KEYENCE GV Series User Manual

Page 1
Note
OUT
LASER
1
2
CLP
OUT
LASER
TIM
BANK
SET
SEL
MODE
1 2
1
2
1 spotDATUM
series
Laser radiation emission indicator
Sensor amplifier Sensor head
GV-H45(L)/GV-H130(L) GV-H450(L)/GV-H1000(L)
Aperture label
Aperture label
Laser transmitter
FDA (CDRH) warning label (Class )*
Aperture label
Aperture label
Laser transmitter
FDA (CDRH) warning label (Class )*
* Not included with GV-H45L/H130L/H450L/H1000L.
z Aperture label
z IEC warning/explanatory label (CLASS 2)
z FDA (CDRH) warning label (CLASS )
The FDA (CDRH) warning labels are only affixed to Class laser products.
GV-21/GV-21P (main unit)
GV-22/GV-22P (expansion unit)
Amplifier x1 Instruction manual x1
Amplifier x1
GV-H45(L)/H130(L) GV-H450(L)/H1000(L)
Sensor head x1 Insulating sheet x1 Mounting bracket x1 Board nut x1 M3 x L30 screw x2 Laser warning sticker* x1
Sensor head x1 Insulating sheet
X1
Mounting bracket x1 Board nut x1 M4 x L35 screw x2 Laser warning sticker* x1
* This is not included with GV-H45L/H130L/H450L/H1000L.
96M11664
Digital CMOS Laser Sensor
GV Series
Instruction Manual
Read this manual before using the software in order to achieve maximum performance. Keep this manual in a safe place after reading it so that it can be used at any time.

Safety Precautions

This product is only intended to detect object(s). Do not use this product for the purpose to protect a human body or part of a human body.
WARNING

Safety Precautions on Laser Products

This product is not intended for use as an explosion-proof product. Do not use this product in a hazardous location and/or potentially explosive atmosphere.
Laser emission stop input
The laser emission stops when an emission stop (purple line) signal is input (for 20 ms or longer). The emission stops while the signal is input. The laser beam is emitted a maximum of 20 ms after the signal input is canceled. The control output functions according to the detection value even while laser emission stop is input.
Laser warning labels
The following diagrams show the type and position of laser warning labels according to the GV Series.
This product employs a semiconductor laser for its light source.
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Follow the instructions mentioned in this manual. Otherwise, injury to the human body (eyes and skin) may result.
Do not disassemble this product. Laser emission from this product is not automatically stopped when it is disassembled.
Precautions on class /2 laser products
Do not stare into the beam.
Do not direct the beam at other people or into areas
WARNING
where other people unconnected with the laser work might be present.
Be careful of the path of the laser beam.
If there is a danger that the operator may be exposed to the laser beam reflected by specular or diffuse reflection, block the beam by installing an enclosure with the appropriate reflectance.
Install the products so that the path of the laser beam
is not as the same height as that of human eye.
Precaution on class 1 laser products
Do not stare into the beam.
Model
Item
GV-H45, GV-H130,
GV-H450, GV-H1000
Description
GV-H45L, GV-H130L,
GV-H450L, GV-H1000L
Wavelength 655nm
FDA (CDRH) Part 1040.10
IEC 60825-1
* The laser classification for FDA(CDRH) is implemented based on IEC60825-1 in
accordance with the requirements of Laser Notice No.50.
Laser Class
Output 560μW220μW Laser Class Class 2 Laser Product Class 1 Laser Product Output 560μW220μW
Class Laser Product
Class 1 Laser Product*
The IEC warning/explanatory labels are only included with Class 2 laser products.
When using this product in the countries and/or regions other than U.S., use the IEC warning/explanatory label in the package of this product.
In this case, it can be affixed on the FDA (CDRH) warning label, which has already been affixed to this product.

Checking the Package Contents

Check if the parts and equipment listed below are included in the package of the model you purchased before using the unit.
Sensor amplifier
LASER
DATUM
1
OUT
1spot
2
SET
1 2
BANK
SEL
TIM
CLP
MODE
series
LASER
DATUM
1
OUT
1spot
2
SET
1 2
BANK
SEL
TIM
CLP
MODE
series
Safety measures for the laser
Laser radiation emission indicator
The laser radiation emission indicator lights up after turning on the power and while the laser beam is being emitted.
Sensor head
We have thoroughly inspected the package contents before shipment. However, in the event of defective, broken or missing items, please contact your nearest KEYENCE office.
1
GV-IM-E
Page 2

Mounting and Wiring the Sensor Amplifier

(1)
(3)
(2)
Amplifier mounting bracket
Note
GV-21/ GV-21P
Expansion protective cover
Main unit
Expansion unit
Connector
End unit
End unit
Control output 1
Brown
*1
Blue
*1
Black
White
Pink
*2
Purple
Control output 2
External input
Laser emission stop input
10-30 V DC
Laser receiver Mounting area
LASER
(Laser radiation
emission indicator)
OUT
(Control output
indicator)
Mounting area
1spot
(Spot reflection
indicator)
Laser
Connector
Connector
Unlocked
Locked
Note
z Mounting when detecting
targets close to a wall
z Mounting when detecting
targets in a hole
Receives little effect from stray laser light.
Variations in the detection value with effects from stray laser light.
The target cannot be detected when the transmitter or receiver are blocked.
Sensor head
Insulating sheet
Hexagon socket bolt (Accessory)
z When detecting uneven workpieces
• Stable detection even on uneven areas.
• Incorrect values can be detected on the uneven areas.
Mounting the sensor amplifier
Mounting the GV-21/GV-21P (main unit)
1 Align the claw at the bottom of the
main body with the DIN rail. While pushing the main body in the direction of the arrow 1, slant it in the direction of the arrow 2.
2 To dismount the sensor, raise the
main body in the direction of the arrow 3 while pushing the main body in the direction of the arrow 1.
When using the amplifier mounting bracket (OP-76877) (sold separately), mount it as shown in the diagram to the right.
Mounting the GV-22/GV-22P (expansion unit)
Several expansion units can be used in connection with the main unit. Up to three expansion units can be connected to one main unit.
When connecting multiple amplifiers (expansion units), first check to make sure that the power is turned off to all of the main and expansion units. Connecting the units with the power turned on may cause damage to the units.
Push the amplifiers (expansion units) as far as possible into
CAUTION
Expansion units with different output types (such as a PNP output main unit to an NPN output expansion unit) cannot be connected together.
the main unit. If they are connected at a slant or not inserted securely, the units may be damaged.
Only GV Series amplifier can be connected (DL Series cannot be connected). Connecting other amplifiers may cause damage to the units.

Connecting and Mounting the Sensor Head

Sensor head part names
Connecting the sensor head
1 Unlock the sensor head
connector and insert it into back of the amplifier.
2
Turn the round part of the connector clockwise until a clicking sound is heard to lock it.
When shortening the sensor head cable, follow the instructions given in the "Sensor Head Connector Assembly Manual" included with the sensor head.
1 Remove the expansion
protective cover from the GV-21/GV-21P (main unit)
2 Install the amplifiers (expansion units) on the DIN rail.
For more information about mounting, see "Mounting the GV-21/GV-21P (main unit)".
3 Push the expansion unit into
the main unit connector until a clicking sound can be heard.
4
Install the end units (OP-26751: 2 units in a set) (sold separately) on either side of the amplifiers (main or expansion units). Secure the end units in place with screws on top (2 on each end unit).
The end units are mounted in the same way as the amplifiers.
Amplifier wiring
The following information shows the I/O cable. For more information about the I/O circuit, see page 9 of this Instruction Manual.
GV-IM-E
*1
GV-22/GV-22P (expansion unit) do not have brown or blue lines. Power is supplied to the expansion units through GV-21/GV­21P (main unit).
*2 The external input switches as shown
below depending on the amplifier OPTIONAL settings.
• oFF ......... Input off
• SFt .......... External shift
• bnK ......... Bank switching
• tim........... Timing input
Mounting the sensor head
Use the dedicated mounting bracket to mount the sensor head. When not using the dedicated mounting bracket, the included insulating sheet must be inserted between the mounting surface and the sensor head as shown in the diagram. (When using the dedicated mounting bracket, the insulating sheet is not necessary.)
2
Page 3

Sensor Amplifier

CLP
OUT
LASER
TIM
BANK
SET
SEL
MODE
1 2
1
2
1 spotDATUM
series
Reference surface (DATUM) detection indicator
*1
(red)
Current value display (red)
Setting value display
(green)
Spot reflection (1spot) indicator*2 (green)
Arrow buttons
Output status indicator
(red)
Laser radiation emission indicator (green)
[SET] button
Channel No. indicator (green)
LED bar
CLP function indicator*3 (red)
[MODE] button
Bank input indicator (green)
Timing input indicator
*4
(red)
DATUM
DATUM
DATUM
Setting value/current value display
Setting value (green)
Peak value (green) Bottom value (red)
Channel No. indicators
Current value (red)
Pressing the [MODE] button switches the channels (channel No. indicators).
Peak value/bottom value display
Pressing the [UP] arrow button resets the peak and bottom values.
Alternate
1 2
1 2
1 2
or
SET
MODE
SET
MODE
SET
MODE
Note
Note
Example
750
0
0mm
55mm
130mm
Current value
Distance
Minimum detection distance
Maximum detection distance
Reference
Sensor amplifier part names
*1 The reference surface (DATUM) detection indicator lights up when
*2
*3 For more information about the CLP (clamp) function indicator, see "4.
*4 For more information about the timing input indicator, see "8. External
Main screen
The main screen can be switched between "Current/setting value display" and "Peak/bottom value display". The main screen can be switched even during keylock.
performing reference surface detection. For more information, see "Reference surface detection (DATUM) method (Application)" on page 5 of this Instruction Manual. The spot reflection indicator lights up during normal detection and turns off during multiple reflection (when multiple peaks of received light intensity occurs due to diffuse reflection), insufficient light intensity, and when the target is out of the detection range.
Clamp function setting" on page 8 of this Instruction Manual.
input setting" on page 8 of this Instruction Manual.
When using sensor head GV-H130
For example, when using the defaults with the setting value (green) at 500, the comparator output turns on when the current value is 500 or greater and turns off when it is less than 500. If multiple reflection (when multiple peaks of received light intensity occurs due to diffuse reflection) occurs during F-1, F-2, or A-1 modes, the value immediately before the current value is held.
z Setting value
The following table shows the default setting values for each channel.
Operation
mode
Control output (Channel 1 lit)
F-1, A-1, A-2
Control output (Channel 2 lit)
Control output 1 (black) HIGH (Channel 1 lit)
Control output 1 (black) LOW (Channel 2 lit)
F-2
Control output 2 (white) HIGH (Channel 1
Control output 2 (white) LOW (Channel 2 flashing)
Item
1 (black)
2 (white)
flashing
GV-H45 (L) GV-H130 (L) GV-H450 (L) GV-H1000 (L)
)
Default value
150 500 200 500
125 400 150 400
150 500 200 500
100 300 100 300
125 400 150 400
75 200 50 200
z Peak/bottom values
Peak value
Bottom value
: Resets when the detection value exceeds the setting value
and holds the maximum value (peak value) until the detection value falls below the setting value again.
: Resets when the detection value falls below the setting value
and holds the minimum value (bottom value) until the detection value exceeds the setting value again.
The held peak and bottom values can be cleared by pressing and hold
the [Up] arrow button.
Pressing the [Up] and [Down] arrow buttons simultaneously on the main screen forces the current value (red) to 0 * With the default settings. For details, see "9. Shift target value setting" on page 9
of this Instruction Manual.
When the channel No. 1 indicator is lit, the control output 1 (black line) setting value is displayed. When the channel No. 2 indicator is lit, the control output 2 (white line) setting value is displayed. Operations are different in F-2 mode. (See page 5 of this Instruction Manual.)
z Current value and display resolution
In the default state, the current value shows 0 when the workpiece is located at the maximum detection distance. Bringing the workpiece closer to the sensor head gradually increases the value and displays it up to the minimum detection distance.
Detecting range (mm) Digital display (initial) 250 to 0 750 to 0 290 to 0 800 to 0 Display resolution1215
*
.
Item
GV-H45 (L) GV-H130 (L) GV-H450 (L)
20.0 to 45.0
Current value
55.0 to 130.0
160 to 450 200 to 1000
GV-H1000 (L)
3
GV-IM-E
Page 4
Configure the sensitivity setting in F-1 mode (with the default settings).
2-point calibration
The setting is automatically calculated as the mean value detected from two points: with the workpiece and without the workpiece.
1 Press the [SET] button once
without a workpiece in place.
The current value without the workpiece is read.
2 Place a workpiece in the
detection position, and quickly press the [SET] button once again.
This concludes 2-point calibration and the sensor returns to the detection state.
If there is very little difference between the values obtained in Step 1 and Step 2, then "---" flashes in the setting value display area after calibration is complete. The setting value is still updated.
Fine-tune setting value
Use the [Up] and [Down] arrow buttons to fine-tune the setting value.
Reference surface (DATUM) calibration
Use DATUM calibration when comparator output cannot be performed correctly during 2-point calibration (due to problems such as chattering from the surface of the workpiece).
3 Press the [SET] button once without a workpiece in place
(reference surface).
4 Using the same conditions,
Item Setting range
Setting
value fine-
tuning
-199 to 999
Reference
DATUM
SET
MODE
1 2
Increases the setting value
Decreases the setting value
Using Basic Operations
Note
OFF
OFF
ON
LOW setting value
HIGH setting value
Only this will turn ON.
Control output 1 (black) HIGH setting value
• Channel No. 1 indicator lights up
Control output 1 (black) LOW setting value
• Channel No. 2 indicator lights up
Control output 2 (white) HIGH setting value
• Channel No. 1 indicator flashes
Control output 2 (white) LOW setting value
• Channel No. 2 indicator flashes

Configuring the Sensitivity Setting and Operation Mode

Detection method
The GV Series has two type of detection methods: "Distance detection method" and "Reference surface (DATUM) detection method". The reference surface (DATUM) detection method can only be used when performing reference surface calibration.
Control output 2 is fixed to distance detection method for all operation modes.
Distance detection method (Normal)
Detects the distance between the detection target and the sensor head, and then performs control output. The following table shows each operation mode and the auto calibration that can be used.
Operation mode Description
Normal detection mode
General F-1
Special
The most general mode. ON/OFF judgment is performed based on one setting value.
Area detection mode
On/OFF judgment is performed
F-2
on an area based on two settings.
Edge hold mode
Detects the change in distance
A-1
(derivation) to the target and holds the display.
Surface detection mode
When multiple beams of light are reflected from the detection
A-2
target, the closest reflected light is judged as the detection value.
z Area detection mode (F-2 mode)
Operation image
Usable
auto calibration
2-point calibration Full auto calibration Maximum sensitivity setting
2-point area calibration 1-point area calibration
2-point calibration Full auto calibration Maximum sensitivity setting
2-point calibration Full auto calibration Maximum sensitivity setting
When using the F-2 mode, the channel No. indicator switches in the following order each time the [MODE] button is pressed.
MODE
Press once.
1 2
1 2
MODE
Press once.
1 2
MODE
Press once.
1 2
MODE
Press once.
GV-IM-E
4
Page 5
z Edge hold mode (A-1 mode)
Detection value
Control output
ON OFF
0
Note
Reference
Influence of diffuse
reflection
(Multiple reflection)
Split spot
(Multiple reflection)
Insufficient light
intensity
Reference
Upper limit
Lower limit
Reference
This operation mode is suitable for detecting workpieces on a conveyer or detecting workpieces with waving backgrounds. It ignores slow distance changes and only detects workpieces (sudden changes in height).
When height differences greater than the setting value are detected (low areas become high), the value at the detected time are held and displayed, and control output starts. If the difference is small and does not exceed the setting value, the display stays as 0. When height differences greater than the setting value are detected (high areas become low), detection value becomes 0 and control output is stopped.
Configuring the sensitivity setting for distance detection method
2-point calibration (operation modes: F-1, A-1, A-2)
1 Press the [SET] button once without
a workpiece in place.
The current value without the workpiece is read.
2 Place a workpiece in the detection
position, and quickly press the [SET] button once again.
The setting value is calculated as the mean value between the value obtained in step 1 and the value obtained in step 2.
This concludes 2-point calibration and the sensor returns to the detection state.
• When edge hold mode (A-1 mode) is selected, edge hold mode only operates on channel 1. Channel 2 operates under distance measurement mode (F-1 mode).
• If the edges are gentle (such as spherical or tilted workpieces), this mode may not be able to detect workpieces or may output the value incorrectly.
• Send the workpiece past the sensor head so that the area for detecting height differences is parallel to the sensor head. See "When detecting uneven workpieces" (page 3).
When a detection value is being held, press and hold the [Up] and [Down] arrow buttons at the same time to set the current value to 0 (regardless of the shift target value) and to turn off output. The current value for channel 2 changes to 0 as well.
If the external input function is set to "SFt" and the external input
(pink line) is turned on, the control output turns off and the current value becomes 0. (When channel 2 is selected, the current value becomes 0 as well. Turning the laser emission stop input on and off performs a similar action, but it only changes the current value of the channel to 0.)
Reference surface detection (DATUM) method (Application)
This method memorizes the background (reference surface) and uses it to perform comparator output when there is a workpiece (when the state differs from the reference surface).
The reference surface detection (reference surface calibration) can only be used on Channel 1 of operation mode F-1/F-2.
Operation
mode
General F-1
Special F-2
Use the reference surface (DATUM) detection method in the following situations:
Description
Turns on control output when the detected surfaces is not the same as the memorized reference surface. The current value for the memorized surface is forcibly set to 0. (The display is common for channels 1 and 2.)
Changes to the
setting value
The setting value can be configured around 0. Individual setting values cannot be changed.
The setting value can be configured around 0. Individual setting values can be adjusted.
If there is very little difference between the values obtained in Step 1 and
Step 2, then "---" flashes in the setting value display area after calibration is complete. The setting value is still updated.
Maximum sensitivity setting (operation modes: F-1, A-1, A-2)
1 Press and hold the [SET] button for at least three seconds without a
workpiece in place.
2 Release the [SET] button when "SEt" flashes on the display.
This concludes maximum sensitivity calibration and the sensor returns to the detection state.
Full auto calibration (operation modes: F-1, A-1, A-2)
This method performs calibration while the target is moving.
1 Press and hold the [SET] button for at
least three seconds while the target workpiece is passing through the detection area for the sensor.
The sensitivity is set according to the detection value while the [SET] button is pressed.
2 Release the [SET] button when "SEt"
flashes on the display.
This concludes calibration and the sensor returns to the detection state.
Detection value
MAX
MIN
Setting value
The value is set to the mean value between the maximum and minimum values detected while the [SET] button is pressed down.
Time
During reference screen (DATUM) detection, the background is memorizes as references. During the unstable situations noted above, a workpiece is judged as present when the detected surface is different from the background.
This makes stable detection possible even when using workpieces with unstable shapes.
The reference surface (DATUM) detection indicator lights up when using reference surface detection after performing reference surface (DATUM) calibration.
DATUM
1
spot
DATUM
LASER
1
OUT
2
1
SET
2
BANK
TIM
CLP
series
2-point area calibration (operation mode: F-2)
1 Place a workpiece on the upper limit
that you want the sensor to detect, and press the [SET] button once.
That upper limit becomes the HIGH setting value.
2 Place a workpiece on the lower limit
that you want the sensor to detect, and press the [SET] button once.
That lower limit becomes the LOW setting value.
If there is very little difference between the values obtained in Step 1 and
Step 2, then "---" flashes in the setting value display area after calibration is complete. The setting value is still updated.
SEL
MODE
5
GV-IM-E
Page 6
1-point area calibration (operation mode: F-2)
HIGH setting value
LOW setting value
Set the values for the upper and lower distance.
Note
Note
Reference
Reference
Reference
Note
Reference
Note
Note
DATUM
DATUM
BANK BANK
SET
MODE
1 2
SET
MODE
1 2
MODE
Bank A is in use : Bank indicator is off Bank B is in use : Bank indicator is on
1 Press and hold the [SET] button
for at least three seconds with the workpiece that you want to detect in place.
2 Release the [SET] button when
"SEt" flashes on the display.
This concludes 1-point area calibration and the sensor returns to the detection state.
Configuring the sensitivity setting for reference surface (DATUM) detection method
Reference surface (DATUM) calibration (operation
mode: F-1, F-2)
This method memorizes the state without a workpiece (reference surface) and use it to perform comparator output when the state differs from the reference surface (when there is a workpiece).
1 Press the [SET] button once without
a workpiece in place.
2 Press and hold the [SET] button for at
least three seconds without the workpiece in place.
Initial reset (initialization) and custom save function
Initial reset (initialization)
Returns all of the settings to the factory defaults.
1 While pressing the [MODE] button, press the [SET] button five times.
2 Press the [Down] arrow button to display "rSt no".
When "rSt no" is displayed, pressing the [MODE] button returns to the main screen without initializing.
3
Press the [Up] or [Down] arrow button to select "rSt ini", and then press the [MODE] button to initialize.
Custom save (Saving the settings)
Saves all of the settings. The saved settings can be loaded at a later time.
1 While pressing the [MODE] button, press the [SET] button five times.
2 Press the [Left] or [Right] arrow button to display "SAv".
3 Press the [Down] arrow button to display "SAv no".
When "SAv no" is displayed, pressing the [MODE] button returns to the main screen without saving the settings.
4 Press the [Up] or [Down] arrow button to select "Sav YES", and then
press the [MODE] button to save the settings.
When performing reference surface calibration, the values are set for slightly above and slightly below the reference surface. When the detection value falls within this range, comparator output is turned off. When it falls outside of this range, comparator output is turned on.
z Operations during F-1 mode
The setting value can be adjusted by using the [Up] and [Down] arrow buttons, but the HIGH and LOW setting values cannot be adjusted individually.
z Operations during F-2 mode
The HIGH and LOW setting values can be adjusted individually by using the [Up] and [Down] arrow buttons.
• Reference surface calibration cannot be used during the following states. (Instead, 2-point calibration is performed.)
• The spot reflection indicator (1spot) is flashing on the sensor head or
sensor amplifier.
• The setting is control output 2.
• A mode other than F-1 mode or F-2 mode is being used.
• Reference surface calibration can only be set when the operation mode is F-1 or F-2.
• When performing reference surface calibration, the current value is set to 0.
Clearing reference surface (DATUM) detection
method
When the reference surface (DATUM) detection indicator is lit, press and hold the [Up] and [Down] arrow buttons for at least three seconds. The reference surface (DATUM) detection indicator turns off and the sensor returns to distance detection method. The value is canceled if a form of calibration other than reference surface calibration.

Other Settings

Performing custom save overwrites the settings from the previous custom save.
Custom reset (Loading the settings)
Loads the settings saved with custom save.
1 While pressing the [MODE] button, press the [SET] button five times.
2 Press the [Down] arrow button to display "rSt no".
When "rSt no" is displayed, pressing the [MODE] button returns to the
main screen without performing custom reset.
3 Press the [Up] or [Down] arrow button to select "rSt CSt", and then
press the [MODE] button to load the settings.
Performing custom reset erases the current settings.
Bank switching
The bank function allows two patterns of sensitivity settings to be saved in channels 1 and 2. (This is useful during operations such as switching the setup.)
The bank switching function can only be used when the external input is set to "bnk" in the OPTIONAL settings.
Hold down the [MODE] button during main screen and press the [Up] arrow button to switch banks, which allows the settings to be configured for each bank.
During the keylock state, the banks are switched with external input.
When the external input is off, bank A is used. When the external input is on, bank B is used.
Zero point positioning
Sets the current value to zero (shift target value).
1 Press the [Up] and [Down] arrow buttons simultaneously without a
workpiece in place.
The current value becomes "0" and zero point positioning is complete.
When the shift target value is set, performing zero point positioning does not make the current value "0". Instead, it becomes the set value for the shift target value. For more information about setting the shift target value, see page 9 of this Instruction Manual.
Pressing the [Up] and [Down] arrow buttons simultaneously for at least
GV-IM-E
three seconds cancels the zero point (shift target value).
6
Page 7
Note
Note
DATUM
SET
MODE
1 2
DATUM
DATUM
DATUM
DATUM
DATUM
DATUM
DATUM
DATUM
SET
1 2
SET
1 2
SET
1 2
End of basic settings
MODE
MODE
MODE
MODE
Setting range: 1.5/3/10/20/50 (Unit: ms)
Setting range: noo/nCo/noC/nCC
1
Response speed
2
Output mode
Setting range: ON/OFF
When
is selected
Press for about 3 seconds
Setting range: t-1oFF/oFd/ond/ Sht/ondoFd/ondSht
4
Clamp function
Setting range: F-1/F-2/A-1/A-2
3
Operation mode
or
MODE
or
MODE
or
MODE
or
MODE
or
MODE
or
MODE
or
MODE
or
SET
1 2
MODE
SET
1 2
MODE
SET
MODE
1 2
SET
MODE
1 2
SET
MODE
1 2
5
Delay timer 1 (Control output 1)
DATUM
DATUM
DATUM
DATUM
DATUM
DATUM
DATUM
DATUM
DATUM
DATUM
DATUM
DATUM
DATUM
End of optional settings
Setting range: Std/USr
7
Hysteresis
Setting range: oFF/SFt/bnK/tim
8
External input
Setting range: -199 to 999 (-198 to 998)
9
Shift target value
Setting range: nor/rEv
10
Distance display
Setting range: oFF/bAr/on
11
Eco display
Setting range: Varies depending on the sensor head model.
Hysteresis value
SET
MODE
1 2
Setting range: t-2oFF/oFd/ond/ Sht/ondoFd/ondSht
6
Delay timer 2 (Control output 2)
Setting range: 2 to 999 (Unit: ms)
Delay timer 1: Timer value T1
Delay timer 1: Timer value T2
Setting range: 2 to 999 (Unit: ms)
SET
MODE
1 2
Setting range: 2 to 999 (Unit: ms)
Delay timer 2: Timer value T1
SET
MODE
1 2
SET
MODE
1 2
SET
MODE
1 2
SET
MODE
1 2
SET
MODE
1 2
SET
MODE
1 2
SET
MODE
1 2
SET
MODE
1 2
Delay timer 2: Timer value T2
Setting range: 2 to 999 (Unit: ms)
SET
MODE
1 2
SET
MODE
1 2
SET
MODE
1 2
or
MODE
or
MODE
or
MODE
or
MODE
or
MODE
or
MODE
or
MODE
or
MODE
or
MODE
or
MODE
or
MODE
or
MODE
When
is selected
When
is selected
When
is selected
When
is selected
Reference
Keylock Function
The keylock function prevents accidental operation of the buttons during detection. While using the keylock function, operations other than switching the display for the main screen are prohibited.
The keylock settings can only be set in the main screen.
Setting/releasing keylock
While pressing the [MODE] button in the main screen, press and hold the [UP] or [Down] button for at least three seconds. This sets (or releases) keylock and returns the sensor to the main screen.
Interference protection function
The GV Series can prevent mutual interference that may occur when connecting several expansion units. The interference protection function only works when the following conditions are met.
Interference protection functions on up to two adjacent units.
The main unit and expansion units use the same response speed.
The response speed is set to 1.5, 3, or 10.

Setting Each Type of Function

Press and hold the [MODE] button for at least three seconds in the main screen (during detection) to change the settings.
The screen shown to the right is displayed during keylock and basic settings cannot be input.
SET
DATUM
1 2
During keylock
MODE
While configuring basic settings, pressing and holding the [MODE] button for at least three seconds on any setting screen saves the settings, ends basic setting, and displays the main screen.
Press the [Left] arrow button to return to the previous setting item.
7
GV-IM-E
Page 8
1. Response speed setting
Reference
On-delay
Time
Setting value
Display
On-delay/
Off-delay
On-delay/
One-shot
Off-delay
One-shot
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
t1
t1
t1 t1
t1
t1 t1 t1
t2
t2
t2
t1
t1
t2
t1t1t1
t1: Timer value T1 t2: Timer value T2
Reference
Note
Reference
The response speed is the time from when the sensor head starts detection until the value at the detection position is established as a comparator value.
Item Setting range Default value
Response speed
* "20" for GV-H1000 (L) only.
1.5/3/10/20/50 (Unit: ms)
*
10
2. Output mode setting
Sets the control output mode for each control output.
Item Description Default value
Settings
Output mode noo
N.O. (normal open) and N.C. (normal close) operate in the following manner.
noo N.O. N.O.
N.O. (normal open) ON N.C. (normal close) OFF
Control output 1
nCo N.C. N.O. noC N.O. N.C. nCC N.C. N.C.
Output mode During detection
Control output 2
3. Operation mode selection
Sets the operation mode.
Operation mode Description Default value
F-1 General Normal detection mode
F-2 A-1 Edge hold mode A-2 Surface detection mode
Area detection mode
Special
{
4. Clamp function setting
Set the operations when distance detection cannot be performed (such as when the detection object does not enter the detection range, or when there is insufficient light intensity).
Setting item Description Default value
on
oFF
Outputs the comparator output with the detection value obtained immediately before the distance was judged to be not detectable. The current value display and LED bar display are also saved for the immediately preceding value. If distance detection can be performed, then the hold is released.
When the distance detection cannot be performed and "---" is displayed, the comparator output operates in the same way as if a detection object appears at the farthest point of the detection range.
5. (6.) Delay timer setting
Individual delay timers can be set for channels 1 and 2.
Setting item Description Default value
oFF Delay timer is not used
ond On-delay oFd Off-delay Sht One-shot ondoFd On-delay/off-delay ondSht On-delay/one-shot
{
{
7. Hysteresis setting
Sets the hysteresis for judgment with control outputs 1 and 2.
Setting item Description Default value
Std Run with the default values.
Usr Set custom values.
The hysteresis setting range and default value are as follows when "Usr" is selected.
Head model Setting range Default value
GV-H45 (L) 0, 1 to 100 2 GV-H130 (L) 0, 2 to 100 4 GV-H450 (L) 0, 0.5, 1 to 100 0.5 GV-H1000 (L) 0, 1 to 100 5
8. External input function setting
Sets the function assigned to the external input (pink line).
Setting item Description Default value
oFF Do not use external input (input off).
SFt Used as "External shift input". bnK Used as "Bank switching input". tim Used as "Timing input".
The minimum external input time is 20 ms.
z External shift input
When external input is input, the current value is shifted by the value set for shift target value.
(For information about the shift target value, see "9. Shift target value setting".)
z Bank switching input
When keylock is set for the amplifier, the bank switches with input to the external input.
(For more information about bank switching, see "Bank switching".)
When edge hold mode (A-1 mode) is set, switching banks with the external input resets the current value to 0.
z Timing input
Comparator output is only output over control output 1 when external input is on. The timing input indicator on the sensor amplifier lights up.
Control output 2 continues to output comparator output, regardless of whether timing input is on or off.
{
{
GV-IM-E
8
Page 9
9. Setting the shift target value
Reference
1 2
1 2
1 2
5-40 V DC
10-30 V DC
Load
Black/white (control output 1/2)
Brown *
Blue *
Sensor main circuit
Overcurrent protection circuit
0 V
10-30 V DC
Load
Black/white (control output 1/2)
Brown *
Blue *
Sensor main circuit
Overcurrent protection circuit
PLC etc.
Purple/pink (input)
Sensor main circuit
Brown *
10-30 V DC
Set this value to shift the current value by another amount.
Item Setting range Default value
Shift target value
Press the [Up] and [Down] arrow buttons simultaneously to shift the current
-199 to 999 0
value to the set value with the shift target value. The shift status is retained even if the power is turned off.
Press the [Up] and [Down] arrow buttons simultaneously and
hold them to clear the shifted target value.
The amplifier does not retain the amount of shift when shifting with external
input. (It is cleared when the power is turned off.) To retain the amount of shift, press the [Up] and [Down] arrow buttons simultaneously and perform shift.
When performing reference surface calibration while edge hold mode (A-1 mode) is set, the value is always shifted to 0.
Shift is only a effective on the selected bank.
10. Distance display setting
Sets whether to use the side close to the sensor head as the positive direction (normal) or negative direction (reverse).
Setting item Description Default value
nor (Normal)
rEv (Reverse)
The display value increases as the target comes closer to the sensor head.
The display value decreases as the target comes closer to the sensor head.
11. Eco display setting
Set this parameter to reduce the consumption current or to stop displaying specific values. When running in power saving (eco) mode, pressing any button returns the sensor to normal operations. The main screen switches to eco mode if no operations take place for 30 seconds.
Setting item Description Default value
oFF Turns off the eco display.
bAr Turns off the digital display.
on
The digital display (green) flashes in sequence. Bar display and channel No. indicators are turned off.
{
{

Troubleshooting

Problem Cause and solutions
The current value is larger than the setting value, but the output is not reversed.
The external input does not function.
The current settings can no longer be determined. The user wants to return the unit to the factory defaults.
This type of problem sometimes occurs when multiple reflection occurs while using the distance detecting method. If this problem occurs, use the reference surface detection (DATUM) method and configure the sensitivity setting. If multiple reflection occurs, the spot reflection (1spot) indicator turns off.
"Distance detection method (Normal)" (page 4)
"Reference surface detection (DATUM) method
(Application)" (page 5)
"Sensor amplifier part names" (page 3)
Check the settings for the external input.
"8. External input function setting" (page 8)
Perform initial reset (initialization).
"Initial reset (initialization) and custom save function"
(page 6)

I/O Circuit Diagram

Output circuit
GV-21/22 (NPN output)
* GV-21 only
GV-21P/22P (PNP output)

Error Displays and Corrective Actions

Error indication Error contents Remedy
Check that the sensor head is
connected.
Check that the head cable is not
broken.
Check the connection of the
head cable to the connector.
After checking these points, turn
on the power again.
Check the load and reduce the
current to be within the rated range.
Check that the output wire does not touch another wire or a frame.
If you need to write more data, replace the amplifier unit.
Set a workpiece or background in the distance for detection from the sensor.
Set a workpiece or background in the distance for detection from the sensor.
Tilt the sensor head so that specular reflection does not enter the sensor.
Head error
Overcurrent error
EEPROM error
1 2
1 2
1 2
Sensor head is not connected. Head cable is broken. Sensor head is damaged
Overcurrent is flowing through the output wire
Data read/write error Perform initialization. Data has been written in
the EEPROM over 1 million times and can no longer be updated.
There is no workpiece or background within the detection distance range, or no light is entering the receiver.
Reading exceeds the detection distance range.
Light intensity is saturated.
* GV-21P only
Power is supplied to the expansion unit GV-22(P) from the expansion connector on the back of the main unit GV-21(P). The power wires (brown and blue) of the main unit and those of the expansion unit are common inside through the connector.
Input circuit
GV-21/22 (NPN output)
5 V DC
Purple/pink (input)
PLC etc.
(Short-circuit current 1 mA max.)
Sensor main circuit
Blue *
0 V
* GV-21 only
GV-21P/22P (PNP output)
* GV-21P only
Purple line. . . . . . . Laser emission stop input
Pink line . . . . . . . . External input function
* The external input function can be set to one of the following.
Not used
Shift input
Bank switching input
Timing input
*
9
GV-IM-E
Page 10

Specifications

Environmental resistance
Surrounding light
Material
Sensor head
Model
Light source
FDA (CDRH) Part
1040.10
IEC 60825-1
Detection distance (Amplifier display
value Amplifier
display range
Standard detection deviation
Spot diameter
Operation status indicators
Cable length 2 m 3 m
Weight
*1 Guideline of the amplifier display value when the distance display for the
*2 For GV-H1000, when the response speed is set to 10 ms or less,
*3 For GV-H1000L, when the response speed is set to 10 ms or less,
*4 Including the connector cable. *5 The laser classification for FDA(CDRH) is implemented based on
Sensor amplifier
Model
Amplifier type Main unit Expansion unit
Power voltage
Power consumption
Response time 1.5/3/10/20/50 ms
Control output
Control input
Environmental resistance
Material
Weight
*1 11 to 30 VDC when amplifiers are extended. *2 Including the cable (2 m).
GV-IM-E
Item Specifications
*1
)
Enclosure rating
Surrounding air temperature
Relative humidity
Incandescent lamp
Sunlight
Vibrati on
Housing
Lens cover Glass Cable PVC
*4
detection distance is set to "nor".
Incandescent lamp: 5,000 lx, Sunlight: 3,000 lx
Incandescent lamp: 2,500 lx, Sunlight: 1,500 lx
IEC60825-1 in accordance with the requirements of Laser Notice No.50.
GV-
GV-
GV-
GV-
GV-
H45
H45L
H130
H130L
Short-range Mid-range Long-range
Visible semiconductor laser Wavelength: 655 nm
Laser Class
Output
Laser Class
Output
Class
Class
560μW 220μW 560μW 220μW 560μW 220μW 560μW 220μW
Class 2Class 1Class 2Class 1Class 2Class 1Class 2Class 1
560μW 220μW 560μW 220μW 560μW 220μW 560μW 220μW
20 to 45 mm (250 to 0)
259 to -34 768 to -98 295 to -50 810 to -175
0.5 mm 1 mm 3 mm
Approx. φ0.1 mm (Detection distance 45 mm)
Control output: Red LED Laser radiation emission indicator: Green LED Other: Green LED
IP67
-10 to +50°C (No freezing)
35 to 85% RH (No condensation)
10,000 lx
20,000lx10,000lx20,000lx10,000lx10,000
10 to 55 Hz,
1.5 mm double amplitude in the X, Y, and Z directions, 2 hours respectively
Housing material: PBT Packing: NBR Display: Polyarylate Metal part: SUS304
Approx. 120 g Approx. 130 g Approx. 190 g Approx. 210 g
1
5,000 lx
*5
Class
Class
55 to 130 mm (750 to 0)
Approx. φ0.3 mm (Detection distance 130 mm)
10,000 lx
1
5,000 l x
*5
GV-
H450
H450L
Class
Class
160 to 450 mm (290 to 0)
Approx. φ0.8 mm (Detection distance 450 mm)
5,000lx2,500
lx
1
lx
5,000 lx
*5
GV-
H1000
H1000L
Super-Long-
range
Class
Class
200 to 1000 mm (800 to 0)
20 mm (Detection distance 200 to 800 mm), 30 mm (Detection distance 800 to 1000 mm)
Approx. φ1.8 mm (Detection distance 1000 mm)
*2
5,000
2,500
lx
lx
*2
10,000
5,000
lx
lx
Item Specifications
NPN output GV-21 GV-22 PNP output GV-21P GV-22P
*1
Surrounding air temperature
Relative humidity
Vibrati on
*2
10-30 VDC, Ripple (P-P): 10% max, Class 2
Normal: 2200 mW max. (at 30 V: 73.3 mA max.) Eco-bar: 1700 mW max. (at 30 V: 56.7 mA max.) Eco-all: 1600 mW max. (at 30 V: 53.3 mA max.)
NPN (PNP) open collector x 2ch, 40 V (30 V) DC max. Max. 100 mA, residual voltage 1 V max.
Purple line .... Laser emission stop input
Pink line ....... Setting value bank switching input/
-10 to +55°C (No freezing)
35 to 85% RH (No condensation)
10 to 55 Hz, 1.5 mm double amplitude in the X, Y, and Z directions, 2 hours respectively
Housing material, front sheet: Polycarbonate Key top: Polyacetal Cable: PVC
Approx. 110 g
shift input/timing input (selected with the settings)
GV-
1

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workmanship for a period of one (1) year from the date of shipment. If any models or samples were shown to Buyer, such models or samples were used merely to illustrate the general type and quality of the Products and not to represent that the Products would necessarily conform to said models or samples. Any Products found to be defective must be shipped to KEYENCE with all shipping costs paid by Buyer or offered to KEYENCE for inspection and examination. Upon examination by KEYENCE,
*5
*3
*
3
10
KEYENCE, at its sole option, will refund the purchase price of, or repair or replace at no charge any Products found to be defective. This warranty does not apply to any defects resulting from any action of Buyer, including but not limited to improper installation, improper interfacing, improper repair, unauthorized modification, misapplication and mishandling, such as exposure to excessive current, heat, coldness, moisture, vibration or outdoors air. Components which wear are not warranted.
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E 1101-3
Copyright (c) 2011 KEYENCE CORPORATION. All rights reserved.
11664E 1043-3 96M11664 Printed in Japan
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