KEYENCE XG-8000 User Manual

Page 1

96M13087

Multi Camera High Performance Machine Vision System

XG-8000 Series

Controller Instruction Manual

Read this manual thoroughly before using the XG-8000 Series. Always keep this manual in a safe place for future reference.

Introduction

This manual describes the hardware information. Read this manual thoroughly to understand the performance and functions of the “Multi Camera High Performance Machine Vision System XG-8000 Series” in order to maximize the performance of the system.

• This manual covers the XG-8000 Series. All references, unless otherwise noted, pertain to the XG-8000(P)/8002(P)/8500(P)/ 8502(P)/8700(P)/8702(P)/8800(P)/8802(P)/8500L(P)/8502L(P)/ 8700L(P)/8702L(P)/8800L(P)/8802L(P). Except when indicated otherwise, the explanations will use the XG-8700 as the standard. For more details on the differences between the models, see “Main Specifications” (page 9).

• Always keep this manual in a safe place for future reference.

• Ensure that the manual is passed to the end user in case of transfer of the unit.

Trademarks

• “SD Memory Card” is a registered trademark of the SD association.

• Other company names and product names are registered trademarks or trademarks of their respective companies.The TM mark and ® mark are omitted in this manual.

Concerning the Library and Program

Package Contents

The equipment and accessories listed below are included in the package when shipped. Upon opening the carton, check that you have received all of the equipment and accessories listed below.

Standard Package

• Controller Unit x 1 (XG-8000(P)/8002(P)/8500(P)/8502(P)/ 8700(P)/8702(P)/8800(P)/8802(P)/ 8500L(P)/8502L(P)/8700L(P)/8702L(P)/ 8800L(P)/8802L(P), whichever is appropriate)

•SD card (XG-8000(P)/8002(P)/8500(P)/8502(P)/ 8500L(P)/8502L(P): OP-87133(512MB), XG-8700(P)/8702(P)/8800(P)/8802(P)/ 8700L(P)/8702L(P)/8800L(P)/8802L(P): CA-SD1G (1GB)) x 1 (already installed in the SD card slot (lower) of the controller)

• Controller instruction manual (This manual: one part Japanese, one part English)

• Terminal block sticker package x 1

• Ferrite core for RS-422 use x 1 (only for the XG-8500L(P)/ 8502L(P)/8700L(P)/8702L(P)/8800L(P)/8802L(P))

Page 2

Safety Precautions

Note

Reference

Symbols

The following warning symbols are used to ensure safety and to prevent human injury and/or damage to property when using the system.

Warning

Indicates that the operator is at risk of physical injury if the system is improperly operated or this precaution is not followed.

Caution

Indicates that property could be damaged (product malfunction, etc.) if the system is improperly operated or this precaution is not followed.

Indicates important operating procedures that could be easily overlooked.

It indicates tips for better understanding or useful information.

General Cautions

• Before starting work or before starting the system, confirm that all the functions of the system are working properly.

• If any KEYENCE product fails, take full safety measures to prevent damage before using the system again.

• If the system is used beyond published specifications or if the system is modified, the functions and performance cannot be guaranteed.

• Please note that when the system is used in combination with other instruments, its functions and performance may be degraded.

• Do not use this product for the purpose to protect a human body or a part of human body.

• This product is not intended for use as explosion-proof product. Do not use this product in hazardous location and/or potentially explosive atmosphere.

• Do not subject this unit or connected devices to a sudden change of temperature, as condensation may occur.

Measures to be taken when an abnormality occurs

In the following cases, turn the power OFF immediately. Using the unit in an abnormal condition may cause fire, electric shock, or product malfunction. Contact your local KEYENCE office for repair.

• If water or debris enters the system

• If the system is dropped or the case is damaged

• If smoke or a burning smell emits from the system

Caution

Usage

• Before making any connections/disconnections, be sure to turn off the power of this unit and connected devices. Failure to do so may result in malfunction of the system or connected devices.

• Do not turn the power off while you are programming. Otherwise, all or part of the program settings may be lost.

• Do not block the ventilation holes. Otherwise, the inside temperature may rise and malfunction may occur.

• Do not allow an excessive amount of sunlight or bright indoor light to enter the camera for a long period of time. Doing so may cause damage to the imaging area inside the camera.

• Do not use the controller, cameras, and options in any combination other than that specified by Keyence. Doing so may cause failure or malfunction.

Note

Maintenance

• Do not clean with benzene, thinner, or alcohol.

• Doing so may cause discoloration or deformation of the unit. If the unit has any dirt on it, wipe it off with a cloth moistened with a mild detergent, then wipe with a dry cloth.

Precautions on Regulations and Standards

CE Marking

KEYENCE evaluates compliance with the requirements of the EC directive according to how products fulfill the below conditions. KEYENCE has confirmed that the XG-8000 Series meets these requirements. When the XG-8000 Series is used in EU nations, take note of the following precautions.

Warning

General

• Do not use with any power voltage other than 24 V DC. Doing so may cause fire, electric shock, or product malfunction.

• Do not disassemble or modify this unit. Doing so may cause fire or electric shock.

Operating environment and conditions

• To use the system properly and safely, avoid installing this unit in the following locations: Doing so may cause fire, electric shock, or product malfunction. – Locations that contain moisture or dust, or that are poorly

ventilated.

– Locations where the system is exposed to direct sunlight or

temperature increases. – Locations where there are flammable or corrosive gases. – Locations where the unit may be directly subjected to vibration

or impact.

Locations where water, oil or chemicals may splash onto the unit.

– – Locations where static electricity occurs.

• Keep this unit and cables away from high-tension cables or power lines. Otherwise, noise may cause malfunction or accidents.

• Bundle cables with a spiral tubing material. Direct bundling will concentrate the cable load on the bindings, which can result in cable damage or short circuit.

• This unit and optional devices are precision components. Do not subject them to vibration or impact.

EMC Directive (2004/108/EC)

• Applicable Standard EMI: EN61326-1, Class A EMS: EN61326-1

• Use cables shorter than 30 m to connect the controller unit and its

external devices.

• When connecting a CC-Link unit CA-NCL10E, attach a ferrite core

(OP-84364, optional) within 300 mm on the CA-CNL10E side of the CC-Link dedicated cable.

• When using the RS-422, attach the included ferrite core

(ZCAT2035-9030A) within 300 mm on the controller side of the cable.

• When the XG-8800/8802/8800L/8802L is connected with 5 or

more Ultra-compact cameras (XG-S035C/S035M or XG-S200C/ S200M), attach a ferrite core (OP-87476, optional) to the all cables from the camera control units to the CCD within 100 mm on the camera control unit side.

However, these precautions do not guarantee that the customer’s entire machinery installation is compliant with the EMC Directive. The customer is responsible for determining the compliance of the overall machinery installation.

Page 3

Identifying Controls and Connectors

1 2

5 6

7 8 9 10

11 12

13 14 15

Note

XG-8700/8702/8500/8502/8000/8002

XG-8700L/8702L/8500L/8502L

Note

• Camera input unit CA-EC80HX cannot be used with the XG-8800L(P). Camera input unit CA-EC80HX/CA-EC80L/XG-EC80L cannot be used with the XG-8800(P).

• If the firmware of the camera input unit is old, an error message will be displayed at the startup of the device (Ver.5.0.0020 or later). In this case, execute an update with the latest firmware with the camera input unit attached.

4 CONSOLE (Modular) connector

Use to connect to the console (OP-84231/OP-84236, optional) or to the console connector cable (OP-87260: 3 m/OP-87261: 10 m, optional).

5 MONITOR (RGB output) terminal

Use to connect to an Analog RGB Monitor.

Note

• When using a commercially available Analog RGB Monitor other than the SVGA (800 x 600 pixels), or XGA (1024 x 768 pixels), due to the specifications of the Monitor, the image quality may become worse or the screen may not display correctly (recommended monitor: CA-MP120T/ CA-MP120/CA-MP81).

• When a program setting where XGA output is set is used in the main unit, always connect a monitor that supports the XGA. When using a monitor that supports the SVGA only, the screen may not display correctly.

6 CAMERA 2 connector (only when CA-EC80/XG-EC80

installed)

Connect Camera 2. When the XG-EC80HX/CA-EC80L/XG-EC80L is installed only Camera 1 is connected.

XG-8800/8002/8800L/8802L

1 Parallel I/O connector

Use to connect the parallel input/output signals.

2 SD2 slot (upper), SD1 slot (lower)

Insert an SD card. The lower slot (SD1) holds the included SD Card (CA-SD1G: 1GB, or OP-87133: 512MB) as SD Card 1.

SD Card 1 must be inserted while the device is operating.

3 Camera Slot

Connect the camera input unit.

• The Camera Input Unit (CA-EC80: Area Scan Camera, or CA-EC80L: Line Scan Camera) is connected to the slot at the time of shipping.

• The XG-8800(P)/8802(P)/8800L(P)/8802L(P) have 3 free slots. The user can add camera input units according to need.

7 USB connector

Use to connect to the USB cable.

8 Expansion unit connector 1 (right side)

Use to connect the camera expansion unit CA-E800/XG-E800.

9 CAMERA 1 connector

Use to connect to the camera 1.

10 RS-232C Port 2

Connect the RS-232C Cable for the Touch Panel (OP-87258: 3 m/ OP-87259: 10 m, optional) or a commercially available RS-232C Cable (D-sub9 Pin female).

11 RS-232C Port 1

Connect the RS-232C Communication Cable (OP-26487: 2.5 m, optional) or the RS-232C Modular Cable for the Touch Panel (OP-87264: 3 m/OP-87265: 10 m, optional).

Reference

For the default settings of the RS-232C Port: Port 1 is for data output and command control, and Port 2 is for CA Series Touch Panel use. Concerning changes in the settings refer to the XG-8000 Series User’s Manual.

12 Ethernet connector

Use to connect the Ethernet cable.

13 OUT1/IN1 Connector (Terminal Block 1)

Use the signal Input/Output (OUT1/IN1).

14 Power Source/Grounding Terminal

Connect the power supply (24 VDC) and the grounding wire.

15 Expansion unit connector 2 (left side)

Use to connect the illumination expansion unit CA-DC30E/DC21E or CC-Link unit CA-NCL10E.

Note

• The CA-DC30E cannot be connected to the XG-8800(P) or XG-8800L(P).

• When the illumination expansion unit CA-DC20E is connected, flash control is limited to FLASH1-4.

16 IN2/OUT2 Connector

(Terminal Block 2, XG-8500L(P)/8502L(P)/8700L(P)/8702L(P)/ 8800(P)/8802(P)/8800L(P)/8802L(P) only)

Use for the Input/Output signal (IN2/OUT2).

Page 4

Installing the Controller Unit

Note

50 mm

50 mm 50 mm

50 mm

Note

When connecting multiple units

OUT

WER

LIGHT 2 4

LIGHT 1 4

OUT

WER

LIGHT 2 4

LIGHT 1 4

Attachment (Supplied to the illumination expansion unit)

Illumination expansion unit

OUT

WER

LIGHT 2 4

LIGHT 1 4

OUT

WER

LIGHT 2 4

LIGHT 1 4

Attachment (Supplied to the illumination expansion unit)

Illumination expansion unit

CC-Link unit CA-NCL 10E

Note

Install the controller unit to DIN rail, or use the holes on the bottom of the controller to secure it with screws.

• Do not install the XG in a location with lots of dust or water vapor. The XG does not have a mechanism to protect the XG from dust or water. Dust or water entering the controller can cause damage to the XG.

• Turn off the power to the controller when connecting or removing an expansion unit, a cable, or a terminal block. Connecting or removing the camera expansion unit, the cable, or the terminal block while the power is being supplied may damage the controller or peripheral devices.

• When an expansion unit is not connected, place the connector protection cover back on the controller. Using the controller with the connector exposed may cause damage to the controller.

 Caution on Direction of Controller Mounting

• Install the controller in the direction indicated by the circle as shown below. Do not install the controller in any other direction.

• For ventilation, keep the space free of objects for 50 mm or more above the controller and 50 mm or more for both sides. Keep the space free of objects for 90 mm or more in the front of the connector panel to connect the cables safely.

• When two or more controllers are installed side by side, keep the space free of objects for 50 mm or more between controllers, and 50 mm or more on top of both controllers.

Installing the Expansion Unit

Installing the Camera Expansion Unit (Excluding the XG-8800(P)/8802(P)/8800L(P)/8802L(P))

When connecting three or more cameras, after connecting the optional Camera Input Unit to the optional Camera Expansion Unit CA-E800/ XG-E800, install to the controller. After detaching the protection sticker of connector 1 to the right side of the main controller, install the Camera Expansion Unit.

Installing the Communication Expansion Unit

The optional CC-Link expansion unit CA-NCL10E is used when communicating with CC-Link devices. Remove the protective cover of connector 2 from the left side of the controller and install the CC-Link expansion unit.

Installing the Illumination Expansion Unit

A combination of up to 4 CA-DC21E and CA-DC30E illumination expansion units (sold separately) may be connected for control of up to 8 individual lighting units. However, a maximum of 2 CA-DC30E units may be connected for control of up to 4 individual lighting units. Remove the protective cover of connector 2 from the left side of the controller and install the illumination expansion unit as shown below.

• Do not block the ventilation openings on the top and bottom of the controller. If the vents are blocked, heat is accumulated inside the machine and can cause system failure.

• If the temperature inside the control panel (temperature at the upper part of the front surface of the controller) exceeds the rating, use forced air-cooling or increase the free space around the system to improve ventilation until the operating ambient temperature drops below the rating.

When using the illumination expansion unit and CC-Link unit simultaneously

Mount the CC-Link unit CA-NCL10E directly to the controller, then mount the illumination expansion unit to the left side of the CC-Link unit.

• Turn off the power to the controller when connecting or removing each expansion unit. Connecting or removing the each expansion unit while the power is being supplied may damage the controller or peripheral devices.

• When an expansion unit is not connected, place the connector protection cover back on the controller. Using the controller with the connector exposed may cause damage to the controller.

• It is necessary to mount the supplied attachments before mounting the illumination expansion unit.

Page 5

Installing the CV

M4 screws

Note

M4 screws

To camera 2 connector

To camera 1 connector

CAMERA 1

CAMERA 2

Installing the Controller on a DIN Rail

The controller unit and the expansion unit are designed to be mounted on a DIN rail. Pull out the tab on the bottom in the direction of the arrow to mount or dismount the controller.

Installing the Controller at the Bottom

Mount the controller in a stable location that is free from vibration.

Ta b

Connecting the Camera Cables

Connect the camera to the camera connector of the controller unit using one of the optional camera cables. If connecting only a single camera, attach it to the camera 1 connector.

Note

• Bundle cables with a spiral tubing material. Direct bundling will concentrate the cable load on the bindings, which can result in cable damage or short circuit.

• In the absence of other specifications, the minimum cable flexibility (R) should be 3 times the external diameter (5 times is recommended). Additionally, repeated curvature and screw stress should be avoided. The minimum flexion is the same, even when using flexible cable. Unless otherwise stated, use R100 or greater.

• Camera cable CA-CN17, CA-CN17L, and CA-CN17R can only be connected to the XG-035C and XG-035M.

• For the High Speed Camera or the Line Scan Camera (CA-H**** and XG-H****), only the CA-CH* Camera Cable can be connected.

• If a different camera is connected, it may cause improper functioning, do not connect to a different camera.

Using the repeater for camera cable extension

The camera cable can be extended by using the extension repeater for the camera cable.

Repeater for camera cable extension

Page 6

Connecting the 24 VDC Power Source

Note

5.8 mm or less

Ring Terminal

Connect the 24 VDC Connect the 0 VDC

Note

D-type ground* (third ground)

(ground resistance 100 Ω)

A = B

D-type ground* (third ground)

(ground resistance 100 Ω)

A > B A < B

Device

Peripheral

Device

Peripheral

Device

Peripheral

Reference

Note

Connect a 24 VDC power source to the power source/earth terminal.

• U se an AWG 14 -AW G2 2 Power ca ble.

• Always connect the Frame Ground Terminal of the 24 VDC power source to a D type ground.

• Use a Crimping Terminal the size shown below that matches an M3 screw.

• Securely tighten with a screw tightening torque of 0.5-0.75 [N·m]

Y Terminal

5.8 mm or less

1 Connect a 24 VDC and 0 V to the

Power Terminal.

2 Connect the ground wire to the

ground port.

• Ground each device separately.

• Use a D type ground.

• Keep ground resistance under 100 Ω.

• Keep the ground wire as short as possible.

• If it is not possible to ground each device separately, ground them together. However, make sure that the electrical cables are the same as shown below.

Parallel I/O Interface

Connector Specifications

The following values show the parallel I/O connector specifications for the system.

Connector

FX2B-40SA-1.27R (Hirose Electric)

Color flat cable

UL20028-FRX-CF-40 (Fujikura, equivalent wire gauge AWG28)

In normal situations, use the specialized parallel connection cable (3 m) OP-51657 (sold separately).

Connect the ground wire

Parallel I/O Assignment: When Using Cable OP-51657

(Sold Separately)

Ter mina l

No.

name

1 COMIN2

2 IN0 Input 0

3 IN1 Input 1 (for encoder) 1 A Orange

4 IN2 Input 2 (for encoder) 2 A Yellow

5 IN3 Input 3 (for encoder) 3 A Green

6 IN4 Input 4 4 B Blue

7 IN5 Input 5 5 B Purple

8 IN6 Input 6 6 B Gray

9 IN7 Input 7 7 B White

10 IN8 Input 8

11 IN9 Input 9 1 B Brown

12 IN10 Input 10 2 B Red

13 IN11 Input 11 3 B Orange

14 IN12 Input 12

15 IN13 Input 13 Reset input 0 B Green

16 IN14 Input 14

17 COMOUT2

18 OUT0 Output 0

19 OUT1 Output 1

20 OUT2 Output 2 BUSY output 0 D Black

21 OUT3 Output 3

22 OUT4 Output 4

23 OUT5 Output 5

24 OUT6 Output 6

25 OUT7 Output 7 1 D Green

26 OUT8 Output 8 2 D Blue

27 OUT9 Output 9 3 D Purple

28 OUT10 Output 10 4 D Gray

29 OUT11 Output 11 5 D White

30 OUT12 Output 12 6 D Black

31 OUT13 Output 13 7 D Brown

32 OUT14 Output 14 8 D Red

33 OUT15 Output 15 9 D Orange

34 OUT16 Output 16 10 D Yellow

35 OUT17 Output 17 11 D Green

36 OUT18 Output 18 12 D Blue

37 OUT19 Output 19 13 D Purple

38 OUT20 Output 20 14 D Gray

39 OUT21 Output 21 15 D White

40 COMOUT2

Reference

Common for Parallel Inputs

Common for Parallel Outputs (1 of 2)

Common for Parallel Outputs (2 of 2)

*1 Initial assignment status is a status that system variables are assigned to

each terminal by the initial environment settings value. This may be different from the original description due to setting change.

*2 For more details on each variable function, see the "List of System

Variables" of XG VisionEditor reference manual.

• COMOUT2 for Pin 17 and Pin 40 are common.

• Power source 0 V and COMIN1, COMIN2 (Connector), COMIN2 (Terminal block), COMOUT1, COMOUT2, COMOUT_F+, COMOUT_F-, COMOUT2_F+, COMOUT2_F-, and 0VOUT are all isolated.

• COMIN2 is a common terminal for input to the controller, via the parallel I/O terminals.

• COMOUT2 is a common terminal for output from the controller, via the parallel I/O terminals.

Initial assignment status

Variable function

––BBrown

Custom command parameter input

Custom command No. input

Custom command execution input (terminal)

Output data switch input

–––Purple

Handshaking success output

Handshaking failure output

Custom command ready output

Trigger 1 ready output

Trigger 2 ready output

System variables %OutDataA data output

–––Black

Circuit

diagram

Bit

0B Red

0BBlack

0 B Yellow

0B Blue

0D Gray

0DWhite

0DBrown

0D Red

0 D Orange

0 D Yellow

Color

Page 7

Terminal Block 1

Note

Reference

Note

Standard Specifications

The following values show the terminal block 1 specifications for the system.

Tightening with a force above the standard torque may cause damage to the terminal block.

OUT1 connector

Socket block: MC1.5/9-ST-3.5BK

• (Phoenix Contact)

• Compatible electric wires: AWG16 to 28

• Terminal block screw torque:

0.25 N·m or less

IN1 connector

Socket block: MC1.5/6-ST-3.5BK

• (Phoenix Contact)

• Compatible electric wires: AWG16 to 28

• Terminal block screw torque:

0.25 N·m or less

Pin Settings

OUT1 connector

No.

Name

Terminal ID is noted in ( )

1 OUT22 (STO) Output 22

2 OUT23 (OR) Output 23

3 F_OUT2 (ERR) High speed output 2 Error 0 output 0 C

4 F_OUT3 (RUN) High speed output 3 Run mode output 0 C

COMOUT1

(COMOUT)

6 F_OUT0 (FLS1) High speed output 0 Strobe output 1 0 C

7 F_OUT1 (FLS2) High speed output 1 Strobe output 2 0 C

COMOUT1_F+

(COM1F+)

COMOUT1_F-

(COM1F-)

Reference

Common for terminal block output (1, 2)

Common for high speed output (+) (3, 4 and 6, 7)

Common for high speed output (-) (3, 4 and 6, 7)

IN1 connector

No.

Name

Terminal ID is noted in ( )

1 COMIN1 (COMIN1)

2 IN15 (PLC) Input 15

3 F_IN0 (TRG1) High speed input 0 Trigger 1 input 0 A

4 F_IN1 (TRG2) High speed input 1 Trigger 2 input 0 A

5 F_IN2 (TEST) High speed input 2 Test run input 0 A

6 F_IN3 (EXT) High speed input 3 Disable trigger input 0 A

*1 Initial assignment status is a status that system variables are assigned to

each terminal by the initial environment settings value. This may be different from the original description due to setting change.

*2 For more details on each variable function, see the "List of System

Variables" of XG VisionEditor reference manual.

• Power source 0 V and COMIN1, COMIN2 (Connector), COMIN2 (Terminal block), COMOUT1, COMOUT2, COMOUT_F+, COMOUT_F-, COMOUT2_F+, COMOUT2_F-, and 0VOUT are all isolated.

• COMOUT1 is the common terminal for output terminals 1 and 2.

• COMOUT_F+ and COMOUT_F- are the common terminal for output terminals 3, 4 and 6, 7.

• COMIN1 is the common terminal for input terminals 2 through to 6.

Reference

Common for terminal block input

Initial assignment status

Variable function

I/O terminal/ Parallel I/O output change strobe

Outputs the total status output

Initial assignment status

Variable function

Custom command execution input (PLC)

–––

Circuit

diagram

Bit

Circuit

diagram

Bit

Terminal Block 2 (XG-8500L(P)/8502L(P)/ 8700L(P)/8702L(P)/8800(P)/8802(P)/ 8800L(P)/8802L(P) only)

Standard Specifications

The following values show the terminal block 2 specifications for the system.

Note

Tightening with a force above the standard torque may cause damage to the terminal block.

OUT2 connector

Socket block: MC1.5/8-ST-3.81BK

• (Phoenix Contact)

• Compatible electric wires: AWG16 to 28

• Terminal block screw torque:

0.25 N·m or less

IN2 connector

Socket block: MC1.5/6-ST-3.5BK

• (Phoenix Contact)

• Compatible electric wires: AWG16 to 28

• Terminal block screw torque:

0.25N·m or less

Pin Settings

IN2 connector (XG-8500L(P)/8502L(P)/8700L(P)/8702L(P)/ 8800L(P)/8802L(P))

No.

Name

Terminal ID is noted in ( )

1F_IN4 (ENCA+)

2 F_IN4- (ENCA-)

3F_IN5 (ENCB+)

4 F_IN5- (ENCB-)

5F_IN6 (ENCZ+)

6 F_IN6- (ENCZ-)

75VOUT 5VOUT – – –

80VOUT 0VOUT – – –

Reference

RS-422 Encoder Input A+

RS-422 Encoder Input A-

RS-422 Encoder Input B+

RS-422 Encoder Input B-

RS-422 Encoder Input Z+

RS-422 Encoder Input Z-

Initial assignment status

Variable function

Assignment not possible

IN2 connector (XG-8800(P)/8802(P))

No.

Name

Terminal ID is noted in ( )

1 F_IN4 High-speed Input 4 No Initial Assignment – A

2 F_IN5 High-speed Input 5 No Initial Assignment – A

3 F_IN6 High-speed Input 6 No Initial Assignment – A

4 F_IN7 High-speed Input 7 No Initial Assignment – A

5 IN16 Input 16 No Initial Assignment – B

6 IN17 Input 17 No Initial Assignment – B

7 COMIN2

8 – Not in use – – –

Reference

Common for terminal block Input

Initial assignment status

Variable function

–––

OUT2 connector

No.

Name

Terminal ID is noted in ( )

1 F_OUT4 (FLS5) High-speed Output4 No Initial Assignment – C

2 F_OUT5 (FLS6) High-speed Output5 No Initial Assignment – C

3 F_OUT6 (FLS7) High-speed Output6 No Initial Assignment – C

4 F_OUT7 (FLS8) High-speed Output7 No Initial Assignment – C

COMOUT2_F+

(COM2F+)

COMOUT2_F-

(COM2F-)

Reference

Common for High-speed Output (+)

Common for High-speed Output (–)

*1 Initial assignment status is a status that system variables are assigned to

each terminal by the initial environment settings value. This may be different from the original description due to setting change.

*2 For more details on each variable function, see the “List of System

Variables” (Settings Issue) of the XG VisionEditor reference manual.

Initial assignment status

Variable function

–––

Bit

––

Bit

Circuit

diagram

Circuit

diagram

Circuit

diagram

Page 8

• Use a shield cable that supports an RS-422 signal for the connection to the

Note

Reference

Note

10 kΩ

22 kΩ

40 V

104

COMOUT_F+

COMOUT_F–

OUTPUT

0.3 A

Poly Switch

IN2 Connector for encoder input, and always connect the Cable shield to the FG.

• Power source 0 V and COMIN1, COMIN2 (Connector), COMIN2 (Terminal block), COMOUT1, COMOUT2, COMOUT_F+, COMOUT_F-, COMOUT2_F+, COMOUT2_F-, and 0VOUT are all isolated.

• COMOUT2_F+ and COMOUT2_F- are the common terminal for dedicated output for OUT2 Connector 1 through to 4.

Input/Output Circuit

Input Circuit

Input circuit diagram

Circuit A (compatible with F_IN0 to 7, EV)

Max. superimposed voltage: 26.4 V

•

• ON voltage: 10.8 V or greater

• ON current: 3 mA or greater

• OFF voltage: 5 V or less

• OFF current: 1 mA or less

Circuit B (other inputs)

Max. superimposed voltage: 26.4 V

•

• ON voltage: 10.8 V or greater

• ON current: 2 mA or greater

• OFF voltage: 3 V or less

• OFF current: 0.3 mA or less

For more details on the common to be connected, see the “Parallel I/O Interface” (page 6), and “Terminal Block 2 (XG-8500L(P)/8502L(P)/8700L(P)/ 8702L(P)/8800(P)/8802(P)/8800L(P)/8802L(P) only)” (page 7).

Output Circuit

The working current of the Poly Switch for the over current is 1 A. Use the current of 1 A or more for the output.

Output circuit diagram (NPN output type)

Circuit C (F_OUT0 to 7)

• Max. superimposed voltage: 30 V

• Max. sink current: 50 mA

• Leakage current:

0.1 mA or less

• Residual voltage:

1.4 V or less (50 mA), 1.0 V or less (20 mA)

Circuit D (Other outputs)

• Max. superimposed voltage: 30 V

• Max. sink current: 50 mA

• Leakage current:

0.1 mA or less

• Residual voltage:

1.4 V or less (50 mA), 1.0 V or less (20 mA)

Output circuit diagram (PNP output type, when the model has P at the end of the name)

Circuit C (F_OUT0 to 7)

• Max. superimposed voltage: 30 V

• Max. sink current: 50 mA

• Leakage current:

0.1 mA or less

• Residual voltage:

1.4 V or less (50 mA), 1.0 V or less (20 mA)

Circuit D (Other outputs)

• Max. superimposed voltage: 30 V

• Max. sink current: 50 mA

• Leakage current:

0.1 mA or less

• Residual voltage:

1.4 V or less (50 mA), 1.0 V or less (20 mA)

OUTPUT

COMOUT

COMOUT_F+

OUTPUT

COMOUT_F–

COMOUT

OUTPUT

Poly Switch

INPUT

COMIN1

COMIN2

INPUT

COMIN1

COMIN2

Poly Switch

33 V

0.3 A

Poly Switch

0.3 A

33 V

3.3 kΩ

10 kΩ

6.2 kΩ

4.7 kΩ

40 V

10 kΩ

22kΩ

10 kΩ

1 kΩ

104

1 kΩ

Page 9

Main Specifications

XG-8000(P)/8002(P)/8500(P)/8502(P)/8700(P)/8702(P)

Model type XG-8700/8702 XG-8500/8502 XG-8000/8002

Pixels

Camera input

Trigger input

Main image processor DSP (High-speed)

Registered number of inspection settings SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD card and the size of the programs), external switching possible

Number of registered screens Maximum 1000 screens for each program (depending on SD card size),Image compression.

SD card

Controlled input (compatible with arbitrary assignment)

Controlled output (compatible with arbitrary assignment)

Encoder input For the Open Collector Output (Dedicated to 24 V outputs) using the Control Input Terminal (2 systems)

Monitor output Analog RGB Output, XGA (1024 x 768, 24 bit color)/SVGA (800 x 60, 24 bit color) Switch (can be set by the inspection settings unit)

Operation indicators LED display for Power ON, Operation and ERROR

RS-232C

PLC link

Ethernet

Interface

USB

CC-Link

EtherNet/IP

PROFINET

Console

Touch Panel

Display language

Illumination control

Rating

Environmental resistance

Weight Approx. 1600 g

*1 For the type where a P is added to the end of the main unit, it will become a PNP Open Collector. *2 Models equipped with the Ethernet port in the CPU unit support Ethernet port direct connection.

Power source voltage 24 VDC ±10%

Consumption current 3.6 A (2 Cameras)/ 4.6 A (4 Cameras), when either one is turned ON, at the time of maximum load including the input current.

Ambient temperature 0 to +45°C

Ambient operating humidity 35 to 85% RH (no condensation)

• With CA-HX500C/HX500M connected 5 mega-pixel mode: 2432(H) x 2040(V), approx. 4.96 mega-pixels 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels

• With CA-HX200C/HX200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels

• With CA-HX048C/HX048M connected 470 k pixel mode: 784(H) x 596(V), approx. 470,000 pixels 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

• With XG-H500C/H500M connected 5 mega-pixel mode: 2432(H) x 2050(V), approx. 4.99 mega-pixels

• With XG-200C/S200C/H200C/200M/S200M/ H200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels 1 mega-pixel mode: 1024(H) x 960(V), approx. 980,000 pixels

• With XG-H100C/H100M connected 1000(H) x 1000(V), 1 mega-pixel

• With XG-035C/S035C/H035C/035M/S035M/ H035M connected 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

Two color/monochrome cameras (Compatible with CA-HX500C/HX500M/HX200C/HX200M/ HX048C/HX048M and XG-H500C/200C/ S200C/H200C/H100C/035C/S035C/H035C/ H500M/200M/S200M/H200M/H100M/035M/ S035M/H035M, mixed connection possible)

By using expansion unit CA-E800/XG-E800, up to four cameras can be connected (mixed connection is possible). When the CA-EC80/XG-EC80 is equipped: Two cameras per expansion unit When the CA-EC80HX/CA-EC80L/XG-EC80L is equipped: One camera per expansion unit (The CA-EC80HX/CA-EC80L/XG-EC80L can only be connected to the CA-HX500C/HX500M/HX200C/HX200M/HX048C/HX048M.)

Simultaneous capture by up to 4 cameras/individual capture can be selected. (when CA-E800/XG-E800 is not connected, images from up to two cameras can be captured at the same time)

• SD card slot x 2 (SDHC compatible)

• Compatible with OP-87133 (512MB), CA-SD1G (1GB: installed standard to SD1), and CA-SD4G (4GB: SDHC)

• 20 input (including four high speed inputs designed for trigger input)

• Input rating 26.4 V or lower, 2 mA or greater (3 mA or greater for high speed input terminal)

• 28 output (including four high speed outputs designed for FLASH outputting linked to external device)

• NPN open collector

2 Port up to Maximum baud rate of 230400 bps The digit output or control input/output and CA Series Touch Panel interface can be switched.

• Numerical value output and control input/output using the RS-232C port or Ethernet port enabled PROFINET.)

• Following PLCs are supported via link unit: KEYENCE: KV-700 Series, KV-1000 Series, KV-3000 Series, KV-5000 Series, KV-5500 Series, KV Nano Series Mitsubishi Electric: MELSEC A Series (RS-232C only), Q Series, L Series OMRON: SYSMAC C Series (RS-232C only), CP1/CS1/CJ1/CJ2 Series YASKAWA Electric: MP900 Series (RS-232C only), MP2000 Series

• Numerical value output, and control input/output enabled.

• By the connection of KEYENCE PC application software, in addition to the function described above, uploading and downloading the inspection settings, simulations, data, including image data can be sent or received.

• For the FTP client function, the VNC server function (for clients other than for PC it will be only for the screen display), and BOOTP function.

• 1000BASE-T/100BASE-TX/10BASE-T

• By the connection of KEYENCE PC application software, in addition to numerical value output and control input/output , uploading and downloading the inspection settings, simulations, data, including image data can be sent or received

•USB2.0

• By connecting the optional CC-Link expansion unit CA-NCL10E, numerical value input/output and control input/output are enabled. (Do not use to connect to PLC Link, EtherNet/IP and PROFINET.)

• Compatible to the Ver.1.10 remote device station, Ver.2.00 remote device station

Numerical value input/output, and control input/output by using the Ethernet port enabled. (Do not use to connect to CC-Link, PLC Link and PROFINET.)

• Compatible to the cyclic communication (max.1436 byte), and message communication

• Maximum number of connections 32

• Compatible with the conformance test Version.CT10

Numerical value input, and control input/output by using the Ethernet port enabled.

• Compatible to the cyclic communication (max. 1408 byte)

• Compatible to the aperiodic (recorded data) communication

• Compatible with the Conformance Class A

• Do not use to connect to PLC Link, CC-Link and EtherNet/IP.

• By the optional OP-84231, OP-84236 (without silk screen printing), various menu can be used

• Compatible to the operation assignment settings to the console button

• Compatible to the button activation and deactivation of each user group

• Setting operation from the CA Series touch panel used by the RS-232 port is possible

• For the dedicated touch menu or the operation button

Japanese/English/Simplified Chinese/Traditional Chinese/German selectable (Choose the default language to be used when turning power ON)

By connecting the optional illumination expansion unit CA-DC30E/DC21E, the lighting and light intensity of the LED illumination (12 V, 24 V) can be controlled, there are two channels per unit, and a maximum of four units can be connected. By connecting the illumination expansion unit CA-DC30E, the lighting and light intensity of the LED illumination (12 V, 24 V) can be controlled, there are two channels per unit, and a maximum of two units can be connected.

Maximum 50 mA (30 V or less)

• With CA-HX200C/HX200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels

• With XG-200C/S200C/H200C/200M/S200M/ H200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels 1 mega-pixel mode: 1024(H) x 960(V), approx. 980,000 pixels

• With XG-H100C/H100M connected 1000(H) x 1000(V), 1 mega-pixel

• With XG-035C/S035C/H035C/035M/S035M/ H035M connected 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

Two color/monochrome cameras (Compatible with CA-HX200C/HX200M/HX048C/HX048M and XG-200C/S200C/H200C/H100C/035C/ S035C/H035C/200M/S200M/H200M/H100M/ 035M/S035M/H035M, mixed connection possible)

• SD card slot x 2 (SDHC compatible)

• Compatible with OP-87133 (512MB: installed standard to SD1), CA-SD1G (1GB), and CA-SD4G (4GB: SDHC)

• With XG-035C/S035C/H035C/035M/S035M/ H035M connected 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

Two color/monochrome cameras (CA-HX048C/ HX048M and XG-035C/S035C/H035C/035M/ S035M/H035M can be connected.Mixed connection is possible.)

DSP

(Do not use to connect to CC-Link, EtherNet/IP and

Page 10

XG-8500L(P)/8502L(P)/8700L(P)/8702L(P)

Model type XG-8700L/8702L XG-8500L/8502L

Pixels

Camera input

Trigger input

Main image processor DSP (High-speed) Registered number of inspection settings SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD card and the size of the programs), external switching possible Number of registered screens Maximum 1000 screens for each program (depending on SD card size), Image compression.

SD card

Controlled input (compatible with arbitrary assignment)

Controlled output (compatible with arbitrary assignment)

Encoder input

Monitor output Analog RGB Output, XGA (1024 x 768, 24 bit color)/SVGA (800 x 60, 24 bit color) Switch (can be set by the inspection settings unit) Operation indicators LED display for Power ON, Operation and ERROR

RS-232C

PLC link

Interface

Display language

Illumination control

Rating

Environmental resistance

Weight Approx. 1600 g

*1 For the type where a P is added to the end of the main unit, it will become a PNP Open Collector. *2 Models equipped with the Ethernet port in the CPU unit support Ethernet port direct connection. *3 A 21 mega-pixel Area Scan Camera and a Line Scan Camera cannot be connected at the same time.

Ethernet

USB

CC-Link

EtherNet/IP

PROFINET

Console

Touch Panel

Power source voltage 24 VDC ±10%

Consumption current

Ambient temperature 0 to +45°C Ambient operating humidity 35 to 85% RH (no condensation)

• With CA-H2100C/H2100M, XG-H2100C/H2100M connected 21 mega-pixel mode: 5104(H)x4092(V), approx. 20.89 mega-pixels 5 mega-pixel mode: 2432(H)x2050(V), approx. 4.99 mega-pixel

• With XG-HL08M is connected: 8192(H) x 8192(L), approx. 67.11 mega-pixels

• With XG-HL04M is connected: 4096(H) x 16384(L), approx. 67.11 mega-pixels

• With XG-HL02M is connected: 2048(H) x 16384)L), approx. 33.55 mega-pixels

• With CA-HX500C/HX500M connected 5 mega-pixel mode: 2432(H) x 2040(V), approx. 4.96 mega-pixels 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels

• With CA-HX200C/HX200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixel

• With XG-H500C/H500M connected 5 mega-pixel mode: 2432(H) x 2050(V), approx. 4.99 mega-pixels

• With XG-200C/S200C/H200C/200M/S200M/H200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels 1 mega-pixel mode: 1024(H) x 960(V), approx. 980,000 pixels

• With XG-H100C/H100M connected 1000(H) x 1000(V), 1 mega-pixel

• With XG-035C/S035C/H035C/035M/S035M/H035M connected 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

• When the CA-EC80/XG-EC80 is equipped: 2 color/monochrome cameras (Compatible with CA-HX500C/HX500M/HX200C/HX200M/ HX048C/HX048M and XG-H500C/200C/S200C/ H200C/H100C/ 035C/ S035C/H035C/H500M/200M/S200M/H200M/ H100M/035M/ S035M/H035M)

• When the CA-EC80L (Standard equipment)/XG-EC80L is equipped: 1 monochrome Line Scan Camera (Compatible with XG-HL02M/ HL04M/HL08M) or 1 color/monochrome Area Scan Camera (Compatible with CA-H2100C/H2100M, XGH2100C/H2100M and CAHX500C/HX500M/HX200C/HX200M/HX048C/HX048M)

• When the CA-EC80HX is equipped: 1 color/monochrome Area Scan Camera (Compatible with CA-HX500C/HX500M/HX200C/HX200M/ HX048C/HX048M)

If the expansion unit CA-E800/XG-E800 is connected, when the CA-EC80L/XG-EC80L is equipped, 1 extra line scan camera or 1 extra 21 mega-pixel camera (2 cameras maximum) can be connected; when the CA-EC80HX/CA-EC80L/XG-EC80L is equipped, 1 extra area scan camera (only the CA-HX500C/HX500M/HX200C/HX200M/HX048C/ HX048M; 2 cameras maximum) can be connected; and when the CA-EC80/XG-EC80 is equipped, 2 extra area scan cameras (4 cameras maximum) can be connected (mixed connection is possible).

Simultaneous capture by up to 4 cameras/individual capture can be selected. (when CA-E800/XG-E800 is not connected, up to 2 cameras can be connected simultaneously)

• SD card slot x 2 (SDHC compatible)

• Compatible with OP-87133 (512MB), CA-SD1G (1GB: installed standard to SD1), and CA-SD4G (4GB: SDHC)

• 20 input (including four high speed inputs designed for trigger input)

• Input rating 26.4 V or lower, 2 mA or greater (3 mA or greater for high speed input terminal)

• 32 output (including four high speed outputs designed for FLASH outputting linked to external device)

• NPN open collector

For the Open Collector Output (Dedicated to 24-V outputs) using the RS-422 Line Driver Output Ter minal (with 5 V output: Maximum 150 mA) and Control Input Terminal. (Choose each system or for the open collector output, choose two systems.)

2 Port up to Maximum baud rate of 230400 bps The digit output or control input/output and CA Series Touch Panel interface can be switched.

• Numerical value output and control input/output using the RS-232C port or Ethernet port enabled (Do not use to connect to CC-Link, EtherNet/IP and PROFINET.)

• Following PLCs are supported via link unit: KEYENCE: KV-700 Series, KV-1000 Series, KV-3000 Series, KV-5000 Series, KV-5500 Ser ies, KV Nano Series Mitsubishi Electric: MELSEC A Series (RS-232C only), Q Series, L Series OMRON: SYSMAC C Series (RS-232C only), CP1/CS1/CJ1/CJ2 Series YASKAWA Electric: MP900 Series (RS-232C only), MP2000 Series

• Numerical value output, and control input/output enabled.

• VisionDatabase function support (sold separately)

• For the FTP client function, the VNC server function (for clients other than for PC it will be only for the screen display), and BOOTP function.

• 1000BASE-T/100BASE-TX/10BASE-T

• VisionDatabase function support (sold separately)

• USB2.0

• By connecting the optional CC-Link expansion unit CA-NCL10E, numerical value input/output and control input/output are enabled. (Do not use to connect to PLC Link, EtherNet/IP and PROFINET.)

• Compatible to the Ver.1.10 remote device station, Ver.2.00 remote device station

Numerical value input/output, and control input/output by using the Ethernet port enabled. (Do not use to connect to PLC Link, CC-Link and PROFINET.)

• Compatible to the cyclic communication (max.1436 byte), and message communication

• Maximum number of connections 32

• Compatible with the conformance test Version.CT10

Numerical value input, and control input/output by using the Ethernet port enabled.

• Compatible to the cyclic communication (max. 1408 byte)

• Compatible to the aperiodic (recorded data) communication

• Compatible with the Conformance Class A

• Do not use to connect to PLC Link, CC-Link and EtherNet/IP.

• By the optional OP-84231, OP-84236 (without silk screen printing), various menu can be used

• Compatible to the operation assignment settings to the console button

• Compatible to the button activation and deactivation of each user group

• Setting operation from the CA Series touch panel used by the RS-232 port is possible

• For the dedicated touch menu or the operation button

Japanese/English/Simplified Chinese/Traditional Chinese/German selectable (Choose the default language to be used when turning power ON)

• Line Scan Camera: 3.2A (1 camera)/ 3.7A (2 Cameras)

• Area Scan Camera: 3.6A (2 Cameras)/ 4.7 A (4 Cameras),

when either one is turned ON, at the time of maximum load including the input current.

Maximum 50 mA (30 V or less)

• With XG-HL02M is connected: 2048(H) x 16384(L), approx. 33.55 mega-pixels

• With CA-HX200C/HX200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixel

• With XG-200C/S200C/H200C/200M/S200M/H200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels 1 mega-pixel mode: 1024(H) x 960(V), approx. 980,000 pixels

• With XG-H100C/H100M connected 1000(H) x 1000(V), 1 mega-pixel

• With XG-035C/S035C/H035C/035M/S035M/H035M connected 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

• When the CA-EC80/XG-EC80 is equipped: 2 color/monochrome cameras (Compatible with CA-HX200C/HX200M/HX048C/HX048M and XG-200C/S200C/ H200C/H100C/035C/ S035C/H035C/ 200M/ S200M/H200M/ H100M/035M/S035M/H035M, mixed connection is possible

• When the CA-EC80L (Standard equipment)/XG-EC80L is equipped: 1 monochrome Line Scan Camera (Compatible with XG-HL02M) or 1 color/monochrome Area Scan Camera (Compatible with CA-HX200C/ HX200M/HX048C/HX048M)

• When the CA-EC80HX is equipped: 1 color/monochrome Area Scan Camera (Compatible with CA-HX200C/HX200M/HX048C/HX048M/)

If the expansion unit CA-E800/XG-E800 is connected, when the CA-EC80L/XG-EC80L is equipped, 1 extra line scan camera (2 cameras maximum) can be connected; when the CA-EC80HX/CA-EC80L/ XG-EC80L is equipped, 1 extra area scan camera (only the CA-HX200C/HX200M/HX048C/HX048M; 2 cameras maximum) can be connected; and when the CA-EC80/XG-EC80 is equipped, 2 extra area scan cameras (4 cameras maximum) can be connected (mixed

connection is possible)

• SD card slot x 2 (SDHC compatible)

• Compatible with OP-87133 (512MB: installed standard to SD1), CA-SD1G (1GB), and CA-SD4G (4GB: SDHC)

• Line Scan Camera: 3.0A (1 camera)/ 3.3A (2 Cameras)

• Area Scan Camera:3.6A (2 Cameras)/ 4.7A (4 C ameras),

when either one is turned ON, at the time of maximum load including the input current.

Page 11

XG-8800(P)/8802(P)/8800L(P)/8802L(P)

Model type XG-8800/8802 XG-8800L/8802L

Pixels

Camera input

Main image processor DSP (High-speed)

Registered number of inspection settings SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD card and the size of the programs), external switching possible

Number of registered screens

SD card

Interface

Display language

Illumination control

Rating

Environmental resistance

Weight Approx. 2000 g

Trigger input Simultaneous capture by up to 8 cameras/individual capture can be selected.

Controlled input (compatible with arbitrary assignment)

Controlled output (compatible with arbitrary assignment)

Encoder input

Monitor output Analog RGB Output, XGA (1024 x 768, 24 bit color)/SVGA (800 x 60, 24 bit color) Switch (can be set by the inspection settings unit)

Operation indicators LED display for Power ON, Operation and ERROR

RS-232C

PLC link

Ethernet

USB

CC-Link

EtherNet/IP

PROFINET

Console

Touch Panel

Power source voltage 24 VDC ±10%

Consumption current

Ambient temperature 0 to +45°C

Ambient operating humidity 35 to 85% RH (no condensation)

• With XG-H500C/H500M connected 5 mega-pixel mode: 2432(H) x 2050(V), approx. 4.99 mega-pixels

• With XG-200C/S200C/H200C/200M/S200M/H200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels 1 mega-pixel mode: 1024(H) x 960(V), approx. 980,000 pixels

• With XG-H100C/H100M connected 1000(H) x 1000(V), 1 mega-pixel

• With XG-035C/S035C/H035C/035M/S035M/H035M connected 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

• When the CA-EC80 (Standard equipment) and XG-EC80 is equipped: 2 color/monochrome Area Scan Cameras (for the XG-H500C/200C/ S200C/H200C/H100C/035C/S035C/H035C/H500M/200M/S200M/ H200M/H100M/035M/S035M/H035M, mixed connection possible)

• When the CA-EC80/XG-EC80 is equipped, 2 extra cameras (8 cameras maximum when 4 units are equipped) can be connected.

When the XG-EC80 is equipped, up to 2 Area Scan Camera expansion units (maximum 8 cameras) can be connected.

Maximum 1000 screens for each program (depending on SD card size),Image compression also available. Image registration of position adjustment images and partial image registration available. External switching possible based on variable reference.

• SD card slot x 2 (SDHC compatible)

• Compatible with OP-87133 (512MB), CA-SD1G (1GB: installed standard to SD1), and CA-SD4G (4GB: SDHC)

• 26 inputs (including eight high speed inputs designed for trigger input)

• Input rating 26.4 V or lower, 2 mA or greater (3 mA or greater for high speed input terminal)

• 32 outputs (including eight high speed outputs designed for FLASH outputting linked to external device)

• NPN open collector

For the Open Collector Output (Dedicated to 24 V outputs) using the Control Input Terminal. (2 systems)

2 Port up to Maximum baud rate of 230400 bps The digit output or control input/output and CA Series Touch Panel interface can be switched.

• Numerical value output and control input/output using the RS-232C port or Ethernet port enabled. and PROFINET.)

• Numerical value output, and control input/output enabled.

• VisionDatabase function support (sold separately)

• For the FTP client function, the VNC server function (for clients other than for PC it will be only for the screen display), and BOOTP function.

• 1000BASE-T/100BASE-TX/10BASE-T

• VisionDatabase function support (sold separately)

•USB2.0

• By connecting the optional CC-Link expansion unit CA-NCL10E, numerical value input/output and control input/output are enabled. connect to

• Compatible to the Ver.1.10 remote device station, Ver.2.00 remote device station

Numerical value input/output, and control input/output by using the Ethernet port enabled. (Do not use to connect to PLC Link, CC-Link and PROFINET.)

• Compatible to the cyclic communication (max.1436 byte), and message communication

• Maximum number of connections 32

• Compatible with the conformance test Version.CT10

Numerical value input, and control input/output by using the Ethernet port enabled.

• Compatible to the cyclic communication (max. 1408 byte)

• Compatible to the aperiodic (recorded data) communication

• Compatible with the Conformance Class A

• Do not use to connect to PLC Link, CC-Link and EtherNet/IP.

• By the optional OP-84231, OP-84236 (without silk screen printing), various menu can be used

• Compatible to the operation assignment settings to the console button

• Compatible to the button activation and deactivation of each user group

• Setting operation from the CA Series touch panel used by the RS-232 port is possible

• For the dedicated touch menu or the operation button

Japanese/English/Simplified Chinese/Traditional Chinese/German selectable (Choose the default language to be used when turning power ON)

Based on connecting the Illumination Expansion Unit The optional the lighting and light intensity control CA-DC21E of the LED illumination (12 V, 24 V) is possible, 2ch per unit, and a maximum number of connected units of 4.

3.8 A (2 Cameras)/4.9 A (4 Cameras)/5.9 A ( 6 Cameras)/

6.9 A (8 Cameras)

When either one is turned ON, at the time of maximum load including the input current.

Maximum 50 mA (30 V or less)

PLC Link

, EtherNet/IP and PROFINET.)

*1 For the type where a P is added to the end of the main unit, it will become a PNP Open Collector. *2 Models equipped with the Ethernet port in the CPU unit support Ethernet port direct connection. *3 When Camera 1 to 6 are in use, up to 2 high speed cameras (CA-H****/XG-H***) can be connected (to Camera 3 and 4). When Camera 1 to 8 are in use, high speed cameras cannot be used.

• With XG-HL02M is connected: 2048(H) x 16384(L), approx. 33.55 mega-pixels

• With XG-H500C/H500M connected 5 mega-pixel mode: 2432(H) x 2050(V), approx. 4.99 mega-pixels

• With XG-200C/S200C/H200C/200M/S200M/H200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels 1 mega-pixel mode: 1024(H) x 960(V), approx. 980,000 pixels

• With XG-H100C/H100M connected 1000(H) x 1000(V), 1 mega-pixel

• With XG-035C/S035C/H035C/035M/S035M/H035M connected 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

• When the CA-EC80L (Standard equipment) and XG-EC80 is equipped: 1 monochrome Line Scan Camera (for the CA-HL02M)

• When the CA-EC80/XG-EC80 is equipped: 2 color/monochrome Area Scan Cameras (for the XG-H500C/200C/S200C/H200C/H100C/ 035C/S035C/H035C/H500M/200M/S200M/H200M/H100M/035M/

S035M/H035M, mixed connection is possible)

• When the CA-EC80L/XG-EC80L is equipped, 1 Line Scan Camera expansion unit (maximum 4 cameras) can be connected, and when the CA-EC80/XG-EC80 is equipped, up to 2 Area Scan Camera expansion units (maximum 8 cameras) can be connected. (mixed connection is possible)

• 20 inputs (including four high speed inputs designed for trigger input)

• Input rating 26.4 V or lower, 2 mA or greater (3 mA or greater for high speed input terminal)

For the Open Collector Output (Dedicated to 24 V outputs) using the RS-422 Line Driver Output Terminal and Control Input Terminal. (Choose each system or for the open collector output, choose two systems.)

(Do not use to connect to CC-Link, EtherNet/IP

• Line Scan Camera: 3.1 A (1 Camera)/3.4 A (2 Cameras)/

• Area Scan Camera: 3.8 A (2 Cameras)/4.9 A (4 Cameras)/

When either one is turned ON, at the time of maximum load including the input current.

3.6 A (3 Cameras)/3 .9 A (4 Cameras)

5.9 A (6 Cameras)/6 .9 A (8 Cameras)

(Do not use to

Page 12

13086E 1074-1 96M13087 Printed in Japan

Dimensions

DIN rail installation part

132.0

23.5

(92.0) 116.7

35.9

83.3

65.3

134.6

6.0

153.0

M4 depth: 6.0

M4 depth: 11.0

M4 depth: 6.0

M4 depth: 11.0

112.0

16.5

80.0

DIN rail installation part

132.0

23.5

(92.0) 116.7

35.9

83.3

65.3

206.5

6.0

153.0

M4 depth: 11.0

M4 depth: 6.0

M4 depth: 11.0

M4 depth: 6.0

M4 depth: 11.0

70.0110.0

11.2

16.5

80.0

379.8

153.0

150.5

347.0

301.9

256.8

211.7

166.6

134.6

6.0

153.0

150.5

418.5

373.5

328.5

283.5

238.5

206.5

6.0

Controller Unit

XG-8000(P)/8002(P)/8500(P)/8502(P)/8700(P)/8702(P)/8500L(P)/ 8502L(P)/8700L(P)/8702L(P)

XG-8800(P)/8802(P)/8800L(P)/8802L(P)

With camera expansion unit (CA-E800/XG-E800), CC-Link unit (CA-NCL10E), and illumination expansion unit (CA-DC21E) connected

XG-8000(P)/8002(P)/8500(P)/8502(P)/8700(P)/8702(P)/8500L(P)/ 8502L(P)/8700L(P)/8702L(P)

Warranties and Disclaimers

(1) KEYENCE warrants the Products to be free of defects in materials and

workmanship for a period of one (1) year from the date of shipment. If any models or samples were shown to Buyer, such models or samples were used merely to illustrate the general type and quality of the Products and not to represent that the Products would necessarily conform to said models or samples. Any Products found to be defective must be shipped to KEYENCE with all shipping costs paid by Buyer or offered to KEYENCE for inspection and examination. Upon examination by KEYENCE, KEYENCE, at its sole option, will refund the purchase price of, or repair or replace at no charge any Products found to be defective. This warranty does not apply to any defects resulting from any action of Buyer, including but not limited to improper installation, improper interfacing, improper repair, unauthorized modification, misapplication and mishandling, such as exposure to excessive current, heat, coldness, moisture, vibration or outdoors air. Components which wear are not warranted.

(2) KEYENCE is pleased to offer suggestions on the use of its various Products.

They are only suggestions, and it is Buyer's responsibility to ascertain the fitness of the Products for Buyer’s intended use. KEYENCE will not be responsible for any damages that may result from the use of the Products.

(3) The Products and any samples ("Products/Samples") supplied to Buyer are not

to be used internally in humans, for human transportation, as safety devices or fail-safe systems, unless their written specifications state otherwise. Should any Products/Samples be used in such a manner or misused in any way, KEYENCE assumes no responsibility, and additionally Buyer will indemnify KEYENCE and hold KEYENCE harmless from any liability or damage whatsoever arising out of any misuse of the Products/Samples.

(4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES ARE

PROVIDED WITH NO OTHER WARRANTIES WHATSOEVER. ALL EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF PROPRIETARY RIGHTS, ARE EXPRESSLY DISCLAIMED. IN NO EVENT SHALL KEYENCE AND ITS AFFILIATED ENTITIES BE LIABLE TO ANY PERSON OR ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, ANY DAMAGES RESULTING FROM LOSS OF USE, BUSINESS INTERRUPTION, LOSS OF INFORMATION, LOSS OR INACCURACY OF DATA, LOSS OF PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT OF SUBSTITUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY TO USE THE PRODUCTS, EVEN IF KEYENCE OR ONE OF ITS AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY’S CLAIM FOR DAMAGES OR ANY OTHER CLAIM AGAINST BUYER. In some jurisdictions, some of the foregoing

warranty disclaimers or damage limitations may not apply.

BUYER'S TRANSFER OBLIGATIONS:

If the Products/Samples purchased by Buyer are to be resold or delivered to a third party, Buyer must provide such third party with a copy of this document, all specifications, manuals, catalogs, leaflets and written information provided to Buyer pertaining to the Products/Samples.

E 1101-3

XG-8800(P)/8802(P)/8800L(P)/8802L(P)

KEYENCE XG-8000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Trademarks

Concerning the Library and Program

Package Contents

Safety Precautions

Note

Symbols

Warning

Caution

General Cautions

Precautions on Regulations and Standards

CE Marking

Identifying Controls and Connectors

Installing the Controller Unit

 Caution on Direction of Controller Mounting

Installing the Expansion Unit

Installing the CV

Connecting the Camera Cables

Connecting the 24 VDC Power Source

Parallel I/O Interface

Connector Specifications

Parallel I/O Assignment: When Using Cable OP-51657

Terminal Block 1

Standard Specifications

Pin Settings

Terminal Block 2 (XG-8500L(P)/8502L(P)/ 8700L(P)/8702L(P)/8800(P)/8802(P)/ 8800L(P)/8802L(P) only)

Standard Specifications

Pin Settings

Input/Output Circuit

Input Circuit

Output Circuit

Main Specifications

Dimensions

Controller Unit

With camera expansion unit (CA-E800/XG-E800), CC-Link unit (CA-NCL10E), and illumination expansion unit (CA-DC21E) connected

Warranties and Disclaimers