International LoneStar, ProStar Schematic
SERVICE MANUAL
SERVICE MANUAL SECTION
LoneStar® and ProStar® Chassis Built January, 2007 and After —
ELECTRICAL CIRCUIT DIAGRAMS
Model: LoneStar
Model: ProStar
Start Date: 01/15/2007
S08339
02/17/2010
08339
Copyright©02/17/2010 Navistar, Inc.
S
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAM S
Table of Contents
1. TABLE OF CONTENTS (CHAPTER 1)..............................................................................1
2. INSTRUCTIONS AND CHARTS (CHAPTER 2).....................................................................1
2.1. ABBREVIATIONS, P.1....................................................... ..............................1
2.2. ACRONYMS, P. 2...................... .......................................... ...........................2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P.3..................................... .........................3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P.4.............................................4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5...................................5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6...................................6
2.7. LAMP BULB CHART, P. 7.................................................................................7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8.........................................................8
2.9. SCHEMATIC SYMBOL CHART, P. 9.....................................................................9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10......................................................10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11.......................................................11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12......................................................12
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3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3)..... .................................13
3.1. BATTERY FEED, P.1.............................. ....................................... ................13
3.2. BATTERY FEED (CONT.), P.2...........................................................................14
3.3. BATTERY FEED (CONT.), P.3...........................................................................15
3.4. BATTERY FEED (CONT.), P.4...........................................................................16
3.5. BLANK PAGE, P. 5............................................ ............................................17
3.6. BLANK PAGE, P. 6............................................ ............................................18
3.7. IGNITION FEED — STANDARDAND REMOTE START/STOP, P. 7...............................1
3.8. IGNITION FEED — ICON, P.8....................................................... ....................20
3.9. IGNITION FEED — STANDARD, P.9....................................................... ............21
3.10. IGNITION FEED — STANDARD (LONESTAR), P. 9A...............................................22
3.11. ACCESSORY FEED, P. 10................................................ ..............................23
3.12. CAB J1939 COMPASS AND ABS EFFECTS, P.11.................................................24
3.13. CAB J1939 WITH ALL OPTIONS, P. 12..............................................................25
3.14. CAB J1939 WITH ALL OPTIONS, P. 13..............................................................26
3.15. CAB J1939 WITH ALL OPTIONS, P. 13A............................................................27
3.16. CAB J1939 WITH ALL OPTIONS, P. 14..............................................................28
3.17. J1939 ENGINE, P.15................................................... .................................29
3.18. J1939 CHASSIS, P. 16..................................................................................30
3.19. J1939 WITH SLEEPER, P. 17..........................................................................31
3.20. J1708 PRIVATE,P. 18.. .................................................. ...............................32
3.21. J1708 PUBLIC, P.19............................. ................................ .......................33
3.22. J1708 PUBLIC, P.20............................. ................................ .......................34
3.23. J1708 PUBLIC, P. 20A..................................................................................35
3.24. GROUND — CAB, P.21.................................................................................36
3.25. GROUND — CAB, P.22.................................................................................37
3.26. GROUND — CAB, P.22A...............................................................................38
3.27. GROUND — CAB, P.23.................................................................................39
3.28. GROUND — CAB, P.24.................................................................................40
3.29. GROUND — CAB, P.25.................................................................................41
3.30. GROUND — CAB, P.26.................................................................................42
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ii LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
3.31. GROUND — CHASSIS, P. 27...........................................................................43
3.32. GROUND — SLEEPER, P. 28..........................................................................44
3.33. GROUND — SLEEPER, P. 29..........................................................................45
3.34. GROUND — SLEEPER, P. 29A........................................................................46
3.35. ENGINE GROUND — IBB ENGINE, P. 30............................. ...............................47
3.36. J1939 DATA LINK — IBB ENGINE, P. 31.............................................................48
3.37. ZERO VOLT REFERENCE, P.32......................................................................49
3.38. ZERO VOLT REFERENCE, P.32A....................................................................50
4. CAB AC CESSORIES (CHAPTER 4)...............................................................................51
4.1. CB POWER RADIO, P. 1.................................................................................51
4.2. CIGAR LIGHTER AND TEMPERATURE DISPLAY, P. 2.............................................52
4.3. ELECTRIC WINDOWS AND DOORLOCKS, P.3.....................................................53
4.4. ELECTRIC HORN, P. 4...................................................................................54
4.5. MIRRORS HEATED AND LIGHTED, P. 5..............................................................55
4.6. MIRRORS HEATED AND LIGHTED, P. 6..............................................................56
4.7. TELEMATICS, P. 7........................................................................................57
4.8. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT DAYCAB, P.8................58
4.9. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT DAYCAB, P.9................59
4.10. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT SLEEPER, P. 10............60
4.11. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT SLEEPER, P. 11............61
4.12. SATELLITE COMMUNICATION SYSTEM — QUALCOMM IMCT, P. 12..........................62
4.13. SATELLITE COMMUNICATION SYSTEM — QUALCOMM IMCT, P. 13..........................63
4.14. QUALCOMM IMCT — SLEEPER, P.14...............................................................64
4.15. PANIC BUTTON, P. 15..................................................................................65
4.16. SATELLITE COMMUNICATION SYSTEM — XATA WITH DAYCAB, P. 16......................66
4.17. SATELLITE COMMUNICATION SYSTEM — XATA WITH SLEEPER, P. 17.....................67
4.18. RADIO ENTERTAINMENT, SPEA KERS , P. 18.............................. .........................68
4.19. RADIO ENTER TAINMENT, SPEAKERS, P. 18A.....................................................69
4.20. RADIO ENTERTAINMENT, SPEA KERS , P. 19.............................. .........................70
4.21. RADIO ENTER TAINMENT, SPEAKERS, P. 19A.....................................................71
4.22. SWITCH PACK, P.20....................................................................................72
4.23. WINDSHIELD WIPER MOTOR, P.21.................................................................73
4.24. WINDSHIELD WASHER PUMP, P.22................................ .................................74
4.25. DISPLAY, VEHICLE INFORMATION (VID), P. 23....................................................75
4.26. DISPLAY, DRIVER INTERFACE (DID), P.23A.......................................................76
4.27. CAT MESSE NGER DISPLAY, P. 24....................................................................77
4.28. BEACON LIGHT SWITCH — FOR DUAL CUSTOMER ACCESSORY, P. 25....................78
4.29. DOOR SWITCHES — DOME LAMP, P.26............................................................79
4.30. SPARE SWITCH — FOR SINGLE CUSTOMER ACCESSORY, P. 27.............................80
4.31. SPARE SWITCH — FOR DUAL CUSTOMER ACCESSORY, P. 28...............................81
4.32. EATON VORAD EVT-300 SYSTEM, P. 29............................................................82
4.33. EATON VORAD EVT-300 SYSTEM, P. 30............................................................83
4.34. EATON VORAD VS-400, P.31.........................................................................84
4.35. WABCO ONGUARD WARNING SYSTEM, P.31A...................................................85
4.36. AWARE II, P. 32..........................................................................................86
4.37. AWARE II, P. 33..........................................................................................87
4.38. AWARE II, P. 34..........................................................................................88
4.39. AWARE II, P. 35..........................................................................................89
4.40. AWARE II, P. 36..........................................................................................90
4.41. QUALCOMM OMNIVISION, P.37......................................................................91
4.42. QUALCOMM OMNIVISION, P.38......................................................................92
4.43. MOTIENT MOBILE MAX, P. 39....................................... ..................................93
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAM S
4.44. REMOTE RADIO — N/AMP AND N/WIRED REMOTE AND N/DRIVER INTER FACE DISPLAY,
P. 40..........................................................................................................94
4.45. REMOTE RADIO — W/AMP AND N/W IRED REMOTE AND N/DRIVER INTE RFACE DISPLAY,
P. 40A..... ...................................................................................................95
4.46. REMOTE RADIO — N/AMP AND W/W IRED REMOTE AND N/DRIVER INTE RFACE DISPLAY,
P. 40B..... ...................................................................................................96
4.47. REMOTE RADIO — W/AMP AND W/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,
P. 40C..... ...................................................................................................97
4.48. REMOTE RADIO — N/AMP AND N/W IRE D REMOTE AND W/DRIVER INTERFACE DISPLAY,
P. 41..........................................................................................................98
4.49. REMOTE RADIO — W/AMP AND N/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY,
P. 41A..... ...................................................................................................99
4.50. REMOTE RADIO — N/AMP AND W/WIRED REMOTE A ND W/DRIVER INTERFACE DISPLAY,
P. 41B. ..................................... .................................. ..............................100
4.51. REMOTE RADIO — W/AMP AND W/W IRED REMOTE AND W/DRIVER INTERFACE
DISPLAY, P.41C................................................................ ..........................101
5. CHARGING AND CRANKING SYSTEM (CHAPTER 5)........................................................102
5.1. MANUAL TRANSMISSION, P. 1.......................................................................102
5.2. MANUAL TRANSMISSION (CAT ENGINE), P.1A...................................................103
5.3. AUTOMATIC TRANSMISSION, P.2............................. ......................................104
5.4. AUTOMATIC TRANSMISSION (CATENGINE), P.2A..............................................105
5.5. FREEDOMLINE TRANSMISSION, P.3...............................................................106
5.6. FREEDOMLINE TRANSMISSION (CAT ENGINE), P. 3A......................... ..................107
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6. ETHER START AND FAN WIRING (CHAPTER 6)..............................................................108
6.1. ETHER START CUMMINS ISX, P. 1.............................. .....................................108
6.2. FAN WIRING, P.2................................................................................ ........109
6.3. FAN WIRING — IBB ENGINE, P. 3....................................................................110
6.4. STARTING AID — COLD START ASSIST (IBB ENGINE), P.4....................................111
7. ENGINES (CHAPTER 7)..... ...................................................... .................................112
7.1. ELECTRONIC ENGINE CONTROLS, P.1............................................................112
7.2. ELECTRONIC ENGINECONTROLS — CUMMINS ENGINE, P. 2................................113
7.3. ELECTRONIC ENGINE CONTROLS —CATENGINE, P.2A......................................114
7.4. ELECTRONIC ENGINE CONTROLS — CUMMINS ENGINES, P. 3......................... ......115
7.5. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 4.............................................116
7.6. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 5.............................................117
7.7. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 6.............................................118
7.8. REMOTE START/STOP, P.7............................................................................119
7.9. REMOTE START/STOP,P. 8...........................................................................120
7.10. REMOTE START/STOP,P. 8A.... .......................................... ..........................121
7.11. NO IDLE ENGINE HEAT, P. 9.........................................................................122
7.12. TRI-PAC NO IDLE, P.10...............................................................................123
7.13. ELECTRONIC ENGINE CONTROLS (IBBENGINE), P. 11.......................................124
7.14. ELECTRONIC ENGINE CONTROLS (IBBENGINE), P. 12.......................................125
7.15. ELECTRONIC ENGINE CONTROLS (IBBENGINE), P. 12A.....................................126
7.16. ELECTRONIC ENGINE CONTROLS (IBBENGINE), P. 13.......................................127
7.17. ELECTRONIC ENGINE CONTROLS (IBBENGINE), P. 14.......................................128
7.18. ELECTRONIC ENGINE CONTROLS (IBBENGINE), P. 15.......................................129
7.19. AFTERTREATMENT (IBB ENGINE), P.16................................................... .......130
8. GAUGES AND WARNING LIGHTS (CHAPTER 8).................................. ............................131
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iv LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
8.1. AIR PRESSUR E INPUT CIRCUIT AND AIR RESTRICTION G AU GE , P. 1.......................131
8.2. AXLE TEMPERATURE GAUGES, P.2................................................................132
8.3. ENGINE OIL PRES SURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER,
VOLTMETER ANDWATER TEMP. GAUGES, P.3.............................. .....................133
8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGES, P.4.......................134
8.5. FUEL HEATER, P. 5.....................................................................................135
8.6. FUEL TRANSFER PUMP FOR DUAL TANK, P. 6.................. .................................136
8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P.7........................................137
8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P.8........................................138
8.9. BLANK PAGE, P.9......................................................................................139
8.10. IP / GAUGES, P.10.................................................................................... 140
8.11. IP / GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 11...........................141
8.12. SECONDARY INSTRUMENT CLUSTER, P. 12.....................................................142
8.13. PARKING WARNING LIGHT, P.13...................................................................143
8.14. WARNING LIGHTS, P.14.............................................................................144
8.15. IP TEXT MESSAGES AND WARNING LIGHTS — CONTROLLED BY ENGINE,
TRANSMISSION AND ABS CONTROLLER, P. 15...................................................145
8.16. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 16............ .........................146
9. LIGHTING SYSTEM (CHAPTER 9)...............................................................................147
9.1. LIGHTS —STOP, TAIL, TURN AND BACK-UP N/FREEDOMLINE, P. 1.........................147
9.2. LIGHTS — STOP, TAIL, TURN AND BACK-UP N/FRE EDOMLINE, P. 1A.......................148
9.3. LIGHTS — STOP, TAIL, TURN AND BACK-UPW/FREEDOMLINE, P. 2........................149
9.4.LIGHTS — STOP, TAIL, TURN AND BACK-UP W/FREEDOMLINE, P. 2A......................150
9.5. DOME/MAP AND COURTESY LIGHTS — DAY CAB, P. 3....................... ..................151
9.6. DOME/MAP AND COUR TESY LIGHTS — SLEEPER, P. 4........................... .............152
9.7. FOG LIGHTS AND SPOT LIGHT, P.5.................................................................153
9.8. HEADLIGHTS, P.6......................................................................................154
9.9. TRIPMASTER, P.7......................................................................................155
9.10. TURN AND STOP SWITCH, P. 8.....................................................................156
9.11. LIGHT SYSTEM — PARK, MARKER, CLEARAN CE, ID , TUR N, STOP, TAIL, P. 9 ............157
9.12. LIGHT SYSTEM — PARK, MARKER, FRONT TURN AND MODESTY PANEL LIGHT, P.
10........................................... ............................................... .................158
9.13. LIGHT SYSTEM — CLEARANCE, ID, P. 11........................................................159
9.14. LIGHT SYSTEM — SKIRT LIGHT, P. 12.............................................................160
9.15. TRAILER LIGHT SYSTEM — MARKER, STOP, TAIL, TURN, P.13.............................161
9.16. TRAILER SOCKET — BOC, P.14...................................................................162
9.17. TRAILER SOCKET — BOC AND EOF, P.15.......................................................163
9.18. TRAILER SOCKET — AUXILIARY, P. 16...........................................................164
9.19. FLOOR LIGHT, P.17............................................. ......................................165
9.20. DOME AND ACCENT LIGHT — SLEEPER, P.18.................................................166
9.21. DOME AND ACCENT LIGHT — SLEEPER, P.19.................................................167
9.22. LIGHTED AIR SHIELD, P.20.........................................................................168
9.23. PANEL LIGHTS, P. 21.................................................................................169
9.24. WORK LIGHTS — DAY CAB, P. 22......... .......................................... ...............170
9.25. WORK LIGH TS — SLEEPER CAB, P. 23...........................................................171
9.26. DOME AND ACCENT LIGHTS — SLEEPER, P.24................................................172
10. CHASSIS ACCESSORIES (CHAPTER 10).... ...................................... ...........................173
10.1. TIRE PRESSURE MONITOR, P. 1.............. ......................................................173
10.2. AIR DRYER, P. 2............................................................................... .........174
10.3. AIR SOLENOID PACK —4WAY, P.3...............................................................175
10.4. AIR SOLENOID PACK —4WAY, P.4...............................................................176
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAM S
10.5. AIR SUSPENSION W/LOAD INDICATOR, P.5................................. ....................177
10.6. BATTERYFEED —TRAILER AUXILIARY, P. 6....................................................178
10.7. ANTILOCK BR AKE SYSTEM W/BENDIX, P. 7....................................... ..............179
10.8. ANTILOCK BR AKE SYSTEM W/BENDIX, P. 7A...................................................180
10.9. ANTILOCK BR AKE SYSTEM W/BENDIX, P. 8....................................... ..............181
10.10. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 9...................................................182
10.11. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 10..................................................183
10.12. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 11..................................................184
10.13. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 12..................................... .............185
10.14. ANTILOCK BRAKE SYSTEM W/WABCO, P. 13..................................................186
10.15. ANTILOCK BRAKE SYSTEM W/WABCO, P. 14..................................................187
10.16. ANTILOCK BRAKE SYSTEM W/WABCO, P. 15..................................................188
10.17. ANTILOCK BRAKE SYSTEM W/WABCO, P. 16..................................................189
10.18. ANTILOCK BRAKE SYSTEM W/WABCO, P. 17..................................................190
10.19. POWER TAKE OFF, P. 18............................................................... .............191
10.20. FUEL LEVEL, P. 19...................................................................................192
10.21. VEHICLE SENSOR MODULE, P. 20................................................................193
10.22. VEHICLE SENSOR MODULE, P. 21................................................................194
10.23. BRAKE SENSOR — WEAR/STROKE, P. 22....................... ...............................195
10.24. BRAKE SENSOR — WEAR/STROKE, P. 23....................... ...............................196
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11. TRANSMISSION CONTROL MODULE (CHAPTER 11).......................................................197
11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1.................................197
11.2. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1A...............................198
11.3. COLUMN SHIFTERAND MERITOR G TRANSMISSION, P. 2...................................199
11.4. FREEDOMLINE TRANSMISSION, P. 3..............................................................200
12. HVAC (CHAPTER 12).............................................................................................201
12.1. AIR CONDITIONING, P. 1.............................................................................201
12.2. HVAC SYSTEM — CAB, P. 2 .........................................................................202
12.3. HVAC SYSTEM — CAB, P. 3 .........................................................................203
12.4. HVAC SYSTEM — SLEEPER, P. 4.... ...............................................................204
12.5. HVAC SYSTEM — SLEEPER, P. 4A.................................................................205
12.6. HVAC SYSTEM — SLEEPER, P. 5.... ...............................................................206
12.7. NOIDLE HEAT AND HVAC — SWITCHES, P. 6...................................................207
12.8. NOIDLE HEAT AND HVAC — APU, P.7...........................................................208
12.9. NOIDLE HEAT AND HVAC — SENSORS AND HVAC CONTROL, P.8........................209
12.10. NO IDLE HEAT AND HVAC — POWER SUPPLY, P. 9...........................................210
12.11. NO IDLE HEAT AND HVAC — HEATVALVE, LPM AND BLEND MOTOR, P. 10............211
12.12. NO IDLE HEAT AND HVAC— FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11....212
12.13. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/LVD, P. 12...............213
12.14. NO IDLE HEATER, ESPARIN CAB FUEL FIRED HEATER, P. 13..... ........................214
12.15. HVAC SYSTEM — SLEEPER W/BERGSTROM NO IDLE, P. 14...............................215
12.16. NO IDLE HVAC W/BERGSTROM HVAC SWITCHES — LOCATED IN SLEEPER CONTROL
PANEL, P.15.................................................... ..........................................216
12.17. NO IDLE HVAC W/BERGSTROM HVAC SWITCHES — LOCATED IN SLEEPER CONTROL
PANEL, P.16.................................................... ..........................................217
12.18. NO IDLE HVAC W/BERGSTROM HVACPOWER SUPPLY, P. 17............................. .218
12.19. NO IDLE HVACW/BERGSTROM ENGINE PRE-HEAT VALVE, P.18.........................219
12.20. NO IDLE HVAC W/BERGSTROM FUEL FIRED HEATER, P. 19................................220
12.21. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER N/LVD, P. 21................221
13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13)........................................................222
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vi LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
13.1. READING AND WARDROBE LIGHTS — BUNK, P.1............................. ................222
13.2. LUGGAGE COMPARTMENT LIGHTS —BUNK, P.2.............................................223
13.3. POWER SOURCE — BUNK, P.3....................................................................224
13.4. TV/ REFRIGERATOR WIRING, P. 4.................................................................225
13.5. SPEAKER — BUNK, P. 5..............................................................................226
13.6. FAN — BUNK, P. 6........................... ....................................... ...................227
13.7. SKY RISE LIGHTS — BUNK, P. 7....................................................................228
13.8. FLAT PANEL TV/DVD PLAYER — BUNK, P.8.....................................................229
14. CONNECTOR COMPOSITES (CHAPTER 14).................................................................230
14.1. CONNECTOR COMPOSITES (7A), (8A), (9A), (10A), P. 1........................................230
14.2. CONNECTOR COMPOSITES (10F), (11A), (12A), (13A), P. 1A..................................231
14.3. CONNECTOR COMPOSITES (14A), (344), (345), (512), (520), P.1B...........................232
14.4. CONNECTOR COMPOSITES (521), (522), (523), (524), P.2.....................................233
14.5. CONNECTOR COMPOSITES (1002), (1003), P.3.................................................234
14.6. CONNECTOR COMPOSITES (1006), (1007), (1010), (1015), P.4...............................235
14.7. CONNECTOR COMPOSITE (1010), P.5............................................................236
14.8. CONNECTOR COMPOSITE (1011), P. 6............................................................237
14.9. CONNECTOR COMPOSITE (1012), P.7............................................................238
14.10. CONNECTOR COMPOSITE (1013), P. 8...........................................................239
14.11. CONNECTOR COMPOSITE (1014), P.9......................................... ..................240
14.12. CONNECTOR COMPOSITE (1015), P. 10.........................................................241
14.13. CONNECTOR COMPOSITE (1016), P. 11.........................................................242
14.14. CONNECTOR COMPOSITE (1017), P. 12.........................................................243
14.15. CONNECTOR COMPOSITE (1018), P. 13.........................................................244
14.16. CONNECTOR COMPOSITE (1019), P. 14.........................................................245
14.17. CONNECTOR COMPOSITE (1020), P. 15.........................................................246
14.18. CONNECTOR COMPOSITES (1023), (1024), P. 16......................... .....................247
14.19. CONNECTOR COMPOSITES (1025), (1026), P. 16A............................................248
14.20. CONNECTOR COMPOSITES (1100M), (1101M), (1110M), P.17...............................249
14.21. CONNECTOR COMPOSITES (1111M), (1112M), (1113M), P.18................................250
14.22. CONNECTOR COMPOSITES (1114M), (1115M), (1116M), (1117M), P. 19....................251
14.23. CONNECTOR COMPOSITES (1200), (1210), (1215), P.20.....................................252
14.24. CONNECTOR COMPOSITES (1300), (1301), P. 21......................... .....................253
14.25. CONNECTOR COMPOSITES (1305), (1378), P. 21A............................................254
14.26. CONNECTOR COMPOSITES (1400), (1401), (1402), P.22.....................................255
14.27. CONNECTOR COMPOSITES (1403), (1410), (1420), P.23.....................................256
14.28. CONNECTOR COMPOSITES (1421), (1422), (1423), P.24.....................................257
14.29. CONNECTOR COMPOSITES (1500), (1501), P. 24A............................................258
14.30. CONNECTOR COMPOSITES (1502), (1510), P. 25......................... .....................259
14.31. CONNECTOR COMPOSITES (1511), (1550), (1556), P. 26.....................................260
14.32. CONNECTOR COMPOSITES (1557), (1600), P. 27......................... .....................261
14.33. CONNECTOR COMPOSITE (1601), P. 28.........................................................262
14.34. CONNECTOR COMPOSITE (1602), P. 29.........................................................263
14.35. CONNECTOR COMPOSITES (1603), (1604), P. 30......................... .....................264
14.36. CONNECTOR COMPOSITES (1620), (1650), (1657), (1657M), P.31..........................265
14.37. CONNECTOR COMPOSITES (1660), (1661), P. 32......................... .....................266
14.38. CONNECTOR COMPOSITE (1700), P. 33.........................................................267
14.39. CONNECTOR COMPOSITE (1700F), P.34........................................................268
14.40. CONNECTOR COMPOSITE (1701), P. 35.........................................................269
14.41. CONNECTOR COMPOSITE (1701F), P.36........................................................270
14.42. CONNECTOR COMPOSITE (1702), P. 37.........................................................271
14.43. CONNECTOR COMPOSITE (1702), P. 38.........................................................272
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
vii
CIRCUIT DIAGRAM S
14.44. CONNECTOR COMPOSITE (1702), P. 38A.......................................................273
14.45. CONNECTOR COMPOSITE (1702), P. 38B.......................................................274
14.46. CONNECTOR COMPOSITE (1800), P. 39.........................................................275
14.47. CONNECTOR COMPOSITE (1800F), P.40........................................................276
14.48. CONNECTOR COMPOSITES (1801), (1802), (1803), P.41.....................................277
14.49. CONNECTOR COMPOSITES (1804), (1805), (1806), P.42.....................................278
14.50. CONNECTOR COMPOSITES (1808), (1809), (1810), P.43.....................................279
14.51. CONNECTOR COMPOSITES (1811), (1812), (1820F/1820M), P.44...........................280
14.52. CONNECTOR COMPOSITES (1821), (1822), (1823), (1824), P. 45.......... ..................281
14.53. CONNECTOR COMPOSITES (1860), (1861), (1901), (1903), P. 46.......... ..................282
14.54. CONNECTOR COMPOSITES (1906), (1907), (1909M), (1910), (1912), (1916), P. 47........283
14.55. CONNECTOR COMPOSITES (1917), (1918/1918A), (1919/1919A), (1920), (1922), (1922M),
P. 48... ....................................... ...................................... ........................284
14.56. CONNECTOR COMPOSITES (1923), (1925), P. 49....................... .......................285
14.57. CONNECTOR COMPOSITES (1927), (1929), (1930), (1931), P. 50.......... ..................286
14.58. CONNECTOR COMPOSITES (1932), (1933), (1942/1942F), (1943), (1943M), P. 50A.......287
14.59. CONNECTOR COMPOSITES (1944), P.50B......................................................288
14.60. CONNECTOR COMPOSITES (1953), (1960), P. 51....................... .......................289
14.61. CONNECTOR COMPOSITES (1960), P.52.......................................................290
14.62. CONNECTOR COMPOSITES (1962), P.53.......................................................291
14.63. CONNECTOR COMPOSITES (1962), P.54.......................................................292
14.64. CONNECTOR COMPOSITES (1963), (1964), P. 55....................... .......................293
14.65. CONNECTOR COMPOSITES (1970), (1973), P. 56....................... .......................294
14.66. CONNECTOR COMPOSITES (1974), (1975), P. 56A............................................295
14.67. CONNECTOR COMPOSITES (2000), P.56B......................................................296
14.68. CONNECTOR COMPOSITES (2002M), (2003M), (2004M), (2005M), (2006M), (2007F), P.
57........................................... ............................................... .................297
14.69. CONNECTOR COMPOSITES (2100), (2101), (2102), (2103), P. 58.......... ..................298
14.70. CONNECTOR COMPOSITES (2200), (2201), P. 59....................... .......................299
14.71. CONNECTOR COMPOSITES (2224), (2225), (2227), P. 59A...................................300
14.72. CONNECTOR COMPOSITES (2300), (2301), (2302), P.60.....................................301
14.73. CONNECTOR COMPOSITES (2303F/2303M), (2304), (2312), P. 60A.........................302
14.74. CONNECTOR COMPOSITES (2313), (2500), P. 61....................... .......................303
14.75. CONNECTOR COMPOSITES (3000), (3003/3003M), (3100/3100M), P.62....................304
14.76. CONNECTOR COMPOSITES (3200/3200F), (3201M), (3202M), (3203), (3203M), P.63....305
14.77. CONNECTOR COMPOSITES (3204/3204M), (3205M/3205F), (3206M), (3300/3300M), (3400),
(3410), P.64....................................... ........................................... .............306
14.78. CONNECTOR COMPOSITES (4101), (4200), (4201), (4202), (4203),(4204), P.65..........307
14.79. CONNECTOR COMPOSITES (4328), (4500), (4705), (4706), P. 65A.......................... 308
14.80. CONNECTOR COMPOSITES (5000/5000A), P.66...............................................309
14.81. CONNECTOR COMPOSITES (5000), P.67.......................................................310
14.82. CONNECTOR COMPOSITES (5001), P.68........................................................311
14.83. CONNECTOR COMPOSITES (5001), P.68A......................................................312
14.84. CONNECTOR COMPOSITES (5003), (5005), (5006), (5007), P. 69.......... ..................313
14.85. CONNECTOR COMPOSITES (5007), P.69A......................................................314
14.86. CONNECTOR COMPOSITES (5009), (5010), (5011M/5011F), P. 69B.........................315
14.87. CONNECTOR COMPOSITES (5012), (5013), (5014), (5015), (5020),(5031), P.70..........316
14.88. CONNECTOR COMPOSITES (5033), (5034), (5035/5035A), (5100), (5101), P.70A.........317
14.89. CONNECTOR COMPOSITES (5102), (5103), (5104), (5105), P. 71.......... ..................318
14.90. CONNECTOR COMPOSITES (5106), (5107),(5109), (5110), (5111), P. 72...................319
14.91. CONNECTOR COMPOSITES (5117), (5118), (5119), P. 73......................................320
14.92. CONNECTOR COMPOSITES (5123), (5124), (5125), P.74.....................................321
14.93. CONNECTOR COMPOSITES (5126), (5127), (5128), (5129), (5130), P. 75...................322
S08339
viii LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
14.94. CONNECTOR COMPOSITES (5130), (5134), P. 75A............................................323
14.95. CONNECTOR COMPOSITES (5131), (5134), (5135), (5135M), (5136), (5200), (5201), P.
76........................................... ............................................... .................324
14.96. CONNECTOR COMPOSITES (5202), (5210), (5212), (5213), P. 77.......... ..................325
14.97. CONNECTOR COMPOSITES (5214), (5215), (5216), (5217), (5218),(5219), P.78..........326
14.98. CONNECTOR COMPOSITES (5220), (5222), (5230), P. 78A ...................................327
14.99. CONNECTOR COMPOSITES (5232), (5233), (5234), P.79.....................................328
14.100. CONNECTOR COMPOSITES (5300), (5301), (5302), (5303), P. 79A.........................329
14.101. CONNECTOR COMPOSITES (5312), (5313), (5314), (5500), (5502), (5600), P. 80........330
14.102. CONNECTOR COMPOSITES (5601M), (5602F), (5602M), (5603M), (5700), P. 80A.......331
14.103. CONNECTOR COMPOSITES (5701), (5702), (5752), (5753), (5754), P.81..................332
14.104. CONNECTOR COMPOSITES (5757), (5758), (5803), (5900), (5902), (5903), P. 82........333
14.105. CONNECTOR COMPOSITES (5904/5904M), (5905/5905F), P.83............................334
14.106. CONNECTOR COMPOSITES (5906), (5907), P.83A...........................................335
14.107. CONNECTOR COMPOSITES(5909), (5925/5926), (5927), (5930M), (5940), P. 83B.......336
14.108. CONNECTOR COMPOSITE (6000), P.84........................................................337
14.109. CONNECTOR COMPOSITE (6010), P.84A................................................ ......338
14.110. CONNECTOR COMPOSITES (6001), (6018), (6019), P.85....................................339
14.111. CONNECTOR COMPOSITES (6020), (6021), (6033), P. 85A...................... ............340
14.112. CONNECTOR COMPOSITES (6200), (6201), (6202), (6260VH), (6260VL), (6260VM), (6304),
(6316M), P. 85B......................................... ..................................................341
14.113. CONNECTOR COMPOSITES (6400), (6401), (6402),(6403), (6406/6402), P. 86...........342
14.114. CONNECTOR COMPOSITES (6420), (6550), (6551), (6561), (6650), (6700), (6701), P.
86A......................................... ........................................... .....................343
14.115. CONNECTOR COMPOSITES (6702), (6703), (6703/6703A), (6704), (6704A), P. 87.......344
14.116. CONNECTOR COMPOSITES (6705), (6706), (6707), P.88....................................345
14.117. CONNECTOR COMPOSITES (6708), (6709), (6712), (6713), (6714), P.88A................346
14.118. CONNECTOR COMPOSITES (6715), (6716), (6716A), (6720/6721), (6730), P. 88B.......347
14.119. CONNECTOR COMPOSITES (6725), (6731/6731A), P. 88C...................................348
14.120. CONNECTOR COMPOSITES (6732), (7103), (7104), P.89....................................349
14.121. CONNECTOR COMPOSITES(7105), (7107/7110), (7111), (7500/7500A), P. 90............350
14.122. CONNECTOR COMPOSITES(7500W), (7600), (7600A), (7616),P. 91......................351
14.123. CONNECTOR COMPOSITES (7617), (7700/7700L/7700K), (7802), (7905), P. 91A........352
14.124. CONNECTOR COMPOSITES (8000), (8001), (8001/8001F), P. 92............................353
14.125. CONNECTOR COMPOSITES (8002), (8003), (8006R), (8006T), (8050), (8051), P. 93.....354
14.126. CONNECTOR COMPOSITES (8052), (8053), (8100), (8100A), (8100B), P. 93A............355
14.127. CONNECTOR COMPOSITES (8101), (8101A), (8101B), (8102), (8103), (8104), P. 94.....356
14.128. CONNECTOR COMPOSITES(8165), (8166),(8166T), (8200), (8201), (8203), P. 95.......357
14.129. CONNECTOR COMPOSITES (8303), (8310), (8311), (8312), P. 96...........................358
14.130. CONNECTOR COMPOSITES (8350), (8351), (8352), (8410), (8450), P.97..................359
14.131. CONNECTOR COMPOSITES (8450A), (8450B), (8451), (8453), (8454), (8455), (8456),
(8500), P.98........................................ .......................................... .............360
14.132. CONNECTOR COMPOSITES (8501), (8502), (8503), (8504), P. 99...........................361
14.133. CONNECTOR COMPOSITES(8505), (8506),(8507), (8550), P. 100.........................362
14.134. CONNECTOR COMPOSITES(8601), (8750),(8800), (8802), P. 101.........................363
14.135. CONNECTOR COMPOSITES(8803), (8804),(8805), (8806), P. 102.........................364
14.136. CONNECTOR COMPOSITES(8900), (8901),(8902), (8950), (8951), P. 103................365
14.137. CONNECTOR COMPOSITES(8952), (8953/8954M/8953F), P. 104..........................366
14.138. CONNECTOR COMPOSITES (8954), (8954M), (8960), (8961), (8962), P. 105..............367
14.139. CONNECTOR COMPOSITES(8963), (8964),(8965), (8966), (8967), P. 106................368
14.140. CONNECTOR COMPOSITES(8970), (8971),(8972), (8973), P. 107.........................369
14.141. CONNECTOR COMPOSITES(8974), (8975),(8976), (8977), P. 108.........................370
14.142. CONNECTOR COMPOSITES(8980), (8981),(8982), (8983), (8984), P. 109................371
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
ix
CIRCUIT DIAGRAM S
14.143. CONNECTOR COMPOSITES (8990), (9100/9100A/9100B/9100C), (9102/9102A) (9103),
(9303A/9303E/9303D), P. 110................................................ ...........................372
14.144. CONNECTOR COMPOSITES (9303/9303C/9303B), (9304A), (9305/9305A), P. 111.......373
14.145. CONNECTOR COMPOSITES (9501), (9501D), (9502/9502A), (9502B), (9503/9503D),
(9504/9504A/9504B), P. 112.............................................................................374
14.146. CONNECTOR COMPOSITES (9505/9505A), (9506/9506D/9506E), (9507/9507A/9507B),
(9508/9508B/9508D/9508E), (9509/9509A/9509B), P.113..........................................375
14.147. CONNECTOR COMPOSITES (9510/9510A/9510F), (9510F/9510M), (9511), (9511/9511A),
(9512), P.114. ........................................................................................... ..376
14.148. CONNECTOR COMPOSITES (9512), (9513), (9514), (9515/9515A/9515B), P. 115........377
14.149. CONNECTOR COMPOSITES (9516M), (9635), (9715F/9715M), P. 116. .....................378
14.150. CONNECTOR COMPOSITES (9716M/9716F), (9718), (9736), (9737), P. 117...............379
14.151. CONNECTOR COMPOSITES (9738),(9768), (9769), P. 118..................................380
14.152. CONNECTOR COMPOSITES (9770), (9779/9779F/9779FA), (9779F1), (9780/9780M),
(9780M1), P. 119............................................ ......................................... .....381
14.153. CONNECTOR COMPOSITES (9781F), (9782M), (9783F), (9783M), (9784M), P. 120......382
14.154. CONNECTOR COMPOSITES (9789/9789F/9789FA), (9790/9790M/9790MA), P. 121......383
14.155. CONNECTOR COMPOSITES (9800/9800F/9800M), P. 122...................................384
14.156. CONNECTOR COMPOSITES (9801/9801F/9801M), P. 123...................................385
14.157. CONNECTOR COMPOSITES (9811), (9812), (9813), P. 124..................................386
14.158. CONNECTOR COMPOSITES (9814), (9815), (9816), P. 125..................................387
14.159. CONNECTOR COMPOSITES (9830/9832), (9865/9865F/9865M), P. 126....................388
14.160. CONNECTOR COMPOSITES (9900), (9901), (9902), P. 127..................................389
15. SUPPLEMENT FOR CUMMINS EPA98 ISX ENGINE (PROSTAR ONLY)..................................390
15.1. ELECTRONIC ENGINE CONTROLS — CUMMINS EPA98 ISX (PROSTAR ONLY), P. 2..... 390
15.2. ELECTRONIC ENGINE CONTROLS — CUMMINS EPA98 ISX (PROSTAR ONLY), P. 3..... 391
15.3. CONNECTOR COMPOSITES (1091), (PROSTAR ONLY), P.4...................................392
15.4. CONNECTOR COMPOSITES (1093), (1155), (PROSTAR ONLY), P. 5..........................393
S08339
x LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
1. TABLE OF CONTENTS (CHAPTER 1)
2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
1
CIRCUIT DIAGRAM S
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION
ACCESS
AC
AIR CLNR AIR CLEANER DFTR DEFLECTOR
ALT
AC
AFTR AFTERTREATMENT
AMM
AMP
AMP HR AMPERE HOUR DIMR DIMMER
AMPL
ARM
ARSR ARRESTER
ASSY ASSEMBLY
AUX
B/U
BTRY BATTERY
BM
BLK BLOCK GA
BOOS
BOT BOTTOM GND GROUND SYS SYSTEM
BK
BRKR BREAKER
BRTHR BREATHER
BRI
BUZ
CA
CD
CP
CAP
CAT
CHAS CHASSIS
CH
CIRC
CLK CLOCK
CW
CLSTR CLUSTER LTR LIGHTER
CL
COL COLUMN
COMM
CMPNT COMPONENT
CPRSR COMPRESSOR
CONN
CONT
CSL CONSOLE
CONT CONTACT
CONT CONTROL
CONV CONVERTER
CLR COOLER
CTSY COURTESY
CRUS CRUISE
ACCESSORY CUR CURRENT
AIR CONDITIONING DPNL DASHPANEL RAD RADIO
ALTERNATOR DFR DEFROSTER RLY RELAY
ALTERNATING CURRENT
AMMETER
AMPERE DIFF
AMPLIFIER
ARMATURE ELEX ELECTRONICS
AUXILIARY
BACK-UP FWD FORWARD
BENCHMARKING FREQ
BOOSTER
BRAKE
BRIGHT HT TR HEAT TREAT THROT
BUZZER HTR HEATER
CABLE
CANDELA
CANDLEPOWER
CAPACITOR
CATERPILLAR
CHOKE INST
CIRCUIT
CLOCKWISE LT LIGHT
CLUTCH
COMMUTATOR
CONNECT
CONTINUED
DEG
DIAG
DSL DIESEL
ELEC ELECTRICAL SHFT
ENG
EXH
FL
FR
GEN
HARN
HDLP HEADLAMP TEMP TEMPERATURE
HTD HEATED
HP
HYD
ID
IGN
ILLUM
IND
INT
L
LWR LOWER
MAG
MOD
MDL MODULE WHL WHEEL
MOT
MTD
NEG
N/
NO.
PASS
POSN
POS
POT
PWR POWER
ELECTRICAL CIRCUIT DIAGRAM
ABBREVIATIONS
PRESS PRESSURE
RR
DEGREE
DIAGRAM R
DIFFERENTIAL SNSR SENSOR
ENGINE
EXHAUST SPKR SPEAKER
FLUID SPR SPRING
FRONT
FREQUENCY
GAUGE SUNSH SUNSHADE
GENERATOR
HARNESS
HORSEPOWER TRLR TRAILER
HYDRAULIC XDCR TRANSDUCER
IDENTIFICATION
IGNITION XFMR
ILLUMINATION
INDICATOR
INSTRUMENT
INTERMITTENT TRK TRUCK
LEFT
MAGNET
MODULATOR WSHR WASHER
MOTOR
MOUNTED WSHLD WINDSHIELD
NEGATIVE
NOT WITH
NUMBER
PASSENGER
POSITION
POSITIVE
POTENTIOMETER
RES
RTR ROTOR
SHLD SHIELD
SLPR SLEEPER
SLV
STD
STRG STEERING
STLITE SATELLITE
SW SWITCH
TACH
TERM
THRU
XFER TRANSFER
XSTR TRANSISTOR
XMSN
XMTR
UPR UPPER
VLV
VERT VERTICAL
VM
VOL VOLUME
WDO
WPR WIPER
W/
W/O
CHAPTER 2
REAR
RESISTOR
RIGHT
SHIFTER
SLEEVE
STANDARD
TACHOMETER
TERMINAL
THROTTLE
THROUGH
TRANSFORMER
TRANSMISSION
TRANSMITTER
VALVE
VOLTMETER
WINDOW
WITH
WITHOUT
DATE
CNA1
14JAN09 TITLE WAS CIRCUIT
DIAGRAM, PROSTAR
CHANGE
Figure 1 Abbreviations
REVCHK
REFERENCE
B
61254R
DRAWN
U00K640
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
31AUG0659637L
PART NO.
AE08055894
SHEET
001
S08339
2 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
2.2. ACRONYMS, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ANTILOCK BRAKING SYSTEM
ANTENNA COMMUNICATION UNIT
ALTERNATING CURRENT
AXLE TO BACK OF CAB
AXLE TO FRAME
ACCELERATOR PEDAL MODULE
ACCELERATOR POSITION SENSOR
AUXILIARY POWER UNIT
AUTOMATIC TRACTION CONTROL
AUDIO VIDEO INTERFACE
BRAKE HORSEPOWER
BACK OF CAB BOC
CITIZEN BAND
COLD CRANKING AMPERES CCA
CLEAN POWER ELECTRICAL CONNECTOR
CAB OVER ENGINE
DIRECT CURRENT
DRIVER CONTROL MODULE
DIGITAL DATA LINK
DIESEL OXIDATION CATALYST INLET
TEMPERATURE
DIESEL PARTICULATE FILTER
DIESEL TURBOCHARGED
DAY TIME RUNNING LIGHTS
ELECTRONIC CONTROL MODULE
ELECTRONIC CONTROL UNIT
EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE
ELECTRO MAGNETIC INTERFACE
END OF FRAME
ELECTRIC TRAILER BRAKE
FRONT AXLE
FRONT END
FRONT OF DASH FOD
FULL POWER BRAKE
GLOBAL POSITIONING SYSTEM
HYDRAULIC CONTROL UNIT
HEAVY DUTY
HEAVY DUTY DIESEL
HIGH PERFORMANCE TRUCK
HEATING, VENTILATION, AND
AIR CONDITIONING
DESCRIPTION ACRONYM
ABS
ACU
AC
AC
AF
APM
APS
APU
ATC
AVI
BHP
CB
CEC
COE
DC
DCM
DDL
DOCT
DPF
DT
DTRL
ECM
ECU
EGT
EMI
EOF
ETB
FA
FE
FPB
GPS
HCU
HD
HDD
HPT
HVAC
ELECTRICAL CIRCUIT DIAGRAM
ACRONYMS
INJECTOR DRIVE MODULE
INPUT/OUTPUT
INTEGRATED MOBILE
COMMUNICATIONS TERMINAL
INSTRUMENT PANEL
INDEPENDENT POWER TAKE-OFF
LIGHT COMMERCIAL TRANSMISSION
MEDIUM DUTY
MALFUNCTION INDICATION LAMP
MULTIPLEX SWITCH MODULE
PYROMETER AMMETER MODULE
PROGRAMMABLE LOGIC CONTROLLER
POWER TAKE-OFF
PULSE WIDTH MODULATION
REAR AXLE
RADIO FREQUENCY
ROLL STABILITY PROGRAMM
SEVERE SERVICE
TRANSMISSION CONTROL MODULE
TERRESTRIAL COMMUNICATION UNIT
TERRESTRIAL MOBILE
COMMUNICATIONS TERMINAL
THERMAL OVERCRANK PROTECTION
THROTTLE POSITION SENSOR
ZERO VOLT REFERENCE ZVR
DESCRIPTION ACRONYM
CHAPTER 2
IDM
I / O
IMCT
I/P
IPTO
LCT
MD
MIL
MSM
PAM
PLC
PTO
PWM
RA
RF
RSP
SS
TCM
TCU
TMCT
TOCP
TPS
DATE
CNA1
14JAN09 TITLE WAS CIRCUIT
DIAGRAM, PROSTAR
Figure 2 Acronyms
CHANGE
REVCHK
REFERENCE
B
61254R
DRAWN
U00K640
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
31AUG0659637L
PART NO.
AE08055894
SHEET
002
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAM S
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
3
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON
CIRCUIT DIAGRAMS INDICATE NORMAL POSITION
WITH IGNITION OFF UNLESS OTHERWISE NOTED.
B
A
SWITCH,
MECHANICAL
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.
THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
SOLENOID
30
87
87A
RELAY - SUPPRESSED
+
PRINTED
CIRCUIT IN
INSTRUMENT
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT
DISTRIBUTING CURRENT TO TWO CIRCUITS.
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL
WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
D
OFF
11-G
11-GA
11-GB
IGN
BATT
EXTERNAL WIRE
CONNECTIONS
C
A12
A12A
B
A
S
KEY SWITCH
(1101M)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
COMMON GROUND
CIRCUIT NUMBER
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER
THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
VOLTMETER
-
SPLICE
ACC
BUSSED CONTACT
INTERNAL
CONNECTION
SUFFIX BEGINNING
WITH G INDICATES
A GROUND CIRCUIT
ELECTRICAL CIRCUIT DIAGRAM
CIRCUIT DIAGRAM INSTRUCTIONS
B - MULTIPLE CONNECTIONS ARE DISPLAYED
ON SCHEMATIC AS SHOWN WITH R/D NUMBER
& CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
12-A
A
20A
A
20A
R/D NUMBER
LOCATION IN
FUSE / CIRCUIT
BREAKER
CONNECTION
B
B
86
85
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR
WIRE CONNECTION
A128
F18
F19
INDIVIDUAL GROUND
CIRCUIT NUMBER
CHAPTER 2
CAVITY NUMBER
D
A
F1
20A
A
F2
20A
R/D NUMBER
C
B
B
PIGTAIL
BODY CONTROLLER
SUFFIX BEGINNING
WITH G INDICATES
A GROUND CIRCUIT
CAVITY NUMBER
AND/OR
SINGLE IN-LINE CONNECTORS DISPLAYED
AS SHOWN BELOW WITHOUT R/D NUMBER
16RD
16WH
R32-G
R32-GA
R32-GB
LOCATION
B
A
FUSE RATING
(1602)
12
DATE
CNA1
14JAN09 TITLE WAS CIRCUIT
DIAGRAM, PROSTAR
REVCHK CHANGE
REFERENCE
B
61254R
Figure 3 Circuit Diagram Instructions
DRAWN
U00K640
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
31AUG0659637L
PART NO.
AE08055894
S08339
SHEET
003
4 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14 RD
15 RD
16
17
18
19
20 LTGN
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
COLOR
LTBL
DKBL
DKBL
LTBL
ALTERNATOR - FIELD
RD
ALTERNATOR - CHARGE
SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
SERIAL / DATA COMMUNICATION J1922 (+)
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL
SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
GN
SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
RD
ALTERNATOR - RESISTANCE
GY LOW VOLTAGE ELECTRONIC GROUND
WH
CHASSIS / ENGINE GROUND
WH
CAB / SLEEPER GROUND
ACCESSORY FEED
PK
IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
BATTERY FEED
KEY SWITCH FEED
PK STARTER CONTROL
PK GLOW PLUG / PREHEATER
GY
ENGINE SHUTDOWN
REMOTE POWER MODULE
TN
COLD START CONTROLS (ETHER)
TN
TIRE PRESSURE MONITORING / CONTROL
TN
ENGINE FAN / SHUTTERS
GY
ENGINE EXHAUST BRAKE
TN
PYROMETER
TN
AMMETER
TN
VOLTMETER
TN
INSTRUMENTS AND GAUGES
TN
ENGINE WATER TEMPERATURE
TN
ENGINE OIL TEMPERATURE
TN
TRANSMISSION OIL TEMPERATURE
TN
AXLE OIL TEMPERATURE
TN
ENGINE OIL LEVEL
TN
COOLANT LEVEL
TN
ENGINE OIL PRESSURE
TN
FUEL LEVEL
TN
FUEL PUMP
GY
LIFT AXLE
GY AIR DRYER HEATER
GY LOW AIR PRESSURE WARNING
ELECTRICAL CIRCUIT DIAGRAM
CIRCUIT NUMBER IDENTIFICATION AND COLOR
DESCRIPTION
CHAPTER 2
DATE
CNA1
20JAN09 TITLE WAS CIRCUIT
DIAGRAM, PROSTAR
CHANGE
REVCHK
REFERENCE
B
61254R
DRAWN
U00K640
RELEASE NO.
Figure 4 Circuit Number Identification and Color
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
31AUG0659637L
PART NO.
AE08055894
S08339
SHEET
004
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAM S
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5
5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
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CIRCUIT
NUMBER
41
42
43
44
45 LTGN
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73 LTGN PWM
74 LTGN
75 LTGN
76 LTGN
77 LTGN
78 LTGN
79
80
COLOR
TN
AIR TEMPERATURE
GY FRONT AXLE ENGAGED
GY POWER DIVIDER LOCK (PDL) WARNING
GY
PARK BRAKE WARNING
ANTITHEFT WARNING
GY POWER TAKEOFF WARNING
GY SPEEDOMETER
GY TACHOMETER
GY DIFFERENTIAL LOCK WARNING
YL LIGHT SWITCH FEED
YL
DIMMER SWITCH FEED
YL HEADLIGHT HI - BEAM
YL HEADLIGHT LO - BEAM
BN
PARKING / MARKER LIGHTS
OR
TURN SIGNAL - FEED
OR
TURN SIGNAL LIGHTS - LEFT
YL
TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR
LTGN
DKBL PANEL LIGHTS
DKBL
LTBL
TURN SIGNAL LIGHTS - RIGHT
TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
BN
CLEARANCE / IDENTIFICATION LIGHTS
GY
SOLENOID
OR HAZARD LIGHTS
GY
AIR SUSPENSION
COURTESY / DOME LIGHTS
YL FOG / DRIVING LIGHTS
OR
CAB REAR FLOOD LIGHTS
YL
DAYTIME RUNNING LIGHT
GY OBSTACLE AVOIDANCE / REMOTE SENSOR
BN
TAIL LIGHTS
BN
LICENSE PLATE LIGHT
OR STOP LIGHTS
RD
STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACKUP - LIGHTS
BACKUP - LIGHTS (BODY BUILDER CONNECTION)
OR
TRAILER AUXILIARY FEED - BATTERY
HEATER RECIRC MOTOR
HEATER BLOWER MOTOR
AUXILIARY FAN
AIR CONDITIONER
MIRRORS - HEATED, MOTORIZED
GY
SEAT BELTS
BK SLEEPER BOX RELAY - FEED
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
DESCRIPTION
DATE
CNA1
14JAN09 TITLE WAS CIRCUIT
DIAGRAM, PROSTAR
CHANGE
REVCHK
REFERENCE
B
61254R
DRAWN
U00K640
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
31AUG0659637L
Figure 5 Circuit Number Identification and Color (Cont.)
S08339
PART NO.
AE08055894
SHEET
005
6 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
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INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT
NUMBER
81
82
83 LTGN
84 LTGN
85
86 LTGN
87
88 LTGN
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103 LTGN
104
105
106
107
108
109
110
111
112
COLOR
LTGN
GY WINDSHIELD WIPER
GY
GY WINDSHIELD WASHER
VT AIR BAG
GY HYDRAULIC BRAKE PUMP
VT INTERCOMMUNICATION
TN
TN
GY
TN
YL
VT
BK DATALINK AND DIAGNOSTICS
VT
GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
TN
YL FLASH TO PASS
DKBL REMOTE START / STOP
LTGN
OR
GY INTRUMENT CLUSTER ELECTRONIC FEED (5V)
GY BRAKE PAD WEAR SENSOR
GY BRAKE STROKE / SLACK ADJUSTER
GY INTRUMENT CLUSTER ELECTRONIC GROUND
TN
GY
POWER DOOR LOCKS
POWER WINDOWS
CIGAR LIGHTER
HORN
RADIO - ENTERTAINMENT / CLOCK
CLOCK / HOURMETER
TRANSMISSION CONTROLS - ELECTRONICS
AXLE SHIFT CONTROL
ANTILOCK BRAKE SYSTEM
EXHAUST EMISSION
SNOW PLOW LIGHTS / CRUISE CONTROLS
ENGINE CONTROLS - ELECTRONIC
ACCELERATOR POSITION SENSOR (APS)
BRAKE APPLICATION AIR
BODY BUILDER AUXILIARY FEED
HEATED SEATS
HIGH VOLTAGE ALTERNATOR AC CHARGE
FUEL FILTER RESTRICTION TRANSDUCER
LIFT GATE
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
DESCRIPTION
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B
CAB - DRIVER CONTROL MODULE
C
CAB - HEADER / CLEARANCE LIGHTS
D
CAB - ROOF / REAR PANEL
E
CAB - LEFT DOOR / DOORS
F
CAB - RIGHT DOOR / DOORS
H
CAB - SLEEPER
J
CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L
TRANSMISSION
M
CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N
CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P
CHASSIS / WHEEL BASE SECTION
R
CHASSIS / SUSPENSION / REAR AXLE / AXLES
S
CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T
TRAVEL DOORS
U
HOOD MTD HEADLIGHTS / MARKER LIGHTS
V
SLEEPER ROOF / BACK PANEL WIRING
W
WARDROBE CABINET WIRING
CNA1
14JAN09
DIAGRAM, PROSTAR
DATE
CHANGE
TITLE WAS CIRCUIT
REVCHK
REFERENCE
B
61254R
DRAWN
U00K640
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
31AUG0659637L
Figure 6 Circuit Number Identification and Color (Cont.)
PART NO.
AE08055894
SHEET
006
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
2.7. LAMP BULB CHART, P. 7
7
CIRCUIT DIAGRAM S
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
BULB APPLICATION
BACK-UP LIGHT (SUPER 40)
CLEARANCE & IDENTIFICATION 3 CP
COURTESY LIGHT
CAB DOME LIGHT 12 WATT
SLEEPER DOME LIGHT (FLUORESCENT) 15 WATT F15T8CW
FOG LIGHT 100 WATT
MAP LIGHT
SIDE MARKER / TURN LIGHT 27 WATT
STOP, TURN AND TAIL LIGHT (SUPER 40)
HEADLIGHTS, HIGH BEAM
HEADLIGHTS, LOW BEAM
FRONT MARKER / TURN LIGHT 27 / 8 WATT 3357AK
SIDE MARKER (FRONT)
LICENSE PLATE LIGHT (SUPER 40)
BOC WORK LIGHT (DAY CAB) 35 WATT
WORK LIGHTS (IN SLEEPER BACK PANEL)
LUGGAGE COMPARTMENT LIGHT 12 WATT
READING LIGHT
ACCENT LIGHT 12 WATT
SLEEPER FLOOR LIGHT
CABINET / WARDROBE LIGHT
ELECTRICAL CIRCUIT DIAGRAM
LAMP BULB CHART
CANDLE POWER OR WAT T
32 CP TL40204
2 CP
3 CP 211-2
32/2 CP
65 WATT
55 WATT
4 WATT
2 CP TL1508
15 CP 1003
15 CP
2 CP
5 WATT 7575
BULB TRADE
NUMBER
4921-1
TL40248R
211-2
3156
9005
9006
4411
211-2
211-2
N/A
193
194
912
193
CHAPTER 2
DATE
CNA1
14JAN09 TITLE WAS CIRCUIT
DIAGRAM, PROSTAR
CHANGE
Figure 7 Lamp Bulb Chart
REVCHK
REFERENCE
B
61254R
DRAWN
U00K640
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
31AUG0659637L
PART NO.
AE08055894
SHEET
007
S08339
8 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
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INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELAY VIEWED FROM INSERTION END
MINIATURE - ISO (1)
MINIATURE - 280 (1)
MICRO - 280 (1)
MICRO - ISO (1)
ENERGIZING COIL
NORMALLY CLOSED
CONTACT
ENERGIZING COIL
86
87A
30
87
85
30
85
30
85
86
87A
87
86
87A
87
2
5
3
4
1
ELECTRICAL CIRCUIT DIAGRAM
RELAY FUNCTION AND WIRING GUIDE
ENERGIZING COIL
NORMALLY CLOSED
CONTACT
NORMALLY OPEN
CONTACT
COMMON CONTACT
ENERGIZING COIL
NORMALLY OPEN
CONTACT
COMMON CONTACT
CHAPTER 2
RELAY SCHEMATIC
86
87
85
1
5
2
30
87A
3
4
MICRO - 4 PIN (1)
30
86
85
87
MINI MICRO - 4 PIN (2)
DATE
CNA1
14JAN09 TITLE WAS CIRCUIT A
DIAGRAM, PROSTAR
CHANGE
86
30
87
85
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
REVCHK
REFERENCE
61254R
U00K640
Figure 8 Relay Function and Wiring Guide
DRAWN
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
22SEP0659637L
PART NO.
AE08055894
S08339
86
85
30
87
SHEET
008
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAM S
2.9. SCHEMATIC SYMBOL CHART, P. 9
9
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
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SYMBOL
A
G
+
B
R
B
-
DESCRIPTION
AIR DRYER
ALARM
ALTERNATOR
AMMETER
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART
SYMBOL
TYPE 1
A
B
TYPE 2 OR 3
A
B
CHAPTER 2
DESCRIPTION
CIGAR LIGHTER
CIRCUIT BREAKER
DIODE
DIODE, LIGHT
EMITTING
-
+
A
B
C
DATE
CNA1
14JAN09 TITLE WAS CIRCUIT A
DIAGRAM, PROSTAR
CHANGE
BATTERY
BLUNT CUT CIRCUIT
BUSBAR
REVCHK
Figure 9 Schematic Symbol Chart
REFERENCE
61254R
DRAWN
U00K640
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
31AUG0659637L
PART NO.
AE08055894
FAN SOLENOID
FEMALE TERMINAL
FUSE
SHEET
009
S08339
10 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
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SYMBOL
DESCRIPTION
FUSES W/ BUSBAR
FUSIBLE LINK
GROUND N/ STUD
GROUND W/ STUD
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART (CONT)
SYMBOL
BATT
OFF
IGN
S
B
A
I
OFF
D
S
S
II
A
A
OFF OFF
BSF
I
OFF
C
S
A
AEC
ACC
A
CHAPTER 2
DESCRIPTION
HORN
KEY SWITCH
KEY SWITCH,
COMPLEX
HEATER
HOLDER, FUSE
W/ BUSBAR
DATE
CNA1
14JAN09 TITLE WAS CIRCUIT
DIAGRAM, PROSTAR
CHANGE
REVCHK
REFERENCE
B
61254R
U00K640
Figure 10 Schematic Symbol Chart (Cont.)
DRAWN
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
31AUG0659637L
PART NO.
AE08055894
LIGHT W/ SWITCH
LIGHT, DOUBLE
FILAMENT
LIGHT, SINGLE
FILAMENT
SHEET
010
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAM S
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11
11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
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INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DESCRIPTION
MALE TERMINAL
MOTOR
PASS THRU
CONNECTION
PRESSURE SWITCH
86
85
30
87
87A
RELAY, FIVE
TERMINAL
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART (CONT)
SYMBOLSYMBOL
A
C
B
CHAPTER 2
DESCRIPTION
RESISTOR
SENDER - FUEL,
OIL, TEMP, WATER
SENSOR, PRESSURE.
ABS 6
SENSOR, MAGNETIC
86
85
DATE
CNA1
14JAN09 TITLE WAS CIRCUIT
DIAGRAM, PROSTAR
30
87
B1
B2
CHANGE
RELAY, FOUR
TERMINAL
RELAY, LATCHING
REVCHK
REFERENCE
B
61254R
U00K640
Figure 11 Schematic Symbol Chart (Cont.)
DRAWN
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
31AUG0659637L
PART NO.
AE08055894
SENSOR, YAW
SOLENOID
SOLENOID W/ DIODE
SHEET
011
S08339
12 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12
INTERNATIONAL TRUCK AND ENGINE CORPORATION
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DESCRIPTION
SPEAKER
SPLICE
STUD
S
B
S
S
B
G
M
B
A
START MOTOR
W/ TOCP
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART (CONT)
SYMBOLSYMBOL
A
120
OHMS
C
B
A
C
TERMINATING RESISTOR
VALVE, MODULATOR
CHAPTER 2
DESCRIPTION
SWITCH, PUSH
BUTTON
THERMOSTAT
VALVE, ETHER
BOTTLE
SWITCH, MECHANICAL
(NORMALLY OPEN)
SWITCH, MECHANICAL
(NORMALLY CLOSED)
CNA1
14JAN09
DIAGRAM,PROSTAR
DATE
CHANGE
TITLE WAS CIRCUIT
REVCHK
REFERENCE
B
61254R
U00K640
Figure 12 Schematic Symbol Chart (Cont.)
DRAWN
RELEASE NO.
A
B
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
31AUG0659637L
PART NO.
AE08055894
S08339
THERMISTOR
SHEET
012
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAM S
3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3)
3.1. BATTERY FEED, P. 1
13
INTERNATIONAL TRUCK AND ENGINE CORPORATION
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FUSE F11-C (1020)
A14HD
12RD
FUSE F3-D (1012)
A14HA
12RD
A14HB
12RD
CH3_03
CH3_02,CH5_01,02,03
CH7_04,CH10_01,CH12_05,
07,09,10,11
CH4_25,32,37,39,CH9_24
6RD
*A14W
**A14X
6RD
FUSE
HOLDER
W/ DOUBLE
100 AMP
FUSE
2RD
200A
BLOCK
TYPE
FUSE
A14
6RD
CH3_04,02
CH4_07,09,11,12,14,16,17,
A14T
+
BATTERY GND
(ON LEFT SIDE
OF FRAME RAIL)
DATE
CNA1
14JAN09 ADDED LONESTAR EFFECT
32,37,39
A14H
8RD
A14J
CHANGE
8RD
8RD
A14F
8RD
@ W/ NO IDLE HEAT ONLY
@@ W/ IDLE REDUCTION
E
A14HC
12RD
A14HE
12RD
A14FA
12RD
A14FB
12RD
A14FC
12RD
A14FD
12RD
A14FF
12RD
A14FE
12RD
A14JA
12RD
FUSE F3-A (1012)
A14JB
12RD
FUSE F8-D (1017)
A14JC
12RD
FUSE F8-F (1017)
A14JE
12RD
FUSE F8-H (1017)
A14JD
12RD
W/ LONESTAR
REVCHK
REFERENCE
61254R
FUSE F7-D (1016)
FUSE F1-B (1010)
FUSE F2-A (1011)
FUSE F2-C (1011)
FUSE F2-E (1011)
FUSE F6-A (1015)
FUSE F2-G (1011)
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEED
@A75T
18LTGN
E3
5A
D4
20A
FUSE F3-B (1012)
D2
20A
F4
30A
FUSE F8-B (1017)
F2
30A
F2
5A
F1
15A
F3
15A
10A
B4
30A
C3
15A
C1
D1
10A
F4
30A
A2
B4
A4
DRAWN
U00K640
RELEASE NO.
@@A14HH
F3
18RD
@A75TR
18LTGN
C4
C2
E4
E2
E2
E1
E3
D1C1
A4
B2
(A58J)
(A68J)
(A70J)
A94AY
14GY
A94AY
12GY
A75D
18LTGN
(A56J)
(A57J)
A86P
16LTGN
A86AF
18LTGN
A75
12LTGN
D3
A14EE
16RD
A15
18RD
A98H
18BK
A94TC
12GY
E4
A94TV
12GY
A94T
12GY
A97VT
14PL
A97D
10PL
A14HHD
16RD
* N/ LOAD SHEDDING
** W/ LOAD SHEDDING
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
25AUG0659637L
ENGINE PRE HEAT / NO IDLE
HEAT - VALVE #1B RELAY
(1115M / 1018) CH12_06,10
CUMMINS ICON ALARM /
THERMOSTAT
(4101 / 5752) CH7_04,05
NO IDLE HEAT CONTROL
(1017) CH12_10
TRAILER MARKER LIGHT
RELAY
(1012) CH9_13
TRAILER TAIL LIGHT
RELAY
(1012) CH9_13
TRAILER STOP LIGHT
RELAY
(1016) CH9_13
W/ WABCO ABS
BATTERY FEED
(1420) CH10_13
BATTERY FEED
(1400) CH10_07
W/ BENDIX ABS
HVAC CONTROL
(1200) CH12_02
IGNITION RELAY #1
(1011 / 1013)
CH3_07,08
TRAILER LEFT TURN RELAY
(1011) CH9_13
TRAILER RIGHT TURN RELAY
(1011) CH9_13
RADIO CONNECTOR
(1300) CH4_18
REMOTE RADIO
(5303) CH4_40,41
HVAC BLOWER MOTOR
(1210) CH12_03
GAUGE CLUSTER #1
(1500) CH8_11, CH9_16
IGNITION SWITCH
(1100M) CH3_07,08,10
CH5_01,02,03
DIAGNOSTIC CONNECTOR
(1650) CH3_11,12,19
AUXILIARY TRAILER RELAY
(1016) CH10_06
TRAILER ABS ECU
(1017) CH10_06
ABS TRAILER SOCKET
(1701) CH10_06
FUSE BLOCK / ENGINE
ACTUATOR RELAY
(1020) CH7_04,15
ENGINE SENSOR INTERFACE
(6033) CH7_15
ICON CRANK RELAY
(1019) CH05_01
PART NO.
AE08055895
CHAPTER 3
SHEET
001
Figure 13 Battery Feed
S08339
14 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
3.2. BATTERY FEED (CONT.), P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
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A14RA
12RD
A14RB
12RD
A14RD
12RD
A14RC
12RD
A14NE
12RD
FUSE F11-B (1020)
CH3_03
CH3_03,CH5_01,02,03
CH7_04,CH12_05,07,09,10,11,CH13_01,
CH4_37,39
8RD
6RD
A14M
A14N
**A14Y
CH3_01
CNA1
10RD
* N/ LOAD SHEDDING
** W/ LOAD SHEDDING
# W/ LONESTAR
DATE
14JAN09 ADDED LONESTAR EFFECT
#A14N
8RD
#A14T
A14R
8RD
8RD
CH3_01,CH5_01,02,03
A14K
8RD
CH7_04,CH10_01,CH12_05,
*A14W
CH4_37,39
6RD
CHANGE
#A14KB
A14KA
A14KF
A14KD
**A14KD
#A14KD
A14KK
12RD
12RD
12RD
12RD
12RD
#A14KC
12RD
12RD
FUSE F6-D (1015)
FUSE F7-B (1016)
FUSE F7-A (1016)
FUSE F10-B (1019)
FUSE F11-A (1020)
FUSE F1-C (1010)
E4
FUSE F2-F (1011)
C2
12RD
FUSE F3-C (1012)
REVCHK
REFERENCE
D
61254R
B1
F2
F1
F2
F1
E2
E3
E2
D3
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEED (CONT)
A1
20A
E2
25A/10A
E1
30A
E2
30A
E1
5A
12RD
A14NF
F2
5A
F3
5A
12RD
A14KB
FUSE F1-D (1010)
F4
5A
D2
10A
FUSE F2-B (1011)
F2
15A
C3
15A
DRAWN
U00K640
RELEASE NO.
A19V
16GY
#A72A
12OR
A72E
18OR
A14SC
12RD
A14VA
10RD
A14SAC
12RD
A14SB
18RD
A14SA
18RD
A14SE
18PK
A22D
18TN
A63JV
18DKBL
A14EF
18RD
A14SD
18RD
A14NN
18RD
A14EB
18RD
A14EA
16RD
A14ED
16RD
A14ED
18RD
A84
16LTGN
A86P
16LTGN
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
22SEP0659637L
CHAPTER 3
FUEL HEATER RELAY
(1015) CH8_05
AUX TRAILER RELAY
(1016) CH9_16
TRAILER SOCKET PARK BRAKE
PRESSURE SWITCH
(8454) CH10_06
AUX TRAILER RELAY
(1016) CH9_16
SLEEPER POWER
(5000) CH13_01,02,04
CH9_18,19
CUSTOMER ACCESSORY #1
(1019) CH4_27
CUSTOMER ACCESSORY CONTROL
SPARE '2'
(1113M) CH4_28
CUSTOMER ACCESSORY CONTROL
SPARE '1'
(1112M) CH4_27
VEHICLE INFORMATION DISPLAY
(1550) CH4_23
TIRE PRESSURE MONITOR
(1962) CH10_01
FLOOR LIGHTS RELAY
(1010) CH9_17
SECONDARY INSTRUMENT CLUSTER
(1502) CH8_12
ACCESSORY FEED RELAY #2, 4
(1011 / 1013) CH3_10
TRIPMASTER
(5010 / 1970) CH9_07
TELEMATICS MODULE J1
(1960) CH4_07
XATA BRAKE SW FEED / MOBILE
MOTIENT MAX POWER
(1800 / 5904)
CH4_16,17,39
XATA POWER
(1910 / 5940) CH4_16,17
QUALCOMM OMNIVISION POWER
(1918)CH4_37,39
TERRESTRIAL COMMUNICATION
UNIT / ANTENNA COMMUNICATION
UNIT / QUALCOMM IMCT
(1923 / 5902 / 1920 / 5010)
CH4_09,11,12,14
CIGAR LIGHTER
(1903) CH4_02
AUX POWER SOURCE
(1901) CH4_02
PART NO.
AE08055895
SHEET
002
Figure 14 Battery Feed (Cont.)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
3.3. BATTERY FEED (CONT.), P. 3
15
CIRCUIT DIAGRAM S
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A14N
(1601)
8RD
A14M
8RD
CH3_22
CHANGE
F6
F7
A14-GL
CH3_02
BODY CONTROLLER #J4
LOAD SHEDDING ON
LOAD SHEDDING OFF
DATE
DLV1
19NOV09 RVSD FUSE F6-C:A2,B2
WAS FUEL TRANSFER PUMP RELAY.
A14NC
A14ND
A14NA
A14NH
@A14NF
A14MD
12RD
A14NJ
12RD
@A14KJ
12RD
A14LA
18RD
A14LB
18RD
18WH
12RD
12RD
12RD
12RD
12RD
REVCHK
F
FUSE F6-C (1015)
FUSE F7-H (1016)
FUSE F10-D (1019)
FUSE F11-B (1020)
FUSE F7-F (1016)
FUSE F7-F (1016)
FUSE F8-E (1017)
FUSE F9 (1018)
C
A
B
REFERENCE
63656A
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEED (CONT)
B2
A2
10A
FUSE F7-E (1016)
B1
30A
A4
B4
30A
E4
F4
30A/10A
F2
E2
5A
B2
B2
A2
A2
15A
15A
A1
B1
15A
FUSE F8-A (1017)
E1
F1
10A
B3
A3
15A
LATCHING RELAY
(1007)
18WH
18GN
18BK
DRAWN
U00K640
RELEASE NO.
A1
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
22SEP0659637L
NAME
DATE
B1
B2
A14A
20PK
A75C
10LTGN
A14VB
10RD
A14SBC
12RD
A14HHD
16RD
@A22D
18TN
@A14SE
18RD
A14MA
12RD
A14MC
12RD
A65BD
16OR
A54XV
16BN
A14U
16RD
@A97FZ
14RD
A14X
6RD
A14Y
6RD
PART NO.
CHAPTER 3
OPTIONAL DISPLAY (DID)
(1015) CH04_23A
SLEEPER BLOWER
(1215) CH12_05,10
SLEEPER POWER
(5000) CH13_03, 06
CH4_19, CH12_05,07,09,11
W/ CUSTOMER
ACCESSORY
CUSTOMER ACCESSORY #2
(1019) CH4_28
ICON CRANK RELAY
(1019) CH7_04
W/ ICON
TPMS CONTROLLER
(8952) CH10_01
CAT MESSENGER DISPLAY/
ROAD DISPLAY
(1536 / 1557) CH4_24
IGNITION RELAY #2
(1012 / 1014)
CH3_07, 08
IGNITION RELAY #3
(1012 / 1014)
CH3_07, 08
CUSTOMER WORK LIGHTS
(1010) CH9_22, 23
SKIRT LIGHTS RELAY
(1010) CH9_12
VEHICLE SENSOR MODULE
(1701) CH10_20
HEATED NOZZLE RELAY
(6713)CH12_01
MEGA FUSE HOLDER
W/ BUSBAR CH3_01
CH3_02,CH4_37,39,25
@CH5_01,02,03
CH5_1A,2A,3A
CH7_04,CH10_01,06,
CH9_24
CH12_05,07,09,10,11
CH13_01
@ W/ LONESTAR
* W/ CAT ENGINE
AE08055895
SHEET
003
Figure 15 Battery Feed (Cont.)
S08339
16 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
3.4. BATTERY FEED (CONT.), P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A14KH
12RD
A14KL
12RD
CH3_01
A14T
8RD
A14MB
12RD
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEED (CONT)
FUSE F2-H (1011)
C4
10A
FUSE F2-D (1011)
E4
10A
FUSE F9-D (1018)
F4
20A
FUSE F9-A (1018)
D1
30A
D4
F4
E4
C1
A64C
16YL
A63BD
18DKBL
(A97H)
A81B
12LTGN
CHAPTER 3
SPOT LIGHT
(3410) CH9_05
DOME / MAP LIGHT
(2000) CH9_03, 04
ENGINE ECM RELAY
(1018) CH7_16
DRIVER DOOR
(3200) CH4_03
DATE
CNA1
14JAN09 TITLE WAS CIRCUIT
DIAGRAM, PROSTAR
CHANGE
Figure 16 Battery Feed (Cont.)
C
REVCHK
A14NB
12RD
61254R
REFERENCE
FUSE F9-E (1018)
B1
30A
DRAWN
U00K640
RELEASE NO.
A1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
28AUG0659637L
A81C
12LTGN
PART NO.
AE08055895
PASSENGER DOOR
(3204) CH4_03
SHEET
004
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
3.5. BLANK PAGE, P. 5
17
CIRCUIT DIAGRAM S
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PAGE INTENTIONALLY
KEPT BLANK
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
DATE
CNA1
14JAN09 TITLE WAS CIRCUIT A
DIAGRAM, PROSTAR
CHANGE
Figure 17 Blank Page
REVCHK
REFERENCE
61254R
DRAWN
U00K640
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
28OCT0559637L
PART NO.
AE08055895
SHEET
005
S08339
18 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT D IAGRAMS
3.6. BLANK PAGE, P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PAGE INTENTIONALLY
KEPT BLANK
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
CNA1
14JAN09
DIAGRAM, PROSTAR
DATE
TITLE WAS CIRCUIT
CHANGE
Figure 18 Blank Page
REVCHK
REFERENCE
A
61254R
DRAWN
U00K640
RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR
DATE
28OCT0559637L
PART NO.
AE08055895
SHEET
006
S08339
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