John Deere SB1107, SB1106 User Manual

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OPERATOR’S MANUAL

SICKLE BAR

SB 1 106 SB 1 107

P A R T S C A T A L O G

p/n GH 19502091 02 / 2008

p/n GH 19502091

T ABLE OF CONTENTS

Description

Description of the sickle bar ............................. 5

Assembly drawing ..............................................6

T echnical specification

T echnical specification .......................................7

Handling .............................................................. 7

Safety signs

Safety-Alert simbol .............................................8

Identification machine ........................................8

Machine safety labels ........................................ 8

Machine safety labels and positions

Machine safety labels and positions ................9

Preparing the vehicle

Preparing the tractor .....................................10

Park vehicle safety ........................................10

St ay clear of rotating drivelines ....................10

Installing

Installing sickle bar on tractor .......................10

PTO shaft adaption .......................................12

St ability of sickle bar and tractor during

transport ........................................................13

Quick Coupler (optional) ...............................14

Park vehicle safety ........................................14

St ay clear of rotating drivelines ....................14

Removing

Removing sickle bar .....................................15

Removing sickle bar with Quick Coupler ....15

Operating

Operate safetly ............................................. 16

Wear appropriate clothing ............................17

St ay clear of rotating drivelines ....................17

Adapting the mowing bar .............................18

Adjustment .....................................................19

Mowing ...........................................................20

Hazard bar .....................................................20

Use of lifting device .......................................22

Mowing on flat ground ...................................23

Mowing on sloping ground ...........................24

T able approximate for choice of the

cutting bar ...................................................... 25

Service Machine Safely

Practice safe maintenance...........................26

Wear appropriate clothing ............................26

St ay clear of rotating drivelines ....................26

Maintenance ..................................................26

Service

Lubrication .....................................................28

Routine maintenance ....................................28

Every 2 work hours ........................................28

Every 8 work hours ........................................28

Every 50 work hours ..................................... 28

Periodically (6 months) ................................28

After each mowing job ..................................28

Cleaning and oiling the cutters .................... 29

Checking the clearance tolerance .............. 29

Storage ...........................................................30

Extra maintenance ........................................31

Replacement of section-holding bar ...........31

Replacement of sections ..............................31

Replacement of bar holding removable

tooth ................................................................32

Replacement of removable tooth ................ 32

Replacement of belts ....................................32

Replacement of pulleys ................................ 32

Demolition and disposal

Demolition and disposal .............................. 33

Assembly

Assembly ....................................................... 34

Transport on road

Transport on road ..........................................42

Spare parts

Sp are parts ....................................................43

Decal kit and location

Decal kit and location .................................54

Warranty

Warranty .........................................................56

Warranty for replacement part s ....................57

p/n GH 19502091

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instruction and safety rules. Make sure all items on the Dealer’s Pre-Delivery Check List in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the Warranty Registration, located on the Frontier website. Warranty claims will

be denied if the Warranty Registration has not been completed.

TO THE OWNER: Read this manual before operating your frontier equipment. The information presented will prepare you to do a better and a safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer .

The equipment you have purchased has been carefully enginereed and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Frontier service parts.Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: _________________________________ Date of Purchase _____________________________ Serial Number: (see Safety Decal section for location) _______________________________________

Provide this information to your dealer to obtain correct repair parts. Throghout this manual, the term IMPORT ANT is used to indicate that failure to observe can cause damage to

equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an esclamation mark), to indicate the degree of hazard for items of personal safety .

This Safety-Alert Simbol indicates a hazard and means A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

DANGER.

W ARNING

CAUTION

IMPORTANT

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury .

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury .

Indicates that a failure to observe can cause damage to equipment.

NOTE

Indicates helpful information.

p/n GH 19502091

DESCRIPTION

Description of the sickle bar

This agricultural implement can only operate by means of a cardan shaft applied to the pto of an agricultural tractor equipped with lift and universal three-point hitch. Since it is movable, the mowing machine can be easily mounted on tractors with different gauges or on tracked vehicles (Fig.

1). The two-motion tooth-blade system used in mowing machines, makes possible a scissors cut which leads to a higt speed operation on a any crop. The original tooth-blade motion guarantees a sharp and clean cut on any type of grass, be it damp or flattened. It is thanks to the total absence of soil which this mowing system does not raise, sharp because the stems are not frayed. The sickle bar may also be used with the cutting arm tilted for working on canals, ditches and embankments (Fig. 2 and 3).

ATTENTION The sickle bar is suitable only for the uses indicated. Any other use different from that described in these instructions could cause damage to the machine and represent a serious hazard for the user.

Fig. 1

Fig. 2

It is therefore advisable to strictly comply with the following instructions in order to prevent faults which could jeopardize the correct and long-lasting operation of the implement. Compliance with the instructions in this handbook is also important since the Manufacturer declines all and every

responsibility for damage to persons or property caused by negligence and failure to comply with these instructions.

The Manufacturer shall, however, remain at the customers’ disposal for immediate and thorough assistance together with anything else that may be required in order to ensure the correct operation and maximum efficiency of the implement. The Manufacturer reserves the right to make any modifications and improvements to the implement as may be considered opportune, without being obliged to immediately inform the user .

Fig. 3

p/n GH 19502091

DESCRIPTION

Assembly drawing

1 External shoe; 2 Mowing guide; 3 Cutting arm; 4 Upper 3rd point hitches; 5 Gauge varying articulation; 6 Chassis; 7 Tirant; 8 Lower 3rd point hitches; 9 Hazard bar; 10 Support; 11 Identification label; 12 Cover; 13 Protective casing for connecting-rod systems; 14 Support; 15 Hinge (pivot point); 16 Blade guard; 17 PTO.

Fig. 4

p/n GH 19502091

TECHNICAL SPECIFICA TIONS

inches

SB1 106 68 SB1 107 80

Side

Model

Work/width

inches

Tractor

min. - max.

Weight

lbs.

SB 1106 68.9 25 - 50 456

SB 1107 80.7 470

25 - 50

Tooth

number

Sections

number

Drive

Belts B-93

Work

speed

miles/h

6.2 7.5

PTO

Input

speed

540 110.7 dB 91.7 dB

6.2 7.5 540 110.7 dB 91.7 dB

Handling

During handling operations, use suitable personal protection device:

If the machine is handled, it must be lifted by hooking (Fig.

5) onto the appropriate holes with a suitable winch or crane of sufficient capacity . Because of the danger involved, this operation should be carried out by trained and responsible personnel. The mass of the machine is on the identification label (1 1 - Fig. 4). Stretch the rope to keep the machine level. The lifting points can be detected by finding the “hook” symbol (8 - page 9). During handling operations make sure the implement has the required safety devices and guards.

Hitch

Quick coupler

Acoustic power level 

uttered bay machine 

(Weighed A) L

Continuous equivalent acoustic

radiation pressure level (Weighe

A) in the "worker’s position" L

p/n GH 19502091

Fig. 5

SAFETY SIGNS

Safety-alert symbol

Read and recognize safety information. Be alert to the potential for personal injury when you see this safety-alert symbol.

On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with a safety symbol. DANGER identifies the most serious hazards. In this manual, the word CAUTION and this symbol call attention to safety messages.

Identification machine

Identification label

Machine safety labels

1) CAUTION: A VOID INJURY

• Read Operator’s Manual

• Ballast power unit per operator’s manual

• Know location and function of controls

• Keep all shields in place

• St ay clear of power driven parts

• Never carry riders

• Keep people and pets a safe distance away from machine

BEFORE DISMOUNTING OR SERVICING

• Shut off engine and remove key

• Lock brake for park

• Lower or block up machine

2) CAUTION

1 Keep all shields in place. 2 Disengage and shut off all engine and/or motor power before servicing or unclogging machine. 3 Keep hands, feet and clothing away from power-driven parts.

3) DANGER: CRUSHING AND PINCH POINTS

MOVING MACHINERY P ARTS CAN PINCH OR CRUSH OR F ALL, WHICH MA Y CAUSE INJUR Y OR DEA TH.

4) DANGER

Entanglement in rotating driveline can cause serious injury or death. Keep all shields in place. Avoid contact with rotating parts.

5) DANGER: KEEP AWAY - SHARP BLADES

• Do not put hands or feet near the cutterbar. Blade cont act can result in serious injury .

• Stay away until all motion has stopped and the mower is securely blocked up.

• Keep fingers clear of cutterbar when folding cutterbar for transport.

6) CAUTION

Operate only with 540 rpm PTO

p/n GH 19502091

MACHINE SAFETY LABELS AND POSITIONS

CRUSHING AND PINCH POINTS

MOVING MACHINERY PARTS CAN 

PINCH OR CRUSH OR FALL - 

WHICH MAY CAUSE INJURY OR DEATH.

KEEP AWAY

SHARP BLADES

-Do not put hands or feet near the cutterbar.  Blade contact can result in serious injury.

-Stay away until all motion has stopped and  the mower is securely blocked up.

-Keep fingers clear of cutterbar when folding  cutterbar for transport.

1.Keep all shields in place.

2.Disengage and shut off all engine  and/or motor power before  servicing or unclogging machine.

3.Keep hands, feet and clothing  away from power-driven parts.

Entanglement in rotating driveline can cause serious injury or death.

 Keep all shields in place.

Avoid contact with rotating parts.

Operate only with

540 rpm PTO

7) High noise level. Use adequate acoustic protection.

8) Coupling point for lifting.

9) Greasing point.

p/n GH 19502091

PREP ARING THE VEHICLE

Preparing the tractor

CAUTION: Avoid injury. Proper ballastings is required for safe operation of your sickle bar

IMPORT ANT : Refer to the tractor operator manual for proper ballasting information and tire inflation

• A 540 rpm PTO

• Refer to the tractor operator is manual for correct ballasting and tire pressure, depending on installed equipment.

Park vehicle safety

• Stop vehicle on a lever surface, not on a slope.

• Disengage PTO.

• Engage the park brake.

• STOP the engine.

• Remove the key.

• Before you leave the operator’s seat, wait for engine and all moving part s to STOP.

Stay clear of rotating drivelines

Entanglement in rotating driveline can cause serious injury or death:

• Wear close fitting clothing.

• STOP the engine and be sure PTO driveline is stopped before getting near it.

Installing sickle bar on tactor

The sickle bar can be hitched to I, II or quick coupler category tractor equipped with a universal three-point coupling.

DANGER Application of any implement to a tractor is a very dangerous operation and must only be carried out with the utmost care in compliance with the instructions.

The correct tractor/sickle bar position is established by setting the implement at such a distance from the tractor that the universal coupling remains 2-4 inches from its maximum closing position. Now proceed in the following way:

1.Back tractor into position and align draft links (A, Fig. 6) with draft link brackets on sickle bar .

CAUTION: Before you work around hitch:

• STOP engine.

• LOCK park brake.

• FIRMLY block mower on horizontal surface.

2.Connect the upper third-point and correctly regulate by

adjusting the top link (B, Fig. 7). Place plate (C, Fig. 7) at the left side of the hitch integral with the same pin. Lock in place with the snap-in split pins (D, Fig. 8).

Fig. 6

Fig. 7

p/n GH 19502091

INST ALLING

3.Hook the oscillating arms of the tractor to pins (E and F,

Fig. 7). Lock in place with the snap-in split pins (G Fig. 8)

4.Lock the lift links using the relative chains (H, Fig. 7) and

couplings parallel to the tractor. This operation must be carried out to prevent the machine from moving in a horizontal direction.

5.Install PTO shaft to tractor (Fig. 9).

IMPORTANT: Sickle bar MUST BE level front to rear.

Make sure PTO shaft is locked on the tractor PTO prior to engagement (I). Check that the guard (L) is free to turn and fix it with the relative latch (L1).

Fig. 8

6. Remove the guard over the cutters (16, Fig. 4) and

remove the tirant (7, Fig.4).

7.Lift-up sickle bar.

8. Remove spring locking pin (M, Fig. 10) from parking

stand.

9.Remove support (N and O, Fig. 10) and remount them,

upside-down in their seat .

10.Fasten with spring locking pin (M, Fig. 10).

p/n GH 19502091

Fig. 9

Fig. 10

INST ALLING

PTO shaft adaption

The PTO shaft, supplied with the machine, is of standard length. Therefore it might be necessary to adapt the PTO shaft. Consult your dealer for the eventual adaptation.

CAUTION

• When the PTO shaft is fully extended, the two tubes

min. 6 inches

Max

must overlap by at least 6 inches ( P Fig. 11). When fully inserted, the minimum play must be 137/64 inches (Q Fig.1 1).

• If the implement is used on another tractor, always

check the above and that the guards copletely cover the rotating parts of the PTO shaft.

min. 1

/64 inches

Min

A TTENTION Comply with the manufacturer's instructions when

Fig. 11

transporting the mowing machine.

• The equipment installed can only be controlled by means of the PTO shaft complete with the necessary overload safety (i.e. clutch) devices and guards fastened with the appropriate chain.

• Only the PTO shaft supplied by the Manufacturer must be used.

• The engine must not be running when installing and removing the PTO shaft.

• Care must be taken regarding the safety and correct

Fig. 12

assembly of the PTO shaft.

• Use the chain provided to stop the PTO shaft from rotating.

• Always check carefully that the PTO shaft guard is always in position, both during transportation and operation.

• Frequently and set intervals check the PTO shaft guard, it must always be in excellent condition.

• Before engaging the PTO, check that the set rpm corresponds to that indicated by the sticker on the equipment.

• Before inserting the PTO, make sure that there are no people or animals nearby and that the rpm selected corresponds to that permitted. Never exceed the maximum admissible speed.

• Watch out for the rotating universal joint.

• Do not insert the PTO with the engine off or synchronized with the wheels.

Fig. 13

• Always disconnect the PTO when the cardan shaft is at too wide an angle (never more than 10°,Fig.

12) and when it is not being used.

• Only clean and grease the PTO shaft when the power take-off is disconnected, the engine is off, the hand brake pulled and the key removed.

• When not in use, place the PTO shaft on the support provided for it.

• After having dismantled the PTO, place the protective cover on the PTO shaft (R, Fig. 13).

p/n GH 19502091

INST ALLING

Mass weighing on arms off hoist with full load

(Technical data table)

Mass of tractor

Total mass of ballast

Tractor wheelbase, that is, the horizontal

distance between the tractor axles

Horizontal distance between the centre of gravity

of the ballast and the front axle of the tractor

Horizontal distance between the centre of gravity of

the operating machine and the back axle of the tractor

Stability of sickle bar and tractor during transport

When a sickle bar is coupled to a tractor, so becoming an integral part of it for the purposes of road travel, the stability of the sickle bar-tractor complex may change and cause driving or operating difficulties (rearing up or side-slipping of the tractor). The condition of equilibrium can be restored by placing a sufficient number of ballasts on the front of the tractor so that the weights on the two tractor axles are distributed sufficiently evenly. To work in safety the instructions given in the highway code should be followed; these prescribe that at least 20% of the weight of the tractor alone should be borne by the front axle and that the weight on the arms of the hoist should not be more than 30% of the weight of the tractor itself. These factors are summarized in the following formulas:

Z > (M x s)-(0.2 x T x i)

(d+i)

The amount of ballast that should be applied according to the formula is the minimum required for circulation on the road. If for reasons of tractor performance or to improve the set-up of the sickle bar during operation it is thought necessary to raise these values, please refer to the registration document of the tractor to check its limits. When the formula for calculating the ballast gives a negative result it will not be necessary to add any weight. In any case, as long as the limits of the tractor are respected, a suitable quantity of weights may be applied in order to ensure greater stability during travel. The symbols have the following meanings:

(please see Fig. 14 for reference):

169/64 inches

Fig. 14

p/n GH 19502091

INST ALLING

Quick Coupler (optional)

1) Install hitch Quick Coupler (S, Fig. 15) on the tractor (see

tractor operator manual).

2) Parking the sickle bar on a flat and compact ground

supported by the relative supports. Then slowly move the tractor back until the Quick Coupler (S) is in range with the point hitches (T and U, Fig. 15).

3) Raise the Quick Coupler (S, Fig. 15) and make sure

that sickle bar hitch is in the right position (Z, Fig. 16).

CAUTION: Before you work around hitch:

• STOP engine.

• LOCK park brake.

• FIRMLY block mower on horizontal surface.

Fig. 15

Park vehicle safely

• Stop vehicle on a level surface, not on a slope.

• Disengage PTO.

• Engage the park brake.

• STOP the engine.

• Remove the key.

• Before you leave the operator’s seat, wait for engine and all moving part s to STOP.

Stay clear of rotating drivelines

Entanglement in rotating driveline can cause serious injury or death:

• Wear close fitting clothing.

• STOP the engine and be sure PTO driveline is stopped before getting near it.

Fig. 16

p/n GH 19502091

REMOVING

Removing sickle bar

The sickle bar must be set-up on flat and compact ground, supported by the relative supports (A and B, Fig. 17).

1. Raise sickle bar.

2. Put parking stand (A and B, Fig. 17) in the DOWN

position: install spring locking pin in order to secure parking stand (C, Fig. 17).

3. Lower sickle bar to the ground.

CAUTION: Before you work around hitch:

• STOP engine.

• LOCK park brake.

• FIRMLY block mower on horizontal surface.

4. Unhook the PTO schaft (, Fig. 18) from the tractor and

put in on the special hook.

5. Remove quik-lock pin (D, Fig. 19) and pin (E, Fig. 19)

from center link (F , Fig. 19).

NOTE: Put quik-lock pins and pins back into brackets

on sickle bar for storage.

6. Remove draft links (J, Fig. 19) from draft link brackets (G,

Fig. 19) by removing quiklock pins (H, Fig. 19) and pins (I, Fig. 19).

NOTE: Put quik-lock pins and pins back into brackets

on sickle bar for storage.

Fig. 17

Fig. 18

7. Drive tractor forward slowly .

Removing sickle bar with Quick Coupler

1. Raise sickle bar.

2. Put parking stand (A and B, Fig. 17) in the DOWN

position: install spring locking pin in order to secure parking stand (C , Fig. 17).

3. Lower sickle bar to the ground.

4. Raise the two Quick Coupler levers (V, Fig. 15) to unloch

sickle bar (Quick Coupler Figure, page 14).

5. Lower Quick Coupler till further free the sickle bar.

p/n GH 19502091

Fig. 19

OPERA TING

Operate safely

Carefully read all the instructions before using the machine; if in doubt, contact the technicians of the Manufacturer’s dealer . The manufacturer declines all responsibility for the non-observance of the safety and accident prevention regulations described below.

General norms

1) Pay close attention to the danger signs in this manual and on the sickle bar .

2) The labels with the instructions attached to the machine give abbreviated advice for avoiding accidents.

3) Carefully observe, with the help of the instructions, the safety and accident prevention regulations.

4) Avoid touching moving parts in any way whatsoever .

5) Any work on and adjustment to the machine must always be done with the engine switched off and

the tractor blocked.

6) People or animals must not, under any circumstances, be transported on the equipment.

7) It is strictly prohibited to drive the tractor, or allow it to be driven with the equipment attached by

persons not in possession of a driver’s license, an expert or in poor conditions of health.

8) Before starting the tractor and the equipment, check that all safety devices for transport and operation

are in perfect working order.

9) Before starting up the equipment, check the area surrounding the machine to ensure that there are

no people, especially children or pets, nearby , and ensure that you have excellent visibility .

10)Use suitable clothing. A void loose clothing or garments with parts that could in any way get caught in

the rotating or moving parts of the machine.

1 1)Before starting work, familiarize yourself with the control devices and their functions.

12)Only start working with the equipment if all the protective devices are in perfect condition, installed

and in the safe position.

13)It is absolutely prohibited to stand within the machine’s radius of action where there are moving

parts.

14)It is absolutely forbidden to use the equipment without the guards.

15)Before leaving the tractor, lower the implement coupled to the lif t unit, stop the engine, engage the

hand brake, remove the ignition key from the control panel, cover the cutters and outer skid with the relative guards. Raise the mowing bar (transport protection) according with the instructions given in this handbook.

16)The driver’s seat must never be left when the tractor engine is running.

17)Before operating the mowing machine, check that the support struts (A and B, Fig. 17 page 15) have

been removed from underneath the implement. Make sure that the sickle bar has been correctly mounted and adjusted. Check that the machine is in perfect order and that all components subject to wear and deterioration are efficient.

18)Before releasing the equipment from the third point attachment, put the hoist command lever into the

locked position and lower the support feet.

19)Only operate during daylight or with proper artificial light.

20)All operations must be carried out by expert personnel, equipped with protective gloves, in a clean

and dust-free environment.

21)Do not climb onto the machine while it is running, even if it is stationary .

22)Before approaching the mowing bar, disengage the pto, switch of f the tractor , engage the parking

brake and check that the cutters are at a complete standstill.

23)The coupled implement may only be controlled through the PTO shaft complete with the necessary

safety devices for overloads and with the guards fixed with the relative latch.

24)During maintenance and work operations, make sure that no other person goes near the tractor and

the implement and accidentally works the controls with the risk of causing injury to persons and damage to property .

25)As a precaution, always set adeguate supports under the implement during assembly, servicing,

cleaning or assembly work with the mowing bar raised.

p/n GH 19502091

OPERA TING

26)DO NOT wear radio or music headphones while operating the machine. Safe operation requires

your full attention.

27)DO NOT operate the tractor and sickle bar when you are tired or ill.

Tractor hitch

1) Hook the equipment to a suitable, sufficiently-powered tractor by means of the appropriate device

(lifter), in conformity with applicable standards.

2) The class of the equipment attachment pins must be the

same as that of the lifter attachment.

3) Take care when working within the range of the lifting

arms as this is a very dangerous area.

4) Be very careful when hooking and unhooking the

equipment.

5) It is absolutely forbidden to stand between

the tractor and linkage for acting the lifting controls from the outside (Fig. 20).

6) It is absolutely forbidden to stand in the space between

the tractor and the equipment (Fig. 20) with the engine running.

7) The attaching of additional equipment onto the tractor

brings about a different distribution of weight on the axles. Check the compatibility of the tractor performance with the weight that the mower transfers onto the three-point linkage. If in doubt consult the tractor Manufacturer .

8) Comply with the maximum admissible weight for the axle, the total mobile weight, transport regulations

and the highway code.

23456789012

23456

Fig. 20

Wear appropriate clothing

• Wear close fitting clothing and safely equipment appropriate for the job.

• Loud noise can cause impairment or loss of hearing, wear a suitable protective device such as earplugs.

Stay clear of rotating drivelines

Entanglement in rotating driveline can cause serious injury or death:

• Wear close fitting clothing

• Stop the engine and be sure PTO shaft is stopped before getting near it.

CAUTION: Before you work around hitch:

• STOP engine.

p/n GH 19502091

• LOCK park brake.

• FIRMLY block mower on horizontal surface.

OPERA TING

Adapting the sickle bar

T o ensure optium use, the sickle bar must completely project from the tractor (Fig. 21); three situations are shown in the Figure 22:

1) hitching to a tractor normally used for mowing jobs;

2) hitching to a large tractor;

3) hitching to a small tractor or to certain types of tracked

vehicle.

(1) (2) (3)

Fig. 21

Fig. 22

When the frame joint is moved (A, Fig. 23), the position of the stop bushing (C, Fig. 23) of the cylinder linkage must consequently be changed, according to the cases shown in figures 23 and 24.

Connections between frame joint and stop bushing for the movement of the

mowing bar.

A2 A3

Fig. 23

Fig. 24

p/n GH 19502091

OPERA TING

Fig. 25

Fig. 26

Adjustment

• Remove safety hook (D, Fig. 25), required only for transportation, and fit it back in the slot positioned above the chassis. Reduce to the minimum length in order to hook it in (E, Fig. 25) with the sickle bar to lower.

• Fit the sickle bar by adjusting the tractor tie-rods so that, when the sickle bar attachment is fitted to the three points on the tractor, the external tip of the cutting arm is approximately 2 inches. foward with respect to the arm base (Fig. 26).

• Using chain (F , Fig. 27), adjust the height of the sickle bar attachment with respect to the tractor. Attach the appropriate link to the special plate hole (G , Fig. 27). Adjust the height of the mower on the basis of the height shown in Figure 27. Mark the link used so that the same postion may be used each time the sickle bar is fitted to the tractor.

• Adjust inclination of the cutting arm teeth using tie rod (H, Fig. 28).

Fig. 27

19.6

Fig. 28

inches

• Adjust the cutting height (Fig. 29) by moving the mowing bar on the holes of the inner mowing bar support (I), and, turning the nut of the outer mowing bar support (J), bring it level with the ground.

p/n GH 19502091

Min. 1.2 inches Max. 2.7 inches

Fig. 29

Mowing

OPERA TING

• Remove the supports (L and M, Fig. 30) and remount them, upside-down in their seat . Install spring locking pin in order to secure parking stand (N).

• Remove tie rod from the cutting arm.

• The sickle bar is fitted with a safety device for protection against obstacles. If this device is tripped by impact with an obstacle, stop the tractor without raising the cutting arm. Check that the cardan shaft has not become seperated, if so, reassemble it. Position the safety tie rod parallel to

the ground, and reverse the tractor until the safety tie rod hooks up again. If the tie rod releases easly, adjust

spring (O, Fig. 31) using nut (P, Fig. 31 which should be tightened half turn at a time.

Fig. 30

For successful mowing and to avoid jamming, we advise you to:

• Set and maintain the power take-off at a constant rate of 540 rpm to ensure correct blade frequency;

• Compatibly with the soil conditions and the type of grass, maintain a steady work speed: no slower than 5 mph to favor the discharging of the mown grass and no faster than 6.2 mph to avoid breaking or damaging the machine's structure.

• If the grass is tangled or flattened, keep the cutting bar grazing the ground.

Hazard bar

The hazard bar has been included with the equipment of the machine for safety reasons, to indicate the space occupied by the mower at work. For working, position the hazard bar in position (Q1, Fig. 32) and lock it in place with the screw (R). For transport put it in position (Q2).

Fig. 31

Fig. 32

p/n GH 19502091

OPERA TING

ATTENTION

If the blades becomes jammed, it is advisable to operate carefully wearing suitable personal protection. All the maintenance, adjustments and work preparation operations, must be carried out with the tractor strictly switched off and properly stationary , with the ignition key turned off and the sickle bar on the ground.

CAUTION

• Always raise the implement in order to reverse or change direction.

• The cutting arm should not be raised abruptly in order to avoid damaging the cutting blades.

• Power take-off must not exceed 540 r .p.m.

• Never run the engine at maximum power while mowing.

• In order to prevent breakages or damage, the speed of the tractor must never exceed 6.2 mph when the implement is working.

DANGER

The mowing machine has sharp cutting blades. Always make sure that there are no persons, domestic animals, electrical cables, pipes and so forth, within the field of action of the implement.

p/n GH 19502091

OPERA TING

Using the lifting device

Once you have positioned the equipment, prepare it for mowing:

• release the blade tie rod;

• remove the support prop;

• remove the blade protection.

Operation of lifting device

T o operate the device, put the spring (S, Fig. 34) in position (S1, Fig.35) (under the cylinder rod), so that the cylinder bracket (T, Fig. 34) is released forwards towards position (T1, Fig. 35).

Climb into the tractor and operate the hydraulic distributor to lower the blade (C, Fig. 33) into the mowing position.

Fig. 33

CAUTION: While working regularly check that the bracket (T) is still resting along the cylinder rod (Fig. 36).

Fig. 34

Fig. 35

Fig. 36

p/n GH 19502091

OPERA TING

Mowing on flat ground (or ground with small depressions)

For mowing on flat ground, couple the lever (V) with tie rod (W) and the rod (Z) in position (X) of Figure 37. Lastly insert the lifting device as described in the previous paragraph.

With the rapid lifting device engaged, the bar (U, Fig. 38) has a negative inclination of -10° and a positive one of +16° (Fig. 39) with respect to the horizontal plane during mowing. This system has been devised for mowing quickly and safely on flat ground or ground with small depressions.

W X

Fig. 37

The operation of the lifting device up to the stop of the bracket on the cylinder (T, Fig. 40) allows the equipment to be raised by approx. 12 inches from the ground and, at the same time, an inclination of the blade (U, Fig. 40) of + 30°, so that the end of field maneuvers can be carried out.

+30°

-10°

+16°

Fig. 38

Fig. 39

p/n GH 19502091

30 cm

Fig. 40

OPERA TING

+90

-75

Fig. 41

Mowing on sloping ground

Figures 41 and 42 show various types of mowing on sloping ground (banks, canals, etc.).

CAUTION: For mowing on surfaces that are not parallel to the tractor plane, we recommend removing the moving guide from the outer mowing bar support. T o mount pulling of Figure 43 in order to improve the excursion and use of the sickle bar.

For mowing on sloping ground, disable the lifting device (V) as shown in Figure 44 and couple the lever (W , Fig. 44) with tie rod (Z, Fig. 44) and the rod (X, Fig. 44) in position (Y , Fig.

44) as shown in Figure 44.

Fig. 42

Fig. 43

In this way the bar can be adjusted with the hydraulic cylinder to mow at different angles: from -75° to +90° with respect to the horizontal plane formed by the tractor (Fig. 45).

IMPORTANT: The sickle bar can operates in each position between

-75° to +90°.

Fig. 44

Fig. 45

p/n GH 19502091

OPERA TING

Table approximate for choice of the cutting bar

TYPE OF THE FORAGE

TYPE OF THE

GROUND

Dry and lignificated

(gramineae)

Humid, packed and

low (cat coat)

Humid and packed

(Lucerne-Clover)

Big and high

(forage of the

sorghum, corn)

Normal

LevelHill

Stny field

Normal

Stny field

Normal

Mountain

Stny field

DSS - SD/SN DSS - SD DSS - SN DSS - SN

p/n GH 19502091

Normal Section

(SN)

Self sharping double section

(SD)

Replaceable Normal tooth

(DSS)

SERVICE MACHINE SAFETY

Practice safe maintenance

• Understand service procedure before doing work. Keep area clean and dry.

• Never lubricate, service, or adjust machine while it is moving. Keep safety devices in place and in working condition. Keep hardware tight.

• T o prevent from getting caught, keep hands, feet, clothing, jewelry , and long hair away from any moving parts.

• Before servicing machine, lower it to the ground. Disengage all power and stop the vehicle engine. Lock vehicle park brake and remove the key .

• Securely support any machine elements that must be raised for maintenance.

• Keep all parts in good condition and properly installed. Fix damage immediately . Replace worn or broken parts. Remove any buildup of grease, oil, or debris.

• Unauthorized modifications to the machine may impair its function and safety .

Wear appropriate clothing

• Wear close fitting clothing and safety equipment appropriate for the job.

• Loud noise can cause impairment or loss of hearing, wear a suitable protective device such as earplugs.

• Do not wear radio or music headphones while servicing the machine. Safe servicing requires your full attention.

Stay clear of rotating PTO shaft

Entanglement in rotating driveline can cause serious injury or death:

• Stop the engine and be sure PTO shaft is stopped before getting near it.

Maintenance

Various servicing operations are listed in the following paragraphs. Lower running costs and longer machine life depend on constant and methodical compliance with these operations. During work and maintenance operations, use suitable personal protective gear:

CAUTION

• The given frequencies are indicative and refer to normal conditions of use. They may

therefore be subject to variations in relation to the type of service, a more or less dusty environment, seasonal factors, etc.

• In the case of heavy-duty conditions, the maintenance operations should obviously

be more frequent.

• Before injecting grease into the lubricators, the greasing points must be thoroughly

cleaned to prevent mud, dust or foreign bodies from mixing with the lubricant, thus reducing lubricating effect.

p/n GH 19502091

SERVICE MACHINE SAFETY

ATTENTION It is absolutely essential to disengage the tractor pto, lower the mowing machine, switch off the tractor, ensure that this is at a complete standstill and remove the key before servicing, adjusting or preparing the implement for work. All assembly operations must be carried out on a work bench.

• Always keep oils and greases well away from children’s reach.

• Always thoroughly read the warnings and precautions indicated on the containers.

• Avoid contact with the skin.

• Always thoroughly and fully wash after use.

• The utilized oils should be treated in compliance with the current laws in force.

• Do not proceed with maintenance and cleaning if the power take-off has not been disconnected first, the engine power off, the hand brake pulled and the tractor blocked with a wooden block or stone of the right size under the wheels.

• Periodically check that the bolts and nuts are tight, and if necessary tighten them again. For this it would be advisable to use a torque wrench, respecting the values of 52 Nm for M10 bolts, resistance class 8.8, and 143 Nm for M14 bolts resistance class 8.8 (Table 1: Bolt s tightening torques).

• During assembling, maintenance, cleaning, fitting, etc., with the mowing machine raised, place adequate supports under the equipment as a precaution.

• The spare parts must correspond to the manufacturer’s specifications. Use only original spares.

Bolts tightening torques - settings given in Nm (lb-ft)

(T able 1)

Fine pitch screws CLASS

(metric)

M8 x 1 15 (11) 26 (19) 36 (26.5) 44 (32.5) M10 x 1.25 30 (22) 52 (38) 74 (54) 88 (65) M12 x 1.25 51 (37.5) 91 (67) 127 (94) 153 (113) M14 x 1.5 81 (60) 143 (105) 201 (148) 241 (178) M16 x 1.5 120 (88) 214 (158) 301 (222) 361 (266) M18 x 1.5 173 (127) 308 (227) 433 (319) 520 (384) M20 x 1.5 242 (178) 431 (318) 606 (447) 727 (536) M22 x 1.5 321 (237) 571 (421) 803 (592) 964 (711) M24 x 2 411 (303) 731 (539) 1028 (758) 1234 (910) M27 x 2 601 (443) 1070 (790) 1504 (1110) 1806 (1333) M30 x 2 832 (614) 1480 (1090) 2081 (1535) 2498 (1843)

6.6 8.8 10.9 12.9

p/n GH 19502091

SERVICE

Lubrication

WARNING:• Firmly block sickle bar on horizontal surface.

• Always keep oils and greases well away from children’ s reach.

• Always thoroughly read the warnings and precautions indicated on the containers. A void cont act with the skin.

• Always thoroughly and fully wash af ter use. The utilized oils should be treated in compliance with the current anti-pollution laws.

Routine maintenance

• During the first working hours, check that the screws are tight (Fig. 56).

Every 8 work hours

• Grease points (A and B, Fig. 46).

• Grease the PTO shaft and its telescoping parts.

• Adjust belt tension periodically by adjusting nut (A, Fig.

47). Check tension via the viewing panel on the belt guard. Belt slack must not exceed 1 inch. It is essential to close the inspection hatch with the relative lid after the belts have been examined.

Fig. 46

Every 50 work hours

• Check the tightness of the connecting rod bolts regularly (Fig. 48).

• Checking the clearance tolerance

Periodically (6 months)

• Grease point (A and B, Fig. 46).

After each mowing job

• Clean and oil the mowing bar blades according to the instructions in the chapter entitled: "Cleaning and oiling the cutters".

Lubricants

• It is advisable to use SAE 85W/140 OIL or equivalent for the reduction unit (or gear box) and side transmission.

• It is advisable to use GR MU EP 2 GREASE or equivalent for all greasing points.

Fig. 47

Fig. 48

p/n GH 19502091

SERVICE

Cleaning and oiling the cutters

DANGER Mowing bar cleaning and oiling are very dangerous operations. Always comply with the following instructions:

• Switch off the tractor , remove the starter key and disengage the pto;

• Brake the tractor and make sure it is unable to move;

• Lift the implement by means of the lift links in a flat place where it cannot slip;

• Operate the mowing bar, checking that there are no persons or animals in the vicinity;

• Wash the mowing bar with a jet of pressurized water , standing at least 5 feet away from the implement;

• Check the condition of the cutters;

• When the mowing bar is dry, oil the cutters with very viscous oil;

• Operate the mowing bar for a few seconds, checking that there are no persons or animals in the vicinity;

• Switch off the tractor , remove the starter key and disengage the pto;

• Fit the guards over the cutters and outer skid (C Fig. 49)

Fig. 49

Checking the clearance tolerance

ATTENTION It is absolutely essential to disengage the tractor pto, lower the mowing machine, switch off the tractor, ensure that this is at a complete st andstill and remove the key before servicing, adjusting the implement for work. All assembly operations must be carried out on a work bench.

Every 50 hours of operation, the clearance between the tooth and upper blade guide must be checked. Too much clearance allows material to enter the cutting blade, leading to the possible breakage of the various parts of the cutting blade, as well as compromising cutting quality. Too little clearance creates excessive sliding friction on the blade as it slides, leading to the possible breaking of the tooth holding bar, the blade head or part s of the hinge. The check is to run between the tooth and the upper blade guide. The optimal clearance is determined by the passing of a shim (Fig. 50). If a shim cannot pass between the tooth and upper blade guide, a shim must be added (Fig. 53). If, on the other hand, two coupled shim can pass (Fig. 51), a shim must be removed in order to restore optimal clearance conditions.

Fig. 50

Fig. 51

thicknes ~0.04 inches (1mm)

11.9 inches

ONE SHIM (GH 13011510)

thicknes ~0.04 inches (1mm)

11.9 inches

TWO SHIMS (GH 13011510)

1.18 inches

p/n GH 19502091

SERVICE

T o restore the correct tolerance:

• unscrew the blade guide (Fig. 52);

• remove one or more shims (Fig. 53);

• put the blade guide back in the same position.

IMPORTANT: When replacing the teeth or the toothholding bar, carry out the check described above. When required, put back the shims to avoid striping or damage.

Fig. 52

Fig. 53

Storage

It is advisable to proceed in the following way at the end of the season or if the machine is to remain inactive for a long period of time:

• Treat the implement in compliance with the instructions given in the chapter entitled: "Cleaning and oiling the

cutters".

• Carefully check for any damaged or worn parts and replace these as necessary .

• Fully torque all screws and bolts.

• Apply a little lubricant to the unpainted parts.

• Protect the entire implement with a cover.

• Lastly, store the implement in a dry place where it cannot be tampered with by unauthorized persons; the mowing machine must be set-up on flat and compact ground, supported by the relative supports (F and G , Fig. 54).

Careful compliance with these instructions will be all to the advantage of the user who will be sure to use an implement in perfect conditions when work begins again.

Fig. 54

p/n GH 19502091

SERVICE

Extra maintenance

ATTENTION It is absolutely essential to disengage the tractor pto, lower the mowing machine, switch off the tractor , ensure that this is at a complete standstill and remove the key before servicing, adjusting the implement for work. All assembly operations must be carried out on a work bench.

Replacement of section-holding bar (L fig. 57)

• With the implement resting on the ground, open the mowing bar.

• Remove the expansion pin (H, Fig. 55) and pull out the section-holding bar (Fig. 56) with the hooking tie rod (I Fig.

56).

• Insert the new section-holding bar and lock it in place with the expansion pin. Lubricate the cutters with very viscous oil during the assembly phase.

Fig. 55

Replacement of sections (J fig. 57)

• With the implement resting on the ground, open the cutter bar.

• Remove the expansion pin (H, Fig. 55) and slide out the section-holding bar (Fig. 56).

• Remove the damaged section using a pin punch (7 Fig. 4 on page 6).

• Rivet a new section with the rivets provided (J Fig. 57).

• Insert the section-holding bar and lock it in place with the expansion pin.

Fig. 56

Fig. 57

p/n GH 19502091

SERVICE

ATTENTION It is absolutely essential to disengage the tractor pto, lower the mowing machine, switch off the tractor , ensure that this is at a complete standstill and remove the key before servicing, adjusting the implement for work. All assembly operations must be carried out on a work bench.

Replacement of bar holding removable tooth

• With the implement resting on the ground, raise the mowing bar and secure it with the hooking tie rod.

• Unscrew all the tooth fastening screws (Fig. 58).

• Remove all the teeth (Fig. 59).

• Remove the expansion pin and slide out the bar.

• Insert the new tooth-holding bar and lock it in place with the expansion pin.

• Reposition the teeth and fasten them with the screws.

Fig. 58

Replacement of removable tooth

• With the implement resting on the ground, raise the mowing bar and secure it with the hooking tie rod.

• Unscrew the screws of the tooth to be replaced (Fig. 58).

• Slide out the tooth (Fig. 59), put in the new one and lock it in place with the screws. For this it would be advisable to use a torque wrench, respecting the values of 30 Nm.

Replacement of belts

• Unscrew the screws (A Fig. 60) and remove the protective casing.

• Loosen the belt tensioner completely (B, Fig. 60).

• Replace the worn belts with new ones.

• Put these at the optimum tension using the belt tensioner. Belt play should not exceed 1 inch.

• Put the protective casing back in position and fix it in place with the screws (A, Fig. 60).

Replacement of pulleys

Notes for replacement of pulleys, if necessary .

• Unscrew the screws (M, Fig. 60) and remove the protective casing.

• Loosen the belt tensioner completely (N, Fig. 60).

• Remove the belts.

To replace the driving pulley (O, Fig. 61), turn it counterclockwise; viceversa, turn the driven pulley (P, Fig.

61) clockwise.

Fig. 61

Fig. 59

Fig. 60

p/n GH 19502091

DEMOLITION AND DISPOSAL

Demolition and disposal

This operation is to be carried out by the customer. Before demolishing the machine, you are advised to carefully check its physical condition and ascertain whether there are any parts of the structure that may be susceptible to structural collapse or breakage during demolition.

The customer should operate in compliance with the environment protection laws in force in his/her country .

CAUTION The machine demolition operations should be carried out by skilled personnel only, equipped with suitable protective clothing (safety footwear and gloves) and auxiliary tools and equipment. All the disassembly operations for demolition should be carried out with the machine stopped and detached from the tractor .

Before demolishing the machine, you are advised to render harmless all the parts that may be a source of danger and therefore:

• scrap the structure using specialized firms,

• remove any electrical apparatus according to the laws in force,

• collect oils and greases separately, to be disposed of through specialized firms, in accordance with the regulations of the country in which the machine was used.

When the machine is demolished the identification label must be destroyed together with this manual.

p/n GH 19502091

ASSEMBLY

Foreword

This chapter describes the phases involved in assembling a crated mower. When handling and assembling the unit, and subsequently during use and maintenance, always use suitable personal protection devices (A): always wear suitable clothing and the indicated protections. See the operating manual supplied with the unit for indication of the symbols used in this manual. When handling the unit, lift it by hooking up the special attachments and using a suitable hoist or crane rated for the weight of the unit. This operation is quite dangerous and must only be performed by prepared, responsible personnel. The machine weight is indicated on the identification label. The hook-up points are identified by the "hook" symbol (B). When moving the unit, make certain that all protections and safety devices are in place.

Dimensions and weight

TYPE

A B C

(mm - inch) (kg - lb)(mm - inch) (mm - inch)

SB 1106 (X2) 2340 - 92 700 - 27.5 740 - 29 520 - 1144 SB 1107 (X2) 2340 - 92 700 - 27.5 740 - 29 560 - 1232

p/n GH 19502091

Sickle bar components

ASSEMBLY

1) THIRD POINT LINKAGE FRAME.

2) SUPPORT.

3) POWER PTO PLA TE.

4) FRONT PLA TE.

5) TRIP TIE-ROD.

6) REAR FRAME.

7) BLADE HOLDER.

8) HYDRAULIC LIFTING SYSTEM

p/n GH 19502091

ASSEMBLY

Install the support on the third point linkage

frame

Install the plate on the power take-off

Nr. 13

1.0 2.0

Install the support on the third point linkage

frame

Install the trip tie-rod on the third point

linkage frame

3.0

4.0

p/n GH 19502091

ASSEMBLY

Secure the third point linkage frame to the rear frame

T wo skilled people are required to perform this operation. (weight more than 55 lb - 25 kg)

Nr. 19

Connect the trip tie-rod to the rear frame

5.0

p/n GH 19502091

6.0

ASSEMBLY

Blade holder

Remove the protection and the supplementary blade. Withdraw the blades from the blade holder

KEEP AWAY

SHARP BLADES

-Do not put hands or feet near the cutterbar.  Blade contact can result in serious injury.

-Stay away until all motion has stopped and  the mower is securely blocked up.

-Keep fingers clear of cutterbar when folding  cutterbar for transport.

CRUSHING AND PINCH POINTS

MOVING MACHINERY PARTS CAN 

PINCH OR CRUSH OR FALL - 

WHICH MAY CAUSE INJURY OR DEATH.

7.a

Remove the protection from the connecting

rod system

Remove the blade holder expansion pins

and securing screws

7.b

Nr. 10-13-17

7.c

p/n GH 19502091

ASSEMBLY

Remove the blade holder nuts and washers

Insert the blade holder vertically into the hinge guide

T wo skilled people are required to perform

this operation. (weight more than 55 lb - 25 Kg)

7.d

Insert the internal slide on the blade holder and secure it with the

supplied screws, nuts and washers

7.e

7.f

p/n GH 19502091

ASSEMBLY

Reinstall the blade-tooth and blade-coupling section on the blade holder

KEEP AWAY

SHARP BLADES

-Do not put hands or feet near the cutterbar.  Blade contact can result in serious injury.

-Stay away until all motion has stopped and  the mower is securely blocked up.

-Keep fingers clear of cutterbar when folding  cutterbar for transport.

CRUSHING AND PINCH POINTS

MOVING MACHINERY PARTS CAN 

PINCH OR CRUSH OR FALL - 

WHICH MAY CAUSE INJURY OR DEATH.

7.g

Center the blade head with the hinge forks and insert the well lubricated expansion pins

Nr. 13-

NO!

OK!

7.h

p/n GH 19502091

ASSEMBLY

Reinstall the protection on the

7.i 7.l

Nr. 10-13-17

connecting rod

Install the grass guard bar

Nr. 17

Install the moving guide and hazard bar

Do not tighten securing nut (A) on the moving guide

completely: allow for proper movement of the guide.

Nr. 17

Secure the stay on the moving guide

Nr. 13

7.m

p/n GH 19502091

Nr. 7

7.n

TRANSPORT ON ROAD

Transport on road

For transport, adjust and fix the chains of the side lifting arms of the tractor; lift the mowing bar (Fig. 60); secure it with the hooking tie rod (A, Fig. 61); slide in the safety hook (B, Fig.

61); cover the cutting blades and the outer mowing bar

support with the guards provided (Fig. 62); lift the implement; put the hydraulic lifting command lever in the locked position.

Fig. 60

Transport on Road

• When driving on public roads, be sure to follow the

highway code of the country involved.

• Any transport accessories must be provided with suitable

signs and guards.

• It is very important to remember that road holding

capacity as well as direction and braking capacity can be influenced, sometimes con-siderably , by equipment being either carried or towed.

• When negotiating curves, be aware of the variation in

centrifugal force exerted in a position other than that of the center of gravity , with and without the equipment in tow. Also pay greater attention on sloping roads or ground.

• For displacements beyond the work area, the equipment

must be placed in the transportation position.

• When the dimensions of carried or partially-carried

equipment conceal the tractor’s signalling and lighting devices, these must also be installed on the equipment itself, in conformity with regulations of the highway code of the country involved. When in operation make sure that the lighting system is in perfect working order .

Fig. 61

Fig. 62

p/n GH 19502091

SP ARE P ARTS

Spare parts

Orders must be transmitted through our area dealers and should always include the following indications:

•

T ype, model and serial number of the machine. These data are punched on the data plate with which every implement is equipped.

•

Code number of the required spare part. This will be found in the spare parts catalogue.

•

Description of the part and required quantity.

•

Means of dispatch. If this item is not indicated, the Manufacturer , while dedicating particular care to this service, shall not be held responsible for delays in delivery caused by cases of force majeure. Transport expenses shall always be at the consignee’s charge. The goods travel at the purchaser’s risk and peril even when sold ex destination.

NOTE: The terms Right or Left indicated in the descriptions refer to the implement when viewed from the rear side.

Table index

Frame Tav. 951/13 pag. 44 Transmission Tav . 951/21 pag. 46 Hinge T av . 951/32 pag. 48 Cutting blade T av . 951/53 pag. 50 Hydraulic lifting system T av . 951/63 pag. 52

p/n GH 19502091

SP ARE P ARTS

62 60

TAV. GH951/13

60 7

p/n GH 19502091

SP ARE P ARTS

TAV. GH951/13

GH20970067 WASHER 54X5X32

GHF20100047 PIN

GH21010042 BUSHING 1.-2. POINT

GHF20100115 GASPARDO PIN 22X144 ZN

GHF20100035 PIN

GH12217660 THIRD POINT BUSH

GHF02200507 SNAP PIN D 9 B/83

GH13812311 CHAIN WITH SPRING CATCH

GHF02200562 SPLIT PIN D.8X70 ZB

GHF02200272 SPLIT PIN 10 X60 1336 GALV AN.

GHF02200259 SPLIT PIN 8 X45 1336

GHF02200195 SPLIT PIN 4 X25 1336 GALV AN.

GHF02200260 SPLIT PIN 8 X60 1336 GALV AN.

GHF01020176 BOL T M 12X130

GH21120301 CONE DISCONNECT FB940

GHF02400013 SPRING G 38X75 SPECIAL SPRINGS

GH22310047 REAR ARM BUSHING DP

GHF01230058 SELF LOCKING NUT M12X1,25

GHF01020476 BOL T M 10X30

GHF01220033 NUT M10X 1,5 D980 8 ZB

GHF01020512 SCREW M 12X35

GHF01020072 BOL T M 8X1,25X50 U5737 8.8 ZG

GH20970140 WASHER 20X2X8,5

GHF01230034 SELF LOCKING NUT M8X1,25

GHF01430059 WASHER D8 DIN 6798 D.INT.ZN

GHF01200244 NUT M8

GHF01020510 BOL T M 12X30

383940414243444546474849505152535455565758596061626364

GH12217591 FBR FRAME

FRAME

GH12217821 JOINT

Pos. p/n Description Pos. p/n Description

p/n GH 19502091

GH20970035 WASHER 32X4X13

GHF01020403 BOL T M 6X16

GHF01410037 PLANE WASHER D.6

GHF02250680 THREADED INSERT M6X13 ZN

GHF01020092 BOL T 8 X 1 10 5737 8.G GAL V ANIZ.

GHF02250667 CLEVIS- 3/8- GALV ANISED- A RT .

456

GH12217691 TRIP TIE-ROD

GH21120211 CUTTER BAR TIE ROD FB/S

GHF01410124 PLANE WASHER D20 UNI 6592 ZN

GHF01430071 WASHER D12 DIN 6798 D.INT.ZN

GH12217810 PROP TUBE

GH12217650 FRONT PROP

GH12217800 HINGE BEARING ARM

GH21030010 ARM ARTICULA TION

GH21120212 JOINT ELEMENT FB/S

GH21120319 HINGE ARM SPRING FB940

GH12236470 DRIVEN AXLE PULLY PROTECTION

GH21120215 INNERPROTECTION CASE FB/S

GH21120216 OUTERPROTECTION CASE FB/S

GH21120217 INSPECTION OPENING COVER-GUARD

GH12216400 TIE ROD

GHF01200306 NUT M14X2

GHF06220011 6-LOBE HANDWHEEL M14

GHF20120400 SHAFT HOOK

GH21030007 TRACTOR COUPLING PLA TE

GH21030035 CHAIN L.900

GH21030034 FRAME COUPLING

GH21120308 SAFETY HOOK COUPLING

GH12217710 SAFETY CHAIN HOOK

GH12217680 SLIDING ROD

GH12217761 SNAP TIE ROD GUIDE

GH12217950 FORK FOR TRIP TIE-ROD

101112131415161718192021222324252627282930313233343536

GH66248064 HINGE ARM BUSHING FB.

GHF20100504 U BOLT PIN D.16X45

GH21030027 RUBBER BLOCKS

SP ARE P ARTS

TAV. GH951/21

p/n GH 19502091

SP ARE P ARTS

TAV. GH951/21

GH21120117 3 GROOVE DRIVING PULLEY

TRANSMISSION

GH20970129 WASHER 48X3X30-5

Pos. p/n Description Pos. p/n Description

p/n GH 19502091

GH21030015 PTO SUPPORT

GHF01200306 NUT 14 UNI 5588 6.8 GALVANIZED

GH21120318 BELT REGISTER ASSY .

GH21120013 INTERM. TRANSM. SUPP . PIN

GHF02200227 SPLIT PIN 5 X30 1336 GALV AN.

456

GH12217500 POWER TAKE-OFF PROTECTION HOUS

GHF01430059 WASHER D8 DIN 6798 D.INT.ZN

GHF01020432 BOLT 8X16 5739 8.G GAL V ANIZED

GHF04010174 BEARING 6206 2RS

GH21030020 SPACER

GH21120152 POWER T AKE-OFF

GHF02050392 SEEGER RING E. 62X 2 U7437 C70

GHF08011755 UNIVERSAL JOINT B3 1000 AM

GHF01200244 NUT 8 UNI 5588 6.8 GALVANIZED

GHF01060043 BOL T 8 X35 5732 4.6 GAL V ANIZED

GHF01020440 BOLT 8X25 5739 8.G GAL V ANIZED

GH20970140 WASHER 20X2X8,5

GH21120226 BELT TIGHTENER ROLLERS SUPPORT

GHF02050056 SEEGER RING E. 17X 1 U7435 C70

GHF04010161 BEARING 6203 2RS

GH21120119 3 GROOVE P .TIGHTEN. PIN

GH66248107 BELT TIGHTENER L.70

10111213141516171819202122232425262728

GH21120121 TIGHTENER ROLLER 3G. CP

GHF06010240 BELTS- B 93

GHF01410088 WASHER D14 UNI 6592 GALVANIZED

GHF05150471 POWER TAKE-OFF GUARD

GHF08011124 SAFETY GUARD AM

SP ARE P ARTS

TAV. GH951/32

181613

p/n GH 19502091

SP ARE P ARTS

TAV. GH951/32

GHF02050112 SEEGER RING 30X 1,5 U7435 C70

GH21120028 PROTECTION PLUG

GH21120154 KIT - E XT. CONN. ROD BEARING FB

GH21120224 HINGE BLADE SHAFT - ASSY.

GH21120067 BRONZE BUSHING

GH21120225 BLAD ES S P ACER FB/S

GH21120071 PIN FASTENING BOL T

GH21120069 EXPANSION PIN FB

GH21120068 CONICAL NUT

GH20970519 BOTTOMED WASHER 39X20-25X5X1

GH21120137 INTERNAL RING FB

GH21120018 ANTERIOR WASHER

GH20970023 WASHER 102X2X75-2

GHF02050642 STOP RING 75 UNI 7435-75

GH21120070 BLADE W/ BUSHINGS

GH21120156 KIT- BLADE FASTENING PIN FB

GHF01020403 BOL T M 6X16

3738394041424344454647484950515253

GHF02250667 CLEVIS- 3/8- GALV ANISED- A RT .

HINGE

GHF01430047 WASHER D6 DIN 6798 D.INT .GALV .

Pos. p/n Description Pos. p/n Description

p/n GH 19502091

GHF01420036 FLA T W ASHER 6-6X 18X2 6593 ZN

GH12210460 CHAIN D.8 L.194

GHF01020514 BOLT M12X1,75X40

GH20970007 WASHER 35X8X13

GH20970035 WASHER 32X4X13

GHF01430071 WASHER D12 DIN 6798 D.INT.ZN

GHF01200293 NUT M12

GH21120118 3-GROOVE DRIVEN PULLEY

GHF02050392 SEEGER RING E. 62X 2 U7437 C70

456

101112131415161718192021222324252627282930313233343536

GHF04010171 BEARING 6206 Z

GHF01420060 WASHER 10,5X30

GHF01020479 BOL T M 10X35

GH18701140 WASHER 1 1 X 35 X 5

GHF01430023 WASHER D10 DIN 6798 D.INT.ZN

GH12236490 CONNECTING-ROD SYSTEM GUARD

GHF01020472 BOLT 10X25 5739 8.G GAL V ANIZED

GH21120221 BLADE SHAFT SUPPORT FB/S

GH12236500 HIMGE

GHF04010363 BEARING DHK 5025

GHF03011069 SEALING RING DH 50X58X4

GHF04010409 SHOULDER RING WR 45

GHF04100131 INTERNAL IR. RING 45X50X35

GH21120223 HINGE SPINDLE FB/S

GH21120126 CONIC PIN FB

GH21120136 PIN SP ACER FB

GH21120127 PIN GRUB-SCREW FB

GHF02050403 SEEGER RING E.72X2,5 U7437 C70

GH66248111 DUST COVER HINGE FB

GH21 120153 KIT- IN T. CONN. ROD BEARING FB

GHF01100011 SPHERE NIPPLE M6X1/A

GHF04010362 BEARING DHK 2538

GH21120128 PIN HINGE CONNECTING ROD FB

GH21170020 HINGE ECCENTRIC

GH21170021 OUTER CONNECTING ROD

SP ARE P ARTS

71 - L. 6'

72 - L. 7'

75 - L. 6'

76 - L. 7'

TAV. GH951/53

67 - L. 6'

68 - L. 7'

32145

181721

77 - L. 6'

78 - L. 7'

81 - L. 6'

73 - L. 6'

57 - L. 7'

74 - L. 7'

79 - L. 6'

80 - L. 7'

43 45

69 - L. 6'

70 - L. 7'

p/n GH 19502091

SP ARE P ARTS

TAV. GH951/53

GHF01230058 SELF LOCKING NUT M12X1,25

GHF01060045 BOLT 8X40 5732 4.6 GALV ANIZED

GHF01230034 SELF LOCKING NUT M8X1,25

GH20800061 SWATHBOARD ROD ASSY .

GHF01020011 SCREW 4X35 5737 8.G ZN

GH13011660 INDICA TIN BAR

GH13013190 COMPL. BLADE HEAD SECTIONS

GH21120048 BUSHING- BLADE HEAD 28X20X24

GHF01100011 SPHERE NIPPLE M6X1/A

GHF02250520 PACK BLAD.MOUNT .TSC 6 X19-8 KG

GHF02250519 PACK BLAD.MOUNT.TSC 6 X13-8

42434445464748

50515253545556575859606162636465666768697071727374757677787980

GH21120243 CUT SECTION

GH13013550 LOWER DOUBLE POINT SECTION

GH13013540 UPPER DOUBLE POINT SECTION

GH13013230 COMPL. BLADE HEAD w/ REMV . TEE

GH13013680 COMPL. DOUBLE-TIP SECTION BLADE R.T 7’

GH13013830 SPECIAL REMOV ABLE TEETH

GHF01010222 SCREW 8X1X12 5740 10.9

GHF01460138 CONTACT ELAST . W ASHER D8

GH65337002 TRACTION SPRING GUARD

GHF01030501 SCREW TSQST 10X45 8.8

GH13013120 COMPLETE SPACER

GH21120133 SWATHBOARD BOL T ASSY .

GH21120134 SWATHBOARD - ASSY .

GH20800061 SWATHBOARD ROD ASSY .

GH21120054 TEETH GUARD 6’

GH21120112 TEETH GUARD 7’

GH13013431 REMV . TOOTH-HOLDING 6’

GH13013471 REMV . TOOTH-HOLDING 7’

GH13013340 BLADE HEAD-TOOTH-HOLDING BAR 6’

GH13013350 BLADE HEAD-TOOTH-HOLDING BAR 7’

GH13013580 COMPL. SECTION-HOLDING BAR 6’

GH13013590 COMPL. SECTION-HOLDING BAR 7’

GH13013300 REMV. T OOTH-HOLDING BAR 6’

GH13013310 REMV. T OOTH-HOLDING BAR 7’

GH21120246 ROD SECTIONS MT . 6’

GH21120247 ROD SECTIONS MT . 7’

GH13013771 COMPL. SPECIAL REMV .-TOOTHED BLADE 6'

GH13013781 COMPL. SPECIAL REMV .-TOOTHED BLADE 7’

GH13013670 COMPL. DOUBLE-TIP SECTION BLADE R.T 6’

CUTTING BLADE (REPLACEABLE TOOTH)

GH21120321 INNER SLIDE SPACER

GHF01200270 NUT M10

GHF01430023 WASHER D10 DIN 6798 D.INT.ZN

GHF01410064 WASHER 10,5X21

GHF01020472 BOLT 10X25 5739 8.G GALV ANIZED

GHF01060077 BOLT 10X45 5732 4.8 GALV ANIZED

GH21120322 HINGE PROTECTION

GHF01020470 BOL T M 10X20

GH21120323 INTERNAL RUNNER

GH21120324 RUNNER WIDE INT. SLIDE

GHF01020154 BOL. M12X1,75X 45 5737 8.8 ZB

GHF01430071 WASHER D12 DIN 6798 D.INT.ZN

1234567891011121314151617181920212223242526272829303132333435363738394041

Pos. p/n Description Pos. p/n Description

p/n GH 19502091

GHF01200293 NUT M12

GHF01220033 NUT M10X 1,5 D980 8 ZB

GHF01020114 BOLT 10X50 5737 8.G GAL V ANIZED

GH21120312 UPPER INNER BLADE GUIDE

GH13011600 INT. BLADE GUIDE SUPPORT

GH21120044 SHIMS- LOWER INT . GUIDE

GH21120045 INNER LOWER BLADE GUIDE

GH13013151 LOWER DOUBLE BLADE GUIDE

GH19203311 UPPER BLADE INT . GUIDE REMOV AB

GH19203301 UPPER BLADE GUIDE REMOVABLE TI

GH13011501 UPPER BLADE GUIDE EXT . REMOV AB

GH13011510 SHIM FOR UPPER BLADE GUIDE

GH13011520 UPPER EXT . BLADE GUIDE SHIM

GHF01020480 SCREW 10X35 5739 8.G

GHF01410064 WASHER 10,5X21

GH21120040 SHIMS MM.1 UPPER EXT . GUIDE

GH21120039 UPPER OUT . BLADE GUIDE

GH13013511 LOWER SINGLE BLADE GUIDE

GH19200903 OUTER BAR SUPPORT

GH21120038 EXT. RUNNER SLIDE

GHF01030508 BOL T T.Q. 1 1X30

GHF01200281 NUT 11 UNI 5588 6.8

GH13011640 INDICA TION BAR

GH13011650 INDICA TION BAR SUPPORT

GHF01230016 NORM.SELF-LOCKING NUT 4 GALV AN

GH21120134 SWATHBOARD - ASSY .

GHF01060105 BOLT 12X80 5732 4.6 GALV ANIZED

GH65338001 ZN SW ATHBOARD COMP . SPRING .

GHF01410076 PLANE WASHER D12 UNI 6592 ZN

SP ARE P ARTS

TAV. GH951/63

p/n GH 19502091

SP ARE P ARTS

TAV. GH951/63

GHF01410088 WAS.M14 15X 28X2,5 U6592 ZB

GHF01230072 SELF LOCKING NUT M14X1,5

GH20970070 WASHER 40X2X26

GHF02200228 SPLIT PIN 5 X35 1336 GALV AN.

GHF01020152 BOLT M12X1,75X 40 5737 8.8 ZB

GHF01020260 BOLT M16X2X70 U5737 8.8 ZG

GH12218030 TIE-ROD BUSH

GH12210460 CHAIN D.8 L.584

GHF02250667 CLEVIS- 3/8- GALV ANISED- A RT .

383940414243444546

HYDRAULIC LIFTING SYSTEM

GH12217880 LIFT ING ROD

GH12218070 CYLINDER LINKAGE DEVICE

GH12217860 LIFTING PLATE

GH12217910 LIFTING ARTICULATION BAR

GH12217900 FORK LEVER CONNECTION

Pos. p/n Description Pos. p/n Description

567

p/n GH 19502091

GH12216820 CYLINDER COUPLING

GH12217920 LIFTING BAR EDGE

GH18903780 UPPER HOOK TORSION SPRING

GH12217930 CHAIN D.5 L.194

GH14911000 CYLINDER D.40-D.20-380

GHF03151238 1/4 COPPER WASHER

GH16011690 UPRIGHT 1/4'' NIPPLE WITH GRUB

GH23440517 PIPE 1/4R2 C-F 1/4 L2000 HL/ID

GHF03150211 NIPLE 1/4-1/2

101112131415161718192021222324252627282930313233343536

GHF03151237 1/2 COPPER WASHER

GHF05150325 COVER 1/2

GHF03150935 QUICK CONNECT MALE CONE 1/2 CO

GH20970111 WASHER 29,8X2X16,5

GHF01230084 SELF LOCKING NUT M16X1,5

GHF01020166 BOLT 12X80 5737 8.G GALV ANIZED

GH18802150 BOSHING 12,3X25X42

GH20970085 WASHER 40X4X13

GHF01230058 SELF LOCKING NUT M12X1,25

GH12217450 BLADE TIE ROD ZN

GHF01200306 NUT M14X2

GHF06220011 6-LOBE HA N D W HEEL M14

GHF01060040 BOL T 8 X20 5732 4.6 GAL V ANIZED

GH20970104 WASHER 21X4X8-5

GHF01220022 SELF LOCKING NUT M8X1,25 980V

GHF01020441 SCREW 8 X25 5739 8.G

GHF01200244 NUT M8

GHF01420048 PLANE WASHER D.8

GHF01020162 BOLT M12X1,75X65 U5737 8.8 ZG

GHF02100141 PIN EL. 8 X36 DIN 1481

GHF02100089 PIN EL. 5 X36 DIN 1481

GHF01060041 BOL T 8 X25 5732 4.6 GAL V ANIZED

GHF01020207 BOL T M 14X70

DECAL KIT AND LOCA TION

p/n GH89900517

1.Keep all shields in place.

2.Disengage and shut off all engine  and/or motor power before  servicing or unclogging machine.

3.Keep hands, feet and clothing  away from power-driven parts.

KEEP AWAY

SHARP BLADES

-Do not put hands or feet near the cutterbar.  Blade contact can result in serious injury.

-Stay away until all motion has stopped and  the mower is securely blocked up.

-Keep fingers clear of cutterbar when folding  cutterbar for transport.

Entanglement in rotating driveline can cause serious injury or death.

 Keep all shields in place.

Avoid contact with rotating parts.

Entanglement in rotating driveline can cause serious injury or death.

 Keep all shields in place.

Avoid contact with rotating parts.

Operate only with 540 rpm PTO

CRUSHING AND PINCH POINTS

MOVING MACHINERY PARTS CAN 

PINCH OR CRUSH OR FALL - 

WHICH MAY CAUSE INJURY OR DEATH.

p/n GH 19502091

NOTES

p/n GH 19502091

W ARRANTY

WARRANTY

FRONTIER warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this W arranty shall be for TWEL VE (12) MONTHS COMMENCING ON THE DA TE OF DELIVER Y OF THE PRODUCT TO THE ORIGINAL PURCHASER.

Under no circumstances wilI this W arranty apply in the event that the product, in the good faith opinion of FRONTIER, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than FRONTIER, a FRONTIER authorized dealer or distributor, and/or a FRONTIER authorized service center . This W arranty does not cover normal wear or tear , or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through FRONTIER.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

FRONTIER makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by FRONTIER. W arranties for these items, if any, are provided separately by their respective manufacturers.

FRONTIER’ obligation under this W arranty is limited to, at FRONTIER’ option, the repair or replacement, free of char ge, of the product if FRONTIER, in its sole discretion, deems it to be defective or in noncompliance with this W arranty . The product must

be returned to FRONTIER S.p.A. with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. FRONTIER shall complete such repair or replacement within a reasonable time after FRONTIER receives the

product. THERE ARE NO OTHER REMEDIES UNDER THIS W ARRANTY. THE REMEDY OF REP AIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS W ARRANTY.

THERE ARE NO W ARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS W ARRANTY . FRONTIER MAKES NO OTHER W ARRANTY, EXPRESS OR IMPLIED, AND FRONTIER SPECIFICALL Y DISCLAIMS ANY IMPLIED W ARRANTY OF MERCHANT ABILITY AND/OR ANY IMPLIED W ARRANTY OF FITNESS FOR A P ARTICULAR PURPOSE.

FRONTIER shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon br each of contract, breach of warranty , negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, FRONTIER specifically disclaims any damages

relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This W arranty is subject to any existing conditions of supply which may directly af fect FRONTIER’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, FRONTIER, its authorized dealers, distributors, and service centers, is authorized to alter, modity, or enlarge this Warranty.

This W arranty is effective only if the warranty registration is returned within ten (10) days.

For warranty services contact your selling dealer.

p/n GH 19502091

W ARRANTY

W ARRANTY FOR REPLACEMENT P AR TS

FRONTIER warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser.

Under no circumstances will this W arranty apply in the event that the product, in the good faith opinion of FRONTIER, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way . There are no t hird party beneficiaries of this Warranty.

be returned to FRONTIER with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. FRONTIER shall complete such repair or replacement within a reasonable time after FRONTIER receives the

product. THERE ARE NO OTHER REMEDIES UNDER THIS W ARRANTY THE REMEDY OF REP AIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS W ARRANTY.

THERE ARE NO W ARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE F ACE OF THIS W ARRANTY . FRONTIER MAKES NO OTHER W ARRANTY , EXPRESS OR IMPLIED, AND FRONTIER SPECIFICALL Y DISCLAIMS ANY IMPLIED W ARRANTY OF MERCHANT ABILITY AND/OR ANY IMPLIED W ARRANTY OF FITNESS FOR A P ARTICULAR PURPOSE.

This W arranty is subject to any existing conditions of supply which may directly affect FRONTIER’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, FRONTIER, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

For warranty services contact your selling dealer.

p/n GH 19502091

02 / 2008

John Deere SB1107, SB1106 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual