KEYENCE XG-7000 User Manual

Note

96M13085

Super-High-Speed Flexible Image Processor System

XG-7000 Series

Introduction

This manual describes the hardware information. Read this manual thoroughly to understand how the XG-7000 Series works in order to maximize the performance of the system.

• This manual covers the XG-7000 Series. All references, unless otherwise noted, pertain to the XG-7501/XG-7502. For more details on the differences between the models, see "Main Specifications" (page 7).

• Always keep this manual in a safe place for future reference.

• Ensure that the manual is passed to the end user in case of transfer of the unit.

Controller Instruction Manual

Read this manual thoroughly before using the XG-7000 Series. Always keep this manual in a safe place for future reference.

Symbols

The following warning symbols are used to ensure safety and to prevent human injury and/or damage to property when using the system.

DANGER

Indicates that the operator is at risk of death or serious physical injury if the system is improperly operated or this precaution is not followed.

Warning

Indicates that the operator is at risk of physical injury if the system is improperly operated or this precaution is not followed.

Caution

Indicates that property could be damaged (product malfunction, etc.) if the system is improperly operated or this precaution is not followed.

Indicates important operating procedures that could be easily overlooked.

Reference

Indicates further information that may be useful to know.

Trademarks

• "SD Memory Card" is a registered trademark of the SD association.

• Other company names and product names are registered trademarks or trademarks of their respective companies.The TM mark and ® mark are omitted in this manual.

Package Contents

The equipment and accessories listed below are included in the package when shipped. Upon opening the carton, check that you have received all of the equipment and accessories listed below.

Standard Package

• Controller Unit x 1 (XG-7701(P)/ XG-7702(P)/XG-7501(P)/XG-7502(P)/ XG-7001(P)/XG-7002(P)/XG-7001A/ XG-7002A, whichever is appropriate)

•SD card (other than XG-7701(P)/XG-7702(P): OP-87133 (512MB), XG-7701(P)/ XG-7702(P): CA-SD1G (1GB)) x 1 (already installed in the SD1 card slot of the controller)

• Controller instruction manual x 1

• Terminal block sticker package x 1

Safety Precautions

General Cautions

• Before starting work or before starting the system, confirm that all the functions of the system are working properly.

• If any KEYENCE product fails, take full safety measures to prevent damage before using the system again.

• If the system is used beyond published specifications or if the system is modified, the functions and performance cannot be guaranteed.

• Please note that when the system is used in combination with other instruments, its functions and performance may be degraded.

• Do not use this product for the purpose to protect a human body or a part of human body.

• This product is not intended for use as explosion-proof product. Do not use this product in hazardous location and/or potentially explosive atmosphere.

• Do not subject this unit or connected devices to a sudden change of temperature, as condensation may occur.

Caution

Usage

• Before making any connections/disconnections, be sure to turn off the power of this unit and connected devices. Failure to do so may result in malfunction of the system or connected devices.

• Do not turn the power off while you are programming. Otherwise, all or part of the program settings may be lost.

• Do not block the ventilation holes. Otherwise, the inside temperature may rise and malfunction may occur.

• Do not allow an excessive amount of sunlight or bright indoor light to enter the camera for a long period of time. Doing so may cause damage to the CCD inside the camera.

Note

Maintenance

• Do not clean with benzene, thinner, or alcohol.

• Doing so may cause discoloration or deformation of the unit. If the unit has any dirt on it, wipe it off with a cloth moistened with a mild detergent, then wipe with a dry cloth.

Warning

General

• Do not use with any power voltage other than 24 V DC. Doing so may cause fire, electric shock, or product malfunction.

• Do not disassemble or modify this unit. Doing so may cause fire or electric shock.

Operating environment and conditions

• To use the system properly and safely, avoid installing this unit in the following locations: Doing so may cause fire, electric shock, or product malfunction. – Locations that contain moisture or dust, or that are poorly

ventilated.

– Locations where the system is exposed to direct sunlight or

temperature increases. – Locations where there are flammable or corrosive gases. – Locations where the unit may be directly subjected to vibration

or impact. – Locations where water, oil or chemicals may splash onto the

unit. – Locations where static electricity occurs.

• Keep this unit and cables away from high-tension cables or power lines. Otherwise, noise may cause malfunction or accidents.

• Bundle cables with a spiral tubing material. Direct bundling will concentrate the cable load on the bindings, which can result in cable damage or short circuit.

• This unit and optional devices are precision components. Do not subject them to vibration or impact.

Measures to be taken when an abnormality occurs

In the following cases, turn the power OFF immediately. Using the unit in an abnormal condition may cause fire, electric shock, or product malfunction. Contact your local KEYENCE office for repair.

• If water or debris enters the system

• If the system is dropped or the case is damaged

• If smoke or a burning smell emits from the system

Precautions on Regulations and Standards

CE Marking

KEYENCE evaluates compliance with the requirements of the EC directive according to how products fulfill the below conditions. KEYENCE has confirmed that the XG-7000 Series meets these requirements. When the XG-7000 Series is used in EU nations, take note of the following precautions.

EMC Directive (2004/108/EC)

• Applicable Standard EMI: EN61326-1, Class A EMS: EN61326-1

• Use cables shorter than 30 m to connect the controller unit and its

external devices.

• When connecting a CC-Link unit CA-NCL10E, attach a ferrite core

(OP-84364, optional) within 300 mm on the CA-CNL10E side of the CC-Link dedicated cable.

However, these precautions do not guarantee that the customer’s entire machinery installation is compliant with the EMC Directive. The customer is responsible for determining the compliance of the overall machinery installation.

Identifying Controls and Connectors

Note

Reference

50 mm

50 mm 50 mm

50 mm

1 Parallel I/O connector

Use to connect the parallel input/output signals.

2 SD2 slot (upper), SD1 slot (lower)

Insert an SD card. The lower slot (SD1) holds the included SD Card (CA-SD1G: 1GB, or OP-87133: 512MB) as SD Card 1.

Installing the Controller Unit

Install the controller unit to DIN rail, or use the holes on the bottom of the controller to secure it with screws.

Note

• Do not install the XG in a location with lots of dust or water vapor. The XG does not have a mechanism to protect the XG from dust or water. Dust or water entering the controller can cause damage to the XG.

• Turn off the power to the controller when connecting or removing an expansion unit, a cable, or a terminal block. Connecting or removing the camera expansion unit, the cable, or the the terminal block while the power is being supplied may damage the controller or peripheral devices.

• When a expansion unit is not connected, place the connector protection cover back on the controller. Using the controller with the connector exposed may cause damage to the controller.

 Caution on Direction of Controller Mounting

• Install the controller in the direction indicated by the circle as shown below. Do not install the controller in any other direction.

SD Card 1 must be inserted while the device is operating.

3 Modular connector

Use to connect to the console (OP-84231/84236, optional).

4 RGB output terminal

Use to connect to an external monitor.

5 USB connector

Use to connect to the USB cable.

6 Camera 2 connector

Use to connect to the camera 2.

7 Expansion unit connector 1 (right side)

Use to connect the camera expansion unit XG-E700/E700A.

8 RS-232C connector

Connect the RS-232C Communication Cable (OP-26487: 2.5 m, optional) or the RS-232C Modular Cable for the Touch Panel (OP-87264: 3 m/ OP-87265: 10 m, optional).

When connecting the touch panel, it is necessary to change the settings of the RS-232 Port on the Controller side. For details, refer to the User's Manual of the XG-7000 Series.

9 Camera 1 connector

Use to connect to the camera 1.

• For ventilation, keep the space free of objects for 50 mm or more above the controller and 50 mm or more for both sides. Keep the space free of objects for 90 mm or more in the front of the connector panel to connect the cables safely.

• When two or more controllers are installed side by side, keep the space free of objects for 50 mm or more between controllers, and 50 mm or more on top of both controllers.

Note

• Do not block the ventilation openings on the top and bottom of the controller. If the vents are blocked, heat is accumulated inside the machine and can cause system failure.

• If the temperature inside the control panel (temperature at the bottom of the controller) exceeds the rating, use forced air-cooling or increase the free space around the system to improve ventilation until the operating ambient temperature drops below the rating.

10 Ethernet connector

Use to connect the Ethernet cable.

11 Terminal block

Use to connect the power supply (24 VDC) and the input/output signals.

12 Grounding terminal

Use to connect the installation line.

13 Expansion unit connector 2 (left side)

Use to connect the illumination expansion unit CA-DC30E/DC20E/ DC21E or CC-Link unit CA-NCL10E.

Installing the Expansion Unit

When connecting the multiple units

OUT

POWER

LIGHT 2 4

LIGHT 1 4

OUT

OWER

LIGHT 2 4

LIGHT 1 4

Attachment (Supplied to the illumination expansion unit)

Illumination expansion unit

OUT

POWER

LIGHT 2 4

LIGHT 1 4

OUT

POWER

LIGHT 2 4

LIGHT 1 4

Attachment (Supplied to the illumination expansion unit)

Illumination expansion unit

CC-Link unit CA-NCL 10E

Note

Ta b

M4 screws

Note

To camera 2 connector

To camera 1 connector

CAM 1

CAM 2

Note

Installing the Camera Expansion Unit

Use the camera expansion unit XG-E700 (sold separately) (for other than XG-700A) or the analog camera expansion unit XG-E700A (for XG-700A) to connect three or more cameras. Remove the protective connector cover from the right side of the controller and install the camera expansion unit as shown below.

Installing the Communication Expansion Unit

The optional CC-Link expansion unit CA-NCL10E is used when communicating with CC-Link devices. Remove the protective cover of connector 2 from the left side of the controller and install the CC-Link expansion unit.

Installing the Illumination Expansion Unit

A combination of up to 4 CA-DC21E and CA-DC30E illumination expansion units (sold separately) may be connected for control of up to 8 individual lighting units. However, a maximum of 2 CA-DC30E units may be connected for control of up to 4 individual lighting units. Remove the protective cover of connector 2 from the left side of the controller and install the illumination expansion unit as shown below.

Installing the CV

Installing the Controller on a DIN Rail

The controller unit and the expansion unit are designed to be mounted on a DIN rail. Pull out the tab on the bottom in the direction of the arrow to mount or dismount the controller.

Mounting to the Bottom of the Controller

Mount the controller in a stable location that is free from vibration.

Connecting the Camera Cables

Connect the camera to the camera connector of the controller unit using one of the optional camera cables. If connecting only a single camera, attach it to the camera 1 connector.

When using the illumination expansion unit and CC-Link unit simultaneously

Mount the CC-Link unit CA-NCL10E directly to the controller, then mount the illumination expansion unit to the left side of the CC-Link unit.

• Turn off the power to the controller when connecting or removing an each expansion unit. Connecting or removing the each expansion unit while the power is being supplied may damage the controller or peripheral devices.

• When a expansion unit is not connected, place the connector protection cover back on the controller. Using the controller with the connector exposed may cause damage to the controller.

• It is necessary to mount the supplied attachments before mounting the illumination expansion unit.

• Bundle cables with a spiral tubing material. Direct bundling will concentrate the cable load on the bindings, which can result in cable damage or short circuit.

• In the absence of other specifications, the minimum cable flexibility (R) should be 3 times the external diameter (5 times is recommended). Additionally, repeated curvature and screw stress should be avoided. The minimum flexion is the same, even when using flexible cable. Unless otherwise stated, use R100 or greater.

• Camera cable CA-CN17, CA-CN17L, and CA-CN17R can only be connected to the XG-035C and XG-035M.

• High speed camera can only be connected to the camera cable of CA-CH*.

• It may cause a damage or malfunction if the camera cable is connected to the other camera, so do not connect the wrong camera cable. Also, for the controller XG-700A which is compatible to the analog camera, use the camera or the camera cable that is dedicated to the analog type.

Using the repeater for camera cable extension

The camera cable can be extended by using the extension repeater for the camera cable.

Repeater for camera cable extension

Connecting the 24 VDC Power Source

Note

Connect the ground wire

Note

8.5 mm or smaller

Circular connector

8.5 mm or smaller

Y connector

Reference

Supply 24 VDC to terminal number 7 and 8 of the IN connector.

• Use a torque of 0.25 Nm or less to tighten the screws.

• Use the electrical wires AWG14 to AWG22.

• Do not solder-coat the end of the wire. Doing so may cause fire or product malfunction.

• Make sure to connect the frame ground terminal for the 24 VDC power source to a type D ground.

1 After stripping the insulating

sheath by about 7 mm, insert the lead wires into terminal No. 7 (24 VDC) and No. 8 (0 V), and then insert the I/O terminal block into the I/O connector as far as it can go.

2 Connect the ground wire to the

ground port.

• Ground each device separately.

• Use a D type ground.

• Keep ground resistance under 100 Ω.

• Keep the ground wire as short as possible.

• If it is not possible to ground each device separately, ground them together. However, make sure that the electrical cables are the same as shown below.

• Solderless contact sizes are listed below. M4 screws should be used.

• Tighten the screws with a torque of 0.8 [Nm].

Peripheral

A > B A < B

Device

D-type ground* (third ground)

(ground resistance 100 Ω)

Peripheral

Device

D-type ground* (third ground)

(ground resistance 100 Ω)

Parallel I/O Interface

A = B

Peripheral

Device

Parallel I/O Assignment: When Using Cable OP-51657

(Sold Separately)

Terminal

No.

name

1 COMIN2

2IN0Input 0

3IN1Input 1 1 BOrange

4 IN2 Input 2 2 B Yellow

5IN3Input 3 3 BGreen

6IN4Input 4 4 B Blue

7 IN5 Input 5 5 B Purple

8IN6Input 6 6 B Gray

9 IN7 Input 7 7 B White

10 IN8 Input 8

11 IN9 Input 9 1 B Brown

12 IN10 Input 10 2 B Red

13 IN11 Input 11 3 B Orange

14 IN12 Input 12

15 IN13 Input 13 Reset input 0 B Green

16 IN14 Input 14

17 COMOUT2

18 OUT0 Output 0

19 OUT1 Output 1

20 OUT2 Output 2 BUSY output 0 D Black

21 OUT3 Output 3

22 OUT4 Output 4

23 OUT5 Output 5

24 OUT6 Output 6

25 OUT7 Output 7 1 D Green

26 OUT8 Output 8 2 D Blue

27 OUT9 Output 9 3 D Purple

28 OUT10 Output 10 4 D Gray

29 OUT11 Output 11 5 D White

30 OUT12 Output 12 6 D Black

31 OUT13 Output 13 7 D Brown

32 OUT14 Output 14 8 D Red

33 OUT15 Output 15 9 D Orange

34 OUT16 Output 16 10 D Yellow

35 OUT17 Output 17 11 D Green

36 OUT18 Output 18 12 D Blue

37 OUT19 Output 19 13 D Purple

38 OUT20 Output 20 14 D Gray

39 OUT21 Output 21 15 D White

40 COMOUT2

Reference

Common for Parallel Inputs

Common for Parallel Outputs (1 of 2)

Common for Parallel Outputs (2 of 2)

Initial assignment status

Variable function

––BBrown

Custom command parameter input

Custom command No. input

Custom command execution input (terminal)

Output data switch input

– – – Purple

Handshaking success output

Handshaking failure output

Custom command ready output

Trigger 1 ready output

Trigger 2 ready output

System variables %OutDataA data output

–––Black

Circuit

diagram

Bit

0B Red

0BBlack

0 B Yellow

0B Blue

0D Gray

0DWhite

0DBrown

0D Red

0 D Orange

0 D Yellow

Color

Connector Specifications

The following values show the parallel I/O connector specifications for the system.

Connector

FX2B-40SA-1.27R (Hirose Electric)

Color flat cable

UL20028-FRX-CF-40 (Fujikura, equivalent wire gauge AWG28 )

In normal situations, use the specialized parallel connection cable (3 m) OP-51657 (sold separately).

Reference

*1 Initial assignment status is a status that system variables are assigned to

the each terminal by the initial environment settings value. This may be different from the original description due to setting change.

*2 For more details on the each variable function, see the "List of System

Variables" of XG VisionEditor reference manual.

Note

• COMOUT2 for Pin 17 and Pin 40 are common.

• Power source 0 V and COMIN1, COMIN2, COMOUT1, COMOUT2, COMOUT_F+, and COMOUT_F- are all isolated.

• COMIN2 is a common terminal for input to the controller, via the parallel I/O terminals.

• COMOUT2 is a common terminal for output from the controller, via the parallel I/O terminals.

Terminal Block Interface

Note

Reference

Note

Reference

Note

10 kΩ

22 kΩ

40 V

104

COMOUT_F+

COMOUT_F–

OUTPUT

0.3 A

Poly Switch

Standard Specifications

The following values show the terminal block specifications for the system.

• Power source 0 V and COMIN1 are all isolated.

• COMIN1 is the common terminal for input terminals 2 through to 6.

Input/Output Circuit

Tightening with a force above the standard torque may cause damage to the terminal block.

OUT connector

Socket block: MC1.5/9-ST-3.5BK

• (Phoenix Contact)

• Compatible electric wires: AWG16 to 28

• Terminal block screw torque:

0.25 Nm or less

IN connector

Socket block: MC1.5/8-ST-3.5BK

• (Phoenix Contact)

• Compatible electric wires: AWG16 to 28

• Terminal block screw torque:

0.25 Nm or less

Pin Settings

OUT connector

No.

Name

Terminal ID is noted in ( )

1 (STO) OUT22 Output 22

2 (OR) OUT23 Output 23

3 (ERR) F_OUT2 High speed output 2 Error 0 output 0 C

4 (RUN) F_OUT3 High speed output 3 Run mode output 0 C

(COMOUT)

COMOUT1

6 (FLS1) F_OUT0 High speed output 0 Strobe output 1 0 C

7 (FLS2) F_OUT1 High speed output 1 Strobe output 2 0 C

(COMF+)

COMOUT_F+

(COMF-)

COMOUT_F-

Reference

Common for terminal block outputs (1, 2)

Common for high speed output (+) (3, 4 and 6, 7)

Common for high speed output (-) (3, 4 and 6, 7)

• Power source 0 V and COMOUT1, COMOUT_F+, and COMOUT_F- are all isolated.

• COMOUT1 is the common terminal for output terminals 1 and 2.

• COMOUT_F+ and COMOUT_F- are the common terminal for output terminals 3, 4 and 6, 7.

Initial assignment status

Variable function

I/O terminal/ Parallel I/O output change strobe

Outputs the total status output

–––

IN connector

No.

Name

Terminal ID is noted in ( )

1 (COMIN) COMIN1

2 (PLC) IN15 Input 15

3 (TRG1) F_IN0 High speed input 0 Trigger 1 input 0 A

4 (TRG2) F_IN1 High speed input 1 Trigger 2 input 0 A

5 (TEST) F_IN2 High speed input 2 Test run input 0 A

6 (EXT) F_IN3 High speed input 3 Disable trigger input 0 A

724 VDC

80 V

Reference

Common for terminal block in puts

+ power supply (24 VDC) input

- power supply (0 V) input

*1 Initial assignment status is a status that system variables are assigned to

the each terminal by the initial environment settings value. This may be different from the original description due to setting change.

*2 For more details on the each variable function, see the "List of System

Variables" of XG VisionEditor reference manual.

Initial assignment status

Variable function

–––

Custom command execution input (PLC)

–––

Bit

Circuit

diagram

Circuit

diagram

Input Circuit

Input circuit diagram

Circuit A (compatible with F_IN0 to 3, EV)

•

Max. superimposed voltage: 26.4 V

• ON voltage: 10.8 V or greater

• ON current: 3 mA or greater

• OFF voltage: 5 V or less

INPUT

COMIN1

3.9 kΩ

680 Ω

• OFF current: 1 mA or less

Circuit B (other inputs)

Max. superimposed voltage: 26.4 V

•

• ON voltage: 10.8 V or greater

• ON current: 2 mA or greater

• OFF voltage: 3 V or less

INPUT

COMIN1

COMIN2

6.2 kΩ

4.7 kΩ

• OFF current: 0.3 mA or less

For more details on the common to be connected, see the "Parallel I/O Interface" (page 5), and "Terminal Block Interface" (page 6).

Output Circuit

The working current of the Poly Switch for the over current is 1 A. Use the current of 1 A or more for the output.

Output circuit diagram (NPN output type)

Circuit C (F_OUT0 to 3)

• Max. superimposed voltage: 30 V

• Max. sink current: 50 mA

• Leakage current:

0.1 mA or less

• Residual voltage: 1.4 V or less (50 mA), 1.0 V or less (20 mA)

Circuit D (Other outputs)

• Max. superimposed

OUTPUT

voltage: 30 V

• Max. sink current: 50 mA

• Leakage current:

0.1 mA or less

COMOUT

• Residual voltage: 1.4 V or less (50 mA), 1.0 V or less (20 mA)

Output circuit diagram (PNP output type, when the model has P at the end of the name)

Circuit C (F_OUT0 to 3)

• Max. superimposed

COMOUT_F+

voltage: 30 V

• Max. sink current: 50 mA

• Leakage current:

OUTPUT

COMOUT_F–

0.1 mA or less

• Residual voltage: 1.4 V or less (50 mA), 1.0 V or less (20 mA)

Circuit D (Other outputs)

• Max. superimposed

COMOUT

voltage: 30 V

• Max. sink current: 50 mA

• Leakage current:

0.1 mA or less

OUTPUT

• Residual voltage: 1.4 V or less (50 mA), 1.0 V or less (20 mA)

33 V

0.3 A

Poly Switch

0.3 A

Poly Switch

0.3 A

Poly Switch

33 V

10 kΩ

40 V

22kΩ

10 kΩ

1 kΩ

104

1 kΩ

Main Specifications

Model type

Pixels

Camera input

Main image processor DSP (High-speed) DSP DSP (High- speed)

Registered number of inspection settings SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD card and the size of the programs), external switching possi ble

Number of registered screens Maximum 1000 screens for each program (depending on SD card size),I mage compression also available.

SD card

Interface

Display language Japanese/English/Simplified Chinese/Traditional Chinese/German selectable

Illumination control By connecting the optional illumination expansion unit CA- DC30E/DC20E/DC21E, LED illumination (12 V, 24 V) and intensity control are enabled.

Rating

Environment al resistance

Weight Approx. 1250 g Approx. 1300 g

*1 Models equipped with the Ethernet port in the CPU unit support Ethernet port direct connection. *2 When either one is turned ON, at the time of maximum load including the input current.

NPN type XG-7701/7702 XG-7501/7502 XG-7001/7002 XG-7001A/7002A

PNP type XG-7701P/7702P XG-7501P/7502P XG-7001P/7002P —————

Trigger input

Controlled input (compatible with arbitrary assignment)

Controlled output (compatible with arbitrary assignment)

Monitor output Analog RGB output, SVGA 800 x 600 (24 bit color, 60 Hz)

Operation indicators Power, Error LED display

RS-232C Numerical value output and control input/output enabled, maxi mum baud rate of 115200 bps is supported (Canno t be used with the CA Series Touch Panel)

PLC link

Ethernet

USB

CC-Link

EtherNet/IP

PROFINET

Console

Touch Panel

Power supply voltage 24 VDC positive and negative to 10%

Current consumption

Ambient temperature

Ambient operating humidity 35 to 85% RH (no condensation)

• With CA-HX500C/HX500M connected 5 mega-pixel mode: 2432(H) x 2040(V), approx. 4.96 mega-pixels 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels

• With CA-HX200C/HX200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels

• With CA-HX048C/HX048M connected 470 k pixel mode: 784(H) x 596(V), approx. 470,000 pixels 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

• With XG-H500C/H500M connected 5 mega-pixel mode: 2432(H) x 2050(V), approx. 4.99 mega-pixels

• With XG-200C/S200C/H200C/200M/ S200M/H200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels 1 mega-pixel mode: 1024(H) x 960(V), approx. 980,000 pixels

• With XG-H100C/H100M connected 1000(H) x 1000(V), 1 mega-pixel

• With XG-035C/S035C/H035C/035M/ S035M/H035M connected 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

Two color/monochrome cameras (Compatible with CA-HX500C/HX500M/HX200C/HX200M/ HX048C/HX048M and XG-H500C/200C/ S200C/H200C/H100C/035C/S035C/ H035C/H500M/200M/S200M/H200M/ H100M/035M/S035M/H035M, mixed connection possible)

Two extra cameras and up to four cameras can be connected by using expansion unit XG-E700. Two extra cameras and up to four cameras

4-camera simultaneous capture/individual capture can be selected (when XG-E700 is not connected, images from up to two cameras can be captured at the same time)

• SD card slot x 2 (SDHC compatible)

• Compatible with OP-87133 (512MB), CA-SD1G (1GB: installed standard to SD1), and CA-SD4G (4GB: SDHC)

• 20 input (including four high speed designed for trigger input)

• Input rating 26.4 V or lower, 2 mA or grater (3 mA or grater for high speed input terminal)

• 28 output (including four high speed outputs designed for pulse outputting to external device)

• NPN type: NPN open collector Maximum 50 mA (30 V or less) PNP t ype: PNP open collector 50 mA (30 V or l ess)

• Numerical value output and control input/output using the RS-232 C port or Ethernet port enabled cannot be used with the CA Series Touch Panel.)

• Following PLCs are supported via link unit: KEYENCE: KV-700 Series, KV-1000 Series, KV-3000 Series, KV-5000 Series, KV-5500 Series Mitsubishi Electric: MELSEC A Ser ies (RS-232C only), Q Series, L Series OMRON: SYSMAC C Series (RS-232C only), CP1/CS1/CJ1/CJ2 Series YASKAWA Electric: MP900 Series (RS-232C only), MP 2000 Series

• Numerical value output, and control input/output enabled.

• By the connection of KEYENCE PC application software, in addition to th e function described above, uploading and downloading the inspection settings, simulations, data, including image data can be sent or rece ived.

• VisionDatabase function support (sold separat ely)

• For the FTP client function, the VNC server function (for clients other than for PC it will be only for the screen display), and BOOTP function.

• 1000BASE-T/100BASE-TX/10BASE-T

• By the connection of KEYENCE PC application software, in addition to numer ical value output and control input/output , uploading and downloading the inspection settings, simulations, data, including image data can be sent or received

• VisionDatabase function support (sold separat ely)

•USB2.0

• By connecting the optional CC-Link expansion unit CA-NCL10E, numerical value input/output and control input/output are enabled. (Do not use to connect to PLC Link, EtherNet/IP and PROFINET.)

• Compatible to the Ver.1.10 remote device station, Ver.2.00 remote device station

Numerical value input/output, and control input/outp ut by using the Ethernet port enabled. (Do not u se to connect to PLC Link, CC-Link and PROFINET.)

• Compatible to the cyclic communication (max.1436 byte), and message co mmunication

• Maximum number of connections 32

• Compatible with the conformance test Version.A7

Numerical value input, and control input/output by using the Ethernet port enabled.

• Compatible to the cyclic communication (max. 1408 byte) • Compatible to the aperiod ic (recorded data) communication

• Compatible with the Conformance Class A • Do not use to connect to PLC Link, CC-Link and EtherNet/IP.

• By the optional OP-84231, OP-84236 (without silk s creen printing), various menu can be used

• Compatible to the operation assignment settings to the consol e button

• Compatible to the button activation and deactivation of each user group

• Setting operation from the CA Series touch panel used by the RS-232 por t is possible

• For the dedicated touch menu or the operation button (Cannot be used with no protocol communic ation using the RS-232C or with the PLC Link)

• 2.4 A (2 Cameras)

• 3.2 A (4 Cameras)

• With two cameras connected: 0 to +50°C (0 to +45°C with min. 1 mega-pixel camera connected)

• With four cameras connected: 0 to +45°C

• With CA-HX200C/HX200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels

• With XG-200C/S200C/H200C/200M/ S200M/H200M connected 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels 1 mega-pixel mode: 1024(H) x 960(V), approx. 980,000pixels

• With XG-H100C/H100M connected 1000(H) x 1000(V), 1 mega-pixel

• With XG-035C/S035C/H035C/035M/ S035M/H035M connected 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

Two color/monochrome cameras (Compatible with CA-HX200C/HX200M/HX048C/HX048M and XG-200C/S200C/H200C/H100C/ 035C/S035C/H035C/200M/S200M/ H200M/H100M/035M/S035M/H035M, mixed connection possible)

• SD card slot x 2 (SDHC compatible)

• Compatible with OP-87133 (512MB: installed standard to SD1), CA-SD1G (1G B), and CA-SD4G (4GB: SDHC)

• With XG-035C/S035/H035C/035M/ S035M/H035M connected 310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels 240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels

Two color/monochrome cameras (CA-HX048C/HX048M and XG-035C/ S035C/H035C/035M/S035M/H035M can be connected. Mixed connection is possible.)

(Do not use to connect to CC-Link, EtherNet/IP and PROFINET. The RS-232 Port

• 2.2 A (2 Cameras)

• 2.8 A (4 Cameras)

0 to +50°C 0 to +50°C (With four cameras connected:

640(H) x 480(V), approx. 310,000 pixels

Two monochrome cameras (CA-CM20: KEYENCE or

• XC-HR50/XC-HR57/XC-56/XC-ST50/ XC-ES50/XC-ES51/XC-EI50/XC-EI30/ XC-EU50: Sony

• CS8550Di/CS8570D/CS8560D: Tos hi ba Terr y)

can be connected by using expansion unit XG-E700A.

4-camera simultaneous capture/individual capture can be selected (when XG-E700 is not connected, images from up to two cameras can be captured at the same time)

• 2.2 A (2 Cameras)

• 2.6 A (4 Cameras)

0 to +45°C)

13084E 1074-1 96M13085 Printed in Japan

Dimensions

83.3

65.3

35.9

153

92.4 (99.9)

117(88)

132.5

70 (77.5)

16.5

23.5

DIN rail installation part

4-M4 depth 6

70 (77.5)

92.4 (99.9)

124.5 (132)

169.6 (177.1)

214.7 (222.2)

259.8 (267.3)

304.9 (312.4)

328 (341)

153

16.5

45.1

63.2

45.1 45.1

( ) is when using XG-700A

Controller Unit

With camera expansion unit (XG-E700/E700A), CC-Link unit (CA-NCL10E), and illumination expansion unit (CA-DC20E/DC21E) connected

Warranties and Disclaimers

(1) KEYENCE warrants the Products to be free of defects in materials and

workmanship for a period of one (1) year from the date of shipment. If any models or samples were shown to Buyer, such models or samples were used merely to illustrate the general type and quality of the Products and not to represent that the Products would necessarily conform to said models or samples. Any Products found to be defective must be shipped to KEYENCE with all shipping costs paid by Buyer or offered to KEYENCE for inspection and examination. Upon examination by KEYENCE, KEYENCE, at its sole option, will refund the purchase price of, or repair or replace at no charge any Products found to be defective. This warranty does not apply to any defects resulting from any action of Buyer, including but not limited to improper installation, improper interfacing, improper repair, unauthorized modification, misapplication and mishandling, such as exposure to excessive current, heat, coldness, moisture, vibration or outdoors air. Components which wear are not warranted.

(2) KEYENCE is pleased to offer suggestions on the use of its various Products.

They are only suggestions, and it is Buyer's responsibility to ascertain the fitness of the Products for Buyer’s intended use. KEYENCE will not be responsible for any damages that may result from the use of the Products.

(3) The Products and any samples ("Products/Samples") supplied to Buyer are not

to be used internally in humans, for human transportation, as safety devices or fail-safe systems, unless their written specifications state otherwise. Should any Products/Samples be used in such a manner or misused in any way, KEYENCE assumes no responsibility, and additionally Buyer will indemnify KEYENCE and hold KEYENCE harmless from any liability or damage whatsoever arising out of any misuse of the Products/Samples.

(4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES ARE

PROVIDED WITH NO OTHER WARRANTIES WHATSOEVER. ALL EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF PROPRIETARY RIGHTS, ARE EXPRESSLY DISCLAIMED. IN NO EVENT SHALL KEYENCE AND ITS AFFILIATED ENTITIES BE LIABLE TO ANY PERSON OR ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, ANY DAMAGES RESULTING FROM LOSS OF USE, BUSINESS INTERRUPTION, LOSS OF INFORMATION, LOSS OR INACCURACY OF DATA, LOSS OF PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT OF SUBSTITUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY TO USE THE PRODUCTS, EVEN IF KEYENCE OR ONE OF ITS AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY’S CLAIM FOR DAMAGES OR ANY OTHER CLAIM AGAINST BUYER. In some jurisdictions, some of the foregoing

warranty disclaimers or damage limitations may not apply.

BUYER'S TRANSFER OBLIGATIONS:

If the Products/Samples purchased by Buyer are to be resold or delivered to a third party, Buyer must provide such third party with a copy of this document, all specifications, manuals, catalogs, leaflets and written information provided to Buyer pertaining to the Products/Samples.

E 1101-3

KEYENCE XG-7000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Symbols

Trademarks

Package Contents

Safety Precautions

General Cautions

Caution

Note

Warning

Precautions on Regulations and Standards

CE Marking

Identifying Controls and Connectors

Installing the Controller Unit

 Caution on Direction of Controller Mounting

Installing the Expansion Unit

Installing the CV

Connecting the Camera Cables

Connecting the 24 VDC Power Source

Parallel I/O Interface

Parallel I/O Assignment: When Using Cable OP-51657

Connector Specifications

Terminal Block Interface

Standard Specifications

Input/Output Circuit

Pin Settings

Input Circuit

Output Circuit

Main Specifications

Dimensions

Controller Unit

With camera expansion unit (XG-E700/E700A), CC-Link unit (CA-NCL10E), and illumination expansion unit (CA-DC20E/DC21E) connected

Warranties and Disclaimers