SPECIFICATIONS ................................. BACK COVER
(Control Head Remote Kit: 23ft/7m) ......
Panel assy
(A62-1094-23)
74
TK-8180
GENERAL
INTRODUCTION
SCOPE OF THIS MANUAL
This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of this publication
date. Changes which may occur after publication are covered
by either Service Bulletins or Manual Revisions, which are
issued as required.
ORDERING REPLACEMENT PARTS
When ordering replacement parts or equipment information, the full part identification number should be included.
This applies to all parts : components, kits, and chassis. If the
part number is not known, include the chassis or kit number
of which it is a part and a sufficient description of the required
component for proper identification.
PERSONAL SAFETY
The following precautions are recommended for personal
safety :
•DONOT transmit if someone is within two feet (0.6
meter) of the antenna.
•DONOT transmit until all RF connectors are secure and
any open connectors are properly terminated.
• SHUT OFF this equipment when near electrical blasting
caps or while in an explosive atmosphere.
• All equipment should be properly grounded before power-
up for safe operation.
• This equipment should be serviced by only qualified tech-
nicians.
PRE-INSTALLATION CONSIDERATIONS
1. UNPACKING
Unpack the radio from its shipping container and check for
accessory items. If any item is missing, please contact
KENWOOD immediately.
2. LICENSING REQUIREMENTS
Federal regulations require a station license for each radio
installation (mobile or base) be obtained by the equipment
owner. The licensee is responsible for ensuring transmitter
power, frequency, and deviation are within the limits permitted by the station license.
Transmitter adjustments may be performed only by a licensed technician holding an FCC first, second or general
class commercial radiotelephone operator’s license. There is
no license required to install or operate the radio.
3. PRE-INSTALLATION CHECKOUT
3-1. Introduction
Each radio is adjusted and tested before shipment. However, it is recommended that receiver and transmitter operation be checked for proper operation before installation.
3-2. Testing
The radio should be tested complete with all cabling and
accessories as they will be connected in the final installation.
Transmitter frequency, deviation, and power output should
be checked, as should receiver sensitivity, squelch operation,
and audio output. Signalling equipment operation should be
verified.
4. PLANNING THE INSTALLATION
4-1. General
Inspect the vehicle and determine how and where the radio antenna and accessories will be mounted.
Plan cable runs for protection against pinching or crushing
wiring, and radio installation to prevent overheating.
4-2. Antenna
The favored location for an antenna is in the center of a
large, flat conductive area, usually at the roof center. The
trunk lid is preferred, bond the trunk lid and vehicle chassis
using ground straps to ensure the lid is at chassis ground.
4-3. Radio
The universal mount bracket allows the radio to be
mounted in a variety of ways. Be sure the mounting surface
is adequate to support the radio’s weight. Allow sufficient
space around the radio for air cooling. Position the radio close
enough to the vehicle operator to permit easy access to the
controls when driving.
4-4. DC Power and wiring
1. This radio may be installed in negative ground electrical
systems only. Reverse polarity will cause the cable fuse to
blow. Check the vehicle ground polarity before installation
to prevent wasted time and effort.
2. Connect the positive power lead directly to the vehicle
battery positive terminal. Connecting the Positive lead to
any other positive voltage source in the vehicle is not rec-
ommended.
3. Connect the ground lead directly to the battery negative
terminal.
4. The cable provided with the radio is sufficient to handle
the maximum radio current demand. If the cable must be
extended, be sure the additional wire is sufficient for the
current to be carried and length of the added lead.
5. INSTALLATION PLANNING – CONTROL STATIONS
5-1. Antenna system
Control station. The antenna system selection depends on
many factors and is beyond the scope of this manual. Your
KENWOOD dealer can help you select an antenna system
that will best serve your particular needs.
5-2. Radio location
Select a convenient location for your control station radio
which is as close as practical to the antenna cable entry point.
Secondly, use your system’s power supply (which supplies
the voltage and current required for your system). Make sure
sufficient air can flow around the radio and power supply to
allow adequate cooling.
2
GENERAL / SYSTEM SET-UP
SERVICE
This radio is designed for easy servicing. Refer to the
schematic diagrams, printed circuit board views, and alignment procedures contained in this manual.
TK-8180
NOTE
• If you do not intend to use the speaker 3.5-mm jack and
the D-sub 25-pin connector, fit the supplied speaker-jack
cap and D-sub cap to stop dust and sand from getting in.
• If the transceiver is turned ON or OFF when the power-on/
off status message is enabled, the transceiver sends the
status.
SYSTEM SET-UP
Merchandise received
License and frequency allocated by FCC
Choose the type of transceiver
Are you using
the remote kit?
NO
Are you using
the ignition sense cable?
NO
Transceiver programming
Are you using
the radio interface cable?
NO
YES
YES
See page 4.
A personal computer (IBM PC or compatible), programming
interface (KPG-46), and programming software (KPG-89D)
are required for programming.
YES
Antenna
connector
Power input
connector
Frequency rangeRF powerType
450~520MHz
KRK-10
KCT-46
KCT-40
KCT-36 Extension cable
30W
(490~520MHz : 25W)
See page 9.
(Option)
See page 7.
(Option)
See page 7.
(Option)
(Option)
K
Speaker
jack cap
Ignition
sense cable
D-sub
cap
Are you using
the public address?
NO
Are you using
the voice guide & storage
unit?
NO
Are you using
the external speaker?
NO
Are you using
the keypad microphone?
NO
Supplied microphone
Delivery
KGP-2A
Modem GPS receiver
or
KGP-2B
Modem GPS controller
(Option)
YES
YES
YES
YES
KES-3 or KES-5 External speaker
KMC-32 or KMC-36
or
KAP-2
VGS-1
KDS-100
Mobile data terminal
Desk top microphone KMC-9C
(Option)
See page 8.
(Option)
See page 10.
(Option)
(Option)
(Option)
3
TK-8180
KPG-89D
IBM PC
KPG-46 or
KPG-46 +
Tuning cable
(E30-3383-05)
REALIGNMENT
1. Modes
User mode
Panel test mode
PC mode
Firmware
programming mode
Clone mode
Firmware version information
Clock adjustment mode
ModeFunction
User modeFor normal use.
Panel test modeUsed by the dealer to check the funda-
Panel tuning modeUsed by the dealer to tune the radio.
PC modeUsed for communication between the
Data programmingUsed to read and write frequency data
modeand other features to and from the radio.
PC test modeUsed to check the radio using the PC.
PC tuning modeUsed to tune the radio using the PC.
FirmwareUsed when changing the main program
programming modeof the flash memory.
Clone modeUsed to transfer programming data from
Firmware versionUsed to confirm the internal firmware
informationversion.
Clock adjustment mode
Panel tuning mode
Data programming mode
PC test mode
mental characteristics.
radio and PC (IBM compatible).
This feature is included in the FPU.
See panel test.
This feature is included in the FPU.
See panel tuning.
one radio to another.
Used to adjust date and time.
PC tuning mode
2. How to Enter Each Mode
ModeOperation
User modePower ON
Panel test mode[A] + Power ON
PC modeReceived commands from PC
Panel tuning mode[Panel test mode] + [S]
Firmware programming mode[S] + Power ON
Clone mode[B] + Power ON
Firmware version information[ ] + Power ON
Clock adjustment mode[C] + Power ON
3. Panel Test Mode
Setting method refer to ADJUSTMENT.
4. Panel Tuning Mode
Setting method refer to ADJUSTMENT.
5. PC Mode
5-1. Preface
The transceiver is programmed by using a personal computer, programming interface (KPG-46) and programming
software (KPG-89D).
The programming software can be used with an IBM PC
or compatible. Figure 1 shows the setup of an IBM PC for
programming.
Fig. 1
4
REALIGNMENT
TK-8180
5-2. Connection procedure
1. Connect the transceiver to the personal computer with
the interface cable.
2. When the POWER switch on, user mode can be entered
immediately. When PC sends command the radio enter
PC mode, and “PROGRAM” is displayed on the LCD.
When data transmitting from transceiver, the red LED is
lights.
When data receiving to transceiver, the green LED is
lights.
Note:
• The data stored in the personal computer must match
model type, when it is written into the flash memory.
The KPG-46 is required to interface the transceiver to the
computer. It has a circuit in its D-subconnector (25-pin) case
that converts the RS-232C logic level to the TTL level.
The KPG-46 connects the modular microphone jack of the
transceiver to the computers RS-232C serial port.
5-4. Programming software KPG-89D description
The KPG-89D is the programming software for the trans-
ceiver supplied on a CD-ROM. This software runs under MSWindows 98, ME, Windows 2000 or XP on an IBM-PC or
compatible machine.
The data can be input to or read from the transceiver and
edited on the screen. The programmed or edited data can be
printed out. It is also possible to tune the transceiver.
6. Firmware Programming Mode
6-1. Preface
Flash memory is mounted on the transceiver. This allows
the transceiver to be upgraded when new features are released in the future. (For details on how to obtain the firmware, contact Customer Service.)
6-2. Connection procedure
Connect the transceiver to the personal computer (IBM
PC or compatible) with the interface cable (KPG-46). (Connection is the same as in the PC Mode.)
Note :
You can only program firmware from the 8-pin micro-
phone connector on the front panel. Using the 25-pin logic
interface on the rear panel will not work.
6-3. Programming
1. Start up the firmware programming software (Fpro.exe).
2. Set the communications speed (normally, 115200 bps)
and communications port in the configuration item.
3. Set the firmware to be updated by File name item.
4. Turn the transceiver power ON with the [S] key held
down. Then, the orange LED on the transceiver lights and
“PROG 115200” is displayed.
5. Check the connection between the transceiver and the
personal computer, and make sure that the transceiver is
in the Program mode.
6. Press write button in the window. When the transceiver
starts to receive data, the [PG] display is blinking.
7. If writing ends successfully, the checksum is calculated
and a result is displayed.
8. If you want to continue programming other transceivers,
repeat steps 4 to 7.
Notes:
• This mode cannot be entered if the Firmware Programming mode is set to Disable in the Programming software.
• When programming the firmware, it is recommend to
copy the data from the floppy disk to your hard disk before
update the radio firmware.
Directly copying from the floppy disk to the radio may not
work because the access speed is too slow.
6-4. Function
1. If you press the [■ ] key while “PROG 115200” is displayed, the display changes to “PROG 19200” (The LED
blinks green) to indicate that the write speed is low speed
(19200 bps). If you press the [■] key again while “PROG
19200” is displayed, the display changes to “PROG
38400” (The LED lights red and orange alternatively). If
you press the [■] key again while “PROG 38400” is displayed, the display changes to “PROG 57600” (The LED
blinks orange). If you press the [■ ] key again while
“PROG 57600” is displayed, the display returns to “PROG
115200” (The LED lights orange).
2. If you press the [
played, the checksum is calculated, and a result is displayed. If you press the [
checksum is displayed, “PROG 115200” is redisplayed.
] key while “PROG 115200” is dis-
] key again while the
Note:
Normally, write in the high-speed mode.
7. Clone Mode
Programming data can be transferred from one radio to
another by connecting them via their 8-pin microphone connectors. The operation is as follows (the transmit radio is the
master and the receive radio is a slave).
1. Turn the master transceiver power ON with the [B] key
held down. If the read authorization password is set to the
transceiver, the transceiver displays “CLONE LOCK”. If
the password is not set, the transceiver displays “CLONE
MODE”.
2. When you enter the correct password, and “CLONE
MODE” is displayed, the transceiver can be used as the
cloning master. The following describes how to enter the
password.
5
TK-8180
REALIGNMENT
3. How to enter the password with the microphone keypad;
If you press a key while “CLONE LOCK” is displayed, the
number that was pressed is displayed on the transceiver.
Each press of the key shifts the display in order to the left.
When you enter the password and press the [✳] key,
“CLONE MODE” is displayed if the entered password is
correct. If the password is incorrect, “CLONE LOCK” is
redisplayed.
How to enter the password with the [
If the [
displayed, numbers (0 to 9) are displayed flashing. When
you press the [C] key, the currently selected number is
determined. If you press the [S] key after entering the
password in this procedure, “CLONE MODE” is displayed
if the entered password is correct. If the password is incorrect, “CLONE LOCK” is redisplayed.
4. Power on the slave transceiver.
5. Connect the cloning cable (Part No. E30-3382-05) to the
modular microphone jacks on the master and slave.
6. Press the [S] key on the master while the master displays
“CLONE MODE”. The data of the master is sent to the
slave. While the slave is receiving the data, “PROGRAM”
is displayed. When cloning of data is completed, the master displays “END”, and the slave automatically operates
in the User mode. The slave can then be operated by the
same program as the master.
7. The other slave can be continuously cloned. When the [S]
key on the master is pressed while the master displays
“END”, the master displays “CLONE MODE”. Carry out
the operation in step 4 to 6. Can not be cloned if the overwrite password is programmed to the slave.
] and [ ] keys is pressed while “CLONE LOCK” is
] and [ ] keys;
8. Firmware Version Information
Turn the transceiver ON with the [] key held down.
Then, the version is displayed during holding the [
] key.
9. Clock Adjustment Mode
9-1. Flow chart of operation
[C] + Power ON
YEAR
[S]
MONTH
[S]
DAY
[S]
HOUR
[S]
MINUTE
[S]
[ ] and [ ] keys
[ ] and [ ] keys
[ ] and [ ] keys
[ ] and [ ] keys
[ ] and [ ] keys
Completion
Note:
Only the same models can be cloned together.
Cloning cable
(E30-3382-05)
Fig. 2
6
KDS-100, KGP-2A,
KGP-2B or through
KCT-36 extension cable
q
e
w
INSTALLATION
1. Ignition Sense Cable (KCT-46 : Option)
The KCT-46 is an optional cable for enabling the ignition
function. The ignition function lets you turn the power to the
transceiver on and off with the car ignition key.
1-1. Connecting the KCT-46 cable to the transceiver
1. Open the KCT-46 fuse holder and insert a mini blade fuse
(3A). ( q )
2. While holding a clear protective cover, remove the black
cap at the end of the yellow cable (ignition sense cable) of
the transceiver. ( w )
3. Connect the plug of the KCT-46 to the yellow cable termi-
nal of the transceiver. ( e )
4. Connect the other end of the KCT-46 to the ignition line of
the car. ( r )
Note : You must setup using the KPG-89D.
TK-8180
Fig. 2
w
e
F52-0019-05
q
r
Iginition line
of the car
Fig. 1
2. Radio Interface Cable (KCT-40 : Option)
The KCT-40 connection cable kit is used to connect the
TK-8180 transceiver to the KDS-100 (Mobile data terminal),
KGP-2A (Modem GPS receiver), KGP-2B (Modem GPS controller) or through the KCT-36 extension cable.
2-1. Connecting the KCT-40 cable to the transceiver
1. Remove the D-sub cap on the rear of the transceiver. ( q )
2. Connect the D-sub connector of the KCT-40 to the D-sub
25-pin terminal of the transceiver. ( w )
3. Connect the 15-pin connector of the KCT-40 to a KDS-100,
KGP-2A, KGP-2B or through a KCT-36 extension cable.
( e )
Note : You must setup using the KPG-89D.
2-2. Terminal function
D-sub 25-pin
Pin No.FunctionPin No.FunctionFunction
1- ---
2- ---
3- ---
4- ---
5DI5DODO
6- ---
7GND3GNDGND
8AIO89TXS/LOKTXS/LOK
9TXD215RXDRXD
10RXD214TXDTXD
11----
12AIO711MMMM
13AIO66PTTPTT
14SB1SBSB
15----
16----
17----
18----
19DEO4DIDI
20AIO58SQSQ
21AIO410AMAM
22AIO313-DISP OFF
23AIO212--
24AIO17DTCDTC
25----
TK-7180
Molex 15-pin
KDS-100KGP-2A/2B
7
TK-8180
INSTALLATION
3. Horn Alert/P.A. Relay Unit (KAP-2 : Option)
The Horn alert (max. 2A drive), Public address and External
speaker function are enabled by installing the KAP-2 in the
TK-8180 transceiver.
3-1. Installing the KAP-2 unit in the transceiver
1. Remove the cabinet, top packing and shielding plate of the
transceiver.
2. Set the KAP-2 relay unit jumper pins according to the purpose of use.
3. Remove the 6-pin jumper connector inserted in the TX-RX
unit (B/3) connector (CN428). ( q )
4. Insert one side of the lead wire with connector (E37-1114-
05) into the relay unit connector (CN3) ( w ) and the other
side into the TX-RX unit (B/3) connector (CN428) ( e ).
5. Place the relay unit at the position shown in Figure 3-2 and
secure it to the chassis with a screw.
6. Remove the cap on the rear of the chassis by pushing it
from the inside with your finger. ( r )
7. Pass the 6-pin connector of the cable (E37-1113-05)
through the chassis hole ( t ) and insert the bush into the
chassis hole.
8. Rotate the bush of the cable 90 degrees counterclockwise
as viewed from the rear of the chassis. ( y )
9. Insert the 6-pin connector of the cable into the connector
(CN2) of the KAP-2 relay unit. ( u )
Note : You must setup using the KPG-89D.
E37-1114-05
w
CN3
e
q
CN428
CN428
Fig. 3-1Fig. 3-2Fig. 3-3
y
r
t
CN2
E37-1113-05
u
Fig. 3-4
8
CN1
KRK-10 main panel
u
i
INSTALLATION
4. Control Head Remote Kit (KRK-10 : Option)
The KRK-10 remote kit is used to remotely operate a TK-
8180 transceiver.
4-1. Installing the KRK-10 kit to the transceiver
1. Remove the front panel from the transceiver.
2. Install the KRK-10 main panel onto the transceiver.
3. Install the KRK-10 rear panel onto the front panel.
4. Connect the KRK-10 main panel to the rear panel with the
cable.
■ Remove the front panel from the transceiver
1. Lift the two tabs of the panel on the bottom of the transceiver with a flat-head screwdriver ( q ) and remove the
panel from the chassis ( w ).Note : Confirm that the tabs of the speaker hardware fixture and holder is securely fitted in the front panel.
2. Remove the flat cable from the connector (CN902) of the
display unit of the panel. ( e )
3. Fold the black line of the flat cable (in three parts) as
shown in Figure 4-2. ( r, t, y )
TK-8180
■
Install the KRK-10 main panel onto the transceiver
4. Insert the flat cable that was removed in step 2 above into
the connector (CN1) of the interface unit (A/2) of the KRK10 main panel (A62-1101-01). ( u )
Note : The terminal side of the flat cable must face down
when inserting the flat cable into the connector.
5. Fit the main panel with four tabs onto the front of the
chassis. ( i )Note : When installing the main panel onto the front of the
chassis, hold down the flat cable with your fingers to prevent it from being caught.
Chassis
side
r
CN902
e
w
Fig. 4-1
q
Fig. 4-3
■ Install the KRK-10 rear panel onto the front panel
6. Insert the flat cable attached to the interface unit (B/2) of
the KRK-10 rear panel (A82-0056-01) into the connector
(CN902) of the display unit of the panel ( o ). (The flat
cable has been pre-inserted in the connector (CN2) of the
rear panel at the time of shipping.)
Note : The terminal side of the flat cable must face down
when inserting the flat cable into the connector.
7. Fit the four tabs of the rear panel into the front panel. ( !0 )
CN902
o
CN2
KRK-10 rear panel
y
r
t
Panel
side
t
Fig. 4-2
y
!0
Fig. 4-4
9
TK-8180
CN1
CN403
q
w
Cushion
(G13-1994-04)
20 x 30 x 12 mm
Cushion
(G13-1992-04)
21 x 21 x 2.5 mm
VGS-1
CN4
■ Connect the KRK-10 main panel to the rear panel
with the cable
8. Insert one 14-pin connector of the cable (E30-7514-05)
into the connector (CN3) of the interface unit (A/2) of the
main panel. ( !1 )
9. Secure the cable bush on the main panel and fit the water-
proof packing (orange) ( !2 ) securely over top.
!5
!6
INSTALLATION
10. Install the molded cover ( !3 ) over the connector on the
main panel and secure it with two screws ( !4 ).
11. Insert the other 14-pin connector of the cable into the
connector (CN4) of the interface unit (B/2) of the rear
panel. ( !5 )
12. Secure the cable bush on the rear panel and fit the waterproof packing (orange) ( !6 ) securely over top.
13. Install the molded cover ( !7 ) over the connector on the
rear panel and secure it with two screws ( !8 ).
Note : A cable can be connected from the left side as shown
in the Figure 4-5 or from right side.
However, the 14-pin connector must be connected to correct
direction.
!7
!8
!8
!4
5.
Voice Guide & Storage Unit (VGS-1 : Option)
5-1. Installing the VGS-1 unit in the transceiver
1. Remove the cabinet, top packing and shielding plate of the
transceiver.
2. Attach two cushions to VGS-1 as shown in Figure 5. ( q )Note : Be sure not to cover the connector with the bottom
cushion.
3. Insert the VGS-1 connector (CN1) into the TX-RX unit (B/3)
connector (CN403). ( w )
Note : You must setup using the KPG-89D.
!3
!4
Fig. 4-5
CN3
!1
!2
!2
(Right side)
10
Fig. 5
INSTALLATION
6. Voice Scrambler Board Connection
1. Remove the front panel from the transceiver.
2. Solder each lead of the scrambler board to a necessary
location of each landing on the component side of the TXRX unit (B/3).
3. Wrap the scrambler board in a cushion and install it on the
front of the chassis as shown in Figure 7-2.
Note : You must setup using the KPG-89D.
TX-RX unit (B/3)
Solder land
GND (GND)
RXD1
TXD1 (PTT)
TXD2
OPT1 (CODE SELECT1)
OPT3 (CODE SELECT2)
OPT4 (ECHO PTT)
OPT5 (CODE SELECT8)
OPT2 (SCRAMBLE)
RXEO (RX OUT)
OPT6 (CODE SELECT4)
7. ANI Board Connection
1. Remove the front panel from the transceiver.
2. Solder each lead of the scrambler board to a necessary
location of each landing on the component side of the TXRX unit (B/3).
3. Wrap the scrambler board in a cushion and install it on the
front of the chassis as shown in Figure 7-2.
Note : You must setup using the KPG-89D.
OPT1 (CH BUSY)
OPT5 (EMERGENCY)
DTI (DATA OUT)
TCTL (TONE CTRL)
AUDIH (AUDIO INHIB)
OPT2 (AUX I/O)
STON (SIDE TONE)
RXD2
DTI
TCTL
TXO (TX OUT)
AUDIH
STON
TXI (TX IN)
RXEI (RX IN)
8C (+V)
Fig. 6
TX-RX unit (B/3)
Solder land
GND (A–)
RXD1
TXD1
TXD2
RXD2
OPT3 (KEY)
OPT4 (PTT)
5E (A+)
TXO
RXEO
TXI
RXEI
OPT6
8C
Fig. 7-1
5E
Voice scrambler
ANI board
TK-8180
ANI board
3M double coated cushion
No. 4008 (or No.4408)
25 x 110 mm
Voice scrambler board
Fig. 7-2
8. GPS Receiver Connection
8-1. Installing the GPS receiver
1. Remove the cabinet, top packing and shielding plate of the
transceiver.
2. Remove the front panel from the transceiver.
3. Attach two cushions to the top of the GPS receiver.
4. Attach the GPS receiver to the shield case with two cushions as shown in Figure 8-2.
5. Solder each lead of the GPS receiver to a necessary location of each landing on the component side of the TX-RX
unit (B/3).
6. Place the GPS antenna cable in the hollow at the rear of
the chassis. (Fig. 8-2 q )Note : If the GPS receiver is installed, cut the base of the
convex tab of the top packing with a pair of nippers, or
similar tool. (Fig. 8-3 w )
If the convex tab of the top packing is cut off, the water
proofing property is no longer guaranteed.
Note : You must setup using the KPG-89D.
TX-RX unit (B/3)
Solder land
RXD1 (DATA OUT1)*
GND (GND)
RXD2 (DATA OUT1)*
*1 : Depending on the connected optional accessory, the
DATA OUT1 may connect to either RXD1 or RXD2.
TXD1
TXD2
OPT1
OPT3
OPT4
OPT5
5E (+5V)
DTI
TCTL
TXO
AUDIH
OPT2
STON
RXEO
TXI
RXEI
OPT6
8C
Fig. 8-1
1
1
GPS receiver
11
TK-8180
TX-RX unit (B/3)
Solder land
GND (GND)
RXD1
TXD1
TXD2
RXD2 (DATA OUT1)
OPT1
OPT3
OPT4
OPT5
5E (+5V)
DTI
TCTL
TXO
AUDIH
OPT2
STON
RXEO
TXI
RXEI
OPT6
8C
GPS receiver
INSTALLATION
3M Double coated cushion
No. 4016 (or No. 4416)
30 x 25 mm
GPS receiver
3M Double coated cushion
No. 4016 (or No. 4416)
30 x 25 mm
4. Insert the VGS-1 connector (CN1) into the TX-RX unit (B/3)
connector (CN403).
5. Perform step 3 to 6 of “8-1. Installing the GPS receiver”
described on page 11.
Note : You must setup using the KPG-89D.
q
Fig. 8-4
8-2.
1. Remove the cabinet, top packing and shielding plate of the
2. Remove the front panel from the transceiver.
3. Attach a cushion to the bottom of the VGS-1 as shown in
12
Fig. 8-2
w
Fig. 8-3
Installing the GPS receiver together with the VGS-1
transceiver.
Figure 8-5.
Note : Be sure not to cover the connector with the cushion.
GPS receiver
VGS-1
CN1
CN403
Fig. 8-5
CN901
w
q
e
DISASSEMBLY FOR REPAIR
TK-8180
1. Precautions on Disassembly
■ TX-RX PCB (TX-RX unit B/3) Disassembly
1. Remove all screws and antenna terminals on the TX-RX
PCB.
2. Rotate the bush of the power supply cable 90 degrees
counterclockwise as viewed from the rear of the chassis
( q ) and remove the power supply cable from the chassis
( w ).
3. When the speaker phone jack is pushed up, using your
finger, from the rear of the chassis ( e ), the TX-RX PCB is
removed from the chassis.
Note : The TX-RX PCB and D-sub PCB (TX-RX unit A/3) are
connected with a flat cable. Remove them carefully.
4. Turn the TX-RX PCB over and remove the flat cable from
the connector (CN427). ( r )
5. Remove the TX-RX PCB from the chassis.
q
■ Removing the speaker hardware fixture
(J21-8481-03) and holder (J19-5468-03)
1. Remove the speaker lead from the holder hook. ( q )
2. Remove the speaker connector from the display unit con-
nector (CN901). ( w )
3. When removing the speaker hardware fixture, insert a flat-
head screwdriver at the position shown in Figure 2-1 and
tilt it in the direction shown by the arrow. ( e )
4. To remove the holder, insert a flat-head screwdriver into
tab of the holder and tilt it in the direction shown by the
arrow. ( r )
w
Fig. 1-1
Fig. 1-2
Fig. 2-1
e
r
r
Fig. 2-2
CN427
Fig. 1-3
13
TK-8180
DISASSEMBLY FOR REPAIR
2. Precautions on Reassembly
■ TX-RX PCB (TX-RX unit B/3) Reassembly
1. With the TX-RX PCB turned over, insert the flat cable from
the D-sub PCB (TX-RX unit A/3) into the connector
(CN427) on the TX-RX PCB.
2. Place the TX-RX PCB at its original position, tilt the TX-RX
PCB and install the chassis as shown in Figure 3.
w
q
Fig. 4-1
CN804
Fig. 3
■ Securing the Audio IC (IC417) with screws
The screws for the audio IC are 8mm screws. These are
longer than the other screws, so take care not to confuse
them.
■ FINAL shield case (F10-2489-03) installation
procedure
1. Place the shield case on the final section of the TX-RX unit
(B/3).
2. The shield case is installed on the positioning boss of the
chassis by pushing down on “PUSH2” (on the shield case)
while pushing “PUSH1” (stamped on two parts on the
shield case) to the right.
■ Power supply cable installation procedure
1. Pass the power supply cable through the chassis hole
( q ) as shown in Figure 4-1 and insert the bush into the
chassis hole.
2. Rotate the bush of the power supply cable 90 degrees
clockwise as viewed from the rear of the chassis. ( w )
3. Align the ignition sense connector (yellow) of the power
supply cable around the chemical capacitor (C801) and
connect it to the TX-RX unit (B/3) connector (CN804).
4. Align the + (positive) terminal of the power supply cable
(red) as shown in Figure 4-2 and fix it to the terminal strip
with a screw.
5. Align the – (negative) terminal of the power supply cable
(black) as shown in Figure 4-2 and fix it to the terminal strip
with a screw.
IC417
Black
Red
C801
Fig. 4-2
■ Top packing installation procedure
1. Place the top packing over the shielding plate.
2. Fit the convex tab of the top packing into the hollow of the
chassis. ( q )
3. Fit the chassis into the groove of the top packing. ( w )
Verify that the top packing is in close contact with the
chassis.
w
q
14
Fig. 5
q
w
DISASSEMBLY FOR REPAIR
■ D-sub cap installation procedure
To improve water resistance, fit the D-sub cap into the Dsub terminal hardware fixture of the transceiver in the following order:
1. Fit the left side ( q ) of the D-sub cap into the hardware
fixture.
2. Fit the right side ( w ) of the D-sub cap into the hardware
fixture.
3. Fit the center ( e ) of the D-sub cap into the hardware fix-
ture.
Verify that the D-sub cap is in close contact with the hard-
ware fixture.
TK-8180
Fig. 7-1
q
w
e
Fig. 6
■ Installing the holder (J19-5468-03) and speaker
hardware fixture (J21-8481-03)
1. Insert two tabs of the holder (J19-5468-03) into the hol-
lows in the top of the panel. ( q )
2. Push the two tabs of the holder in on the opposite side of
those in step 1 above and fit them into the hollow in the
bottom of the panel. ( w )
Note : Push in the holder until it snaps in place.
3. Install the speaker holder onto the panel. ( e )
Note : To improve water resistance, fit the panel into the
groove of the holder.
4. Place the speaker into the speaker holder.
Note : The speaker must not ride on the holder rib.
5. Place the spacer on the speaker.
6. Insert the hardware fixture (J21-8481-03) into the hollow
of the panel as shown in Figure 7-3, then push two parts
of the hardware fixture and fit it into the hollow of the top
of the panel. (Fig. 7-3 r )
Note : Push in the hardware fixture until it snaps in place.
7. Insert the speaker connector into the display unit connec-
tor (CN901).
8. Place the speaker lead on the holder hook.
Spacer
Speaker
Speaker holder
e
Fig. 7-2Fig. 7-3
r
15
TK-8180
CIRCUIT DESCRIPTION
1. Outline
The TK-8180 is a UHF/FM transceiver designed to operate
in the frequency range of 450 to 520MHz. Transmission output power is 30 watts (490~520MHz : 25W). The maximum
channel capacity is 512.
The unit consists of receiver, transmitter, phase-locked
loop (PLL) frequency synthesizer, and control circuits.
2. Receiver Circuit
The receiver is double conversion superheterodyne, de-
signed to operate in the frequency range of 450MHz to
520MHz.
The receiver circuit consists of the following : 2-1 front-
end circuit, 2-2 first mixer, 2-3 IF amplifier circuit, 2-4 audio
amplifier circuit, and 2-5 squelch circuit.
2-1. Front-end Circuit
The front-end circuit consists of former HPF (D107, D108,
D109 and D110), RF amplifier Q103, and latter BPF (D103,
D104, D105 and D106). The BPF covers frequency ranges
450 to 520MHz.
The latter BPF (D103, D104, D105 and D106) attenuates
the unwanted signals, and sends only the necessary signal to
the first mixer.
TX-RX UNIT (X57-699)
44.85MHz
IF AMP
Q172
MCFMCF
IF AMP
Q171
1st MIX DBM
IC171
2-2. First Mixer
The signal from the BPF is heterodyned with the first local
oscillator signal from the PLL frequency synthesizer circuit at
the first mixer DBM (IC171) to become a 44.85MHz first intermediate frequency (IF) signal. The first IF signal is fed
through a monolithic crystal filter (XF171) to further remove
spurious signals.
2-3. IF Amplifier
The first IF signal is amplified by Q171 and Q172, and then
enters IC172 (FM system IC). The signal is heterodyned
again with a second local oscillator signal (44.395MHz) with
in IC172 to become a 455kHz second IF signal. The second
IF signal is fed through a 455kHz ceramic filters (CF172;
Wide, CF171; Narrow) to further eliminate unwanted signal,
and the quadrature detection circuit FM-detects the signal to
produce a base-band signal and output it from pin 9.
2-4. Audio Amplifier
The demodulated audio signal from IC172 goes to IC415
through the AF amplifier (IC412) and IC413. The audio signal
goes to an electronic volume (IC410) and is amplified to drive
a loudspeaker by an audio power amplifier (IC417). The audio
output can be provided to external 4Ω speaker through the
speaker jack output (J401) on the rear panel. Q419 is a mute
switch.
450~520MHz
RX ANT
BPF
D103~D106
RF AMP
Q103
HPF
D107~D110
RSSI
DET
SQL
XF171
(2/2)
Q178
SW
W/N
NOISE DET
D173
DET
IC407
ASQ
RSSI
XF171
(1/2)
FM SYSTEM IC : IC172
QUD
NOISE
AMP
Q175
SW
D172
IC410
DAC
IC404
CPU
CFSW
DEO
AMP
IC412 (B/2)
CF172
(Wide)
CF171
(Narrow)
455kHz
IC413
SW
LPF
SW
CFSW
IC415
AQUA
D171
-L
Buff AMP
Q313
X171
44.395MHz
AFO
Buff AMP
Q311
RX
–44.85MHz
f
405.15~475.15MHz
IC410
DAC
Q419
MUTE
Q306
RX VCO
IC417
AF
AMP
INT. SP
16
Fig. 1Receiver circuit
CIRCUIT DESCRIPTION
TK-8180
2-5. Squelch Circuit
The output signal from IC172 enters FM IC again, then
passed through a band-pass filter.
The noise component output from IC172 is amplified by
Q175 and rectified by D173 to produce a DC Voltage corresponding to the noise level. The DC voltage is sent to the
analog port of the CPU (IC404).
IC172 outputs a DC voltage (RSSI) corresponding to the
input of the IF amplifier.
3. Transmitter Circuit
The transmitter circuit consists of the following circuits : 31 microphone circuit, 3-2 modulation level adjustment circuit,
3-3 driver and final power amplifier circuit, and 3-4 automatic
power control circuit.
3-1. Microphone Circuit
The audio signal from the microphone goes into TX-RX
unit (X57-699) from the display unit (X54-348) and passes
through the mute switch (Q416). The audio signal is amplified by the microphone amplifier (IC414) and is input into the
TXIN terminal of the audio processor (IC415) after passing
through the multiplexer (IC413).
The input audio signal is output from the MOD terminal of
the audio processor (IC415) and is amplified by the audio frequency amplifier (IC412) after passing through the electric
volume (IC410).
DISPLAY UNIT
(X54-348)TX-RX UNIT (X57-699)
3-2. Modulation Level Adjustment Circuit
The audio signal amplified by the audio frequency amplifier (IC412) is added to the low speed data LSD passed
through the low pass filter (IC409). The combined signals is
supplied to the VCO (voltage controlled oscillator) and the
VCXO (voltage controlled crystal oscillator) X301, respectively.
3-3. Driver and Final Power Amplifier Circuit
The transmit signal obtained from the TX VCO buffer amplifier Q311, is amplified to approximately +17dBm by the
driver amplifiers Q313, Q1 and Q2. This amplified signal is
passed to the power amplifier module (power module) IC1,
which consists of a MOS-FET amplifier and is capable of
transmission output power.
3-4. Automatic Power Control Circuit
The automatic transmission power control (APC) circuit
stabilizes the transmitter output power at a predetermined
level by detecting the power module output with a diodes
D6, D7 and D8. Diodes D6, D7 and D8 apply a voltage to DC
amplifier IC72 (A/2). IC72 (B/2) compares the APC control
voltage (PC) generated by microprocessor IC404 and DC amplifier IC71 (A/2, B/2) with the detection output voltage
from IC72 (A/2) to control the Vgg pin of IC1, and stabilizes
transmission output.
The APC circuit is configured to protect over-current of the
power module due to fluctuations of the load at the antenna
end and to stabilize transmission output at voltage and temperature variations.
J901
Mojular
jack
MIC
SW
SW
D-SUB
MI2
IC414Q416
AMP
Q417
IC413
Multi-
plexer
TXIN
D-SUB
DI
LSDO
AQUA-L
IC409
LPF
MOD
IC410IC412IC415
DAC
AMP
IC408
DC
AMP
Fig. 2Microphone and modultion level adjustment circuit
Q313
Drive
AMP
Q1
Drive
AMP
PC
MP
Q2
Drive
AMP
DC
AMP
IC71IC72
IC1
Final
AMP
DC
AMP
Gate
bias
D2,D3,
D11
SW
D6D7
DET
DET
D8
DET
MOD
MB
Q307
TX VCO
VCXO
16.8MHz
X301
Q311
Buff
AMP
Fig. 3Drive and Final power amplifier and automatic power control circuit
MOD
(for VCO)
MB
(for VCXO)
ANT
17
TK-8180
CIRCUIT DESCRIPTION
4. Frequency Synthesizer Unit
4-1. Frequency Synthesizer
The frequency synthesizer consists of the TCXO (X301),
VCO, PLL IC (IC301) and buffer amplifiers.
The TCXO generates 16.8MHz. The frequency stability is
2.5ppm within the temperature range of –30 to +60°C. The
frequency tuning and modulation of the TCXO are done to
apply a voltage to pin 1 of the TCXO. The output of the TCXO
is applied to pin 8 of the PLL IC.
The VCO consists of 2VCO and covers a dual range of the
405.15~475.15MHz and the 450~520MHz. The VCO generates 405.15~475.15MHz for providing to the first local signal
in receive. The operating frequency is generated by Q307 in
transmit mode and Q306 in receive mode. The oscillator frequency is controlled by applying the VCO control voltage, obtained from the phase comparator (IC301) to the variable capacitor diodes (D308 and D311 in transmit mode and D309
and D313 in receive mode).
The T/R pin of IC404 goes “high” in receive mode causing
Q307 and Q309 to turn off, and Q306, Q308 and Q310 turn
on. The T/R pin goes “low” in transmit mode.
The outputs from Q306 and Q307 are amplified by buffer
amplifier (Q311) and doubled by Q301 and then sent to PLL
IC.
The PLL IC consists of a prescaler, reference divider,
phase comparator, charge pump (The frequency step of the
PLL circuit is 20 or 25kHz). The input signal from the pins 8
and 5 of the PLL IC is divided down to the 20 or 25kHz and
compared at phase comparator. The phase comparator output signal is fed into a low-pass filter (Q302 and Q303) before
being applied to the VCO as a frequency control voltage. This
low-pass filter’s power is supplied by the DC/DC converter
(IC251 and Q251). The DC signal is applied to the CV of the
VCO and locked to keep the VCO frequency constant.
PLL data is output from DT (pin 112), PCK (pin 82) and PLE
(pin 81) of the microprocessor (IC404). The data are input to
the PLL IC when the channel is changed or when transmission is changed to reception and vice versa. A PLL lock condition is always monitored by the pin 80 (UL) of the microprocessor. When the PLL is unlocked, the UL goes low.
T/R
(TX : Low)
Q302
Q303
T/R
LPF
UL
CPU
IC404
CV
IC301
20
PLL
15
DT,PCK,PLE
Q311
BUFF
Q301
Doubler
x2
BPF
5
8
Q313
BUFFVCO
TCXO
X301
SW
To mixer
MB
D316
SW
D315
IC408
To
drive
amp
FC
BAL
5. Control Circuit
The block diagram of the control circuit is shown in Figure
5.
The CPU (IC404) is a 16-bit microcomputer that contains a
256k-byte Mask ROM and a 20k-byte RAM. This CPU is connected with an external 512k-byte Flash ROM (IC405) and
operates in memory expansion mode.
The Firmware Program is stored in the Flash ROM and the
user data and adjustment data are stored in the EEPROM
(IC401). The CPU and Flash ROM are connected with an 8 bit
bus and the EEPROM and RTC IC (IC402) are connected with
a I2C bus (*1). The RTC IC (IC402) has a clock function and is
controlled by the CPU (IC404).
Serial communication with a PC is performed through two
paths: through the 232C Level converter IC (IC416) and
through the Display Unit Panel CPU (IC902). The 8 bit Shift
Register (IC403) is used as an 8-port Extended Output Port.
IC410 is an 8 bit-8ch D/A converter. The channels are set as
follows:
Ch1 : Modulation balance
Ch2 : Deviation Factor
Ch3 : Max Power Level
Ch4 : Reception tuning circuit
Ch5 : Deviation Factor
Ch6 : Speaker volume
Ch7 : VCXO control voltage
Ch8 : DEO output level
*1: I2C bus is a registered trademark of PHILIPS of the Netherlands.
IC405
Flash
ROM
IC401
EEPROM
IC402
RTC IC
IC416
232C
Level
converter
IC403
8bit Shift
register
IC410
D/A
converter
Mask
ROM
IC404
CPU
Fig. 5Control circuit block diagram
Display unit
IC902
CPU
IC903
LCD
driver
Signal block
IC415
AQUA-L
IC413
Multi-
plexer
RF block
IC301
PLL IC
18
Fig. 4PLL block diagram
CIRCUIT DESCRIPTION
TK-8180
6. Power Supply Circuit
The block diagram of the power supply circuit is shown in
Figure 6.
Power is always supplied from +B to the circuit (5M, +B)
that is always started and the circuits (SB, 8C, 5E, 8T, 8R, 5C,
5R) controlled by the CPU (IC404). When +B is supplied to
the transceiver, Q801, D805 and IC805, regulate the voltage
(5M) which is supplied to the circuit around the CPU. The
CPU starts.
When the CPU detects that the +B voltage is higher than
the voltage prescribed by IC802, the transceiver power (SB)
is turned ON by controlling the SBC signal (Low: transceiver
power OFF, High: transceiver power ON).
The CPU controls the TXC signal (Low: Transmission system power OFF, High: Transmission system power ON) during transmission to supply power (8T) to the transmission circuit. The CPU controls the RXC signal (Low: Reception system power OFF, High: Reception system power ON) during
reception to supply power (8R, 5R) to the reception circuit.
When the CPU detects the PSW (Power Switch) signal,
IGN (Ignition Sense) signal or INT signal, it controls the SBC
signal and turns the transceiver power (SB) OFF.
If +B is not provided to the transceiver, power is supplied
to only the RTC IC (IC402) through the secondary battery connected with CN401 to back up the clock.
7. Display Circuit
The display unit consists of the Panel CPU (IC902), the
LCD driver (IC903), the TX/BUSY LED, the KEY detection, the
Backlight and the Microphone jack circuits.
The Panel CPU is a 16-bit microcomputer that contains a
64k-byte Mask ROM and a 2k-byte RAM.
Power supply : 10.8~15.7V
F801
5A
D804
DET
Q801,D805
REG
Q802
SW
Q812
SW
IC805
AVR
Q810
SW
Q807
SW
5M
SBC
CPU
Flash memory
EEPROM
Ext-I/O
IC803
AVR
The Panel CPU performs serial communication with the
Main CPU (IC404) on the TX-RX unit (B/3) and the Panel CPU
detects keys and sends data communication contents
through the MIC Jack to the Main CPU. The Panel CPU receives commands from the Main CPU and controls the display system.
The LCD operates with 1/9 duty under the LCD driver
(IC903) control. The LCD and KEY Backlights are controlled
by Q909. The display brightness of the LCD Backlight can be
changed.
Q910
IC903
8C
PSW
SB
RST2
SHIFT
PSENS
SPO
GND
IC901
AVR
POWER
SW
TX/Busy
LED
RXD, TXD
RED
GRN
Mask
ROM
IC902
CPU
MIC, ME
LCD
driver
Q909
BLCI
DIMM
HK, PTT, DM, BLC2
LCD
back
light
FKEY [1~10]
LCD
KEY
back
light
Function
KEY
SB
MIC
jack
SP
Fig. 7Display circuit
+B
Final amp.
SB
Audio amp, PA connector
Panel block, D-sub block
8C
Internal option
Panel block
5E
IC807
AVR
Q803
SW
Q806
SW
Q804
SW
Internal option
TX-drive
8T
APC block
ANT SW
TXC
8R
IF block
IC802
DET
IC801
DET
CN401
CPU #17
: RST1
RTC IC
CPU #24
: INT
Fig. 6Power supply circuit
Q808
SW
IC804
AVR
Q805
SW
Q809
SW
RXC
VCXO, VCO, PLL IC
IF detection IC
5C
DC/DC converter
D/A converter
MIC amp, AQUA
AF block
5R
IF block
RXC
19
TK-8180
SEMICONDUCTOR DATA
Microprocesser : 30625MGP-169GP (TX-RX unit IC404)
Pin No.Port NameI/OFunction
1VREF-+5V
2AVCC-+5V
3SBCOSwitched B control
4RXCORX control
5TXCOTX control
6PCOTX APC adjust
7HSDOOHigh speed data output
8STSWOSide tone switch
9RTCL/EEPCLORTC/EEPROM clock
10HSDINIHigh speed data input
11NC-Non-connection
12RTDT/EEPDATI/O RTC/EEPROM data
13BYTE-+5V
14CNVSS-DGND (Vss)
15DMUTEODet mute
16AM2OAudio mute 2
17RSTIReset
18XoutO11.0592MHz clock output
19DGND-DGND (Vss)
20XinI11.0592MHz clock input
21VCC1-+5V
22NMI-+5V
23PSWIPower switch input
24INTIBATT voltage INT
25INTRAIRTC INT
26SHIFT/MODELI/O Beat shift/Model select
27BEEPOBeep output
28SPSTBOShift register strobe
29SOEOShift register output enable
30AIO5I/O AUX I/O 5
31AIO9I/O AUX I/O 9
32DSTBOD/A converter LD
33LSDOOLow speed data output
34RXD2IRXD2
35TXD2OTXD2
36TXD1OTXD1/PTT (Scrambler board)
37Vcc1-+5V
38RXD1IRXD1
39DGND-DGND (Vss)
40MM1OMIC mute 1
41PSENSIPanel sense
42TXDOTXD
43RXDIRXD
44AFDATOBB TDATA and DTRCLK
45AFDIOI/O BB DI/O
46AFDIROBB DIR
47DTRLOADOBB DTMF enable
48AFSTDIBB STD
Pin No.Port NameI/OFunction
49LSWOBB LIM switch
50RDY-+5V
51NC-Non-connection
52HOLD-+5V
53NC-Non-connection
54~57AIO4~AIO1I/O AUX I/O 4~1
58NC-Non-connection
59RDORead (RD)
60NC-Non-connection
61WROWrite (WR)
62~64AIO8~AIO6I/O AUX I/O 8~6
65,66NC-Non-connection
67RST2ODisplay µ-com reset
68CS0OChip select 0
69NC-Non-connection
70~79A18~A9OAddress bus 18~9
80ULIPLL unlock
81PLEOPLL enable
82PCKOPLL clock
83NC-Non-connection
84OPT6I/O Option boad I/F 6
85VCC2-+5V
86A8OAddress bus 8
87DGND-DGND (Vss)
88~95A7~A0OAddress bus 7~0
96IGNIIgnition sense
97AFRTMIBB RDF/FD
98TCLK/DTRDOIBB TCLK and DTRDO
99MM2OMIC mute2
100T/ROTX/RX switch
101AM1OAudio mute 1
102EMTONOEM tone switch
103NC-Non-connection
104~111D7~D0I/O Data bus7~0
112DTOSerial data
113CKOSerial clock
114W/NOWide/Narrow switch
115~117OPT 1~OPT 3I/O Option boad I/F 1~3
118,119OPT 4, OPT 5OOption boad I/F 4, 5
120H/LOHigh/Low power switch
121THPITX thermal input
122,123NC-Non-connection
124ASQIRX analog SQ. input
125RSSIIRX RSSI input
126NC-Non-connection
127AGND-AGND (Vss)
128LSDINILow speed data input
20
SEMICONDUCTOR DATA
Microprocesser : 30302M8-8Z7GP (Display unit IC902)
Pin No.Port Name I/OFunction
1~4NC-Non-connection
5SHIFTOBeat shift
6BYTE-+5V
7CNVSS-GND
8,9NC-Non-connection
10RSTIReset
11XoutO14.7456MHz clock output
12GND-GND
13XinI14.7456MHz clock input
14VCC-+5V
15NMI-+5V
16BLC2OMIC backlight control
17BLC1OKey & LCD backlight control
18DIMMODimmer control
19LEDGOLED green
20LEDROLED red
21NC-Non-connection
22LCDCKOLCD serial clock
23LCDDTOLCD serial data
24LCDCSOLCD chip select
25LCDRSTOLCD reset
26NC-Non-connection
27RXD2IRXD2 (Main µ-com)
28TXD2OTXD2 (Main µ-com)
29PTT/TXDI/O PTT/TXD (COM0)
30NC-Non-connection
31DMOMIC DM
32,33NC-Non-connection
34HK/RXDIHOOK/RXD (COM0)
35~44NC-Non-connection
45TP1ILCD check
46~59NC-Non-connection
60VCC-+5V
61NC-Non-connection
62VSS-GND
63~70NC-Non-connection
71~82S22~S11INon-connection
Pin No.Port Name I/OFunction
83S10IFront panel key (R down [ ])
84S9IFront panel key (R up [ ])
85S8IFront panel key ( ■ )
86S7IFront panel key (C)
87S6IFront panel key (B)
88S5IFront panel key (A)
89S4IFront panel key (S)
90S3IFront panel key ( )
91S2IFront panel key (L down [ ])
92S1IFront panel key (L up [ ])
93NC-Non-connection
94AVSS-GND
95NC-Non-connection
96VREF-+5V
97AVCC-+5V
98~100NC-Non-connection
Shift Register : BU4094BCFV (TX-RX unit IC403)
Pin No.Port NameI/OFunction
1STRBIStorage enable input
2DATAISerial data input
3CLKISerial clock input
4Q1OAUX output 1
5Q2OPublic address
6Q3OHorn alert
7Q4OScrambler switch
8Vss-
9QsO
10Q’sO
11Q8OCeramic filter switch
12Q7ONon-connection
13Q6OAUX output 2
14Q5OGate switch
15OEIOutput enable
16VDD-
TK-8180
21
TK-8180
COMPONENTS DESCRIPTION
Display unit (X54-3480-10)
Ref. No.Part NameDescription
IC901ICVoltage regulator/ 5V
IC902ICMicroprocessor
IC903ICLCD driver
Q901,902TransistorHOOK switch
Q904TransistorTX indication LED switch
Q905TransistorBUSY indication LED switch
Q906TransistorDimmer switch control
Q907TransistorDimmer switch
Q909TransistorBacklight control switch
Q910Transistor8C switch
Q911Transistor8C switch control
Q913TransistorBacklight control
D901,902Zener diodeVoltage protection
D903VaristorCurrent limitter
D904~906
D907LEDTX/Busy indication
D909~920
D921~930
DiodeSurge protection
LEDLCD backlight
LEDKEY backlight
TX-RX unit (X57-6990-10)
Ref. No.Part NameDescription
IC1ICPower module
IC71,72ICDC amp for TX APC
IC171ICRX 1st mixer
IC172ICFM IF system IC
IC251ICDC-DC converter
IC301ICPLL system IC
IC302ICPLL CP switch
IC401ICEEPROM
IC402ICRTC processor
IC403ICShift register
IC404ICMicroprocessor
IC405ICFlash memory
IC406ICHSD BPF/HSD compalator
IC407ICDET amp/Data LPF (DB-25)
IC408ICLSD buffer amp/VCXO bias amp
IC409ICLSD LPF/Voltage DC-reference
IC410ICD/A converter
Ref. No.Part NameDescription
IC411ICRF BPF tuning voltage DC amp
IC412ICModulation LPF/DET amp
IC413ICAF switch IC
IC414ICMIC amp
IC415ICAQUA-L
IC416ICLevel converter IC (RS-232C)
IC417ICAudio IC
IC801ICVoltage detector (CPU Reset)
IC802ICVoltage detector (INT)
IC803ICVoltage regulator/ 8V
IC804,805
IC807ICVoltage regulator/ 5V
Q1TransistorTX pre-driver
Q2TransistorTX driver
Q3TransistorTX gate switch
Q70TransistorHigh/Low power switch
Q72FETHigh/Low power switch
Q103TransistorFront-end LNA
Q171,172TransistorIF amp
Q173,174TransistorW/N CF switch control
Q175TransistorNoise Amp
Q176FETDET mute switch
Q177TransistorW/N CF switch control
Q178TransistorW/N discrete switch
Q179TransistorW/N CF switch control
Q251TransistorRipple filter
Q301TransistorPLL f-in doubler amp
Q302,303TransistorPLL LPF
Q306,307FETTX/RX VCO
Q308~310
Q311TransistorVCO buffer amp
Q312TransistorRipple filter
Q313TransistorVCO buffer amp
Q402TransistorBeat shift switch
Q403FETAF switch (Voice)
Q405TransistorAQUA control switch
Q406FETAF switch (LSD)
Q409TransistorAF mute switch
Q410,411TransistorMIC AGC
Q412FETAF mute switch
ICVoltage regulator/ 5V
TransistorTX/RX VCO switch
22
COMPONENTS DESCRIPTION
TK-8180
Ref. No.Part NameDescription
Q413,414FETAF Switch
Q415FETAF Switch (Voice)
Q416,417FETMIC mute switch
Q418TransistorAF mute control switch
Q419TransistorAF mute switch
Q600TransistorMIC mute switch
Q701,702TransistorInverter switch
Q801TransistorVoltage regulator/ 8.5V
Q802TransistorSB control switch
Q803Transistor8T switch
Q804Transistor8R switch
Q805Transistor5R switch
Q806Transistor8T control switch
Q807TransistorSB control switch
Q808Transistor8R control switch
Q809Transistor5R control switch
Q810FETSB switch
Q811TransistorIgnition sense control switch
Q812TransistorCPU reset switch
D1Zener diodeVoltage protection
D2,3DiodeANT switch
D6~8DiodeRF detector
D103~110
D111DiodeANT switch
D171,172DiodeW/N CF switch
D173DiodeSQ noise-amp detector
D174DiodeDET mute switch control
VariableRF BPF tuning
capacitance diode
Ref. No.Part NameDescription
D251DiodeReverse voltage protection
D308,309Variable
capacitance diode
D311VariableFrequency control for TX/RX VCO
capacitance diode
D313VariableFrequency control for TX/RX VCO
capacitance diode
D314VariableModulation control for TX VCO
capacitance diode
D315,316DiodeTX/RX band switch
D402~404
D405,406Zener diodeVoltage protection
D407DiodeDC detector
D408,409DiodeMIC-amp AGC detector
D412~414
D416DiodeAF mute control
D417,418DiodeIsolator
D421~423
D600,601DiodeMIC mute control
D701Zener diodeVoltage protection
D702,703DiodeVoltage protection
D704~708
D709,710Zener diodeVoltage protection
D711~713
D714Zener diodeVoltage protection
D801Surge absorberVoltage protection
D802DiodeDC reverse connection protect
D804,805Zener diodeVoltage protection
DiodeRTC battery control
DiodeSurge protect
DiodeVoltage protection
DiodeSurge protect
DiodeSurge protect
Frequency control for TX/RX VCO
23
TK-8180
PARTS LIST
✽ New Parts. indicates safety critical components.
Parts without Parts No. are not supplied.
Les articles non mentionnes dans le Parts No. ne sont pas fournis.
Teile ohne Parts No. werden nicht geliefert.