Kawasaki Vulcan 1700 Voyager ABS 2013 Owner's manual

5 (1)
Kawasaki Vulcan 1700 Voyager ABS 2013 Owner's manual

Quick Reference Guide

This Quick Reference Guide will assist you in finding the information you’re looking for.

GENERAL INFORMATION

j

 

 

HOW TO RIDE THE MOTORCYCLE

j

 

 

SAFE OPERATION

j

 

 

MAINTENANCE AND ADJUSTMENT

j

 

 

STORAGE

j

 

 

TROUBLESHOOTING GUIDE

j

A Table of Contents is included after the Foreword.

iPod® is a trademark of Apple Inc. registered in the U.S.A. and in certain other countries.

XM® is a trademark of XM Satellite Radio Inc. registered in the U.S.A. and in certain other countries.

Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

NOTICE

NOTICE is used to address practices not related to personal injury.

NOTE

NOTE indicates information that may help or guide you in the operation or service of the vehicle.

WARNING

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

NOTICE

THIS PRODUCT HAS BEEN MANUFACTURED FOR USE IN A REASONABLE AND PRUDENT MANNER BY A QUALIFIED OPERATOR AND AS A VEHICLE ONLY.

FOREWORD

Congratulations on your purchase of a new Kawasaki Motorcycle. Your new motorcycle is the product of Kawasaki’s advanced engineering, exhaustive testing, and continuous striving for superior reliability, safety and performance.

Please read this Owner’s Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your motorcycle’s controls, its features, capabilities, and limitations. This manual offers many safe riding tips, but its purpose is not to provide instruction in all the techniques and skills required to ride a motorcycle safely. Kawasaki strongly recommends that all operators of this vehicle enroll in a motorcycle rider training program to attain awareness of the mental and physical requirements necessary for safe motorcycle operation.

To ensure a long, trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their Kawasaki Motorcycle, a Service Manual is available for purchase from any authorized Kawasaki motorcycle dealer. The Service Manual contains detailed disassembly and maintenance information. Those who plan to do their own work should, of course, be competent mechanics and possess the special tools described in the Service Manual.

Keep this Owner’s Manual aboard your motorcycle at all times so that you can refer to it whenever you need information.

This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is sold.

All rights reserved. No part of this publication may be reproduced without our prior written permission.

This publication includes the latest information available at the time of printing. However, there may be minor differences between the actual product and illustrations and text in this manual.

All products are subject to change without prior notice or obligation.

KAWASAKI HEAVY INDUSTRIES, LTD.

Motorcycle & Engine Company

© 2013 Kawasaki Heavy Industries, Ltd.

May 15, 2013. (1)

TABLE OF CONTENTS

SPECIFICATIONS...............................

10

Serial Number Locations ..................

14

LOCATION OF PARTS .......................

15

LOADING INFORMATION..................

18

GENERAL INFORMATION.................

21

Meter Instruments ............................

21

Speedometer and Tachometer .....

22

Meter Unit Switch .........................

23

Multifunction Meter .......................

24

Setting Menu ................................

30

Warning/Indicator Lights ...............

32

Service Code ................................

35

Keys .................................................

36

Ignition Switch/Steering Lock...........

37

Audio System ...................................

40

Important Notice ...........................

40

Operating Precautions..................

40

Getting Started .............................

44

Radio Power On/Off......................

45

Radio (FM/AM/WX BAND)............

45

PTT (Push to Talk)........................

66

Left Handlebar Switches ..................

67

Dimmer Switch .............................

67

Turn Signal Switch........................

68

Horn Button ..................................

68

Audio Control Switches ................

68

Right Handlebar Switches................

68

Hazard Switch ..............................

68

Engine Stop Switch ......................

69

Starter Button ...............................

69

Meter Unit Switch .........................

69

Electronic Cruise Control ON/OFF

 

Button........................................

69

Electronic Cruise Control Switch

 

(SET/- and RES/+) ....................

70

Electronic Cruise Control System ....

70

Electronic Cruise Control Indicator

 

Light ..........................................

71

Electronic Cruise Control Set

 

Indicator Light............................

71

Electronic Cruise Control Switch

 

(SET/- and RES/+) ....................

72

To Set the Electronic Cruise

 

Control.......................................

73

To Increase the set speed ............

74

To Decrease the set speed...........

75

To Cancel the Electronic Cruise

 

Control.......................................

75

Brake Lever and Clutch Lever

 

Adjusters.......................................

77

Fog Light Switch...............................

78

Fuel Tank Cap..................................

79

Fuel Tank .........................................

80

Stand................................................

84

Seat..................................................

85

Tool Kit .............................................

88

Leg Louvers .....................................

88

Special Warning on the Use of

 

Fairing Pockets, Saddlebags, and

 

Travel Trunk..................................

89

Fairing Pockets ................................

91

Saddlebags ......................................

92

Travel Trunk .....................................

96

Accessory Socket/Connectors .........

98

BREAK-IN...........................................

104

HOW TO RIDE THE MOTORCYCLE . 106

Starting the Engine ..........................

106

Jump Starting...................................

109

Moving Off........................................

112

Shifting Gears ..................................

113

Braking.............................................

115

Kawasaki Advanced

 

Coactive-braking Technology

 

(K-ACT) - Anti-lock Brake System

 

(ABS) for models equipped with

 

K-ACT ABS...................................

116

K-ACT ABS Indicator Light ...........

119

Stopping the Engine.........................

120

Stopping the Motorcycle in an

 

Emergency ...................................

121

Parking.............................................

122

Catalytic Converter...........................

123

Electronic Throttle Valve (ETV)

 

System..........................................

125

SAFE OPERATION.............................

126

Safe Riding Technique .....................

126

Daily Checks ....................................

129

Additional Considerations for High

 

Speed Operation ..........................

131

MAINTENANCE AND ADJUSTMENT 133

Periodic Maintenance Chart.............

137

Engine Oil ........................................

150

Cooling System ................................

157

Drive Belt..........................................

163

Spark Plugs......................................

164

Evaporative Emission Control

 

System (California model only) ....

165

Valve Clearance ...............................

166

Kawasaki Clean Air System .............

166

Air Cleaner .......................................

167

Throttle Control System ...................

169

Idle Speed........................................

171

Clutch...............................................

174

Brakes..............................................

175

Brake Light Switches........................

180

Rear Shock Absorbers.....................

182

Wheels .............................................

186

Battery..............................................

192

Headlight Beam................................

199

Fuses ...............................................

200

General Lubrication..........................

202

Cleaning Your Motorcycle ................

204

Bolt and Nut Tightening....................

210

STORAGE...........................................

213

TROUBLESHOOTING GUIDE............

216

YOUR WARRANTY/OWNER

 

SATISFACTION ..............................

217

REPORTING SAFETY DEFECTS ......

223

ENVIRONMENTAL PROTECTION.....

224

MAINTENANCE RECORD .................

225

LOCATION OF LABELS.....................

229

10 SPECIFICATIONS

 

SPECIFICATIONS

 

DIMENSIONS

 

 

 

Overall Length

2 560 mm (100.79 in.)

Overall Width

995 mm (39.17 in.)

Overall Height

1 550 mm (61.02 in.)

Wheelbase

1 665 mm (65.55 in.)

Road Clearance

135 mm (5.31 in.)

Curb Mass:

 

 

VN1700A

402 kg (886 lb)

VN1700B

406 kg (895 lb)

ENGINE

 

 

Type

SOHC, V-type 2-cylinder, 4-stroke, liquid-cooled

Displacement

1 700 cm³ (103.7 cu in.)

Bore x Stroke

102 × 104 mm (4.02 × 4.09 in.)

Compression Ratio

9.5 : 1

 

Starting System

Electric starter

 

SPECIFICATIONS 11

Cylinder Numbering Method

Front to rear, 1-2

Firing Order

2-1

Fuel System

Digital fuel injection system (DFI)

Ignition System

Battery and coil (transistorized ignition)

Ignition Timing

0° BTDC @950 r/min (rpm)

(Electronically advanced)

40° BTDC @3 000 r/min (rpm)

Spark Plugs

NGK ILZKAR7B11

Lubrication System

Forced lubrication (semi-dry sump)

Engine Oil:

 

Type

API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2

Viscosity

SAE 10W-40

Capacity

5.0 L (5.3 US qt)

Coolant Capacity

2.4 L (2.5 US qt)

TRANSMISSION

 

Transmission Type

6-speed, constant mesh, return shift

Clutch Type

Wet, multi disc

Driving System

Belt

12 SPECIFICATIONS

 

 

Primary Reduction Ratio

1.515

(50/33)

Final Reduction Ratio

2.250

(72/32)

Overall Drive Ratio

2.746

@Top gear

Gear Ratio:

 

 

1st

2.933

(44/15)

2nd

1.900

(38/20)

3rd

1.407

(38/27)

4th

1.143

(32/28)

5th

0.967

(29/30)

6th

0.806

(29/36)

FRAME

 

 

Caster

30°

 

Trail

177 mm (7.0 in.)

Tire Size:

 

 

Front

130/90B16M/C 67H

Rear

170/70B16M/C 75H

SPECIFICATIONS 13

Rim Size:

 

Front

J16M/C × MT3.50

Rear

J16M/C × MT4.50

Fuel Tank Capacity

20 L (5.3 US gal)

ELECTRICAL EQUIPMENT

 

Battery

12 V 18 Ah

Headlight

12 V 60/55 W

Tail/Brake Light

LED

Even if one of LED (Light Emitting Diode) tail/brake lights dose not go on, consult with an authorized Kawasaki dealer.

Specifications are subject to change without notice.

14 SERIAL NUMBER LOCATIONS

Serial Number Locations

The engine and frame serial numbers are used to register the motorcycle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer when ordering parts. In the event of theft, the investigating authorities will require both numbers as well as the model type and any peculiar features of your machine that can help them identify it.

Frame No.

 

Engine No.

 

 

 

 

 

 

A. Frame Number

A. Engine Number

LOCATION OF PARTS 15

LOCATION OF PARTS

1.

Clutch Lever

7.

Brake Lever Adjuster

12.

Right Handlebar

2.

Clutch Lever Adjuster

8.

Front Brake Lever

13.

Switches

3.

Front Speakers

9.

Left Handlebar

Throttle Grip

4.

Meter Unit

10.

Switches

14.

Accessory Socket

5.

Audio Unit

Fairing Pockets

15.

Ignition Switch

6.

Brake Fluid Reservoir

11.

Fog Light Switch

16.

Fuel Tank Cap

 

(Front)

 

 

 

 

16 LOCATION OF PARTS

17.

Headlight

24.

Front Fork

31.

Drive Belt

18.

Turn Signal Light

25.

Brake Disc

32.

Muffler

19.

Air Cleaner Element

26.

Brake Caliper

33.

Saddlebag

20.

Fuse Box

27.

Leg Louver

34.

Licence Plate Light

21.

Battery

28.

Shift Pedal

35.

Tail/Brake Light

22.

Travel Trunk

29.

Side Stand

 

 

23.

Antenna (AM/FM)

30.

Rear Shock Absorber

 

 

LOCATION OF PARTS 17

36.

Passenger’s Seat

40.

Spark Plugs

37.

Rider’s Seat

41.

Rear Brake Light Switch

38.

Tool Kit

42.

Rear Brake Pedal

39.

Fuel Tank

43.

Brake Fluid Reservoir (Rear)

18 LOADING INFORMATION

LOADING INFORMATION

WARNING

Incorrect loading, improper installation or use of accessories, or modification of your motorcycle may result in an unsafe riding condition. Before you ride the motorcycle, make sure it is not overloaded and that you have followed these instructions.

With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of accessories. In some cases, improper installation or use of accessories, or motorcycle modification, will void the motorcycle warranty. In selecting and using accessories, and in loading the motorcycle,

you are personally responsible for your own safety and the safety of other persons involved.

NOTE

Kawasaki Parts and Accessories have been specially designed for use on Kawasaki motorcycles. We strongly recommend that all parts and accessories you add to your motorcycle be genuine Kawasaki components.

Because a motorcycle is sensitive to changes in weight and aerodynamic forces, you must take extreme care in carrying cargo, passengers and/or in fitting of additional accessories. The following general guidelines have been

prepared to assist you in making your determinations.

1.Any passenger should be thoroughly familiar with motorcycle operation. The passenger can affect control of the motorcycle by improper positioning during cornering and sudden movements. It is important that the passenger sit still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle.

2.You should instruct any passenger before riding to keep his feet on the passenger footpegs and hold on to the operator or seat strap. Do not carry a passenger unless he or she is tall enough to reach the footpegs and footpegs are provided.

LOADING INFORMATION 19

3.All baggage should be carried as low as possible to reduce the effect on the motorcycle center of gravity. Baggage weight should also be distributed equally on both sides of the motorcycle. Avoid carrying baggage that extends beyond the rear of the motorcycle.

4.Baggage should be securely attached. Make sure that the baggage will not move around while you are riding. Recheck baggage security as often as possible (not while the motorcycle is in motion) and adjust as necessary.

5.Do not carry heavy or bulky items on a luggage rack. They are designed for light items, and overloading can affect handling due to changes in weight distribution and aerodynamic forces.

20 LOADING INFORMATION

6.Do not install accessories or carry baggage that impairs the performance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front fork movement, or any other aspect of the motorcycle’s operation.

7.Weight attached to the handlebar or front fork will increase the mass of the steering assembly and can result in an unsafe riding condition.

8.Fairings, windshields, backrests, and other large items have the capability of adversely affecting stability and handling of the motorcycle, not only because of their weight, but also due to the aerodynamic forces acting on these surfaces while the motorcycle is in operation. Poorly

designed or installed items can result in an unsafe riding condition.

9.This motorcycle was not intended to be equipped with a sidecar or to be used to tow any trailer or other vehicle. Kawasaki does not manufacture sidecars or trailers for motorcycles and cannot predict the effects of such accessories on handling or stability, but can only warn that the effects can be adverse and that Kawasaki cannot assume responsibility for the results of such unintended use of the motorcycle. Furthermore, any adverse effects on motorcycle components caused by the use of such accessories will not be remedied under warranty.

Maximum Load

Weight of rider, passenger, baggage, and accessories must not exceed 180 kg (397 lb).

GENERAL INFORMATION 21

GENERAL INFORMATION

Meter Instruments

A. Speedometer

J. Electronic Cruise Control Indicator

B. Tachometer

Light

C. Fuel Level Gauge

K. Electronic Cruise Control Set

D. Coolant Temperature Gauge

Indicator Light

E. Fuel Level Warning Indicator Light

L. Warning Indicator Light

F. Left Turn Signal Indicator Light

M. Multifunction Meter

G. Neutral Indicator Light

N. K-ACT ABS Indicator Light (only on

H. Right Turn Signal Indicator Light

equipped model)

I. High Beam Indicator Light

 

22 GENERAL INFORMATION

Speedometer and Tachometer

The speedometer needle momentarily deflects to the far end (and then returns to the zero position) when the ignition key is turned to “ON”. This checks the operation of the meter needles. So if they do not operate correctly, have the function checked by an authorized Kawasaki dealer.

The speedometer shows the speed of the vehicle.

The tachometer shows the engine speed in revolutions per minute (r/min, rpm). On the right side of the tachometer face is a portion called the “red zone.” Engine r/min (rpm) in the red zone is above maximum recommended engine speed and is also above the range for good performance.

NOTICE

Engine r/min (rpm) should not be allowed to enter the red zone; operation in the red zone will overstress the engine and may cause serious engine damage.

Fuel Level Gauge

The fuel level gauge shows the amount of fuel in the fuel tank. When the needle comes near the E (empty) position, refuel at the earliest opportunity. When vehicle stands with Side Stand, Fuel Level Indicator Light/Fuel Level Gauge cannot show the amount of fuel in the fuel tank exactly. Stand upright the vehicle to check the fuel level.

NOTE

If the motorcycle is held horizontal while refueling, the fuel level gauge

may not show the rightmost needle on the gauge.

Coolant Temperature Gauge

This gauge shows the temperature of coolant. Ordinarily, the needle should stay within the white zone. If the needle reaches the red zone, stop the engine and check the coolant level in the reserve tank after the engine cools down.

NOTICE

Do not let the engine continue running when the coolant temperature gauge shows “H”. Prolonged engine operation will result in severe engine damage from overheating.

Meter Unit Switch

Meter unit switch is located on the right handlebar switches. Select the

GENERAL INFORMATION 23

meter unit switch function by pushing the knob of the meter unit switch. ”Push the S button” means to push the knob.

”Push the MODE-A switch” means to push the knob to the left.

”Push the MODE-B switch” means to push the knob to the right.

A.Meter Unit Switch

B.“S” Button

C.“MODE-A” Switch

D.“MODE-B” Switch

E.Knob

24 GENERAL INFORMATION

Multifunction Meter

The multifunction meter displays the following functions: oil pressure warning symbol, battery warning symbol, fuel injection warning symbol, odometer, trip meters (TRIP A, TRIP B), clock, average mileage, cruising range and gear positions. When the ignition key is turned to “ON”, all the LCD segments are displayed for three seconds, then, depending on the mode selected, the clock or meters operate normally.

A.Gear Position

B.Odometer/Trip Meters (TRIP A, TRIP B)

C.Cruising Range/Average Mileage

D.Clock

E.Warning Symbols Indicator

Pushing the “MODE-A” switch shifts the display in the multifunction meter through the following two modes: cruising range and average mileage.

A.Average Mileage

B.Cruising Range

C.Push the “MODE-A” Switch

Pushing the “MODE-B” switch shifts the display in the multifunction meter through the following three modes: odometer, trip meter A and trip meter B.

GENERAL INFORMATION 25

A.Odometer (ODO)

B.Trip Meter A (TRIP A)

C.Trip Meter B (TRIP B)

D.Push the “MODE-B” Switch

Odometer (ODO)-

Push the “MODE-B” switch to display the ODO.

The ODO shows the total distance in kilometers (km) or miles (mile) that the motorcycle has run. This meter cannot be reset.

26 GENERAL INFORMATION

NOTE

The data are maintained even if the battery is disconnected.

When the figures come to 999999, the display is locked.

The measurement unit of the odometer can be changed by referring to the “Setting Menu” in this section.

Trip Meters (TRIP A, TRIP B) –

The trip meters show the distance in kilometers (km) or miles (mile) traveled since they were last reset to zero.

TRIP A: 0.0 9999.9 TRIP B: 0.0 999.9

Push the “MODE-B” switch to display the TRIP A or TRIP B.

A.Trip A

B.Trip B

Push the “MODE-B” switch to display the TRIP A or TRIP B.

Push the “MODE-B” switch and hold it there.

After two seconds, the display turns to 0.0 and then starts counting when the motorcycle is operated. The meter counts until it is reset.

NOTE

The data are maintained by the back -up power even if the ignition key is turned to “OFF”.

When the trip meter display reaches 9999.9 (TRIP A) or 999.9 (TRIP B) while running, the meter is reset to 0.0 and continues counting.

When the battery is disconnected, the trip meter display is reset to 0.0.

The measurement unit of the trip meters can be changed by referring to the “Setting Menu” in this section.

GENERAL INFORMATION 27

Gear Position Indicator-

The gear position indicator shows the corresponding gear position where the transmission is shifted.

A.Gear Position Indicator

1:When the transmission is in 1st gear, “1” is displayed.

2:When the transmission is in 2nd gear, “2” is displayed.

3:When the transmission is in 3rd gear, “3” is displayed.

28GENERAL INFORMATION

4:When the transmission is in 4th gear, “4” is displayed.

5:When the transmission is in 5th gear, "5” is displayed.

OD: When the transmission is in Over Drive gear, "OD” is displayed.

Clock -

The hour adjusting mode and minute adjusting mode can be shifted by referring to the “Setting Menu” in this section.

Average Mileage (AVERAGE)-

This display shows the average mileage by numerical value, and indicates the average fuel consumption counted from the start of measuring to the present time.

Push the “MODE-A” switch to display the average mileage.

NOTE

The data are maintained by backup power even if the ignition key is turned off.

The measurement unit of mileage can be changed by referring to the “Setting Menu” item in this section.

Push the “MODE-A” switch for more than two seconds while the average mileage is displayed, and the average mileage is reset to “– –. –”.

Cruising Range (RANGE)-

This display shows the cruising range by numerical value and indicates the cruising range from the remaining fuel in the fuel tank. This cruising range display is renewed every 10 seconds.

Push the “MODE-A” switch to display the cruising range.

GENERAL INFORMATION 29

When the fuel warning message "FUEL" flashes in the digital meter, the cruising range value also flashes "---".

A.“---” Flashes

B.“FUEL” Flashes

NOTE

The measurement unit of the cruising range can be changed by referring to the “Setting Menu” in this section.

Loading...
+ 213 hidden pages