KEYENCE DL-DN1 User Manual

96163E
DeviceNet Compatible Network Unit
DL-DN1
User’s Manual (FD-S)
Read this manual before using the product in order to achieve maximum performance. Keep this manual in a safe place for future reference.

Safety Precautions

CAUTION
NOTICE

General Precautions

• Before and while operating this product, confirm that it provides its functions and performance correctly.
• Implement sufficient safety measures to prevent human and physical damages in case this product fails.
• Be aware that the product functions and performance are not warranted if the product is used outside the range of stated specifications or is modified by th customer.
• Combining this product with other equipment requires sufficient consideration because the proper functions and performance may not be provided depending on the environment.
• Do not use this product in applications for human protection.
• Do not expose equipment, including peripherals, to rapid temperature changes. Equipment failure may result from dew condensation.

Precautions for Use

• In the following cases, immediately turn off the power. Leaving the equipment in unusual condition in may result in human injury or equipment failure.
- Water or foreign matter entered the main unit;
-The case is broken, for example if it is dropped;
- Smoke or unusual smell comes out of the product.
• Use the correct power voltage. Failure to observe may result in injury or failure.
• Do not disassemble or modify this product. Failure to observe may result in injury.
e
Do not turn off the power while you are setting any item. Doing this may cause loss of data settings wholly or partially.
Equipment Environment
For safe, trouble-free operation of this product, the product must not be installed in the following locations:
• Humid, dusty, or ill-ventilated.
• Exposed to direct sunlight or heating source.
• Exposed to corrosive or flammable gases.
• Exposed directly to vibration or shock.
• Exposed to water, oil, or chemical splashes.
• Exposed to static electricity.
96163E
1
Safety Precautions
Noise Protection
If this product is installed in a location near a noise source, e.g., power source or high­voltage line, it may malfunction or fail because of noise. Use protection measures, such as using a noise filter or running the cables separately.

Notes on Regulations and Standards

UL Certificate
This product is an UL/C-UL Listed product.
• UL File No. E207185
• Category NRAQ, NRAQ7
Be sure to consider the following specifications when using this product as an UL/C­UL Listed Product.
• Use a power supply with Class 2 output defined in NFPA70 (NEC: National Electri­cal Code).
• For wiring to the DeviceNet connector, use the AWG 12-24 copper wire with tem­perature rating 60
• Use this product under pollution degree 2
• This product is an open type device. Therefore, it must be installed in an enclosure with IP 54 or higher. (e.g. Industrial control panel)
°C or more.
CE Marking
Keyence Corporation has confirmed that this product complies with the essential requirements of the applicable EC Directive, based on the following specifications. Be sure to consider the following specifications when using this product in the Mem­ber State of European Union.
EMC Directive EMI : EN55011, Class A EMS : EN61000-6-2
• Install this product in a conductive enclosure. (e.g. Industrial control panel)
Remarks
KEYENCE does not give any guarantee that the end-product with this product incorporated complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely responsible for the compliance on the end-product itself according to EMC Directive.
2
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MEMO
Safety Precautions
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3

Relevant Manuals

PLC CPU unit DeviceNet master unit
DL-DN1 (This unit)
Manuals relevant to CPU unit
Manuals relevant to DeviceNet master unit
This manual
Manuals of sensor amplifier main unit
Example:
FD-S series instruction manual
KV-DN20
MS
NS
ON
TERM.
Sensor amplifier
Example: KV-5000 user's manual
Example: KV-DN20 user's manual
The manuals relevant to this document are as follows:
4
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Manual Organization

This chapter provides an overview of the DL-DN1 and describes its part names and functions.
Before Using
1
This chapter explains the procedures for connecting sensor amplifiers to the DL-DN1 and how to configure the data link.
Connection and Configuration
2
This chapter describes the configuration of the memory linked to the DeviceNet master station and provides communication time charts.
Communicating with the FD-S Series
3
4
5
This chapter describes the specifications and dimensions of the DL-DN1.
Specifications
Provides the parameter list, as well as troubleshooting instructions.
Appendix
1
2
3
4
5
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5

Table of Contents

Safety Precautions ........................................................................................ 1
General Precautions ......................................................................... 1
Precautions for Use ........................................................................... 1
Notes on Regulations and Standards ............................................... 2
Relevant Manuals .......................................................................................... 4
Manual Organization ..................................................................................... 5
Table of Contents .......................................................................................... 6
Terms Used in This Document ..................................................................... 8
Chapter 1 Before Using
1-1 DL-DN1 Overview .............................................................................. 1-2
Overview ........................................................................................1-2
Types and Number of Connectable Sensor Amplifiers ..................1-2
1-2 Checking the Package Contents .....................................................1-3
Package Contents .......................................................................... 1-3
1-3 Names and Functions of Each Part .................................................1-4
Chapter 2 Connection and Configuration
2-1 Installation and Connection to Sensor Amplifiers .........................2-2
ID Number Assignments to Sensor Amplifiers ............................... 2-2
Installation and Connection to Sensor Amplifiers ...........................2-3
2-2 Wiring .................................................................................................2-6
Connecting to the DeviceNet .........................................................2-6
2-3 Configuring the Data Link ................................................................2-9
Configuring the Master Unit ...........................................................2-9
Configuring the DL-DN1 ...............................................................2-10
Chapter 3 Communicating with the FD-S series
3-1 Overview of DeviceNet Communication ......................................... 3-2
Data Communicated Using DeviceNet ...........................................3-2
Overview of Communication Methods ........................................... 3-3
3-2 I/O Communication ........................................................................... 3-4
Selecting the DL-DN1 Operating Mode .......................................... 3-4
Configuring the Operating Mode Setting Switch ............................3-5
Occupied Memory .......................................................................... 3-5
Device Maps ..................................................................................3-7
Communication Methods ............................................................. 3-14
3-3 Explicit Messaging ..........................................................................3-17
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Table of Contents
Basic Formats of Explicit Messaging ........................................... 3-17
Issuing a Motion Command to a Sensor Amplifier ....................... 3-19
Reading/Writing Settings or Status of a Sensor Amplifier ............ 3-20
Locking Sensor Amplifiers ............................................................ 3-22
Command Parameter List ............................................................3-23
Chapter 4 Specifications
4-1 Specifications ....................................................................................4-2
4-2 Data Processing Times ....................................................................4-3
4-3 Dimensions ........................................................................................ 4-4
Chapter 5 Appendix
5-1 DeviceNet Device Profile .................................................................. 5-2
Device Profile ................................................................................. 5-2
5-2 Troubleshooting ................................................................................5-3
5-3 Index ................................................................................................... 5-6
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Terms Used in This Document

This document uses the following terms:
Te r m Description
Sensor A sensor amplifier. Master unit A DeviceNet master unit. Slave unit A DeviceNet slave unit. Main unit A sensor amplifier that has a power line and can operate
alone.
Expansion unit A sensor amplifier that does not have a power line and
must be connected to a main unit.
D-bus The name of KEYENCE's wiring-saving syste
amplifiers. Supports FD-S Series colioris type digital flow sensors and others.
PGM A mode in which DeviceNet node addresses c an be set by
software. Explicit messaging is used for setting the addresses.
m for sensor
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Before Using
This chapter provides an overview of the DL-DN1 and describes its part names and functions.
1-1 DL-DN1 Overview .............................................. 1-2
1-2 Checking the Package Contents ........................ 1-3
1-3 Names and Functions of Each Part....................1-4
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1-1
1-1
D-bus compatible sensor amplifier
PLC or other host device (DeviceNet master unit)
DL-DN1 (This unit)
DeviceNet slave unit
KV-DN20
MS
NS
ON
TERM.

DL-DN1 Overview

1

Overview

Before Using
The DL-DN1 opera tes as a slave unit of DeviceNet communication. Using DeviceNet communications, the sensor amplifiers and other units connected to the DL-DN1 can transmit their ON/OFF control signals and current values as communication data to a PLC or other equipment. The DL-DN1 supports DeviceNet I/O communication (polling) and explicit messaging. I/O polling enables data communi messaging allows for reading/writing sensor amplifier parameters and issuing motion commands to the sensor amplifiers.
System configuration example

Type s and Number of Connectable Sensor Amplifiers

cation without t
he need of a ladder program. Explicit
Number of Connectable Sensor Amplifiers
Name Amplifier form Main unit
FD-S series*
DIN rail mounting type
FD-SA1NA FD-SA1PA
Expansion
unit
FD-SA2NA FD-SA2PA4(1 main unit, 3 expansion units)
Maximum number of
connectable units
*Cannot be connected to a panel mounting type. The DL-DN1 can connect to multiple sensor amplifiers (a single main unit and multiple expansio saving system for sensor amplifiers.
n units) which support D-Bus. "D-bus" is the name of KEYENCE's wiring-
Different types of sensor amplifiers with D-bus support can be connected to a single DL-DN1 unit.
How many and what types of sensor amplifiers can be connected depends on the sensor amplifiers or units to be connected. Please inquire for details.
1-2
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1-2
Before using the DL-DN1, make sure that the following equipment and accessories are included in the package.
We have thoroughly inspected the package contents before shipment. However, in the event of defective or broken items, contact your nearest KEYENCE office.

Package Contents

DL-DN1 main unit x 1 DeviceNet connector x 1 End unit x 2

Checking the Package Contents

1
Before Using
Expansion connector sticker x 1
Instruction Manual x 1
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1-3
1
(6) Sensor amplifier connector (for DIN rail mounting type)
(8) DeviceNet connector
(2) Operating mode setting switch
(1) Address setting switch
(7) Sensor amplifier connector (for panel mounting type
and large display type)
(4) Network status indicator (green/red)
(5) Sensor communication indicator (green/red)
(3) Module status indicator (green/red)
DL
­DN1
20-30V DC, Class2
15JN
IND.CONT.EQ.
Point
1-3

Names and Functions of Each Part

This section describes the part names and functions of the DL-DN1.
Before Using
Item Description
(1)Address setting switch Sets the DeviceNet node address of the DL-DN1.
x10 : Ten's digit x1 : One's digit
1-4
Setting range: 00 to 63 Default value: 63 When setting the node address of the DL-DN1 from the DeviceNet master unit, set it in the range of 64 to
99. The DL-DN1 is switched to PGM mode.
When the DL-DN1 is set in the PGM mode and the power is turned on, the address of the DL-DN1 is the same as used when the DL-DN1was started last time. When the DL-DN1 in the factory default setting is set to the PGM mode, the node address of the DL-DN1 is 63. Do not start multiple DL-DN1 units in factory default setting in the PGM mode, as that will result in a network error because of the duplicate node addresses.
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Item Description
Switch setting Operating mode
Occupied memory
IN area OUT area
3-output mode 8 byte 0 byte
5-output mode 12 byte 0 byte
"3-output + current value" mode
14 to 70 byte 0 byte
"5-output + current value" mode
18 to 74 byte 0 byte
Switch setting Operating mode
Occupied memory
IN area OUT area
No extended mode
--
External input mode
14 to 84 byte 6 to 10 byte
"External input +
BANK change"
mode
18 to 88 byte 10 to 14 byte
"External input +
setting value change" mode
22 to 96 byte 24 to 40 byte
(2)Operating mode set-
ting switch
1-3 Names and Functions of Each Part
Sets the operating mode of the DL-DN1 in the DeviceNet. The data that can be handled in remote I/O communica- tion varies with each operating mode.
Basic mode
Use switch bits 1 and 2 to configure the basic mode.
Default value: 3-output mode
• The contents of output and current value vary depend­ing on the sensor amplifiers to be connected. Examples: 3
-level judgment output for 3-output mode; 5-level judgment output for 5-output mode. Current value: comparator value.
• The size of occupied memory depends on the number of amplifiers to be connected.
1
Before Using
Extended mode
Switch bits 3 and 4 can be set to add one of the following extended functions to the basic mode.
Default value: No extended mode
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The size of occupied memory depends on the number of amplifiers to be connected.
1-5
1
Black
Blue
White
Red
Wire color Signal name Function
Black V -
Connects 0 VDC of the communication power supply.
BlueCAN_LCommunication signal (Low)
Bare wire SHIELD
Connects the shield of the DeviceNet cable.
White CAN_H Communication signal (High)
Red V +
Connects 24 VDC of the communication power supply.
1-3 Names and Functions of Each Part
Item Description
(3)Module status
indicator
Before Using
(4)Network status
indicator
(5)Sensor communica-
tion indicator
(6)Sensor amplifier
connector
(for DIN
rail mounting)
(7)Sensor amplifier
connector (for panel mounting/large dis- play)*
(8) DeviceNet connector Attach the DeviceNet cable to this connector.
When normal: Lit in green
For details, see "Troubleshooting" (page 5-3).
Indicates the status of communication between the DL­DN1 and sensor amplifiers. When normal: Lit in green
For details, see "Troubleshooting" (page 5-3). Attach the sensor amplifier to this connector.
Attach the sensor amplifier to this connector. When shipped from the factory, a protective sticker is installed. The optional expansion cable (OP-35361) is used for this connection.
*Not used with the FD-S series.
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Connection and Configuration
This chapter explains the procedures for connecting sensor amplifiers to the DL-DN1 and how to configure the data link.
2-1 Installation and Connection to Sensor Amplifiers........ 2-2
2-2 Wiring .................................................................2-6
2-3 Configuring the Data Link...................................2-9
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2-1
2
Point
ID number
01
Main
unit
Expansion
unit
Expansion
unit
Expansion
unit
02
...
04
Sensor amplifier DL-DN1
2-1
This section provides the procedures for installing the DL-DN1 and connecting to sensor amplifiers.
The DL-DN1 can be connected with the expansion units of sensor amplifiers which support D-bus. ("D-bus" is the name of KEYENCE's wiring-saving system for sensor amplifiers.) How many sensor amplifiers can be connected depends on the sensor amplifiers or units to be connected. For specifi
Connection and Configuration
manual of each sensor amplifier.

Installation and Connection to Sensor Amplifiers

c numbers of connections, refer to the

ID Number Assignments to Sensor Amplifiers

When connecting the DL-DN1 to a sensor amplifier which can be configured with expansion units, the main unit will be assigned ID number 01, with the expansion units assigned ID numbers of 02 to 04.
• The ID number assignments to sensor amplifiers cannot be changed by the user.
• In this manual, ID number 01 to ID number 04 are denoted as ID 01 to ID 04, respectively.
2-2
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2-1 Installation and Connection to Sensor Amplifiers
(1)
(2)
(3)

Installation and Connection to Sensor Amplifiers

Mounting on a DIN rail
Align the claw on the bottom of the amplifier with the DIN rail. While push-
1
ing the amplifier in the direction of arrow (1), press down in the direction of arrow (2).
To remove the DL-DN1, raise the main unit in the direction of arrow (3)
2
while pushing it the direction of arrow (1).
2
Connection and Configuration
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2-3
2
Point
2-1 Installation and Connection to Sensor Amplifiers
Procedures for connecting to sensor amplifiers
The DeviceNet compatible communication unit DL-DN1 must be connected to sensor amplifiers before it can function.
Make sure that the power to the sensor amplifier is off before starting to
NOTICE
connect the DeviceNet compatible communication unit, DL-DN1. Per­forming the procedure with the power on may damage the DL-DN1.
Connection and Configuration
1
2
For the instructions on connecting additional sensor amplifiers, refer to the instruction manual of the sensors amplifiers.
Remove the expansion protective cover from the sensor amplifier to be connected.
Sensor amplifier
Expansion protective cover
Install the DeviceNet compatible communication unit, DL-DN1, on the DIN rail and connect to the sensor amplifier.
Ensure a tight connection, leaving no space between the DeviceNet compatible communication unit, DL-DN1, and the sensor amplifier.
Sensor amplifier
DeviceNet compatible communication unit DL-DN1
2-4
Connector
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2-1 Installation and Connection to Sensor Amplifiers
NOTICE
Sensor amplifier connector
DeviceNet compatible communication unit DL-DN1
NOTICE
Make sure that the sensor amplifier connector (for DIN rail mounting type) is not askew on the side face of the DeviceNet compatible commu­nication unit, DL-DN1, as shown below. If the connector is askew, the DL­DN1 may become damaged when connected to the sensor amplifier.
Mount the supplied end units (OP-26751: a set of two pieces) on the outer
3
side faces of the amplifier and the DeviceNet compatible communication
unit, DL-DN1. Then, fix the end units with the screws on the top of each end unit (2 points x 2 units). (Tightening torque: 0.6Nm or less)
Mount the end units in the same way as the DeviceNet compatible communica- tion unit, DL-DN1.
End unit
2
Connection and Configuration
End unit
Press the DeviceNet compatible communication unit DL-DN1 into full engagement with the sensor amplifier. If the DL-DN1 is not correctly con­nected, it may be damaged when the power is turned on.
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2-5
2
Point
Point
2-2
This section describes how to wire the DL-DN1. Refer also to the DeviceNet Installation Manual published by ODVA.
Connection and Configuration

Connecting to the DeviceNet

Use the following procedure to connect the DL-DN1 to the DeviceNet.
Recommended cables
For connection between the DL-DN1 and the DeviceNet, use a dedicated DeviceNet cable conforming to the DeviceNet specifications or a dedicated flat cable.
Trimming the cable

Wiring

Turn off the power before wiring.
Do not use non-dedicated cables, as this may inhibit proper commu­nication.
2-6
Strip the cable sheath.
1
Strip approximately 70 mm of cable sheath. Make sure that the bare part of the shield braid is 6 mm or shorter.
Sheath
Shield braid
- DeviceNet Compatible Network Unit DL-DN1 User’s Manual (FD-S) -
6 mm or shorter
Approx. 70 mm
Install a shrinkable tube.
Approx. 40mm
Shrinkable tube
Sheath
Approx. 10mm
Sheathed conductor
Point
2
Cover the exposed sheathed conductors and the sheath using a shrinkable tube approximately 40 mm long.
Strip the sheathed conductors.
3
Strip approximately 10 mm of sheath from the end of each conductor.
• If you are using solderless terminals, perform cable wiring/ trimming appropriately to suit the specifications of the partic­ular terminals. Recommended solderless terminals: Phoenix Contact's A/AI Series
• Do not perform soldering (pre-soldering) on the trimmed end of the cable.
2-2 Wiring
2
Connection and Configuration
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