Ivoclar Vivadent SR Ivocap System User Manual [en, es]

SR Ivocap®System

Instructions for Use

Verarbeitungsanleitung

Mode d’emploi

Istruzioni d’uso

Instrucciones de uso

Instruções de Uso

For dental use only. Caution: U.S. Federal Law restricts this device to sale by or on the order of a licensed dentist.

Made in Liechtenstein Ivoclar Vivadent AG, FL-9494 Schaan / Liechtenstein

List of parts / Teileverzeichnis Liste des composants / Elenco particolari / Despiece / Lista de partes

A3 A4

Verarbeitung / Step-by-step procedure / Mise en oeuvre / Istruzioni d’uso / Instrucciones de Uso /

Procedimento

3a 3b

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161718➞19

English

321

Instructions for Use

Contraindication

– Direct intraoral contact of unpolymerized material. – If the patient is known to be allergic to any of the

components listed.

Product description

The SR Ivocap System is an injection technique, which has been especially developed to compensate curing shrinkage. Heat/pressure curing allows shrinkage of the acrylate during polymerization to be compensated by inflowing material. The SR Ivocap injection technique, therefore, permits the fabrication of high quality products with excellent physical properties.

Composition

SR Ivocap High Impact

Powder:

Polymethyl methacrylate, Co-polymer, Benzoyl peroxide, pigments

Liquid:

Methyl methacrylate, Dimethacrylate (cross-linking agent), Copolymer

SR Ivocap Clear

Powder:

Polymethyl methacrylate, Dibenzoyl peroxide

Liquid:

Methyl methacrylate, Dimethacrylate (cross-linking agent)

List of parts

SR Ivocap System

A) Pressure apparatus "ID2"

A1 = Manometer A2 = Extrusion piston A3 = Vise shank A4 = Safety loop

B) Clamping frame

B1 = Thrust collar with lever B2 = Pressure ring with lever B3 = Pressing plate

C) Flask

C1 = Flask half M C2 = Flask half W C3 = Flask lidl C4 = Injection funnel

D) Capsule plunger E) Investment aid F) Funnel G) Timer

Indication

SR Ivocap High Impact, SR Ivocap Clear

– Complete dentures – Partial dentures – Bases and relines – Orthodontic appliances – Bite guard splints

Important notes

– Do not wet teeth with SR Ivocap monomer, as this will

weaken the bond to the tooth – Soak models thoroughly before the investment – Thoroughly isolate inner flask surfaces before the

investment – Injection channels must have a diameter of 3–5 mm – Thoroughly clean and isolate stone surfaces – Observe polymerization and cooling times precisely – Contact of solvents or monomer with the polymerized

denture base material can cause white discolouration – If cervical areas have to be isolated when the SR Ivocap

procedure is used, Ivoclar Vivadent recommends Sil-Tech

Super. Other products may cause unfavourable reactions in

the denture base material.

Warnings

– The monomer contains methyl methacrylate (MMA) – MMA is highly flammable and irritating –

flash point +10 ºC / 50 ºF – MMA irritates the eyes, respiratory organs and skin – Contact may evoke sensitive skin reaction. – Avoid prolonged or repeated contact of skin with

monomer and unpolymerized material. Commercial medi-

cal gloves do not provide protection against the sensitizing

effect of methacrylates. – Do not inhale vapours – Keep the material away from sources of heat – do not

smoke – Do not dispose of the monomer in the drainage system – Avoid electrostatic charging

Step-by-step procedure

Investment (lower flask half)

Place the investment aid (1) in the flask, mix the stone and invest the thoroughly water-soaked model. Remove excess stone from the thermal insulating component (2) and the flask edges.

Placing the funnel

Remove the investment aid after the stone has set and position the injection funnel (3) and the funnel (4) in its place.

Injection channels

For complete upper dentures, one injection channel is sufficient, fanning out from the funnel tip towards the palate (Fig 3a). In the case of complete lower dentures, two channels to the dorsal extremities of the dentures are to be supplied (Fig 3b). For cast metal frameworks with individual extension bases, either each base must be

provided with a channel at the distal end or an inter-

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connecting ring channel (dotted line) can be fabricated (Fig 3c).

Prior to investing the antagonist part, the injection channels are formed with pink wax. This can also be done after boil-out or before isolating by simply milling them in.

– Injection channels must have a diameter of

3–5 mm – Choose the shortest path – Make sure not to damage the investment edges

along the injection funnel; they form a seal

towards the posterior shoulder of the flask.

Investment (upper flask half)

Place the upper flask half on the lower one after isolating it with Vaseline or Ivoclar Vivadent Separating Fluid. Mix the plaster and pour over teeth, avoiding the formation of bubbles, until the incisal and occlusal areas are lightly covered.

To make deflasking easier, apply a paper insert as a separation layer (the insert should be moistened with water).

Then, fill the flask to the brim, put on the cover and completely press down by hand.

Do not close the flask with a press!

Boil-out procedure

Preheat the flask in very hot water for at least 5 minutes. Remove wax and thoroughly boil out with hot and clean water. Allow the flask halves to cool to room temperature. Remove adhering plaster residue from the flask edges and thermal insulation component.

Isolation

Isolate the still moist plaster surfaces twice with Ivoclar Vivadent Separating Fluid. Separating with a suitable spray gun is also possible. Avoid pooling, eg in the gingivobuccal fold or interdental areas. Do not rinse isolated areas with water.

Capsule preparation

Contents of capsule: 20 g polymer, 30 ml monomer a) Remove monomer container from the capsule and break open by twisting off the sealing cap.

b) Pour the monomer into the capsule.

c) Re-insert the monomer container into the capsule base

prior to mixing.

Start mixing immediately following the addition of the monomer (5 min in the Cap Vibrator).

d) Mount the capsule in the Cap Vibrator, secure it with a rubber band and mix for 5 minutes.

The SR Ivocap denture base material should form a ball in the process. If this is not the case after 5 minutes of mixing, the material can be mixed for an additional 30 seconds. The failure of the material to form a ball does not influence the quality of the denture base material.

Do not mix longer than 7 minutes, as the resin may become too warm, which increases the risk of premature polymerization.

e) Remove the empty monomer container, eg with compressed air, place the capsule on the capsule plunger and press the contents upward with light rocking movements. Allow air to escape through the capsule opening.

There should be no air between the plunger and the contents. Previously mixed capsules can be refrigerated in the dark for 5 days. Allow them to regain room temperature before reuse.

Clamping of the flask

Place the injection funnel with the inserted funnel in the lower flask half. Carefully bring together the two flask halves and ensure the correct fit of the flask lids.

Then, completely insert the flask into the clamping frame. Apply 3 tons / 6000 lbs pressure to the clamping frame with the flask in a hydraulic press (corresponds to about 80 bar / 1133 psi hydraulic pressure). At the same time, push the ratchet (B1) on the clamping frame to the right. After that, cease applying pressure and remove the clamping frame with the flask from the press.

Inserting the SR Ivocap capsules

Remove the cover from the capsule and fully insert the capsule into the flask.

Mounting the pressure apparatus

Fully extend the plunger of the pressure apparatus, eg by pulling the piston rod when the compressed air locking valve is open.

Place the SR Ivocap pressure apparatus on the flask, lift the safety loop (A1) and press the plunger into the capsule until the vise shanks are correctly positioned on the flask. Then, pull down the safety loop until it snaps into place.

Injection

Connect the pressure apparatus with the compressed air locking valve closed to the compressed air supply (6 bar / 85 psi). Slowly open the locking valve. The plunger will descend and press the SR Ivocap material into the mould.

– SR Ivocap material which is left over or which has

been in a mixed state for some time requires a longer injection time of 10 minutes.

– Allow leftover material to regain room temperature

before use.

– When the red ring on the piston rod becomes

visible during injection, mix a new capsule and replace the empty one.

Polymerization

Place the SR Ivocap assembly in a suitable polymerization bath. The surface of the water should be covered with plastic floaters in order to prevent unnecessary loss of heat (isolation). When immersing the SR Ivocap assembly in the polymerization bath, make sure that no plastic floaters are trapped beneath the clamping frame.

– The temperature of the water bath must be set in such a

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way that the water boils during the entire polymerization

period. – The water level must reach the red mark on the clamping

frame and must be maintained at this level throughout the

polymeri zation period. – The polymerization time once the water starts to boil is

exactly 35 minutes. – Do not interrupt the boiling procedure by introducing other

flasks. – Content of residual monomer according to ISO 20795-1

< 2.2%. In order to reduce the content of residual

monomer below 1%, the material must be polymerized for

90 minutes in boiling water. The residual material will set in

the capsule during this time.

Consequences of incorrect water level during polymerization

– Over the red mark

– Capsule reservoir polymerizes; constant flow of the resin

during polymerization becomes impossible.

– Waste of material due to polymerization of leftover

material in the capsule.

– Below the red mark

– Partially unpolymerized areas in palatal, post dam or

retromolar areas

Cooling

After completion of the 35-minute polymerization procedure, remove the SR Ivocap assembly from the boiling water and immediately cool in cold water.

During the first 20 minutes of the cooling phase, the pressure in the clamping frame and the injection apparatus must remain unchanged.

After 20 minutes, the pressure apparatus can be removed. The clamping frame together with the flask, however, must remain in cold water for an additional 10 minutes.

Total cooling time: 30 minutes

A locking valve on the pressure apparatus maintains the injection pressure at a constant level during the cooling phase, irrespective of the compressed air supply. This results in increased mobility, since the cooling bath does not necessarily have to be near the air supply.

Deflasking

Mount the clamping frame in the press and re-apply 3 tons /

6000 lbs pressure. Move the ratchet (B1) back to the left and release pressure. Remove the flask from the clamping frame.

Recommended procedure

– Remove both plastic covers, insert flask with the narrow

side to the front into the press. Place any suitable object

between the plaster investment and the pressing plate, not

touching the flask edges. Close the press with minimal

pressure (Fig 19). – Introduce a broad screwdriver into the joint beside the

guide piece and lever the upper flask half upwards (Fig 19).

– Remove the flask from the press and repeat the same

procedure with the flask reversed. The investment can now be removed from the flask without difficulty and without

using force (eg hammer). – Remove plaster in the usual way. – Finish and polish as usual. – Deflasking devices can also be used for this purpose.

Repairs

All the Ivocap materials are also available in cold-curing form. Ivoclar Vivadent recommends its cold-curing polymers for repairs. The Instructions for Use of these materials provide detailed information about the repair methods available. Please see the individual Operating Instructions of the different apparatus.

Storage

– Store the material in a cool, dark and well-ventilated place – Unmixed: storage temperature of 2–28 ºC / 36–82 ºF) – Mixed: max 5 days, cool and protected from light at

8 ºC / 46 ºF – If the material is refrigerated, the capsule should be

removed from the refrigerator one hour before use and

brought to room temperature. – Do not use the product after the indicated expiry date. – Store out of the reach of children.

Classification according to ISO 20795-1

Type 1, Class 1

Date information prepared: 11/2010

Manufacturer:

Ivoclar Vivadent AG, FL-9494 Schaan / Liechtenstein

The material has been developed solely for use in dentistry. Processing should be carried out strictly according to the Instructions for Use. Liability cannot be accepted for damages resulting from failure to observe the Instructions or the stipulated area of appli cation. The user is responsible for testing the material for its suitability and use for any purpose not explicitly stated in the Instructions. Descriptions and data constitute no warranty of attributes and are not binding.

Operating diagram

Installation diagram

Deutsch

Verarbeitungsanleitung

Kontraindikation

– Direkter Kontakt von unpolymerisiertem Material im

intraoralen Bereich.

– Bei erwiesener Allergie auf einen der Bestandteile

Produktbeschreibung

SR Ivocap System ist ein speziell entwickeltes, schrumpfungsausgleichendes Injektionsverfahren. Durch die gesteuerte Druck/Hitze-Polymerisation ist es möglich, die auftretende Schrumpfung des Acrylats während der Polymerisation durch nachfliessendes Material auszu gleichen. Das SR Ivocap Injektionsverfahren ermöglicht somit Qualitätsprodukte mit hervorragenden physikalischen Eigenschaften.

Zusammensetzung

SR Ivocap High Impact

Pulver:

Polymethylmethacrylat, Co-Polymer, Benzoylperoxid, Pigmente

Flüssigkeit:

Methylmethacrylat, Dimethacrylat (Vernetzer), Co-Polymer

SR Ivocap Clear

Pulver:

Polymethylmethacrylat, Dibenzoylperoxid

Flüssigkeit:

Methylmethacrylat, Dimethacrylat (Vernetzer)

Teileverzeichnis

SR Ivocap System

A) Druckaufsatz "ID2"

A1 = Manometer A2 = Auspresskolben A3 = Zangenschenkel A4 = Sicherheitsbügel

B) Spannrahmen

B1 = Sperrklinke B2 = Druckring mit Hebel B3 = Druckplatte

C) Küvette

C1 = Küvettenhälfte M C2 = Küvettenhälfte W C3 = Küvettendeckel C4 = Zentriereinsatz

D) Kolbenschieber E) Einbettschablone F) Trichter G) Timer

Indikation

SR Ivocap High Impact, SR Ivocap Clear

– Totalprothesen – Partielle Prothesen – Unterfütterungen – KFO Arbeiten – Aufbiss-Schienen

Wichtige Hinweise

– Die Zähne auf keinen Fall mit SR Ivocap Monomer be-

netzen, da dies zu einer Verschlechterung des

Zahnverbundes führt. – Modelle vor dem Einbetten gründlich wässern. – Küvetteninnenflächen vor dem Einbetten gründlich

isolieren. – Einspritzkanäle müssen einen Durchmesser von 3–5 mm

aufweisen. – Gipsflächen gründlich reinigen und gründlich isolieren – Polymerisations- und Abkühlzeit genau einhalten – Kontakt von Lösungsmitteln oder Monomer mit polymeri-

siertem Prothesenmaterial kann zu Weissfärbungen führen. – Bei der Verwendung von Zahnhalsisolie rungen im

SR Ivocap Verfahren, empfiehlt Ivoclar Vivadent Sil-Tech

Super. Andere Produkte können zu negativen Reaktionen

des Prothesenmaterials führen.

Gefahrenhinweise

– Monomer enthält Methylmethacrylat (MMA) – MMA ist leicht entzündlich und reizend, Flammpunkt

+ 10 °C – MMA reizt die Augen, Atmungsorgane und Haut – Sensibilisierung durch Hautkontakt möglich. – Hautkontakt mit Monomer und unausgehärtetem Material

vermeiden. Handelsübliche medizinische Handschuhe bie-

ten keinen Schutz gegen den sensibilisierenden Effekt von

Methacrylaten. – Dämpfe nicht einatmen. – Von Zündquellen fernhalten – nicht rauchen. – Monomer nicht in die Kanalisation gelangen lassen. – Massnahmen gegen elektrostatische Aufladungen treffen.

Verarbeitung

Einbettung – untere Hälfte

Die Einbettschablonen (1) in die Küvette einsetzen, einen beliebigen Hartgips anrühren und das gewässerte Modell einbetten. Den Gipsüberschuss vom Wärmedamm (2) und den Küvettenteilen entfernen.

Trichter einsetzen

Nach Erhärten des Gipses die Schablonen entfernen und an deren Stelle Zentriereinsatz (3) mit Trichter (4) einsetzen.

Einspritzkanäle

Bei oberen Vollprothesen genügt ein Einspritzkanal, der von der Trichterspitze zum Gaumen deltaförmig auslaufen soll (Abb. 3a). Bei unteren Vollprothesen müssen immer zwei Kanäle zu den dorsalen Prothesenenden angelegt werden (Abb. 3b). Bei Modellgussprothesen mit einzelnen Sätteln muss entweder jeder Sattel einzeln am distalen Ende mit einem Kanal versorgt oder ein Ringkanal (strichlierte Linie) angelegt werden (Abb. 3c).

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