KB Electronics KBPC-225 Data Sheet

KBPC-225

PENTA DRIVE

NEMA-4X, IP-65

Variable Speed-Torque SCR DC Motor Control

for Shunt Wound and PM DC Motors

RATED – 3 Hp @ 230 VAC – 50/60 Hz

ATA SHEET D-000

Washdown and Watertight

for Indoor and Outdoor Use

STANDARD FEATURES

• Electronic Overload Protection

• LEDʼs for “Power On,” “Overload” and “Stop”

• Electronic Start-Stop

JUMPER SELECTABLE FEATURES

• Control Mode: Speed, Torque

• Feedback Type: Armature, Tachometer

• Tachometer Voltage▲(VDC): 7, 20/30, 50

• Timed Current Limit: TCL, NTCL

Bold figure indicates factory setting.

▲

Per 1,000 RPM

TRIMPOT ADJUSTMENTS

• Minimum speed (MIN) • Maximum Speed (MAX)

• Current Limit (CL) • IR Compensation (IR)

• Acceleration (ACCEL) • Deceleration (DECEL)

• Timed Current Limit (TCL) • Jog Speed (JOG)

▲

Used with Run-Stop-Jog option.

▲

OPTIONAL FEATURES

• Signal Isolator, KBSI-240D (P/N 9431)

• Run-Stop-Jog Switch (P/N 9340)

• White Case (FDA) (P/N 9392)

• Auto/Manual Kit (P/N 9377)

SPECIFICATIONS

DESCRIPTION

The KBPC Series NEMA-4X (IP-65) SCR DC Motor Speed and Torque Control is designed for applications requiring washdown watertight integrity. Its housing is ruggedly constructed of die cast aluminum which is protected with an acrylic coating for the ultimate in corrosion resistance. All switches are sealed with rubber boots and the main speed potentiometer contains a shaft seal.

The KBPC state-of-the-art electronics include short circuit and transient protection to provide the ultimate in reliability. Electronic overload protection is also provided, which prevents motor burnout and demagnetization of PM motors. The control can be operated in either the speed or torque mode via a jumper selection. The KBPC contains jumper selections for feedback type (armature/ tachometer).

Standard features include Electronic Start/Stop and LED Indicator Array for “Power On,” “Stop” and “Overload.”

Although the KBPC is factory set for most applications, a variety of trimpots allow adjustment of the following parameters: MIN and MAX speed, Acceleration, Deceleration, Current Limit, IR Comp, and Timed Current Limit. The drive offers the ultimate in flexibility with the availability of several customer installed options. These include: Run-Stop-Jog, Input Signal Isolation. A complete instruction manual is included.

AC Line Input (VAC ± 15%, 50/60 Hz).............................. 230

Horsepower at 230 VAC Line (Hp) [KW] .................... 3 [2.25]

Armature Voltage Range at 230 VAC Line (VDC) .. 0 - 200(1)

Field Voltage at 230 VAC Line (VDC).................... 200/100(2)

Ambient Temperature Range (°C) ................................ 0 - 45

Speed Range (Ratio) .................................................. 50:1(3)

Load Regulation [Armature Feedback] (% Base Speed).... ±1

Load Regulation [Tachometer Feedback] (% Set Speed) .. ±1

AC Line Voltage Regulation ( % Base Speed) ................ ±0.5

ACCEL and DECEL Ranges (Seconds) .................... 0.1 - 15

* CE Compliance Requires KBRF-200A RFI Filter

A Complete Line of Motor Drives

MIN SPEED Range ( % Base Speed) .......................... 0 - 30

MAX SPEED Range (% Base Speed) ...................... 60 - 120

IR COMP Range at 230 VAC Line (VDC) .................... 0 - 30

CL Range ( % Range Setting) .................................... 0 - 180

Timed CL Range (Seconds) ...................................... 0.5 - 15

Voltage Following Linearity (% Base Speed) .................. ±0.5

1. Maximum recommended output voltage is 180 VDC at 230 VAC. Exceeding this output voltage will cause a reduction in load regulation performance.

2. For shunt wound motor with lower field voltage, use F1 and L1 connection.

3. Consult motor manufacturers for constant torque speed range of motor. (Typical speed range for most 3 Hp motor is 20:1.)

Rev.______(A_______)

NEMA-IV / IP-65

NSTOP OL

BRK

START RUN

STOP JOG

MAXIMUM DEPTH

5.000

(127.00)

9.488

(241.00)

8.875

(225.50)

8.228

(209.00)

5.886

(149.50)

D 0.25" MOUNTING SCREWS

5.472

(139.00)

2.736

(69.50)

PENTA- DRIVE

DC MOTOR SPEED CONTROL

YGRB

STOP

RUN-STOP-JOG SWITCH

(SHOWN IN “STOP” POSITION)

CONN1

TRQ SPD

10V 5V

ED BOARD

MAIN BOARD

TCL

NTCL

TCL

JOG

TART

COM

STOP

JOG

TB3

ECEL

MIN MAX

CCEL

T-

T+

50V 20/30V 7V

F+

TACH INPUT

VLT

ORN

WHT

MAIN POTENTIOMETER

START/STOP SWITCH

STOP

START

WHT

GRY

INHIBIT

F1 F2 A1 A2 L1 L2

(1)

TB2

++-

J8B

A2B

A1A

A1B

J8A

A2A

TB1

AC LINE

INPUT

ARMATURE

1. FIELD CONNECTION USED ON SHUN T MOTORS ONLY. MOTORS WITH HALF VOLTAGE FILED USE F1 AND L1.

2. ALL JUMPERS ARE SHOWN IN FACTORY SET POSITIONS.

NOTES:

FIELD

(*)

VLT

ORN

WHT

MAIN SPEED POT

RUN STOP JOG

ORN

GRY GRN

JOG

R69

5.000

(127.00)

4.055

(103.00)

ELECTRICAL RATINGS

Model Number KB Part Number Input Line Voltage

VAC-50/60Hz)

(

Armature Voltage

VDC)

(

Maximum AC Load

urrent (RMS Amps)

Maximum DC Load

urrent (DC AMPS)

Maximum Power

p (KW)

9391 (Black)

KBPC-225 230 0 – 180 22 15 3 (2.25)

9392 (White)

MECHANICAL SPECIFICATIONS

INCHES

mm]

[

Shown With Optional Forward-Brake-Reverse, and Run-Stop-Jog Switch

INTERNAL CONNECTION DIAGRAM

KB ELECTRONICS, INC.

12095 NW 39th Street, Coral Springs, FL 33065-2516 (954) 346-4900 • FAX (954) 346-3377 Outside Florida Call TOLL FREE (800) 221-6570 www.kbelectronics.com

DWG#: C2800-1-00413

DWG#: B2800-2-00900

Rev.______(A_______)