazardous locations, refer to the related certificates of
compliance and supplementary instructions (ATEX, IECEx, cFMus, ...). You can find this
documentation on the DVD-ROM delivered with the device or it can be downloaded free of charge
from the website (Download Center).
4.5 Protection category
INFORMATION!
The device fulfils all requirements per protection category IP66 / IP67. It also fulfils all
requirements per NEMA type 4X (housing) and type 6P .
DANGER!
Make sure that the cable gland is watertight.
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4.6 Networks
4.6.1 General information
The device uses the HART® communication protocol. This protocol agrees with the HART®
Communication Foundation standard. The device can be connected point-to-point. It can also
have a polling address of 1 to in a multi-drop network.
The device output is factory-set to communicate point-to-point. To change the communication
mode from point-to-point
4.6.2 Point-to-point connection
point-to-point to multi-drop
point-to-pointpoint-to-point
multi-drop.
multi-dropmulti-drop
ELECTRICAL CONNECTIONS
4
Figure 4-7: Point-to-point connection (non-Ex)
1 Address of the device (0 for point-to-point connection)
2 4...20 mA + HART®
3 Resistor for HART® communication
4 Power supply
5 HART® converter
6 HART® communication software
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ELECTRICAL CONNECTIONS
4.6.3 Multi-drop networks
Figure 4-8: Multi-drop network (non-Ex)
1 Address of the device (each device must have a different address in multidrop networks)
2 4mA + HART®
3 Resistor for HART® communication
4 Power supply
5 HART® converter
6 HART® communication software
OPTIWAVE 7400-24 C
4.6.4 Fieldbus networks
For more data, refer to the supplementary instructions for FOUNDATION™ fieldbus and
PROFIBUS PA.
FOUNDATION™ fieldbus network (non-Ex)
Figure 4-9: FOUNDATION™ fieldbus network (non-Ex)
1 Field device
2 Junction box
3 H1 network
4 H1/HSE converter
5 High Speed Ethernet (HSE)
6 Workstation
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PROFIBUS PA/DP network (non-Ex)
Figure 4-10: PROFIBUS PA/DP network (non-Ex)
1 Field device
2 Bus termination
3 PROFIBUS PA bus segment
4 Segment coupler (PA/DP link)
5 PROFIBUS DP bus line
6 Control system (PLC / Class 1 master device)
7 Engineering or operator workstation (Control tool / Class 2 master device)
ELECTRICAL CONNECTIONS
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5
START-UP
5.1 How to start the device
5.1.1 Start-up checklist
Check these points before you energize the device:
• Are all the wetted components (antenna, flange and gaskets) resistant to the product in the
tank?
• Does the information on the signal converter nameplate agree with the operating data?
• Did you correctly install the device on the tank?
• Do the electrical connections agree with the national electrical codes? Use the applicable
electrical cables with the cable glands.
DANGER!
Before you energize the device, make sure that the supply voltage and polarity are correct.
DANGER!
Make sure that the device and the installation agrees with the requirements of the Ex certificate
of compliance.
OPTIWAVE 7400-24 C
5.1.2 How to start the device
• Connect the converter to the power supply.
• Energize the converter.
iDevices with the LCD display option only:
Devices with the LCD display option only: After 10 seconds the screen will display "Starting
Devices with the LCD display option only:Devices with the LCD display option only:
up". After 20 seconds the screen will display the software version numbers. After 30
seconds the default screen will appear.
• The device will display readings.
INFORMATION!
This chapter and the start of the chapter that follows tell you what data is given on the device
display in normal mode and how to change device settings in configuration mode. If you know
about how this device operates, you can ignore this data. Continue with the quick setup
procedure. For more data about this procedure, refer to Quick Setup (Commissioning) on page
70
.
5.2 Operating concept
You can read measurements and configure the device with:
• A digital display screen (optional).
• A connection to a system or PC with PACTware™. You can download the Device Type
Manager (DTM) file from the website. It is also supplied on the DVD-ROM delivered with the
device.
• A connection to a system or PC with AMS™. You can download the Device Description (DD)
file from the website. It is also supplied on the DVD-ROM delivered with the device.
• A connection to a HART
file from the website. It is also supplied on the DVD-ROM delivered with the device.
®
Field Communicator. You can download the Device Description (DD)
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5.3 Digital display screen
5.3.1 Local display screen layout
START-UP
5
Figure 5-1: Local display screen layout in Normal mode
1 Current output percentage (bar graph and text — only shown if the current output function is the same as the mea-
surement on the screen in normal mode)
2 Measurement type (in this example, distance)
3 Device status (NE 107 symbols)
4 Device tag name
5 Updated measurement data symbol (the symbol flashes each time the measurement data is updated)
6 Measurement value and units
7 Device status (markers)
8 Keypad buttons (refer to the table in the section that follows)
The current output percentage is only shown if the measurement type (refer to item 2 in the
illustration) is the same as the output function. The parameter is set in menu item 2.4.1 (OUTPUT
FUNC.). For example, if the output function is set to "Level" and the device shows "Level"
measurements in normal mode, the bar graph and value is shown (refer to item 1 in the
illustration).
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5
START-UP
Figure 5-2: Local display screen layout in configuration mode
1 Function name
2 Configuration mode symbol
3 Menu number
OPTIWAVE 7400-24 C
5.3.2 Functions of keypad buttons
Keypad buttonFunction
Normal mode:
Normal mode: Enter menu (Enter Configuration mode)
[Right]
[Return / Escape]
[Down]
[Up]
1 If you have made a strapping table in menu item 2.8.1 INPUT TABLE for volume or mass measurement, "Conversion"
and "Ullage Conv." will be shown in the list of measurement types
For data on keypad functions, refer to
Normal mode:Normal mode:
Configuration mode:
Configuration mode: Move cursor to the right
Configuration mode:Configuration mode:
Normal mode:
Normal mode: Change units (m, cm, mm, in, ft)
Normal mode:Normal mode:
Configuration mode:
Configuration mode: Exit
Configuration mode:Configuration mode:
Normal mode:
Normal mode: Change measurement type (distance, level , output (%),
Normal mode:Normal mode:
output (mA), conversion, ullage conversion)
Configuration mode:
Configuration mode: Decrease value or change parameter
Configuration mode:Configuration mode:
Normal mode:
Normal mode: Change measurement type (distance, level , output (%),
Normal mode:Normal mode:
output (mA), conversion, ullage conversion, reflection)
Configuration mode:
Configuration mode: Increase value or change parameter
Configuration mode:Configuration mode:
Normal mode
5.4 Remote communication with PACTware™
PACTware™ displays measurement information clearly on a computer (PC) and lets you
configure the device from a remote location. It is an Open Source, open configuration software
for all field devices. It uses Field Device Tool (FDT) technology. FDT is a communication standard
for sending information between the system and the field device. Field devices are easily
integrated. Installation is supported by a user-friendly Wizard.
1
1
on page 57.
54
Install these software programs and equipment:
• Microsoft® .NET Framework version 1.1 or later.
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OPTIWAVE 7400-24 C
• PACTware.
• HART
• The Device Type Manager for the device.
The software and installation instructions are given on the DVD-ROM supplied with the device.
You can also download the latest version of PACTware™ and the DTM from our internet site.
Refer also to the PACTware™ consortium site at http://www.pactware.com.
®
converter (USB, RS232...).
START-UP
5
Figure 5-3: Screen from the PACTware™ user interface
1 DTM menu
2 Information for device identification
3 Configuration summary
5.5 Remote communication with the AMS™ Device Manager
The AMS™ Device Manager is an industrial Plant Asset Management (PAM) software tool. Its
role is to:
• Store configuration information for each device.
• Support HART® and FOUNDATION™ fieldbus devices.
• Store and read process data.
• Store and read diagnostic status information.
• Help plan preventive maintenance to reduce a plant's downtime to a minimum.
The DD file is given on the DVD-ROM supplied with the device. You can also download it from our
website.
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OPERATION
6.1 User modes
Normal mode
Normal modeThis mode displays measurement data. For more data, refer to
Normal modeNormal mode
Configuration mode
Configuration modeUse this mode to view parameters, commission the device, create tables
Configuration modeConfiguration mode
OPTIWAVE 7400-24 C
on page 57.
mode
for volume or mass measurement, change critical values to measure in
difficult process conditions. To get access to supervisor menu, refer to
Protection of the device settings
refer to
Function description
on page 73. For more data on menu items,
on page 63.
Normal
56
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OPTIWAVE 7400-24 C
6.2 Normal mode
This mode shows measurement data. Use the table that follows:
• for the selection of the measurement type (level, distance, percentage, conversion and
reflection) and
• for the selection of the measurement units
Some measurement types will only be available if the device has the correct parameters entered
in the configuration mode.
Measurement type definitions
Measurement typeDescriptionAvailable units
OPERATION
6
LEVELThis is a display and an output function option.
DISTANCEThis is a display and an output function option.
CONVERSIONThis is a display and an output function option.
ULLAGE CONV.This is a display and an output function option.
It is the height from the bottom of the tank to
the surface of the liquid (Tank height Distance).
It is the distance from the face of the flange (or
thread stop) to the surface of the liquid.
It gives the volume or mass of the tank
contents. This data is available if you prepare a
volume or mass table in configuration mode.
For data on how to prepare the conversion
table, refer to
measure volume or mass
device is used with PACTware™ software, it
can also show flow rate in a channel. 6 flow
profiles are available in the menu: Parshall
(ISO 9826), Venturi Rectangular (ISO 4359),
Venturi Trapezoidal (ISO 4359), Venturi U
(ISO 4359), V-Notch (ISO 1438) or Rectangular
Notch (ISO 1438).
It gives the empty volume or remaining mass
that can be put in the tank. This data is
available if you prepare a volume or mass table
in configuration mode. For data on how to
prepare the conversion table, refer to
How to configure the device to
on page 76. If the
How to
m, cm, mm, in (inches), ft
(feet)
m, cm, mm, in (inches), ft
(feet)
m3, L, gal (US gallons), ImpG
(Imperial gallons), ft3, bbl (oil
barrel), kg, t, Ston, Lton, m,
cm, mm, in, ft, m3/h, ft3/h
m3, L, gal (US gallons), ImpG
(Imperial gallons), ft3, bbl (oil
barrel), kg, t, Ston, Lton, m,
cm, mm, in, ft, m3/h, ft3/h
configure the device to measure volume or
mass
on page 76.
REFLECTIONThis is a display and an output function option.
It is the percentage of the emitted radar signal
which makes a reflection on the surface of the
liquid and is received by the device.
OUTPUT I (mA)The current output of the device.mA
OUTPUT I (%)The percentage of the current output.
0% = 4 mA. 100% = 20 mA.
%
%
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6
OPERATION
6.3 Configuration mode
6.3.1 General notes
OPTIWAVE 7400-24 C
Change the settings of your device in Configuration
63. You can:
• Use the 1.0.0 INFORMATION
records. For more data about the Information menu, refer to Table 1: Info.
• Use the 2.0.0 SUPERVISOR
conversion table for volume, mass or flow rate measurement, change critical parameters for
difficult process conditions, reset the device and change basic parameters (tank height etc.),
output settings, HART Address etc. For more data about the Supervisor menu, refer to Table
2: Supervisor.
1.0.0 INFORMATION menu to read settings, device software versions and error
1.0.0 INFORMATION1.0.0 INFORMATION
2.0.0 SUPERVISOR menu to commission the device, to run diagnostic tests, set up a
2.0.0 SUPERVISOR2.0.0 SUPERVISOR
Configuration mode. Data about the menus is given on page
ConfigurationConfiguration
CAUTION!
The quick setup (commissioning) procedure is mandatory.
INFORMATION!
It is not possible to enter the 3.0.0 SERVICE and 4.0.0 MASTER menus. These menus are for
factory calibration and approved personnel only.
6.3.2 How to get access to the commissioning menu
The Quick Setup menu contains the menu items that are necessary for most configurations of
the device. The menu items are divided into 2 groups: "Commisioning" and "Recording Empty
Spectrum". The "Commisioning" group lets the supervisor set the tank height, tank type
(process, storage etc.), output function, output current range, 4 mA output setting, 20 mA output
setting, error delay and tag name. "Recording Empty Spectrum" is a procedure that finds
interference signals in the tank and uses a filter to remove them from the measurement data.
Do the steps that follow:
• Push the [>>>>] button.
iThis shows the Information
password security.
• Push the [] button one time to scroll up to the Supervisor
Information menu. The Information
InformationInformation
Information menu is read only and does not have
InformationInformation
Supervisor menu.
SupervisorSupervisor
iThe screen shows the text "2.0.0 SUPERVISOR".
• Push the [>>>>] button one time.
iThe screen shows a line. You must enter the password. Push the buttons under the display
screen 6 times (in total and in a given order) to get access to Configuration mode.
• Type in the password. The factory-set password is [>>>>], [^^^^], [], [], [>>>>] and [^^^^].
iThe device shows the text "2.1.0 QUICK SETUP".
INFORMATION!
HOW TO SET THE SUPERVISOR PASSWORD TO "ON" OR "OFF"
The supervisor password is set to "on" by default. If it is necessary to set this function to "off",
refer to Function description on page 63
(2.7.4).
, Table 2: Supervisor menu, menu item PSWD YES/NO
58
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OPTIWAVE 7400-24 C
INFORMATION!
HOW TO CHANGE THE SUPERVISOR PASSWORD
You can change the password for the supervisor menu. For more data, refer to Function
description on page 63
6.3.3 Keypad functions
OPERATION
, Table 2: Supervisor menu, menu item PASSWORD (2.7.5).
6
Figure 6-1: Local display screen layout in configuration mode
1 Function name
2 Configuration mode symbol
3 Menu number
This is what you see when you are in Configuration mode. The functions of the buttons are given
in the table that follows:
Functions of buttons for menu navigation
ButtonDescriptionFunction
Right
Enter /
Esc (Escape)
Down
Up
•
Go down to the sub-menu level (for example, from menu 1.0.0 to
sub-menu 1.1.0).
•
Enter the menu item
•
Go up to the menu level (for example, from sub-menu 1.1.0 to menu
1.0.0).
•
Go to Normal mode. If you changed settings in Configuration mode,
you must save or cancel your new settings. For more data, refer to
the end of this section.
•
Scroll down the menu list (for example, from menu 2.0.0 to menu
1.0.0).
•
Scroll down the sub-menu list (for example, from sub-menu 2.2.0 to
sub-menu 2.1.0).
•
Scroll up the menu list (for example, from menu 1.0.0 to menu
2.0.0).
•
Scroll up the sub-menu list (for example, from sub-menu 2.1.0 to
sub-menu 2.2.0).
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OPERATION
Lists of parameters in menu items
Figure 6-2: Lists of parameters in menu items
1 Parameter
2 Menu name
OPTIWAVE 7400-24 C
This is what you see when you select a menu item that has a list of parameters. The functions of
the buttons are given in the table that follows:
Function of buttons in menu items that have a list of parameters
ButtonDescriptionFunction
Rightn/a
Enter /
Esc (Escape)
DownMove down the list
UpMove up the list
Select the parameter and go back to the menu
60
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OPTIWAVE 7400-24 C
Values in menu items
Figure 6-3: Values in menu items
1 Menu item with values stored at this time (first screen)
2 Push [>>>>] again to change the values. A cursor shows on the first digit.
3 Menu item name
4 Cursor on the selected digit
OPERATION
6
This is what you see when you select a menu item that has a value. The functions of the buttons
are given in the table that follows:
Function of buttons in menu items that have values
ButtonDescriptionFunction
Right
Enter /
Esc (Escape)
DownDecrease the digit value.
UpIncrease the digit value.
•
Enter the menu item and see the value stored at this time.
•
Enter the menu item configuration level to change the value.
•
Move the cursor to the next digit on the right. If the cursor is on the
last digit, push [>>>>] again to go back to the first digit.
Accept the value and go back to the sub-menu.
How to save settings changed in the supervisor menu (menu 2.0.0)
• When you have changed parameters in all the necessary menu items, push [^^^^] to accept the
new parameter.
• Push [^^^^] to go back to the "STORE" screen.
• The device will ask you to save or cancel your settings. Push [] or [] to select STORE YES
STORE NO
STORE NO. Push [^^^^] to accept or reject the new settings.
STORE NOSTORE NO
STORE YES or
STORE YESSTORE YES
iThe display goes back to Normal mode.
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OPERATION
6.3.4 Menu overview
1.0.0 Info. (Information)
1.1.0Ident. (Identification)
1.2.0Output
1.3.0History
2.0.0 Supervisor
2.1.0Quick Setup
2.2.0Tests
2.3.0Basic Parameters
2.4.0Output I
2.5.0Application
2.6.0Communication
2.7.0Display
2.8.0Conversion
2.9.0Config/Reset
OPTIWAVE 7400-24 C
3.0.0 Service
n/aPassword locked. Menus for factory calibration and qualified
service personnel only.
4.0.0 Master
n/aPassword locked. Menus for factory calibration and qualified
service personnel only.
62
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6.3.5 Function description
1.0.0 Information (Info.) menu
OPERATION
6
Menu
FunctionFunction descriptionSelection listDefault
No.
1.1.0 IDENT.
1.1.1SERIAL NUM.The device serial number.Read only.
1.2.1OUTPUT FUNC.This shows the setting at this time for
the output function (OUTPUT FUNC.).
1.2.2RANGE IThis shows the setting at this time for
the output range (RANGE I).
1.2.3SCALE 4mAThis shows the setting at this time for
the 4 mA setting (SCALE 4mA).
1.2.4SCALE 20mAThis shows the setting at this time for
the 20 mA setting (SCALE 20mA).
1.2.5ERROR DELAYThis shows the settings at this time for
the error delay (ERROR DELAY).
Read only.
Read only.
Read only.
Read only.
Read only.
1.3.0 HISTORY
1.3.1ERROR RECORDA log of device errors. Push [>>>>] to read
1.3.2A log of the last 10 changes to the
the errors. Push [] or [] to scroll up
or down the list. Each error is identified
by a code. Push [>>>>] again to show the
number of incidents and the time since
the last incident in days, hours,
minutes and seconds. For more data
about errors, refer to
messages
device settings. Push [] or [] to
scroll up or down the list. Push [>>>>] to
show the time since the last change in
days, hours, minutes and seconds.
on page 79.
Status and error
Read only.
Read only.
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OPERATION
2.0.0 Supervisor menu
OPTIWAVE 7400-24 C
Menu
FunctionFunction descriptionSelection listDefault
No.
2.1.0 COMMISSION.
2.1.1PARAMETERSThis starts a quick set-up procedure
2.1.2EMP.SPEC.REC. Fixed and moving objects in the tank cause
1Do you have a completely filled tank?
2Please, activate moving parts!
3Is your tank partially filled or empty?
4MEAS.DISTANCE
5Emp.Spec.Type
6Recording in progress
7Empty spectrum graph
8Do you want to save the empty spectrum
applicable to most applications. The
supervisor can give the display language
(LANGUAGE), tank height (TANK HEIGHT),
type of tank (TANK TYPE), output function
(OUTPUT FUNC.), current output range
(RANGE I), 4 mA setting (SCALE 4mA),
20 mA setting (SCALE 20mA), error delay
(ERROR DELAY) and tag name (TAG NAME).
interference signals. Put them through this
filter to correctly measure the tank
contents. A quick set-up procedure will go
through the steps that follow (refer also to
"How to make a filter to remove radar signal
interference" on page 77):
Do you have a completely filled tank?
Do you have a completely filled tank?Do you have a completely filled tank?
If the tank is full, it is not possible to
complete this procedure. The tank must be
partially filled or empty.
Please, activate moving parts!
Please, activate moving parts!Please, activate moving parts!
We recommend that you switch on moving
equipment to filter all interference signals.
Is your tank partially filled or empty?
Is your tank partially filled or empty?Is your tank partially filled or empty?
If the tank is partially filled, the device must
include the tank contents when it filters the
signal.
MEAS.DISTANCE
MEAS.DISTANCEMEAS.DISTANCE
If the tank is partially filled, type in a
distance shorter than that between the
flange and the tank contents.
Emp.Spec.Type
Emp.Spec.TypeEmp.Spec.Type
Use the average value for tanks which
contain fixed objects only. Use the
maximum value for tanks which contain
many objects or moving objects.
Recording in progress
Recording in progressRecording in progress
Reading in progress
Reading in progress
Reading in progressReading in progress
Empty spectrum graph
Empty spectrum graphEmpty spectrum graph
This shows a set of spectra (signals found in
the tank). It also gives the amplitude and
location of each signal. Push [>>>>] to make a
selection from the available spectra.
data?
Yes [>>>>], No []
OK [>>>>]
Partially [>>>>], Empty []
min-max: 0…tank height
(2.3.1)
Maximum, Average?
Yes [>>>>], No []
distance to
tank contents 300 mm / 12¨
2.2.0 TESTS
2.2.1SET OUTPUTThis sets the current output to a test value
64
[mA]. The output will change to the given
value, independent of the measured value.
The current output will go back to the
measured value when the display goes back
to the menu level.
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3.5, 4, 6, 8, 10, 12, 14, 16,
18, 20 or 22 mA
3.5 mA
Page 65
OPTIWAVE 7400-24 C
OPERATION
6
Menu
FunctionFunction descriptionSelection listDefault
No.
2.2.2DIAGNOSTICThis starts the hardware test. Push [>>>>] many
2.2.3.The corrected spectrum. TBD.
times to show:
•
D1, the time of operation
•
T1, temperature of the electronic
converter board
•
I1, loop current (internally measured
value)
•
I2, load current (NOTE: this data is not
available at this time)
•
V1, voltage 5.6 V. If the voltage is not
5.0<V1<5.7, speak to the supplier.
•
V2, voltage on capacitors. If the voltage is
not 3.2<V2<3.4, speak to the supplier.
•
V3, voltage 3.3 V. If the voltage is not
3.2<V3<3.4, speak to the supplier.
•
C1, reset counter (watchdog timer). If
C1>1, replace the signal converter.
If an NE 107 symbol and a status marker are
shown, refer to
page 79.
If you push [>>>>] again, the display goes back
to the menu level.
Device status (markers)
on
2.3.0 BASIC PARAM.
2.3.1TANK HEIGHTThe distance from the flange face / thread
2.3.2BLOCK. DIST.Blocking distance. The distance from the
2.3.3TIME CONST.Using this function, the device processes
2.3.4TAG NAMEThe device has an identification code (tag
2.3.5ANTENNA.EXTOptional antenna extensions.These are
stop of the tank connection down to the tank
bottom. If the tank has a dish-shaped or
conical bottom, the tank height is measured
to a point on the tank bottom directly below
the antenna. For more data about level
measurement, refer to
on page 75. For more data about distance
measurement, refer to
measurement
flange to the top limit of the measuring
range (a zone given by the user where it is
not possible to measure). We recommend a
blocking distance of 500 mm / 19.7¨ below
the process connection. We also
recommend that the limit of the measuring
range is not less than the blocking distance.
If it is possible that the tank contents will go
above the blocking distance, set 2.5.5
OVERF. ENAB. to "Yes". If the distance is
less than the blocking distance, the device
continues to display the blocking distance.
several measurement readings to filter out
disturbances. Increasing the time constant
will smoothen the integrated readings,
decreasing will roughen the readings.
s=seconds.
name). The supervisor can enter a
maximum of 8 numbers or letters.
attached between the flange and the
antenna.
on page 74.
Level measurement
Distance
min-max: 0…30 m /
0…98.4 ft
min: 100 mm / 13.9¨ or
2.3.6 ANTENNA.EXT
max: 2.3.1 TANK HEIGHT
min-max: 1.00...100.00 s5.00 s
min: 0 mm / 0¨ or 2.3.6
ANTENNA.EXT
max: 2000 mm / 78.7¨ or
2.3.1 TANK HEIGHT
1
500 mm / 19.7¨
1
1
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OPERATION
OPTIWAVE 7400-24 C
Menu
FunctionFunction descriptionSelection listDefault
No.
2.3.6DIST.PIECEOptional distance piece between the
2.3.7Reference offset. Offset relating to a
2.3.8Tank bottom offset. Offset relating to a
converter and the process connection. This
is for high-temperature applications more
than +150°C / +302°F. The distance piece is
120 mm / 4.7¨ long. For more data, refer to
Technical data
reference location (distance). This value is
positive when the reference location is
above the device flange face and negative if
below. For more data, refer to
measurement
reference location (level). The device
reference point for this parameter is the
bottom of the tank (set in menu item
C.1.2.0). This value is positive when the
reference location is below the tank bottom
and negative if above. For more data, refer
Level measurement
to
on page 90.
Distance
on page 74.
on page 75.
min: 0 mm / 0¨
max: TANK HEIGHT
min-max:
-tank height…50 m /
-tank height...164.05 ft
min-max:
-tank height...3000 m /
-tank height...9843 ft
2.4.0 OUTPUT I
2.4.1OUTPUT FUNC.The output function. Select an output
2.4.2RANGE IThis menu item sets the limits of the output
2.4.3SCALE 4mAThis gives a measurement value to 4 mA.min.-max:
2.4.4SCALE 20mAThis gives a measurement value to 20 mA.min.-max:
2.4.5ERROR DELAYThe time after which the current output
function to scale the current values in
relation to a given point (usually the device
process connection or the tank bottom). The
output current value is shown on a bar
graph in normal mode if the measurement
type is the same as the output function.
Conversion parameters are shown
(Conversion, Ullage conversion) if there is
level-volume, level-mass or level-flow rate
data in 2.8.1 INPUT TABLE.
current range to 1 of the 2 available options:
standard limits (4...20 mA) or NAMUR
NE 43-compliant limits (3.8...20.5 mA). It
also tells the device what to do if an error
occurs. if you set RANGE I to 4-20/22E
an error occurs (e.g. the tank is too full, ...),
the device output current will change to an
error value of 22 mA . If you set RANGE I to
4-20
4-20 and the device senses a measurement
4-204-20
error, the value will stop at the last correct
measurement.
changes to an error value. The error value
shows that there is a measurement error.
mn=minutes and s=seconds.
2.5.1TANK TYPEThe conditions in which the device is used. If
66
the surface of the product is flat, select
"Storage". If the surface of the product is
disturbed, select "Process". If the surface of
the product is agitated with vortexes and
foam, select "Agitator".
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Storage, Process,
Agitator
Process
Page 67
OPTIWAVE 7400-24 C
OPERATION
6
Menu
FunctionFunction descriptionSelection listDefault
No.
2.5.2STILLWELL D.The inner diameter of the stilling well. If the
2.5.3TRACING VEL.Maximum tracking velocity. This value must
2.5.4MEASUR.MODEThe device uses the dielectric constant (εr)
2.5.5Er PRODUCTFor measurement in TBF mode only. The
2.5.6OVERF. ENAB.If this function is in operation, the device will
2.5.7OVERF.
THRESH.
device is installed in a stilling well or has a
Wave-Guide antenna, enter the diameter.
The device will use this data if you set 2.3.4
STILLWELL EN. to "Yes". This menu item is
not shown if you set 2.3.4 STILLWELL EN. to
"No".
agree with the maximum rate of change of
the level of the liquid in the tank.
of the tank contents to monitor level. In
direct mode (if the dielectric constant is
high), the level signal is a reflection on the
surface of the tank contents. If the dielectric
constant is low, the device uses TBF mode.
The device in TBF mode uses the radar
reflection on the bottom of the tank (the
signal goes through the tank contents). The
tank must have a flat bottom for the device
to operate correctly in TBF mode. This
menu item is set by default to "Direct" for
tank contents with an ε
(<1.6), use "TBF Full". If ε
1.5...1.7), use "TBF Partial" mode. "TBF
Partial" is an automatic mode that lets the
device make a selection between "Direct
mode and "TBF" mode. If you use "TBF Full"
or "TBF Partial", enter the dielectric
constant in menu item 2.5.3 Er PRODUCT.
Refer also to "Measuring principle" on page
90.
device automatically calculates the level
based on the product εr. If you select "TBF
Partial" or "TBF Full" in menu item 2.5.4
MEASUR.MODE, you can change the εr value
manually to adjust readings.
monitor the level even if it is in the blocking
distance. The reading shown on the display
stays fixed at the blocking distance if the
level is higher than the blocking distance.
The output will show that the tank is full. An
error is recorded by default.
If this function is not in operation, the
device looks for the largest signal between
the process connection and the tank bottom.
The overfill threshold. TBD.
>1.8. If εr is very low
r
is low (εr=
r
min-max: 22...999 mm /
0.9...39.3¨
min-max:
0.1…10.0 m/min
Direct, TBF Partial, TBF
Full
min-max: 1.100 to 10.0002.000
YES, NONO
1
0.5 m/min
Direct
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OPERATION
OPTIWAVE 7400-24 C
Menu
FunctionFunction descriptionSelection listDefault
No.
2.5.8MULT.REF.EN.Multiple reflections will cause the device to
2.5.7EMP.SPEC.EN.The supervisor can start or stop the empty
display smaller level readings. Objects in
the tank, sharp corners, installation of the
device on a large nozzle or at the centre of a
dome roof, and low dielectric products (εr=
1.8...5) can cause multiple reflections. A
very calm surface or a tank with a small
convex or flat roof can also cause multiple
reflections.
If this function is in operation, the device
looks for the first signal peak below the
process connection. This signal peak is then
used to measure the level of the tank
contents. If this function is not in operation,
the device looks for the largest signal below
the process connection.
spectrum filter.
2.6.0 COMMUNICAT.
2.6.1ADDRESS
2.6.2Each HART value (PV (primary value), SV
Any HART® address greater than 0 will
activate HART
current output stays constant at 4 mA.
(secondary value), TV (tertiary value) and QV
(quaternary value)) can be set to a different
measurement type (level, distance,
reflectivity, conversion, ullage conversion).
®
multidrop mode. The
YES, NONO
YES, NONO
min.-max: 0…630
2.7.0 DISPLAY
2.7.1LANGUAGEData can be shown in any of the languages
2.7.2LENGTH UNITThe length unit shown in normal mode.m, cm, mm, in (inches), ft
2.7.3CONV UNITConversion unit. The length, volume, mass
2.7.4PSWD YES/NOIf it is necessary to protect your settings in
2.7.5PASSWORDThis changes the password for the
2.7.6CONTRASTThe contrast control for the display screen.
stored in the device.
or flow rate conversion unit for the
conversion table and shown in normal
mode.
the supervisor menu with a password, set
this menu item to YES
supervisor menu. Push the buttons up to 6
times in any order. This will be the new
password. To confirm the change, enter the
new password a second time. For more
data, refer to
settings
You can select a shade of grey between light
grey (level 20) and black (level 54).
on page 73.
YES.
YESYES
Protection of the device
9 languages are available
in 3 packs: (1) English,
French, German and
Italian; (2) English,
French, Spanish and
Portuguese; (3) English,
Chinese (Mandarin),
Japanese and Russian
(feet)
m3, L, gal (US gallons),
ImpG (Imperial gallons),
ft3, bbl (oil barrel), kg, t,
Ston, Lton, m, cm, mm,
in, ft, m3/h, ft3/h
YES, NOYES
min.-max: 20…5436
3
m
L
[>>>>], [^^^^], [],
[], [>>>>] and [^^^^]
68
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OPERATION
6
Menu
FunctionFunction descriptionSelection listDefault
No.
2.7.7If it is not easy to read the data on the LCD
display screen, this menu item operates the
display screen light. If you set this menu
item to YES
YES, the light comes on.
YESYES
YES, NONO
2.8.0 CONV. TABLE
2.8.1INPUT TABLEThe device uses a conversion table
(strapping table) to convert measurements
to volume, mass and flow rate readings. The
readings are shown in normal mode. Give
the number of entries on the table (min. 2;
max. 30). Select an entry (01...30) and enter
the level and the related volume / mass /
flow rate value for that entry. Push [^^^^] to
confirm the entry values. Continue the
procedure until the device has data for all
the entries. For more data, refer to
How to
configure the device to measure volume or
mass
on page 76.
2.8.2DELETE TABLEThis menu item erases the data in the
conversion table.
min. 2 entries
max. 30 entries
(level / volume, mass or
flow rate)
YES, NONO
2.9.0 CONFIG/RESET
2.9.1SAVEThis menu item is not available.YES, NONO
2.9.2RECALLThis menu item is not available.YES, NONO
2.9.3RESTARTThis menu item starts the device again.YES, NONO
2.9.4RESET FACT.If you set this menu item to "YES", the
device goes back to its initial settings (set by
the manufacturer in the factory).
1 This value is given in the customer order data
2 Units and range depend on the output function, length unit and volume unit selected
3 If the device has the LCD display option, this depends on data given in the customer order
YES, NONO
0 entries
3. Service menu
Menu
No.
3.0.0SERVICEAdvanced settings. The settings in this
FunctionFunction descriptionSelection listDefault
menu are protected with a password.
Only approved personnel can change
the parameters in this menu. For more
data, speak or write to your local sales
office.
4. Master menu
Menu
No.
4.0.0MASTERFactory settings. The settings in this
FunctionFunction descriptionSelection listDefault
menu are protected with a password.
Only approved personnel can change
the parameters in this menu. For more
data, speak or write to your local sales
office.
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OPERATION
6.4 Further information on device configuration
6.4.1 Quick Setup (Commissioning)
Use this procedure to change the tank height, tank type, output function, output range and give
the top and bottom measuring limits. Values and parameters that can be changed are shown
between the « ... » marks in the illustrations that follow. Push the keypad buttons in the correct
sequence:
CAUTION!
Make sure that you do this procedure before you use the device. The settings in this procedure
have an effect on the performance of the device.
Procedure
ScreenStepsDescription
•
[>>>>], [] and [>>>>].Default screen.
OPTIWAVE 7400-24 C
Enter configuration mode (2.0.0
SUPERVISOR).
•
[>>>>], [^^^^], [], [], [>>>>] and [^^^^].Enter the password (the default password is
•
2× [>>>>]Push this button to start the quick set-up
•
[>>>>] to change the tank height (H).
•
[>>>>] to change the position of the cursor.
•
[] to decrease the value or [] to
increase the value.
•
[^^^^] to confirm.
shown). If it is necessary to change the
password, menu item 2.7.5 PASSWORD.
procedure.
The distance from the flange face / thread
stop of the tank connection down to the tank
bottom. If the tank has a dish-shaped or
conical bottom, the tank height is measured
to a point on the tank bottom directly below
the antenna.
70
•
[] or [] for the selection of the
conditions in which the device is used
(Storage, Process, Agitator).
•
[^^^^] to confirm.
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If the surface of the product is flat, select
"Storage". If the surface of the product is
disturbed, select "Process". If the surface of
the product is agitated with vortexes and
foam, select "Agitator".
Page 71
OPTIWAVE 7400-24 C
ScreenStepsDescription
•
[] or [] for the selection of the
measurement name (Distance, Level,
Conversion, Ullage Conv. or Reflection).
•
[^^^^] to confirm.
•
[] or [] for the selection of the current
output range (4-20 mA/3.6E, 4-20, 3.8-
20.5/3.6E, etc.).
•
[^^^^] to confirm.
•
[>>>>] to change Scale 4 mA.
•
[>>>>] to change the position of the cursor.
•
[] to decrease the value or [] to
increase the value.
•
[^^^^] to confirm.
OPERATION
The manufacturer sets the output function
to “Level” before delivery.
If it is necessary to measure volume, ullage
volume, mass or ullage mass (Conversion
or Ullage Conv.), refer to
the device to measure volume or mass
page 76.
Use this step to give the 4 mA output setting
(0% limit) in the tank. Refer to the
illustrations that follow. Illustration 1
shows the settings for level. Illustration 2
shows the settings for distance.
How to configure
6
on
•
[>>>>] to change Scale 20 mA.
•
[>>>>] to change the position of the cursor.
•
[] to decrease the value or [] to
increase the value.
•
[^^^^] to confirm.
•
[] or [] for the selection of the error
delay (0 s, 10 s, 20 s, 30 s, 1 mn, 2 mn,
5 mn or 15 mn).
•
[^^^^] to confirm.
Use this step to give the 20 mA output
setting (100% limit) in the tank. Refer to the
illustrations that follow. Illustration 1
shows the settings for level. Illustration 2
shows the settings for distance.
The time after which the current output
changes to an error value. The error value
shows that there is a measurement error.
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ScreenStepsDescription
6.4.2 Test
Use this procedure to test the loop current. Values and parameters that can be changed are
shown between the « ... » marks in the illustrations that follow. Push the keypad buttons in the
correct sequence:
•
[>>>>] to change the tag name.
•
[>>>>] to change the position of the cursor.
•
[] to decrease the alphanumeric value
(A, B, ..., 1, 2, ...) or [] to increase the
alphanumeric value.
•
[^^^^] to confirm.
•
2× [^^^^] to confirm.
•
[] or [] for the selection of the save
option (STORE NO or STORE YES).
•
[^^^^] to confirm.
OPTIWAVE 7400-24 C
The device has an identification code (tag
name). The supervisor can enter a
maximum of 8 numbers or letters.
Set to STORE YES to save and use the data.
Set to STORE NO to cancel the changes to
the device settings.
Procedure
ScreenStepDescription
•
[>>>>], [] and [>>>>].
•
Enter the password: [>>>>], [^^^^], [], [], [>>>>]
and [^^^^].
•
[^^^^]
•
[].
•
[>>>>].
Default screen.
72
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ScreenStepDescription
•
[>>>>].
•
[] to decrease the value or [] to
increase the value.
•
[^^^^] to confirm.
•
[^^^^] 3 times to go back to the default
screen.
6.4.3 Protection of the device settings
The menu item PASSWORD (2.7.5) lets you change the supervisor menu password.
How to change the supervisor menu password
• After you enter the supervisor menu, push 6 × [], [>>>>] and 4 × [] to go to the menu item
PASSWORD (2.7.5).
• Enter the new 6-character password (push the 4 buttons in any sequence).
• Enter the new 6-character password again.
iIf the second entry is the same as the first, the device will go back to the sub-menu list
(2.7).If the second entry is not the same as the first, the device will not go back to the submenu list. Push [^^^^] to start the password sequence again and enter the new 6-character
password 2 times.
• Push [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
iThe device will save the new password and go back to normal mode.
This step sets the loop current value. Make
a selection from 3.5, 4, 6, 8, 10, 12, 14, 16,
18, 20 or 22 mA.
The loop current goes back to initial value.
Default screen.
STORE YES and push [^^^^].
STORE YESSTORE YES
OPERATION
6
INFORMATION!
Make a note of the password and keep it in a safe place. If you lose the password, please speak
or write to your supplier.
How to set the supervisor password to "on" or "off"
The supervisor password is set to "on" by default. If it is necessary to set this function to "off"
refer to
(2.7.4).
Function description
on page 63, Table 2: Supervisor menu, menu item PSWD YES/NO
6.4.4 HART® network configuration
INFORMATION!
For more data, refer to Networks on page 49
The device uses HART® communication to send information to HART®-compatible equipment. It
can operate in either point-to-point or multidrop mode. The device will communicate in
multidrop mode if you change the address.
.
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CAUTION!
Make sure that the address for this device is different from others in the multidrop network.
How to change from point-to-point to multidrop mode
• Enter the supervisor menu.
• Push [>>>>], 5 × [] and [>>>>] to go to menu item ADDRESS (2.6.1).
• Push [>>>>] to change the value. Enter a value between 1 and and push [^^^^] to confirm (refer to
the caution before this procedure).
• Push [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
iThe output is set to multidrop mode. The current output is set to 4 mA. This value does not
How to change from multidrop to point-to-point mode
• Enter the supervisor menu.
• Push [>>>>], 5 × [] and [>>>>] to go to menu item ADDRESS (2.6.1).
• Push [>>>>] to change the value. Enter the value 0 and push [^^^^] to confirm.
• Push [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
iThe output is set to point-to-point mode. The current output changes to a range of 4...20 mA
STORE YES and push [^^^^].
STORE YESSTORE YES
change in multidrop mode.
STORE YES and push [^^^^].
STORE YESSTORE YES
or 3.8...20.5 mA (this range is set in menu item RANGE I (2.4.2)).
OPTIWAVE 7400-24 C
6.4.5 Distance measurement
The device displays distance measurements when the output function is set to "Distance".
Menu items related to distance measurement are:
• Output Function (2.4.1)
• Tank Height (2.3.1)
• Blocking Distance (2.3.2)
Use the flange facing as the reference point for the 4 and 20 mA current output settings. The 4
and 20 mA current output settings are the minimum and maximum points of the measurement
scale.
You can change the reference point from which distance is measured. Use this menu
item:
• Reference Offset (2.3.7)
INFORMATION!
If you move the reference point above the flange, add this value when you give a distance for the
4 and 20 mA current output settings. If you move the reference point below the flange, subtract
this value when you give a distance for the 4 and 20 mA current output settings.
74
CAUTION!
If the distance for 4 mA is set in the blocking distance, the device will not be able to use the full
current output range.
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Figure 6-4: Distance measurement
1 Tank Height (2.3.1)
2 Reference Offset (2.3.7)
3 Blocking Distance (2.3.2)
4 4mA Setting (2.4.3)
5 20 mA Setting (2.4.4)
6 Maximum effective measuring range
7 Non-measurement zone
OPERATION
6
6.4.6 Level measurement
The device displays level measurements when the output function is set to "Level".
Menu items related to level measurement are:
• Output Function (2.4.1)
• Tank Height (2.3.1)
• Blocking Distance (2.3.2)
You can change the reference point from which level is measured. Use this menu item:
• Tank Bottom Offset (2.3.8)
CAUTION!
If the level for the 20 mA is set in the blocking distance, the device will not be able to use the full
current output range.
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OPERATION
Figure 6-5: Level measurement
1 Tank Bottom Offset (2.3.8)
2 Tank Height (2.3.1)
3 Blocking Distance (2.3.2)
4 Maximum effective measuring range
5 20 mA Setting (2.4.4)
6 4mA Setting (2.4.3)
7 Non-measurement zone
OPTIWAVE 7400-24 C
6.4.7 How to configure the device to measure volume or mass
The device can be configured to measure volume or mass. You can set up a strapping table in the
conversion table (2.8.0 CONV. TAB) sub-menu. Each entry is a pair of data (level – volume, level –
mass or level – flow rate). The strapping table must have a minimum of 2 entries and a
maximum of 30. The reference point for the table is the bottom of the tank (as given in menu item
2.3.1 TANK HEIGHT).
CAUTION!
Enter the data in numerical sequence (strapping table entry number 01, 02 etc.).
How to prepare a strapping table (conversion table)
• Enter the supervisor menu.
• Push [>>>>], 6 × [], [>>>>] and [] to go to 2.7.2 LENGTH UNIT.
• Push [] and [] to find the length unit that you will use in the table.
• Push [^^^^] to go to the sub-menu level.
• Push [] to go to 2.7.3 CONV UNIT (conversion unit)
• Push [] and [] to find the conversion unit that you will use in the table.
• Push [^^^^] to go to the sub-menu level and then [] and [>>>>] to go to the menu item 2.8.1 INPUT
TAB
• Push [>>>>] to make the strapping table. Enter the table entry number (01).
• Enter the length value and push [^^^^].
• Enter the conversion value and push [^^^^].
• Push [>
• Repeat the last 3 steps to complete the table.
• Push [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
>] to enter the subsequent table entry number (02, 03, ..., 30).
>>
STORE YES and push [^^^^].
STORE YESSTORE YES
76
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iThe device will store the data for the strapping table and go back to normal mode.
The device will give more accurate volume readings if you give more conversion data in these
areas:
• Surfaces with curves.
• Sudden changes in the cross section.
Refer also to the illustration that follows:
OPERATION
6
Figure 6-6: A plot of points for a volume or mass table
1
2
How to delete a volume or mass table
• Enter the supervisor menu.
• Push 7 × [], [>>>>], and [] to go to 2.8.2 DELETE TABLE.
• Push [>>>>] and [] to set the parameter to YES
• Push [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
YES.
YESYES
STORE YES and push [^^^^].
STORE YESSTORE YES
iThe device will delete the data for the strapping table and go back to normal mode. The
"CONVERSION" and "ULLAGE CONV." data are not available in normal mode.
6.4.8 How to make a filter to remove radar signal interference
If the device measures level in a tank that contains obstructions (agitator, supports, heating
pipes etc.), these objects can cause radar signal interference (parasitic signals). You can use the
empty spectrum function (menu item 2.1.2) in the Quick Setup menu to make a filter to remove
radar signal interference.
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INFORMATION!
We recommend that you do an empty spectrum scan when the tank is empty and all the moving
parts (agitators etc.) are in operation..
OPTIWAVE 7400-24 C
Figure 6-7: How to make a filter to remove radar signal interference
1 Empty tank before the device uses the empty spectrum scan (with a graph of reflections shown)
2 Partially filled tank before the device uses the empty spectrum scan (with a graph of reflections shown)
3 Partially filled tank after the device uses the empty spectrum scan (with a graph of reflections shown)
4 Agitator blades location
5 Tank bottom signal
6 Agitator blades signals (interference signals) before the device does the empty spectrum scan
7 Bad quality (mixed) signals of the liquid and the agitator blades before the device does the empty spectrum scan
8 Reflected signal if the device uses the data from the empty spectrum scan. The device only uses the reflection on the
surface of the liquid to measure distance.
INFORMATION!
For more data on empty spectrum scans
–
table 2: Supervisor (menu item 2.1.2).
6.4.9 How to measure correctly in tanks with curved or conical bottoms
You can offset the tank bottom reference point to find the delayed radar reflection. Obey the
instructions that follow:
•
• Increase the tank height in menu C.1.2.
• Go to the signal screen
iYou will see a graph of reflections.
• Push [>>>>] to move the cursor to the reflection with the largest amplitude (given in dB).
• Make a note of the distance of the reflection measured by the device.
iThe distance to the reflection will be the new tank height.
signal screen in operator mode.
signal screensignal screen
78
• Subtract the distance to the reflection from the true tank height.
• Go to Supervisor > Advanced Setup > Installation Setup > Tank Bottom Offset
• Type in the difference you calculated as a negative value.
iA negative value will move the reference point above the tank bottom (as given in menu
item C.1.2 Tank height).
• Push [^^^^].
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• Push [>>>>] and [] (Esc) at the same time to exit to the "save settings" window.
• Select Save
Save and push [^^^^].
SaveSave
iThe device will go back to operator mode.
INFORMATION!
For more data on menu items, refer to Function description on page 63
6.5 Status and error messages
6.5.1 Device status (markers)
If the device senses a change in device status, the display screen will show 1 or more status
markers at the bottom right side of the display screen. The display screen will also show a
symbol that agrees with NAMUR Recommendation NE 107 (Self-Monitoring and Diagnosis of
Field Devices) and VDI/VDE 2650. This is shown at the top left side of the display screen. More
data is given if you use PACTware™ software with the appropriate DTM on a PC. Error codes and
data are shown on the device display screen and in the DTM.
OPERATION
–
table 2: Supervisor.
6
Menu item 2.2.2 DIAGNOSTIC (Configuration mode / Supervisor menu) supplies more data. This
includes internal voltages, the loop current and the reset counter (watchdog timer). You can see
this data on the device display screen and in the DTM.
Figure 6-8: Status markers
1 Device status (NAMUR NE 107 symbols)
2 Symbol: Failure
3 Symbol: Function check
4 Symbol: Out of specification
5 Symbol: Maintenance
6 Status marker line (marker 3 is shown)
7 When the status marker is on, a number is shown
Types of error message
NE 107 statusType of
error
FailureErrorIf an error message is shown in ERROR RECORD (menu item 1.3.1), the current
output goes to the error signal value set in menu item RANGE I (menu item 2.4.2)
after the time set in ERROR DELAY (menu item 2.4.5). For more data about menu
items.
Out of specification WarningIf a warning message is shown, there is no effect on the current output value.
Maintenance
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Description
79
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OPERATION
If an "Out of specification" or a "Maintenance" status symbol is shown, refer to menu item 2.2.2
DIAGNOSTIC (Configuration mode / Supervisor menu) for more data.
OPTIWAVE 7400-24 C
For data on errors, error records and error codes, refer to
6.5.2 Error handling
Figure 6-9: Error record data
1 Error code for the error
2 Number of times the error occurred
3 Time since the last error record (2 days, 18 hours, 16 minutes and 43 seconds shown in this example)
Error handling
on page 80.
How to find an error record
• Push [>>>>] to enter configuration mode from normal mode.
• Push [>>>>], 2 × [] and [>>>>] to go to menu item 1.3.1 ERROR RECORD.
• Push 2 × [>>>>] to look at the error list. Push [] or [] for the selection of an error.
iThe error record gives the number of times the error occurred and the time since the last
error message.
INFORMATION!
The time since the error occurred is measured in Days (D), Hours (H), Minutes(') and Seconds (").
It only includes the time when the device is energized. The error is saved in the memory of the
device when it is de-energized. The counter continues when the device is energized again.
Description of errors and corrective actions
Error
code
Error MessageStatus marker
shown
CauseCorrective action
Failure (NE 107 status signal)
ERR 100Device reset1The device detected an internal
error (watchdog timer issue).
Record the data that is in menu
item 2.2.2 DIAGNOSTIC
(Configuration mode /
Supervisor menu). Speak to the
supplier.
80
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6
Error
code
ERR 101Current Output Drift1The current output is not
ERR 102Temperature out of
ERR 103Converter memory
ERR 104Converter Voltage
ERR 200Internal
ERR 201Overfill2The level is in the blocking
ERR 203Peak Lost (Level
ERR 204Sensor no Signal3The device's hardware is
ERR 206Sensor Microwave
Error MessageStatus marker
shown
1Hardware error.Replace the device.
1The ambient temperature is
range
1The device's hardware is
failure
1The device's hardware is
failure
1The device's hardware or
Communication
2The signal peak is not found
Lost)
1The device's hardware is
failure
CauseCorrective action
calibrated.
outside the given range. This
can cause loss or corruption of
data.
defective.
defective.
software is defective. The
converter cannot transmit
signals to or receive signals
from the antenna electronics.
distance. There is a risk that the
product will overflow and/or
cover the antenna.
within the measuring window
that filters the signals received
by the antenna. The
measurement is not correct.
The device will automatically
increase this window to find the
correct signal.
defective.
defective.
Speak to the supplier to get the
calibration procedure.
Measure the ambient
temperature. De-energize the
device until the ambient
temperature is back in the given
range. If the temperature does
not stay in the correct range,
make sure that there is
insulation around the signal
converter. If this error occurs 2
times, replace the device.
Replace the signal converter.
For more data, refer to
How to
turn or remove the signal
converter
Replace the signal converter.
For more data, refer to
on page 36.
How to
turn or remove the signal
converter
De-energize the device. Make
sure that the signal cable
engages in the terminal and the
screw connection is tight.
Energize the device. If the
problem continues, replace the
signal converter. For more data,
refer to
the signal converter
Use a different procedure to
measure the level in the tank.
Remove some of the product
until the level is below the
blocking distance.
If a viscous product touched the
antenna:
•
•
Do a check of the device, tank
and the process. Reconfigure
the device and record a new
empty spectrum. Follow the
instructions on page 77. If
necessary, speak to the
supplier.
Replace the signal converter.
For more data, refer to
on page 36.
How to turn or remove
on page 36.
remove the device and clean
the antenna, or
If the device has a purging
option, use the purging system
to clean the antenna.
How to
turn or remove the signal
converter
Replace the signal converter.
For more data, refer to
on page 36.
How to
turn or remove the signal
converter
on page 36.
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OPTIWAVE 7400-24 C
Error
code
ERR 207Sensor Memory
ERR 208Sensor Voltage
ERR 210Sensor Not
Error MessageStatus marker
shown
1The device's hardware is
failure
3The device's hardware is
failure
1The software version of the
compatible
1Defective wiring.
CauseCorrective action
defective.
defective.
sensor is not compatible with
the software version of the
signal converter.
Out of specification (NE 107 status signal)
ERR 102Temperature Out of
Range
ERR 201Overfill2The level is in the blocking
ERR 203Peak Lost2The signal peak is not found
1The ambient temperature is
outside the given range. This
can cause loss or corruption of
data.
distance. There is a risk that the
product will overflow and/or
cover the device.
within the measuring window
that filters the signals received
by the antenna. The
measurement is not correct.
The device will automatically
increase this window to find the
correct signal.
Replace the signal converter.
For more data, refer to
How to
turn or remove the signal
converter
Do a check of the power supply
at the device terminals. Make
sure that voltage values are in
the specified limits in menu
item 2.2.2 DIAGNOSTIC
(Configuration mode /
Supervisor menu). If the voltage
is correct, replace the signal
converter. For more data on
how to replace the signal
converter, refer to
on page 36.
How to turn
or remove the signal converter
on page 36.
Go to menu 1.1.0 IDENT. in
Configuration mode. Record the
version numbers of the device
software given in menu items
1.1.2, 1.1.3 and 1.1.4. Give this
data to the supplier.
Measure the ambient
temperature. De-energize the
device until the ambient
temperature is back in the given
range. If the temperature does
not stay in the correct range,
make sure that there is
insulation around the signal
converter. If this error occurs 2
times, replace the device.
Remove some of the product
until the level is below the
blocking distance.
Do a check of the device, tank
and the process and make sure
that the data agrees with the
device configuration. If
necessary, record a new empty
spectrum. Follow the
instructions on page 77. If
necessary, speak to the
supplier.
Maintenance (NE 107 status signal)
—Empty Spectrum
Invalid
82
5The empty spectrum stored in
the device does not agree with
the installation. If you change
the device configuration (tank
height etc.), this message will
be shown. The recorded empty
spectrum will not be used by
the device while this error
message is shown.
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1
Record a new empty spectrum.
Follow the instructions on page
77.
Page 83
OPTIWAVE 7400-24 C
OPERATION
6
Error
code
—Signal Weak4The signal amplitude is less
—Signal Strong4This error can occur if there is a
—Bad Measurement
—Temperature <-
—Temperature
1 This error message does not have an effect on the current output signal
Error MessageStatus marker
shown
4The measurement is incorrect
Quality
3The process connection or the
35°C/ -31°F
3The ambient temperature is
>+75°C / +167°F
CauseCorrective action
than the average value. This can
occur if the liquid is agitated or
if there is foam in the tank. If
this error occurs frequently, the
device will possibly show the
"Peak Lost (Level Lost)" error
message.
large change in signal
amplitude.
and continues to be incorrect
after more than 10 s. This error
can occur if the tank contents
are immediately below the
antenna.
ambient temperature is less
than -35°C/ -31°F. This
temperature is near to the
minimum limit for device
operation.
more than +75°C / +167°F. This
temperature is near to the
maximum limit for device
operation.
1
1
1
1
1
If this error occurs frequently, it
is possible that you must install
the device in a stilling well or
use a different antenna type.
No corrective action is
necessary.
Record the process with the
PACTware™ software tool to
find the cause of the problem. If
necessary, speak to the
supplier.
Measure the ambient
temperature. De-energize the
device until the ambient
temperature is back in the given
range. If the temperature does
not stay in the correct range,
make sure that there is
insulation around the signal
converter.
Measure the ambient
temperature. De-energize the
device until the ambient
temperature is back in the given
range. If the temperature does
not stay in the correct range,
make sure that there is
insulation around the signal
converter.
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7
SERVICE
7.1 Periodic maintenance
INFORMATION!
For more data about regular inspections and maintenance procedures for devices with Ex and
other approvals, refer to the related supplementary instructions.
7.2 How to clean the top surface of the device
WARNING!
Do not let more than 5 mm / 0.2
possible source of ignition in a potentially explosive atmosphere.
¨
of dust collect on the top surface of the device. This is a
Obey these instructions:
• Keep the thread of the terminal compartment cover clean.
• If dirt collects on the device, clean it.
7.3 How to clean horn antennas under process conditions
If it is possible that there will be build-up, a purging option is available for horn antennas.
OPTIWAVE 7400-24 C
CAUTION!
Purge the antenna at intervals to make sure that the inner surface of the antenna stays clean
and the device measures accurately.
For more data, refer to the table that follows:
7.4 How to replace device components
7.4.1 Service warranty
WARNING!
Only approved personnel can do an inspection of the device and repairs. If you find a problem,
send the device back to the supplier for inspection and/or repairs.
INFORMATION!
The converter housing (compact or remote version) can be detached from the process
connection assembly under process conditions. For more data, refer to How to turn or remove
the signal converter on page 36
Servicing by the customer is limited by warranty to:
• The removal and installation of the device.
• Compact version:
Compact version: The removal and installation of the signal converter (with the weather
Compact version:Compact version:
protection, if this option is attached). For more data, refer to
converter
• Remote (field) version:
Remote (field) version: The removal and installation of the remote converter and/or the
Remote (field) version:Remote (field) version:
antenna housing. For more data, refer to
36.
on page 36.
.
How to turn or remove the signal
How to turn or remove the signal converter
on page
84
For more data on how to prepare the device before you send it back, refer to
device to the manufacturer
on page 88.
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Returning the
Page 85
OPTIWAVE 7400-24 C
SERVICE
7.4.2 Replacement of the OPTIWAVE 7300 signal converter with the OPTIWAVE 7400
signal converter
INFORMATION!
Complete the 5 procedures that follow in numerical sequence.
To get the passwords for the OPTIWAVE 7300 and OPTIWAVE 7400 Service menus, speak to the
supplier.
Equipment needed:
• 5 mm Allen wrench (not supplied)
• Slotted-tip screwdriver (not supplied)
• Wrench for housing cover
• Yellow / blue magnet
• OPTIWAVE 7300 C radar level meter
• OPTIWAVE 7400 signal converter (without process connection and antenna)
• Handbooks for all devices
CAUTION!
Make sure that you also record device configuration data. This data includes basic configuration
(tank height, blocking distance etc.), output, application, display and strapping table data. You
can find this data in the Supervisor menu.
7
Procedure 1: Record the offset value (OPTIWAVE7300 radar level meter)
1 Energize the device.
iThe device is in operation and in normal mode.
2 Push [^^^^] to go to the SERVICE menu.
iThe display screen shows the text "Code 2".
3 Give the password for the SERVICE menu. If you do not have the password, speak to the sup-
plier.
4 Push [>>>>], [] and [>>>>] to go to menu item 4.2.1 Offset. Record the offset value.
5 Push 4 × [^^^^]. Push [] or [] for the selection of the save option (Store No, Store Yes or Re-
turn). Set to "Store No" to cancel the changes to the device settings.
6 Push [^^^^] to confirm.
iThe device is in normal mode.
7 De-energize the device.
8 Remove the electrical cables.
9 Attach the signal converter cover.
INFORMATION!
If you cannot start the device, record the serial number on the device nameplate and contact the
supplier. The supplier will give you the offset value.
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7
SERVICE
OPTIWAVE 7400-24 C
Procedure 2: How to remove the signal converter (OPTIWAVE 7300 C radar level
meters)
Figure 7-1: Procedure 2: How to remove the signal converter (OPTIWAVE 7300 C radar level meters)
1 Remove the 4 socket head screws at the bottom of the signal converter with a 5 mm Allen
wrench. Keep the screws for the subsequent procedure.
2 Remove the signal converter from the process connection. Make sure that the gasket stays on
the flange connection.
Procedure 3: How to attach the OPTIWAVE 7400 signal converter
Figure 7-2: Procedure 3: How to attach the OPTIWAVE 7400 signal converter
86
1 Put the OPTIWAVE 7400 signal converter on the flange connection. Make sure that the signal
converter fully engages in the mating part.
2 Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench.
Procedure 4: How to set the correct offset value (OPTIWAVE 7400)
1 Energize the device.
iThe device is in operation and in normal mode. It will not measure correctly until the new
correction offset value is set in menu item 3.1.4 CORR.OFFSET.
2 Push [>>>>], 2 × [] and [>>>>] to go to the SERVICE menu (3.0.0).
3 Give the password for the SERVICE menu. If you do not have the password, speak to the sup-
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Page 87
OPTIWAVE 7400-24 C
plier.
4 Push [>>>>] and 3 × [] to go to menu item 3.1.4 CORR.OFFSET (correction offset).
5 Push [>>>>] to change the value. Enter the new correction offset value. For the applicable correc-
tion offset value, refer to the table that follows.
6 Push 4 × [>>>>]. Push [] or [] for the selection of the save option (STORE NO or STORE YES).
Set to "STORE YES" to save and use the data.
7 Push [^^^^] to confirm.
iThe device is in normal mode. The device uses the new correction offset value.
CAUTION!
You recorded device configuration data of the OPTIWAVE 7300 level meter before you attached
the new signal converter. Make sure that you enter this data in the supervisor menu of the
OPTIWAVE 7400.
Procedure 5: Device configuration (OPTIWAVE 7400)
1 For the Quick Setup procedure, refer to
data about device configuration, refer to
Quick Setup (Commissioning)
Operation
on page 56.
SERVICE
on page 70. For more
7
7.5 Spare parts availability
The manufacturer adheres to the basic principle that functionally adequate spare parts for each
device or each important accessory part will be kept available for a period of 3 years after
delivery of the last production run for the device.
This regulation only applies to spare parts which are subject to wear and tear under normal
operating conditions.
7.6 Availability of services
The manufacturer offers a range of services to support the customer after expiration of the
warranty. These include repair, maintenance, technical support and training.
INFORMATION!
For more precise information, please contact your local sales office.
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7
SERVICE
7.7 Returning the device to the manufacturer
7.7.1 General information
This device has been carefully manufactured and tested. If installed and operated in accordance
with these operating instructions, it will rarely present any problems.
CAUTION!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
•
Due to statutory regulations on environmental protection and safeguarding the health and
safety of the personnel, the manufacturer may only handle, test and repair returned devices
that have been in contact with products without risk to personnel and environment.
•
This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.
CAUTION!
If the device has been operated with toxic, caustic, flammable or water-endangering products,
you are kindly requested:
•
to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
•
to enclose a certificate with the device confirming that is safe to handle and stating the
product used.
OPTIWAVE 7400-24 C
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OPTIWAVE 7400-24 C
7.7.2 Form (for copying) to accompany a returned device
CAUTION!
To avoid any risk for our service personel, this form has to be accessible from outside of the
packaging with the returned device.
Company:Address:
Department:Name:
Tel. no.:Fax no. and/or Email address:
Manufacturer's order no. or serial no.:
The device has been operated with the following medium:
This medium is:radioactive
water-hazardous
toxic
caustic
flammable
We checked that all cavities in the device are free from such substances.
We have flushed out and neutralized all cavities in the device.
SERVICE
7
We hereby confirm that there is no risk to persons or the environment through any residual media contained in the
device when it is returned.
Date:Signature:
Stamp:
7.8 Disposal
CAUTION!
Disposal must be carried out in accordance with legislation applicable in your country.
Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
According to the directive 2012/19/EU, the monitoring and control instruments marked with the
WEEE symbol and reaching their end-of-life must not be disposed of with other waste
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or
send them back to our local organisation or authorised representative.
must not be disposed of with other waste.
must not be disposed of with other wastemust not be disposed of with other waste
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8
TECHNICAL DATA
8.1 Measuring principle
A radar signal is emitted via an antenna, reflected from the product surface and received after a
time t. The radar principle used is FMCW (Frequency Modulated Continuous Wave).
The FMCW-radar transmits a high frequency signal whose frequency increases linearly during
the measurement phase (called the frequency sweep). The signal is emitted, reflected on the
measuring surface and received with a time delay, t. Delay time, t=2d/c, where d is the distance
to the product surface and c is the speed of light in the gas above the product.
For further signal processing the difference Δf is calculated from the actual transmitted
frequency and the received frequency. The difference is directly proportional to the distance. A
large frequency difference corresponds to a large distance and vice versa. The frequency
difference Δf is transformed via a Fourier transformation (FFT) into a frequency spectrum and
then the distance is calculated from the spectrum. The level results from the difference between
the tank height and the measured distance.
OPTIWAVE 7400-24 C
Figure 8-1: Measuring principle of FMCW radar
1 Transmitter
2 Mixer
3 Antenna
4 Distance to product surface, where change in frequency is proportional to distance
5 Differential time delay, Δt
6 Differential frequency, Δf
7 Frequency transmitted
8 Frequency received
9 Frequency
10 Time
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OPTIWAVE 7400-24 C
TECHNICAL DATA
8.2 Technical data
INFORMATION!
•
The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
•
Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).
in these limits, the display switches off automatically
Straight antenna extensions (length 105 mm / 4.1¨)
Max. extension length, Drop antenna: 525 mm / 20.7¨;
Not available for the Hygienic antenna
Antenna purging system (supplied with a ¼ NPTF connection)
PTFE/PP flange plate protection (for Drop antennas without antenna extensions
only)
Distance piece (for process temperature: +150...+200°C / +302...+392°F)
Signal cable for remote housing version (refer to cable properties in "Electrical
connection: Remote device version")
Weather protection
Also depends on the dielectric constant of the product and the installation type.
Refer also to "Antenna selection".
antenna)
Metallic Horn (machined) DN 50 (2¨): 15°
Metallic Horn (sheet metal) DN 65 (2.5¨): not appicable. This antenna option is for
the BM 26 W.
Metallic Horn (sheet metal) DN 80 (3¨): 10°
Metallic Horn (sheet metal) DN 100 (4¨): 8°
Metallic Horn DN150 / 6¨: 6°
Metallic Horn DN200 / 8¨: 4°
Drop DN80 / 3¨: 8°
Drop DN150 / 6¨: 4°
Hygienic DN50 / 2¨: 15°
1
8
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8
TECHNICAL DATA
Display and user interface
Display and user interface
Display and user interfaceDisplay and user interface
DisplayLCD display
128 × 64 pixels in 8-step greyscale with 4-button keypad
Interface languages4 language pack options (the language is given in the customer order):
1 English, French German and Italian
2 English, French,Spanish and Portuguese
3 English, Chinese (simplified), Japanese and Russian
4 English, Czech, Polish and Turkish
OPTIWAVE 7400-24 C
Measuring accuracy
Resolution1mm/ 0.04¨
Repeatability±1mm/ ±0.04¨
AccuracyStandard: ±2mm/ ±0.8¨, when distance <10m/ 33ft;
Reference conditions acc. to EN 61298-1
Reference conditions acc. to EN 61298-1
Reference conditions acc. to EN 61298-1Reference conditions acc. to EN 61298-1
Metallic Horn (machined) / Metallic Horn (sheet metal) antenna:Metallic Horn (machined) / Metallic Horn (sheet metal) antenna:
Standard: -50…+150°C/ -58…+302°F
Option: -50…+200°C/ -58…+392°F
(the process connection temperature must agree with the temperature limits of the
gasket material. Refer to "Materials" in this table.)
Ex: see supplementary operating instructions or approval certificates
Drop antenna (PTFE):
Drop antenna (PTFE):
Drop antenna (PTFE):Drop antenna (PTFE):
-50…+150°C/ -58…+302°F (the process connection temperature must agree with
the temperature limits of the gasket material. Refer to "Materials" in this table.)
Ex: see supplementary operating instructions or approval certificates
Drop antenna (PP):
Drop antenna (PP):
Drop antenna (PP):Drop antenna (PP):
-40…+100°C/ -40…+212°F (the process connection temperature must agree with
the temperature limits of the gasket material. Refer to "Materials" in this table.)
Ex: see supplementary operating instructions or approval certificates
Drop antenna (PEEK):
Drop antenna (PEEK):
Drop antenna (PEEK):Drop antenna (PEEK):
-20…+200°C/ -4…+392°F (the process connection temperature must agree with
the temperature limits of the gasket material. Refer to "Materials" in this table.)
Ex: see supplementary operating instructions or approval certificates
Hygienic antenna (PEEK):
Hygienic antenna (PEEK):
Hygienic antenna (PEEK):Hygienic antenna (PEEK):
-20…+150°C/ -4…+302°F (the process connection temperature must agree with
the temperature limits of the gasket material. Refer to "Materials" in this table.)
Ex: see supplementary operating instructions or approval certificates
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OPTIWAVE 7400-24 C
Pressure
Pressure
PressurePressure
Process pressureDrop antenna (PP):
Other conditions
Other conditions
Other conditionsOther conditions
Dielectric constant (εr)Direct mode: ≥1.8
Ingress protectionIEC 60529: IP 66/67
Maximum rate of change10 m/min / 32.8 ft/min
Drop antenna (PP):
Drop antenna (PP):Drop antenna (PP):
-1…16 barg / -14.5…232 psig;
subject to the process connection used and the flange temperature. For more data,
refer to
Drop antenna (PTFE):
Drop antenna (PTFE):
Drop antenna (PTFE):Drop antenna (PTFE):
-1…40 barg / -14.5…580 psig;
subject to the process connection used and the flange temperature. For more data,
refer to
Drop antenna (PEEK):
Drop antenna (PEEK):
Drop antenna (PEEK):Drop antenna (PEEK):
-1...40 barg / -14.5…580 psig;
subject to the process connection used and the flange temperature
Hygienic antenna (PEEK):
Hygienic antenna (PEEK):
Hygienic antenna (PEEK):Hygienic antenna (PEEK):
-1…10 barg / -14.5…145 psig;
subject to the process connection used and the flange temperature
Metallic Horn (machined) / Metallic Horn (sheet metal) antenna:Metallic Horn (machined) / Metallic Horn (sheet metal) antenna:
Standard: -1…40 barg / -14.5…580 psig;
Option: -1…100 barg / -14.5…1450 psig;
subject to process connection used and flange temperature
TBF mode: ≥1.1
Refer also to "Technical data: Antenna selection".
NEMA 250: NEMA type 4X (housing) and type 6P (antenna)
Guidelines for maximum operating pressure
Guidelines for maximum operating pressure
TECHNICAL DATA
on page 101.
on page 101.
8
Installation conditions
Process connection sizeThe nominal diameter (DN) should be equal to or larger than the antenna diameter.
If the nominal diameter (DN) is smaller than the antenna, either:
– provide the means to adapt the device to a larger process connection on the tank
(for example, a plate with a slot), or
– use the same process connection, but remove the antenna from the device before
installation and fit it from inside the tank.
Process connection positionMake sure that there are not any obstructions directly below the process
Dimensions and weightsFor dimensions and weights data, refer to
connection for the device. For more data, refer to
Option for MetallicHorn antenna: HASTELLOY® C-22® (2.4602)
Standard for Drop antenna: PTFE; PP; PEEK
Option for Drop antenna: PP, PTFE or PEEK flange plate protection
Hygienic antenna: PEEK – this material agrees with FDA regulations
Process connectionStandard for Metallic Horn and Drop antennas:
Stainless steel (1.4404 / 316L) – a PP, PTFE or PEEK flange plate protection option
is also available for the Drop antenna
Standard for Hygienic antenna: PEEK
Option: HASTELLOY® C-22® (2.4602) – for Horn antennas only
2
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TECHNICAL DATA
OPTIWAVE 7400-24 C
Gaskets (and o-rings for the
sealed antenna extension option)
FeedthroughStandard: PEI (-50...+200°C / -58...+392°F – max. range. The feedthrough
temperature limits must agree with the temperature limits of the gasket material
and antenna type. If the distance piece option is not attached, the maximum
temperature is 150°C/ 300°F.)
Option: Metaglas® (-30...+200°C / -22...+392°F – max. range. The feedthrough
temperature limits must agree with the temperature limits of the gasket material
and antenna type. If the distance piece option is not attached, the maximum
temperature is 150°C/ 300°F.)
CEC Section 18 and Annex J (Division ratings)CEC Section 18 and Annex J (Division ratings)
XP-AIS / Cl. I / Div. 1 / Gr. BCD / T6-T1
DIP / Cl. II, III / Div. 1 / Gr. EFG / T6-T1
IS/ Cl.I/ Div.1/ Gr.BCD/ T6-T1
NI / Cl. I / Div. 2 / Gr. ABCD / T6-T1
Ex ia IIC T2~T6 Gb or Ex ia IIC T2~T6 Ga/Gb DIP A20/A21 TA T90°C IP6X
Ex d ia IIC T2~T6 Gb or Ex d ia IIC T2~T6 Ga/Gb DIP A20/A21 TA T90°C IP6X
Ex ia IIC T6…T3 Ga; Ex ia IIIC T70°C...T95°C Da IP6X;
Ex d [ia Ga] IIC T6...T3 Ga/Gb; Ex tb [ia Da] IIIC T70°C...T95°C Db IP6X
Compact version and 4...20 mA HART output only: SIL 2 for high/low demand mode
operation
SIL 2-approved devices
R & TTE
R & TTER & TTE
Radio Equipment and Telecommunications Terminal Equipment Directive
FCC Rules
FCC Rules
FCC RulesFCC Rules
Part 15
Industry Canada
Industry Canada
Industry CanadaIndustry Canada
RSS-211
Laboratory Control Equipment
NAMUR NE 43 Standardization of the Signal Level for the Failure Information of
Digital Transmitters
NAMUR NE 53 Software and Hardware of Field Devices and Signal Processing
Devices with Digital Electronics
NAMUR NE 107 Self-Monitoring and Diagnosis of Field Devices
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TECHNICAL DATA
OPTIWAVE 7400-24 C
CRNThis certification is applicable for all Canadian provinces and territories. For more
Construction codeOption: NACE MR 0175 / MR 0103 / ISO 15156
1 The device has a distance piece if it has the flange options that follow: DN100 PN100, DN150 PN63 or PN100, DN200 PN40, 6¨ in 300 lb,
3¨...4¨ in 600 lb, 3¨...4¨ in 900 lb, and 1½¨...2¨ in 900 lb or 1500 lb
2 HASTELLOY® is a registered trademark of Haynes International, Inc.
3 Tri-Clamp® is a registered trademark of Ladish Co., Inc. BioControl® is a registered trademark of Neumo-Ehrenberg-Group.
VARIVENT® is a registered trademark of GEA Tuchenhagen GmbH.
4 Kalrez® is a registered trademark of DuPont Performance Elastomers L.L.C.
5 HART® is a registered trademark of the HART Communication Foundation
6 Only the 3.6 mA error signal is applicable to SIL-approved devices
data, refer to the website.
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8.3 Minimum power supply voltage
Use these graphs to find the minimum power supply voltage for a given current output load.
Non-Ex and Hazardous Location approved (Ex i / IS) devices
TECHNICAL DATA
8
Figure 8-2: Minimum power supply voltage for an output of 22 mA at the terminal (Non-Ex and Hazardous Location
approval (Ex i / IS))
X: Power supply U [VDC]
Y: Current output load R
L
[Ω]
Hazardous Location (Ex d / XP/NI) approved devices
Figure 8-3: Minimum power supply voltage for an output of 22 mA at the terminal (Hazardous Location approval (Ex d /
XP/NI))
X: Power supply U [VDC]
Y: Current output load R
L
[Ω]
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TECHNICAL DATA
8.4 Antenna selection
The graphs below show which antenna to select for the application based on:
• D, the measuring range,
• ε
, is the dielectric constant of the product being measured
r
OPTIWAVE 7400-24 C
Figure 8-4: Selection of antenna for liquid applications (graph of distance in m against εr)
Figure 8-5: Selection of antenna for liquid applications (graph of distance in ft against ε
1 Distance, D [m]
2 Distance, D [ft]
3 Dielectric constant (ε
4 Dielectric constant (ε
5 DN80, DN100, DN150 or DN200 Horn antenna with a still well, or DN150 or DN200 Horn antenna without a still well
6 DN80, DN100, DN150 or DN200 Horn antenna with or without a still well, or DN80 or DN150 Drop antenna without a
still well
7 DN40, DN50, DN80, DN100, DN150 or DN200 Horn antenna with or without a still well, DN80 or DN150 Drop antenna
without a still well or Hygienic antenna
) range for storage/still well applications
r
) range for process/agitator applications
r
)
r
100
www.krohne.com12/2015 - 4003518001 - MA OPTIWAVE7400-24-R01-en
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