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C5500
CMS Replacement Instructions
Contents
1 Introduction |
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CMS ............................................................................................... |
1-3 |
Notices to the customer who employs the CMS ........................... |
1-3 |
Registered trademark .................................................................... |
1-3 |
1.1 Safety instructions............................................................................ |
1-4 |
Warning and precaution symbols .................................................. |
1-4 |
Meaning of symbols....................................................................... |
1-4 |
Operations before replacing any part ............................................ |
1-5 |
CMS part replacement operation................................................... |
1-5 |
Power plug ..................................................................................... |
1-6 |
When any abnormal condition is found ......................................... |
1-7 |
1.2 Caution notations and caution labels ............................................. |
1-8 |
2 |
bizhub PRO C5500 |
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2.1 |
Maintenance procedure of the housing section............................ |
2-3 |
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Removing the dust-proof filter 1 assy............................................ |
2-3 |
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Reinstalling the dust-proof filter 1 assy ......................................... |
2-4 |
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Removing the dust-proof filter 2 assy............................................ |
2-5 |
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Reinstalling the dust-proof filter 2 assy ......................................... |
2-6 |
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2.2 |
Maintenance procedure of the toner collection box..................... |
2-7 |
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Removing the toner collection box assy........................................ |
2-7 |
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Reinstalling the toner collection box assy ..................................... |
2-9 |
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2.3 |
Maintenance procedure of the paper feeding section................ |
2-10 |
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Removing the pick-up roller/paper feed roller rubber.................. |
2-10 |
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Reinstalling the pick-up roller/paper feed roller rubber ............... |
2-14 |
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Removing the separation roller rubber ........................................ |
2-15 |
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Reinstalling the separation roller rubber ...................................... |
2-16 |
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2.4 |
Maintenance procedure of the bypass feed tray section ........... |
2-17 |
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Removing the pick-up roller/paper feed roller rubber.................. |
2-17 |
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Reintalling the pick-up roller/paper feed roller rubber ................. |
2-21 |
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2.5 |
Maintenance procedure of the fusing section............................. |
2-22 |
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Removing the fusing unit ............................................................. |
2-22 |
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Reinstalling the fusing unit ........................................................... |
2-26 |
bizhub PRO C5500 |
Contents-1 |
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3 |
DF-609 |
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3.1 |
Maintenance procedure of the paper feeding section |
................... 3-3 |
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Removing the paper feed unit ........................................................ |
3-3 |
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Reinstalling the paper feed unit ...................................................... |
3-6 |
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Removing the pick-up roller/paper feed roller ................................ |
3-7 |
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Reinstalling the pick-up roller/paper feed roller............................ |
3-11 |
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Removing the separation roller..................................................... |
3-12 |
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Reinstalling the pick-up roller/paper feed roller............................ |
3-14 |
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Cleaning the timing sensor (PS302).............................................. |
3-15 |
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Removing the registration roller cover.......................................... |
3-17 |
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Reinstalling the registration roller cover........................................ |
3-18 |
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Cleaning the registration roller...................................................... |
3-19 |
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Cleaning the registration sensor (PS301)...................................... |
3-21 |
4 Appendix
4.1 |
Replacement parts list ...................................................................... |
4-3 |
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Main body ....................................................................................... |
4-3 |
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Document feeder DF-609 ............................................................... |
4-3 |
Contents-2 |
bizhub PRO C5500 |
1
Introduction
Introduction |
1 |
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1 Introduction
CMS
The CMS (Customer Maintenance Support) is a system that supports the customer who conducts a parts replacement operation by himself without getting an technical assistance from the customer engineer, to minimize the downtime (shutdown period of the machine operation) of the machine of the customer.
Notices to the customer who employs the CMS
When you want to employ the CMS, be sure to follow the instructions given by the customer engineer.
And also, when you conduct a part replacement operation, be sure to read each replacement instruction and follow the specific instructions given in it.
For your safety while in the replacement operation, be sure to keep this CMS Instructions for Replacement safely, and also be careful not to get it lost.
Should it get lost, contact our service representative.
Registered trademark
bizhub PRO is a registered trademark of KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
Copyright © 2007 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
bizhub PRO C5500 |
1-3 |
1 |
Introduction |
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1.1Safety instructions
For your safe operation, the following are the descriptions of the notices and requests that you have to follow when replacing parts. Be sure to read them carefully before conducting any part replacement operation.
-Be sure to keep this CMS Replacement Instructions not to get it lost.
-Be sure to follow the caution items given in the CMS Replacement Instructions.
Warning and precaution symbols
In this CMS Replacement Instructions and on the copier, various types of graphic expressions are employed to allow you to conduct a part replacement operation properly without causing harm to you as well as other people, and also damage to the property.
The following indicators are used on the warning labels or in this manual to categorize the level of safety warnings.
7 WARNING
Ignoring this warnings could cause serious injury or even death.
%Do not ignore these safety advices.
7 CAUTION
Ignoring this cautions could cause injury or damage to property.
%Do not ignore these safety advices.
Meaning of symbols
Symbol |
Meaning |
Example |
Meaning |
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A triangle indicates a danger |
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This symbol warns against pos- |
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against which you should take |
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sible causes of burns. |
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precaution. |
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A diagonal line indicates a pro- |
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This symbol warns against dis- |
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hibited course of action. |
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mantling the device. |
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A black circle indicates an im- |
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This symbol indicates you must |
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perative course of action. |
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unplug the device. |
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1-4 |
bizhub PRO C5500 |
Introduction |
1 |
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Operations before replacing any part
7 CAUTION
Ignoring this cautions could cause injury or damage to property.
%Do not ignore these safety advices.
Warning |
Symbol |
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When conducting a part replacement operation, be sure to get guidance from the customer engineer. And also, read the CMS Replacement Instructions carefully before conducting a part replacement operation by following the prescribed procedure and using tools also prescribed. Be sure not to conduct any operations other than those described in the CMS Replacement Instructions. When the prescribed procedure and tools are not employed, this may cause damage to the copier or you may get injured.
Before starting operations, be sure to unplug the power cords of the copier main body and the optional equipment from the power outlet.
When the power cord is plugged into the power outlet, some electrical components may be energized even if the power switch is turned off. So, be careful not to get an electric shock.
The temperature gets high in the vicinity of the fusing unit. Be careful not to come into contact with it, or you may get burned.
CMS part replacement operation
7 WARNING
Ignoring this warnings could cause serious injury or even death.
%Do not ignore these safety advices.
Warning |
Symbol |
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Do not allow any metal parts such as clips, staples and screws to fall into the inside or opening of the copier.
They may cause a short circuit to the internal parts of the copier, thus leading up to a risk of an electric shock or fire.
Check the wiring harness for squeezing and any other damage. Current may leak, thus leading up to a risk of an electric shock or fire.
bizhub PRO C5500 |
1-5 |
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1 |
Introduction |
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Power plug |
7 WARNING
Ignoring this warnings could cause serious injury or even death.
%Do not ignore these safety advices.
Warning |
Symbol |
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Be sure to avoid plugging or unplugging the power cord with a wet hand. You may get an electric shock.
Be sure to plug the power cord securely into the power outlet.
Otherwise, a fire may result, or you may get an electric shock.
7 CAUTION
Ignoring this cautions could cause injury or damage to property.
%Do not ignore these safety advices.
Warning |
Symbol |
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When unplugging the power cord from the power outlet, be careful not to pull the power cord. Otherwise, a fire may result with the power cord damaged, or you may get an electric shock.
1-6 |
bizhub PRO C5500 |
Introduction |
1 |
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When any abnormal condition is found
7 WARNING
Ignoring this warnings could cause serious injury or even death.
%Do not ignore these safety advices.
Warning |
Symbol |
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When the copier gets hot abnormally, or when it gives out smoke, a foul smell or abnormal noise, turn off the power switch at once. And then be sure to unplug the power cord from the power outlet and contact our service technician.
When the copier is let fall or when the cover is damaged, turn off the power switch at once. And then, be sure to unplug the power cord from the power outlet and contact our service technician. Using the copier as it is may lead up to a fire, or you may get an electric shock.
7 CAUTION
Ignoring this cautions could cause injury or damage to property.
%Do not ignore these safety advices.
Warning |
Symbol |
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Some internal parts of the copier develops a high temperature, and you may get a burn when you come into contact with one of these parts. When checking the internal parts while in a part replacement operation, be careful not come into contact with a section like these (around the fusing unit) with a symbol indicating "High Temperature" provided.
bizhub PRO C5500 |
1-7 |
1 |
Introduction |
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1.2Caution notations and caution labels
For this copier, there are the caution notations or labels for safety operations provided at the locations as shown below. Be sure to take every care to avoid any accidents while in the part replacement operation.
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1-8 |
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bizhub PRO C5500 |
|||||
Introduction |
1 |
|
WARNING
DO NOT throw the toner recovery box into a fire. If it is thrown into a fire, the toner may ignite and cause a dangerous situation.
bizhub PRO C5500 |
1-9 |
1 |
Introduction |
|
1-10 |
bizhub PRO C5500 |
2 bizhub PRO C5500
bizhub PRO C5500 |
2 |
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2 bizhub PRO C5500
2.1Maintenance procedure of the housing section
Removing the dust-proof filter 1 assy
Periodically replaced parts/cycle:
-Dust-proof filter 1 assy: Every 150,000 prints (actual replacement cycle: Varies depending on the coverage, the developing roller drive distance and temp/humidity)
1 Turn OFF the sub power switch.
left front door |
main power switch sub power switch |
2 Open the left front door, and then turn OFF the main power switch.
3 Unplug the power cord.
bizhub PRO C5500 |
2-3 |
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2 |
bizhub PRO C5500 |
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4 Remove the screw, and remove the filter cover.
screw filter cover
5 Remove the dust-proof filter 1 assy.
dust-proof filter 1 assy
Reinstalling the dust-proof filter 1 assy
%Reinstall the above parts following the removal steps in reverse.
2-4 |
bizhub PRO C5500 |
bizhub PRO C5500 |
2 |
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Removing the dust-proof filter 2 assy
Periodically replaced parts/cycle:
-Dust-proof filter 2 assy: Every 150,000 prints
1 Turn OFF the sub power switch.
left front door |
main power switch sub power switch |
2
3
Open the left front door, and then turn OFF the main power switch.
Unplug the power cord.
bizhub PRO C5500 |
2-5 |
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2 |
bizhub PRO C5500 |
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4 Loosen the two screws and remove the filter cover.
screws
filter cover
5 Pull out the dust-proof filter 2 assy from the filter cover.
filter cover
dust-proof filter 2 assy
Reinstalling the dust-proof filter 2 assy
%Reinstall the above parts following the removal steps in reverse.
2-6 |
bizhub PRO C5500 |
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