International Pay Star Wiring Diagram

Electrical Circuit Diagrams

PayStar® 5900

Engine Family: MaxxForce® 11/13, 15L, N13 or ISX15 Engines with SCR

MANUAL DIAGRAM CIRCUIT ELECTRICAL

5900 ®PayStar - Diagrams Circuit Electrical

Mexico Canada, US, - 10 EPA

Navistar, Inc.

2701 Navistar Drive, Lisle, IL 60532 USA

© 2016 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

0000002441 8 Revision 2016 April

		TABLE OF CONTENTS
	TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 2)........................................		........................ 1
2.1.	ABBREVIATIONS, P. 1.....................................................................................	1
2.2.	ACRONYMS, P. 2...................................................................	....................... 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3......................................		....................... 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4.......................		...................... 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5...........		....................... 5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6...........		....................... 6
2.7. LAMP BULB CHART, P. 7..........................................................		....................... 7
2.8.	RELAY FUNCTION AND WIRING GUIDE, P. 8...................................	...................... 8

2.9.SCHEMATIC SYMBOL CHART, P. 9..................................................................... 9

2.10.	SCHEMATIC SYMBOL CHART (CONT.), P. 10.......................................................	10
2.11.	SCHEMATIC SYMBOL CHART (CONT.), P. 11........................................................	11
2.12.	SCHEMATIC SYMBOL CHART (CONT.), P. 12.......................................................	12

3. 12 VOLT POWER DISTRIBUTION (CHAPTER 3)............................................................		13
3.1.	BATTERY FEED WITH ENGINE BRAKE, P. 1........................................................	13
3.2.	BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE, P. 1A........................	14
3.3.	BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 2..............................................	15
3.4.	BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 2A..............	16
3.5.	BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 3..............................................	17
3.6.	BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 3A..............	18
3.7.	BATTERY FEED WITHOUT ENGINE BRAKE, P. 4...................................................	19
3.8.	BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE, P. 4A...................	20
3.9.	BATTERY FEED WITHOUT ENGINE BRAKE, P. 5...................................................	21
3.10.	BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 5A. . . . . . . .	22
3.11.	IGNITION FEED, P. 6.....................................................................................	23
3.12.	IGNITION FEED WITH 500K BAUD RATE, P. 6A.....................................................	24
3.13.	IGNITION FEED (CONT.), P. 7..........................................................................	25
3.14.	IGNITION FEED WITH 500K BAUD RATE (CONT.), P. 7A..........................................	26
3.15.	POWER FEED, P. 8......................................................................................	27
3.16.	ACCESSORY FEED, P. 9................................................................................	28
3.17.	ACCESSORY FEED WITH 500K BAUD RATE, P. 9A................................................	29
3.18.	J1939 DATA LINK WITH IBB ENGINE, P. 10..........................................................	30
3.19.	J1939 DATA LINK WITH IBB ENGINE (CONT.), P. 11................................................	31

3.20.J1939 DATA LINK WITH IBB ENGINE (CONT.), P. 11A.............................................. 32

3.21.DIAGNOSTIC DATA LINK, P. 12........................................................................ 33

3.22. GROUND, P. 13...........................................................................................	34
3.23. GROUND (CONT.), P. 14.................................................................................	35
3.24. GROUND (CONT.), P. 15.................................................................................	36
3.25. GROUND (CONT.), P. 16.................................................................................	37
3.26. GROUND CHASSIS, P. 16A.............................................................................	38
3.27. ZERO VOLT REFERENCE, P. 17.......................................................................	39
3.28. PANEL LIGHT ADAPTER, P. 18........................................................................	40
3.29. ECA POWER, P. 19.......................................................................................	41
3.30. J1939 DATA LINK WITH 15L ISX 2013, P. 20.........................................................	42
3.31. CAB J1939 DATA LINK WITH 11 / 13L IBB SCR, P. 21..............................................	43
3.32. ECM SWITCH GND SPLICE, P. 22.....................................................................	44
3.33. ECM SWITCH GND SPLICE 2, P. 23...................................................................	45
3.34. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE, P. 24........................	46
3.35. J1939 DATA LINK WITH 500K BAUD RATE (CONT.), P. 25.........................................	47

i

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
4. CAB ACCESSORIES (CHAPTER 4)...........................................................................	48
4.1. CIGAR LIGHTER, P. 1....................................................................................	48
4.2. ELECTRIC WINDOW – RIGHT AND LEFT, P. 2......................................................	49
4.3. ELECTRIC WINDOW – RIGHT, P. 3....................................................................	50
4.4. DEFROSTER FAN(S), P. 4..............................................................................	51

4.5.HORN, P. 5................................................................................................ 52

4.6. MIRROR LIGHTS AND HEATED MIRRORS, P. 6....................................................		53
4.7.	LEFT AND RIGHT MOTORIZED MIRRORS, P. 7.....................................................	54
4.8.	DUAL AXIS MOTORIZED MIRRORS, P. 8.............................................................	55

4.9.POWER SOURCE (CB), P. 9............................................................................ 56

4.10. RADIO - CB ACCOMMODATION PACKAGE, P. 10..................................................		57
4.11. RADIO – CAB SPEAKERS, P. 11.......................................................................		58
4.12. ELECTRIC LOCK – RIGHT AND LEFT, P. 12.........................................................		59
4.13. TEMPERATURE / COMPASS DISPLAY, P. 13........................................................		60
4.14. ROAD RELAY IV, P. 14...................................................................................		61
4.15. HEATED SEAT – DRIVER, P. 15........................................................................		62
4.16. HEATED SEAT – PASSENGER, P. 16.................................................................		63
4.17. ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE AND WASH, P. 17.............		64
4.18. DEF GAUGE, P. 18.......................................................................................		65
4.19. HEWITT MOTION SENSOR, P. 19.....................................................................		66
5. CHARGING AND CRANKING (CHAPTER 5).................................................................		67
5.1.	STARTER INTERLOCK WITH IBB ENGINES, P. 1...................................................	67
5.2.	STARTER INTERLOCK WITH IBB ENGINES WITH 500K BAUD RATE, P. 1A...................	68
5.3.	STARTER INTERLOCK WITH IBB ENGINES, P. 2...................................................	69
5.4.	STARTER INTERLOCK WITH IBB ENGINES, P. 2A.................................................	70
6. FANS WIRING (CHAPTER 6)...................................................................................		71
6.1.	FAN WIRING – IBB ENGINE, P. 1......................................................................	71
6.2.	FAN WIRING – IBB ENGINE (CONT.), P. 1A..........................................................	72
6.3.	FAN WIRING – IBB ENGINE (CONT.), P. 2............................................................	73
7. ENGINE SYSTEMS (CHAPTER 7).............................................................................		74
7.1.	ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1.....................................	74
7.2.	ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2..........................	75
7.3.	ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3..........................	76
7.4.	ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3A........................	77
7.5.	ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4..........................	78
7.6.	FAN DRIVE PROTECTION JUMPER, P. 4A...........................................................	79
7.7.	ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5..........................	80
7.8.	ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6..........................	81
7.9.	ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 7..........................	82
7.10.	ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 8..........................	83
7.11.	AFTERTREATMENT CONTROL, P. 9..................................................................	84
7.12.	SART MODULE, P. 9A...................................................................................	85
7.13.	AFTERTREATMENT CONTROL (CONT.), P. 10......................................................	86
7.14.	AFTERTREATMENT CONTROL WITH 500K BAUD RATE, P. 10A.................................	87
7.15.	AFTERTREATMENT CONTROL WITH 500K BAUD RATE (CONT.), P. 10B......................	88
7.16.	ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013, P. 11...................................	89
7.17.	ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013 (CONT.), P. 12........................	90
7.18.	15L ENG & CRUISE CONTROL – ISX 2013, P. 13...................................................	91

ii

	TABLE OF CONTENTS
	TABLE OF CONTENTS (CONT.)
7.19. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS, P. 14....................		92
7.20. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS (CONT.), P. 15..........		93
7.21. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS (CONT.), P. 16..........		94
7.22. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS (CONT.), P. 17..........		95
7.23.	11L / 13L IBB ENG CRUISE CONTROL – SCR EFFECTS, P. 18...................................	96
7.24.	ISX 2013 DEF & AFTERTREATMENT (15L), P. 19...................................................	97
7.25.	ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 20.........................................	98
7.26.	ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 21.........................................	99
7.27.	ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 22.......................................	100
7.28.	ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 23.......................................	101
7.29.	DEF & AFTERTREATMENT (IBB SCR ENG), P. 24.................................................	102
7.30.	DEF & AFTERTREATMENT (IBB SCR ENG) (CONT.), P. 25......................................	103
7.31.	15L ISX & IBB SCR ENG THROTTLE POSITION, P. 26...........................................	104
7.32. DEF & AFTERTREATMENT (SCR ENGINE), P. 27.................................................		105
7.33. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 27A.....................................		106
7.34. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 28.......................................		107
7.35. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 29.......................................		108
8. GAUGES AND WARNING LIGHTS (CHAPTER 8).........................................................		109
8.1.	LOW FUEL LEVEL WARNING, LOW AIR PRESSURE WARNING LIGHTS, P. 1...............	109

8.2.ENGINE OIL PRESSURE, ENGINE WATER TEMPERATURE WARNING LIGHTS,

ENGINE AMBIENT AIR TEMP, P. 2................................................................... 110

8.3.POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, IBB WAIT TO START

LIGHT, P. 3................................................................................................

111

8.4.AIR SUSPENSION RELEASE WARNING LIGHT, P. 4.............................................. 112

8.5.TRANSMISSION OIL TEMPERATURE GAUGE, AXLE FORWARD-REAR AND

REAR-REAR TEMPERATURE GAUGE, P. 5........................................................	113
8.6. MANIFOLD PRESSURE GAUGE, P. 6................................................................	114

8.7.PYROMETER GAUGE, P. 7............................................................................ 115

8.8. VOLTMETER AND FUEL LEVEL GAUGE, P. 8...................................................... 116

8.9.ENGINE WATER TEMPERATURE, ENGINE OIL PRESSURE, SPEEDOMETER AND

TACHOMETER GAUGE, P. 9..........................................................................	117
8.10. ETHER START, P. 10....................................................................................	118
8.11. RED STOP LAMP BUZZER SYSTEM, P. 11.........................................................	119

9. LIGHTING SYSTEM (CHAPTER 9)...........................................................................		120
9.1. BACKUP LIGHTS, P. 1..................................................................................		120
9.2. CAB AND TRAILER LIGHT SWITCH AND RELAY, P. 2............................................		121
9.3.	CAB CLEARANCE LIGHTS, P. 3......................................................................	122
9.4.	WORK LIGHT WITHOUT SLEEPER, P. 4............................................................	123

9.5.CAB DOME, READING AND COURTESY LIGHTS, P. 5........................................... 124

9.6.DAYTIME RUNNING LIGHTS, P. 6.................................................................... 125

9.7.	FOG LIGHTS, P. 7.......................................................................................	126
9.8.	HEADLIGHT SWITCH AND DIMMER SWITCH, P. 8...............................................	127
9.9.	HEADLIGHTS, P. 9......................................................................................	128
9.10.	HEADLIGHTS (CONT.), P. 9A..........................................................................	129
9.11.	PANEL LIGHTS, P. 10..................................................................................	130
9.12.	PARK / TURN / SIDE MARKER LIGHTS WITH AUXILIARY HEADLIGHTS, P. 11. . . .. . . . .. . . ..	131
9.13.	STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 12....................	132
9.14.	BEACON LIGHT, P. 13..................................................................................	133

iii

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
10. CHASSIS ACCESSORIES (CHAPTER 10)..................................................................	134
10.1. AIR DRYER, P. 1........................................................................................	134
10.2. BENDIX AIR ABS 4CH WITH ATC, P. 2..............................................................	135
10.3. BENDIX AIR ABS 4CH WITH ATC, P. 3..............................................................	136
10.4. BENDIX AIR ABS 4CH WITH ATC WITH HSA, P. 4.................................................	137
10.5. BENDIX AIR ABS 4CH WITH ATC, P. 5..............................................................	138
10.6. BENDIX AIR ABS 6CH WITH ATC, P. 6..............................................................	139
10.7. BENDIX AIR ABS 6CH WITH ATC, P. 7..............................................................	140
10.8. BENDIX AIR ABS 6CH WITH ATC WITH HSA, P. 8.................................................	141
10.9. BENDIX AIR ABS 6CH WITH ATC, P. 9..............................................................	142
10.10. ABS BENDIX AIR 6S / 6M (6X4), P. 10...............................................................	143

10.11.BENDIX AIR ABS WITH ATC, P. 11................................................................... 144

10.12.BENDIX ADVANCE AIR ABS, P. 12................................................................... 145

10.13. BENDIX ADVANCE AIR ABS (CONT.), P. 13........................................................	146
10.14. BENDIX ADVANCE AIR ABS (CONT.), P. 14........................................................	147
10.15. BENDIX ADVANCE AIR ABS FOR 6CH, P. 15.......................................................	148
10.16. TRAILER CONNECTION WITH FOUR WHEEL TRAILER FRAME MOUNTED, P. 16..........	149
10.17. TRUCK BODY CONNECTION, P. 17.................................................................	150
10.18. TRAILER CONNECTION WITHOUT SLEEPER BACK OF CAB MOUNTED WITH
TRACTOR ABS, P. 18..................................................................................	151
10.19. INTENTIONALLY LEFT BLANK, P. 19................................................................	152
10.20. INTENTIONALLY LEFT BLANK, P. 20................................................................	153
10.21. INTENTIONALLY LEFT BLANK, P. 21................................................................	154
10.22. INTENTIONALLY LEFT BLANK, P. 22................................................................	155
10.23. APADS MODULE FOR ISX 2013 ENGINES, P. 23..................................................	156
10.24. BODY BUILDER CONNECTIONS WITH IBB ENG (SCR EFFECTS), P. 24.....................	157

10.25.BODY BUILDER CONNECTIONS WITH 15L ENG (ISX 2013), P. 25............................. 158

10.26.TRI AXLE DIFFERENTIAL LOCK, P. 26.............................................................. 159

11. TRANSMISSION CONTROL MODULE (CHAPTER 11)...................................................		160
11.1.	ALLISON TRANSMISSION, P. 1.......................................................................	160
11.2.	ALLISON TRANSMISSION (CONT.), P. 1A..........................................................	161
11.3.	ALLISON TRANSMISSION (CONT.), P. 2............................................................	162
11.4.	ALLISON TRANSMISSION (CONT.), P. 3............................................................	163
11.5.	ALLISON TRANSMISSION (CONT.), P. 3A..........................................................	164
11.6.	ALLISON TRANSMISSION WITH AUTO NEUTRAL, P. 4..........................................	165
11.7.	ALLISON TRANSMISSION WITH AUTO NEUTRAL (CONT.), P. 4A..............................	166
11.8.	ALLISON TRANSMISSION WITH RETARDER, P. 5................................................	167
11.9.	ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 6......................................	168
11.10.	ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7......................................	169
11.11.	ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7A....................................	170
11.12.	ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7B....................................	171

11.13.ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7C.................................... 172

11.14.ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7D.................................... 173

11.15. EATON ULTRASHIFT GEN III TRANSMISSION, P. 8...............................................	174
11.16. EATON ULTRASHIFT PLUS GEN III TRANSMISSION, P. 8A.....................................	175
11.17. EATON ULTRASHIFT GEN III TRANSMISSION (CONT.), P. 9....................................	176
11.18. EATON ULTRASHIFT PLUS GEN III TRANSMISSION (CONT.), P. 9A...........................	177
11.19. EATON ULTRASHIFT GEN III WITH PUSHBUTTON SHIFT, P. 10................................	178
11.20. EATON ULTRASHIFT GEN III WITH PUSHBUTTON SHIFT, P. 10A..............................	179
11.21. AUTOSHIFT GEN III WITH COBRA SHIFTER, P. 11...............................................	180

iv

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
11.22. EATON ULTRASHIFT PLUS GEN III WITH COBRA SHIFTER, P. 11A...........................	181
11.23. ALLISON TRANSMISSION WITH RETARDER WITH ISX ENGINE, P. 12.......................	182
11.24. ALLISON TRANSMISSION WITH 500K CAN BUS, P. 12A......................................... 183
11.25. ALLISON TRANSMISSION WITH RETARDER WITH ISX ENGINE (CONT.), P. 13.............	184
12. HVAC (CHAPTER 12)..........................................................................................	185
12.1. AIR CONDITIONER – CAB, P. 1.......................................................................	185
12.2. HEATER – CAB, P. 2....................................................................................	186
12.3. LOWERED HEATER – CAB, P. 3......................................................................	187
13. CONNECTOR COMPOSITES (CHAPTER 13)..............................................................	188
13.1. CONNECTOR COMPOSITES (1), P. 1...............................................................	188
13.2. CONNECTOR COMPOSITES (2 / 2M), P. 2.........................................................	189
13.3. CONNECTOR COMPOSITES (2), P. 2A..............................................................	190
13.4. CONNECTOR BODY COMPOSITE (2), P. 2B.......................................................	191
13.5. CONNECTOR COMPOSITES (3F / 3M), P. 3........................................................	192
13.6. CONNECTOR COMPOSITES (4M / 5 / 9 / 15M), P. 4..............................................	193
13.7. CONNECTOR COMPOSITES (20 / 40M / 41M / 43M / 65 / 65F), P. 5............................	194
13.8. CONNECTOR COMPOSITES (66F / 71 / 72 / 76M), P. 6...........................................	195
13.9. CONNECTOR COMPOSITES (77 / 82 / 83F / 90M / 100 / 100A), P. 7............................	196
13.10. CONNECTOR COMPOSITES (100), P. 8............................................................	197
13.11. CONNECTOR COMPOSITES (100F / 101F / 102F / 100M3), P. 8A..............................	198
13.12. CONNECTOR COMPOSITES (105), P. 9............................................................	199
13.13. CONNECTOR COMPOSITES (105F), P. 10.........................................................	200
13.14. CONNECTOR COMPOSITES (105M), P. 10A.......................................................	201
13.15. CONNECTOR COMPOSITES (106F / 107M / 108F), P. 11........................................	202
13.16. CONNECTOR COMPOSITES (108M), P. 12.........................................................	203
13.17. CONNECTOR COMPOSITES (112 / 113 / 115), P. 13..............................................	204
13.18. CONNECTOR COMPOSITES (127A / 128 / 137M / 141F), P. 14.................................	205
13.19. CONNECTOR COMPOSITES (141F / 142M / 143M / 144M), P. 15...............................	206
13.20. CONNECTOR COMPOSITES (145M / 146M / 147M), P. 16.......................................	207
13.21. CONNECTOR COMPOSITES (148M / 149M / 152M), P. 17.......................................	208
13.22. CONNECTOR COMPOSITES (152M / 153A / 153M / 161M / 162F), P. 18......................	209
13.23. CONNECTOR COMPOSITES (165 / 167M / 170M / 171M), P. 19................................	210
13.24. CONNECTOR COMPOSITES (190), P. 20...........................................................	211

13.25.CONNECTOR COMPOSITES (200M / 201M), P. 21................................................ 212

13.26.CONNECTOR COMPOSITES (201M / 202M / 203 / 203G), P. 22................................. 213

13.27.CONNECTOR COMPOSITES (201M / 204 / 205), P. 22A.......................................... 214

13.28. CONNECTOR COMPOSITES (205G / 205M), P. 22B..............................................				215
13.29. CONNECTOR COMPOSITES (209 /		211M / 214 / 221), P. 23.....................................		216
13.30. CONNECTOR COMPOSITES (227	/	228	/ 230 / 236 / 236F / 244F), P. 24.......................	217
13.31. CONNECTOR COMPOSITES (267M / *275 / 289F / 290F / 291), P. 25..........................				218
13.32. CONNECTOR COMPOSITES (291F / 292F / 294A / 294F), P. 26................................				219
13.33. CONNECTOR COMPOSITES (296M		/ 298 / 299 / 303F), P. 27...................................		220
13.34. CONNECTOR COMPOSITES (303M		/ 311 / 312 / 313 / 314M), P. 28............................		221
13.35. CONNECTOR COMPOSITES (320	/	325	/ 340), P. 29..............................................	222
13.36. CONNECTOR COMPOSITES (345M		/ 351 / 352), P. 29A..........................................		223
13.37. CONNECTOR COMPOSITES (353	/	354	/ 355), P. 30..............................................	224
13.38. CONNECTOR COMPOSITES (360	/	393	/ 393B / 412A / 420M), P. 31...........................	225

13.39.CONNECTOR COMPOSITES (421M / 422M), P. 32................................................ 226

13.40.CONNECTOR COMPOSITES (423M / 424M), P. 33................................................ 227

v

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.41. CONNECTOR COMPOSITES (425M / 426 / 426M / 427 / 480F), P. 34..........................	228
13.42. CONNECTOR COMPOSITES (428F / 429F / 430), P. 35..........................................	229
13.43. CONNECTOR COMPOSITES (433M / 434M / 435M), P. 36.......................................	230
13.44. CONNECTOR COMPOSITES (436M / 437M / 438M / 440M), P. 37..............................	231
13.45. CONNECTOR COMPOSITES (441 / 442 / 453M), P. 38...........................................	232
13.46. CONNECTOR COMPOSITES (454M / 455M), P. 39................................................	233
13.47. CONNECTOR COMPOSITES (456M / 457M / 460F), P. 40........................................	234
13.48. CONNECTOR COMPOSITES (462M), P. 41.........................................................	235
13.49. CONNECTOR COMPOSITES (462M), P. 42.........................................................	236
13.50. CONNECTOR COMPOSITES (462M), P. 43.........................................................	237
13.51. CONNECTOR COMPOSITES (462M), P. 44.........................................................	238
13.52. CONNECTOR COMPOSITES (463M), P. 45.........................................................	239
13.53. CONNECTOR COMPOSITES (463M), P. 46.........................................................	240
13.54. CONNECTOR COMPOSITES (464M), P. 47.........................................................	241
13.55. CONNECTOR COMPOSITES (464M), P. 48.........................................................	242
13.56. CONNECTOR COMPOSITES (464M), P. 49.........................................................	243
13.57. CONNECTOR COMPOSITES (464M), P. 50.........................................................	244
13.58. CONNECTOR COMPOSITES (464M), P. 51.........................................................	245
13.59. CONNECTOR COMPOSITES (464M), P. 52.........................................................	246
13.60. CONNECTOR COMPOSITES (465M / 466M / 468F / 469ML), P. 53.............................	247

13.61.CONNECTOR COMPOSITES (471), P. 54........................................................... 248

13.62.CONNECTOR COMPOSITES (471), P. 55........................................................... 249

13.63. CONNECTOR COMPOSITES (471), P. 55A.........................................................	250
13.64. CONNECTOR COMPOSITES (471), P. 55B.........................................................	251
13.65. CONNECTOR COMPOSITES (471A), P. 55C.......................................................	252
13.66. CONNECTOR COMPOSITES (471AF / 480F / 480M / 481M / 482M / 489), P. 56.......... ....	253
13.67. CONNECTOR COMPOSITES (491F / 492M / 494M), P. 57........................................	254

13.68.CONNECTOR COMPOSITES (495M / 497M), P. 58................................................ 255

13.69.CONNECTOR COMPOSITES (498M / 499M), P. 59................................................ 256

13.70.CONNECTOR COMPOSITES (501M / 503M), P. 60................................................ 257

13.71.CONNECTOR COMPOSITES (504M / 506M), P. 61................................................ 258

13.72. CONNECTOR COMPOSITES (509M / 511M / 512F), P. 62........................................	259
13.73. CONNECTOR COMPOSITES (513M / 514M), P. 63................................................	260
13.74. CONNECTOR COMPOSITES (515M / 517M / 520 / 521), P. 64...................................	261
13.75. CONNECTOR COMPOSITES (522 / 523 / 524 / 528 / 529), P. 65................................	262
13.76. CONNECTOR COMPOSITES (530 / 531 / 562M / 600M), P. 66...................................	263
13.77. CONNECTOR COMPOSITES (608 / 640 / 649M / 659M / 662M / 665B), P. 67...... ..... ......	264
13.78. CONNECTOR COMPOSITES (668M / 670 / 670A), P. 67A........................................	265
13.79. CONNECTOR COMPOSITES (670G / *671 / 671A / 672 / 673), P. 67B..........................	266
13.80. CONNECTOR COMPOSITES (674), P. 67C.........................................................	267
13.81. CONNECTOR COMPOSITES (674D / 674E / 675 / 676), P. 67D.................................	268
13.82. CONNECTOR COMPOSITES (677 / 678 / 679), P. 67E............................................	269
13.83. CONNECTOR COMPOSITES (*679 / 680), P. 67F..................................................	270
13.84. CONNECTOR COMPOSITES (*680 / *681), P. 67G................................................	271
13.85. CONNECTOR COMPOSITES (685), P. 67H.........................................................	272
13.86. CONNECTOR COMPOSITES (686 / 687), P. 67I....................................................	273
13.87. CONNECTOR COMPOSITES (690 / 691 / 694M), P. 68...........................................	274
13.88. CONNECTOR COMPOSITES (695F / 723M / 741F / 742F / 753), P. 69.........................	275
13.89. CONNECTOR COMPOSITES (766 / 768 / 769), P. 70..............................................	276
13.90. CONNECTOR COMPOSITES (770 / 771 / 774 / 775), P. 71.......................................	277
13.91. CONNECTOR COMPOSITES (776 / 777 / 778 / 800F), P. 72.....................................	278

vi

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.92. CONNECTOR COMPOSITES (800M / 808M / 809F), P. 73........................................	279
13.93. CONNECTOR COMPOSITES (823M / 851 / *851M / 854), P. 74..................................	280
13.94. CONNECTOR COMPOSITES (873 / 875M / 876M / 878F), P. 75.................................	281
13.95. CONNECTOR COMPOSITES (879M / 881F / 884F / 887), P. 76..................................	282
13.96. CONNECTOR COMPOSITES (887M / 907M / 931F), P. 76A......................................	283
13.97. CONNECTOR COMPOSITES (922M / 923F / 925), P. 77..........................................	284
13.98. CONNECTOR COMPOSITES (926 / 934M / 935), P. 78...........................................	285
13.99. CONNECTOR COMPOSITES (946 / 950 / 950F), P. 79............................................	286
13.100.CONNECTOR COMPOSITES (958 / 958F / 961), P. 80...........................................	287
13.101.CONNECTOR COMPOSITES (1000 / 1027), P. 81................................................	288
13.102.CONNECTOR COMPOSITES (1033F / 1034F / 1039 / 1040), P. 82.............................	289
13.103.CONNECTOR COMPOSITES (1041 / 1042 / 1043 / 1044), P. 83................................	290
13.104.CONNECTOR COMPOSITES (1045 / 1046 / 1047 / 1048F), P. 84...............................	291
13.105.CONNECTOR COMPOSITES (1049F / 1050M / 1051 / 1052 / 1054M), P. 85..................	292
13.106.CONNECTOR COMPOSITES (1056M / 1057M / 1058M / 1059M / 1060M), P. 86.. ........ ...	293
13.107.CONNECTOR COMPOSITES (1065M / 1085M / 1087M / 1090 / 1095F), P. 87................	294
13.108.CONNECTOR COMPOSITES (1095F / 1097 / 1097F / 1098F), P. 88...........................	295
13.109.CONNECTOR COMPOSITES (1099 / 1110 / 1125 / 1126), P. 89.................................	296
13.110.CONNECTOR COMPOSITES (1127 / 1128), P. 90.................................................	297
13.111.CONNECTOR COMPOSITES (1135M / 1137), P. 90A.............................................	298
13.112.CONNECTOR COMPOSITES (1157F / 1158M / 1160F / 1161F, 1162F, 1163F, 1164F), P.
91..........................................................................................................	299
13.113.CONNECTOR COMPOSITE (1171M / 1190 / 1190F), P. 91A.....................................	300
13.114.CONNECTOR COMPOSITES (1217M / 1240 / 1258F / 1260F / 1262), P. 92...................	301
13.115.CONNECTOR COMPOSITES (1281M / 1282M / 1283 / 1284 / 1285F), P. 93..................	302
13.116.CONNECTOR COMPOSITES (1286F / 1308 / 1309M / 1329M / 1330 / 1331F / 1332F),
P. 94.......................................................................................................	303
13.117.CONNECTOR COMPOSITES (1329M / 1330 / 1331F / 1332F), P. 94A.........................	304
13.118.CONNECTOR COMPOSITES (1339 / 1342 / 1348), P. 95.........................................	305
13.119.CONNECTOR COMPOSITES (1349 / 1350), P. 96.................................................	306
13.120.CONNECTOR COMPOSITES (1351 / 1360), P. 96A...............................................	307
13.121.CONNECTOR COMPOSITES (1361 / 1363 / 1364), P. 97........................................	308
13.122.CONNECTOR COMPOSITES (1366 / 1367 / 1368F / 1369), P. 98...............................	309
13.123.CONNECTOR COMPOSITES (1370 / 1378 / 1386 / 1387), P. 99................................	310
13.124.CONNECTOR COMPOSITES (1402 / 1403 / 1404 / 1405), P. 99A...............................	311
13.125.CONNECTOR COMPOSITES (1406 / 1407 / 1415), P. 99B.......................................	312
13.126.CONNECTOR COMPOSITES (1431 / 1449F / 1449M / 1450 / 1451 / 1455 / 1456 /
1461M / 1610), P. 99C..................................................................................	313
13.127.CONNECTOR COMPOSITES (1600 / 1601), P. 99D...............................................	314
13.128.CONNECTOR COMPOSITES (1602 / 1604 / 1606 / 1610), P. 99E...............................	315
13.129.CONNECTOR COMPOSITES (1874A / 1874B / 1874C / 1874D / 2000M / 4322 / 4328),
P. 99F.....................................................................................................	316
13.130.CONNECTOR COMPOSITES (4087 / 4705 / 4706), P. 99G......................................	317
13.131.CONNECTOR COMPOSITES (5501 / 5701L / 6000), P. 100.....................................	318
13.132.CONNECTOR COMPOSITES (6000 / 6001), P. 101...............................................	319
13.133.CONNECTOR COMPOSITES (6018), P. 102.......................................................	320
13.134.CONNECTOR COMPOSITES (6019), P. 103.......................................................	321
13.135.CONNECTOR COMPOSITES (6033 / 6200 / 6195), P. 104.......................................	322
13.136.CONNECTOR COMPOSITES (6260VH / 6260VL / 6260VM / 6260VN / 6401 / 6300), P.
105........................................................................................................	323
13.137.CONNECTOR COMPOSITES (6420 / 6703 / 6704B / 6704D), P. 106...........................	324

vii

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.138.CONNECTOR COMPOSITES (6705B / 6715), P. 107.............................................	325
13.139.CONNECTOR COMPOSITES (6720 / 6720A), P. 108.............................................	326
13.140.CONNECTOR COMPOSITES (6720B / 6730 / 6748 / 7000), P. 109.............................	327
13.141.CONNECTOR COMPOSITES (7104 / 7001), P. 110...............................................	328
13.142.CONNECTOR COMPOSITES (7105 / 7110), P. 111................................................	329
13.143.CONNECTOR COMPOSITES (7150), P. 112.......................................................	330
13.144.CONNECTOR COMPOSITES (7211 / 7212 / 7213 / 7250), P. 113...............................	331
13.145.CONNECTOR COMPOSITES (7500W / 7501 / 7600 / 7601 / 7603 / 7608), P. 114. . . . ... . . . ..	332
13.146.CONNECTOR COMPOSITES (7615 / 7704 / 7905), P. 115.......................................	333
13.147.CONNECTOR COMPOSITES (8102 / 8103 / 8104 / 8107 / 8410), P. 116.......................	334
13.148.CONNECTOR COMPOSITES (8500 / 9762 / 9763 / 9764 / 9765 / 9766), P. 117...............	335
13.149.CONNECTOR COMPOSITES (351A / 352A / 353A / 354A), P. 118..............................	336
13.150.CONNECTOR COMPOSITES (445 / 453 / 580M / 690A), P. 119.................................	337
13.151.CONNECTOR COMPOSITES (1362 / 9510F / 9513), P. 120.....................................	338

viii

ELECTRICAL CIRCUIT DIAGRAM MANUAL

INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.1. ABBREVIATIONS, P. 1

NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ABBREVIATIONS

NAVISTAR, INC.

ABBREVIATION

DESCRIPTION

ABBREVIATION

DESCRIPTION

ABBREVIATION

DESCRIPTION

ACCESS

ACCESSORY

CUR

CURRENT

PRESS

PRESSURE

AC

AIR CONDITIONING

DPNL

DASHPANEL

RAD

RADIO

AIR CLNR

AIR CLEANER

DFTR

DEFLECTOR

RR

REAR

ALT

ALTERNATOR

DFR

DEFROSTER

RLY

RELAY

AC

ALTERNATING CURRENT

DEG

DEGREE

RES

RESISTOR

AFTR

AFTERTREATMENT

DIAG

DIAGRAM

R

RIGHT

AMM

AMMETER

DSL

DIESEL

RTR

ROTOR

AMP

AMPERE

DIFF

DIFFERENTIAL

SNSR

SENSOR

AMP HR

AMPERE HOUR

DIMR

DIMMER

SHLD

SHIELD

AMPL

AMPLIFIER

ELEC

ELECTRICAL

SHFT

SHIFTER

ARM

ARMATURE

ELEX

ELECTRONICS

SLPR

SLEEPER

ARSR

ARRESTER

ENG

ENGINE

SLV

SLEEVE

ASSY

ASSEMBLY

EXH

EXHAUST

SPKR

SPEAKER

AUX

AUXILIARY

FL

FLUID

SPR

SPRING

B/U

BACK-UP

FWD

FORWARD

STD

STANDARD

BTRY

BATTERY

FR

FRONT

STRG

STEERING

BM

BENCHMARKING

FREQ

FREQUENCY

STLITE

SATELLITE

BLK

BLOCK

GA

GAUGE

SUNSH

SUNSHADE

BOOS

BOOSTER

GEN

GENERATOR

SW

SWITCH

BOT

BOTTOM

GND

GROUND

SYS

SYSTEM

BK

BRAKE

HARN

HARNESS

TACH

TACHOMETER

BRKR

BREAKER

HDLP

HEADLAMP

TEMP

TEMPERATURE

BRTHR

BREATHER

HTD

HEATED

TERM

TERMINAL

BRI

BRIGHT

HT TR

HEAT TREAT

THROT

THROTTLE

BUZ

BUZZER

HTR

HEATER

THRU

THROUGH

CA

CABLE

HP

HORSEPOWER

TRLR

TRAILER

CD

CANDELA

HYD

HYDRAULIC

XDCR

TRANSDUCER

CP

CANDLEPOWER

ID

IDENTIFICATION

XFER

TRANSFER

CAP

CAPACITOR

IGN

IGNITION

XFMR

TRANSFORMER

CAT

CATERPILLAR

ILLUM

ILLUMINATION

XSTR

TRANSISTOR

CHAS

CHASSIS

IND

INDICATOR

XMSN

TRANSMISSION

CH

CHOKE

INST

INSTRUMENT

XMTR

TRANSMITTER

CIRC

CIRCUIT

INT

INTERMITTENT

TRK

TRUCK

CLK

CLOCK

L

LEFT

UPR

UPPER

CW

CLOCKWISE

LT

LIGHT

VLV

VALVE

CLSTR

CLUSTER

LTR

LIGHTER

VERT

VERTICAL

CL

CLUTCH

LWR

LOWER

VM

VOLTMETER

COL

COLUMN

MAG

MAGNET

VOL

VOLUME

COMM

COMMUTATOR

MOD

MODULATOR

WSHR

WASHER

CMPNT

COMPONENT

MDL

MODULE

WHL

WHEEL

CPRSR

COMPRESSOR

MOT

MOTOR

WDO

WINDOW

CONN

CONNECT

MTD

MOUNTED

WSHLD

WINDSHIELD

CONT

CONTINUED

NEG

NEGATIVE

WPR

WIPER

CSL

CONSOLE

N/

NOT WITH

W/

WITH

CONT

CONTACT

NO.

NUMBER

W/O

WITHOUT

CONT

CONTROL

PASS

PASSENGER

CONV

CONVERTER

POSN

POSITION

CLR

COOLER

POS

POSITIVE

CTSY

COURTESY

POT

POTENTIOMETER

CRUS

CRUISE

PWR

POWER

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

DLV1

11JAN11

INITIAL RELEASE.

A

61879Y

300011

CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

61879Y

12MAY09

AE08058081

001

Figure 1

Abbreviations

1

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.2. ACRONYMS, P. 2

NAVISTAR, INC	ELECTRICAL CIRCUIT DIAGRAM
	CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF	ACRONYMS
NAVISTAR, INC.

	DESCRIPTION	ACRONYM
	ANTILOCK BRAKING SYSTEM	ABS
	ANTENNA COMMUNICATION UNIT	ACU
	ALTERNATING CURRENT	AC
	AXLE TO BACK OF CAB	AC
	AXLE TO FRAME	AF
	ACCELERATOR PEDAL MODULE	APM
	ACCELERATOR POSITION SENSOR	APS
	AUXILIARY POWER UNIT	APU
	AUTOMATIC TRACTION CONTROL	ATC
	AUDIO VIDEO INTERFACE	AVI
	BRAKE HORSEPOWER	BHP
	BACK OF CAB	BOC
	CITIZEN BAND	CB
	COLD CRANKING AMPERES	CCA
	CLEAN POWER ELECTRICAL CONNECTOR	CEC
	CAB OVER ENGINE	COE
	DIRECT CURRENT	DC
	DRIVER CONTROL MODULE	DCM
	DIGITAL DATA LINK	DDL
	DIESEL OXIDATION CATALYST INLET	DOCT
	TEMPERATURE
	DIESEL PARTICULATE FILTER	DPF
	DIESEL TURBOCHARGED	DT
	DAY TIME RUNNING LIGHTS	DTRL
	ELECTRONIC CONTROL MODULE	ECM
	ELECTRONIC CONTROL UNIT	ECU
	EXHAUST GAS RECIRCULATION	EGR
	EXHAUST GAS TEMPERATURE	EGT
	ELECTRO MAGNETIC INTERFACE	EMI
	END OF FRAME	EOF
	ELECTRIC TRAILER BRAKE	ETB
	FRONT AXLE	FA
	FRONT END	FE
	FRONT OF DASH	FOD
	FULL POWER BRAKE	FPB
	GLOBAL POSITIONING SYSTEM	GPS
	HYDRAULIC CONTROL UNIT	HCU
	HEAVY DUTY	HD
	HEAVY DUTY DIESEL	HDD
	HIGH PERFORMANCE TRUCK	HPT
	HEATING, VENTILATION, AND	HVAC
	AIR CONDITIONING

	DESCRIPTION	ACRONYM
	INJECTOR DRIVE MODULE	IDM
	INPUT/OUTPUT	I / O
	INTEGRATED MOBILE	IMCT
	COMMUNICATIONS TERMINAL
	INSTRUMENT PANEL	I/P
	INDEPENDENT POWER TAKE-OFF	IPTO
	LIGHT COMMERCIAL TRANSMISSION	LCT
	MEDIUM DUTY	MD
	MALFUNCTION INDICATION LAMP	MIL
	MULTIPLEX SWITCH MODULE	MSM
	PYROMETER AMMETER MODULE	PAM
	PROGRAMMABLE LOGIC CONTROLLER	PLC
	POWER TAKE-OFF	PTO
	PULSE WIDTH MODULATION	PWM
	REAR AXLE	RA
	RADIO FREQUENCY	RF
	ROLL STABILITY PROGRAMM	RSP
	SEVERE SERVICE	SS
	TRANSMISSION CONTROL MODULE	TCM
	TERRESTRIAL COMMUNICATION UNIT	TCU
	TERRESTRIAL MOBILE	TMCT
	COMMUNICATIONS TERMINAL
	THERMAL OVERCRANK PROTECTION	TOCP
	THROTTLE POSITION SENSOR	TPS
	VEHICLE INTERFACE MODULE	VIM
	ZERO VOLT REFERENCE	ZVR

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
DLV1	11JAN11	INITIAL RELEASE.	A	61879Y	300011	CIRCUIT DIAGRAM, PAYSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058081
					61879Y	12MAY09		002

Figure 2 Acronyms

2

		ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
	NAVISTAR, INC	ELECTRICAL CIRCUIT DIAGRAM
		CHAPTER 2
	THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
	BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF	CIRCUIT DIAGRAM INSTRUCTIONS
	NAVISTAR, INC.

A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.

	30	86
B
		87
A	87A	85

SWITCH, SOLENOID RELAY - SUPPRESSED MECHANICAL

B - MULTIPLE CONNECTIONS ARE DISPLAYED

ON SCHEMATIC AS SHOWN WITH R/D NUMBER & CAVITY NUMBER. REFER TO CONNECTOR COMPOSITE FOR MORE INFORMATION

R/D NUMBER		CAVITY NUMBER
	CAVITY NUMBER	R/D NUMBER
12-A	AND/OR D	C	B A	12

SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN BELOW WITH R/D NUMBER

(12)

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT

CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

PRINTED CIRCUIT IN INSTRUMENT CLUSTER

		LOCATION / CIRCUIT NUMBER	A	B
+		WIRE GAUGE / WIRE COLOR	F1	20A
	VOLTMETER	LOCATION IN	A	B	FUSE RATING
		FUSE / CIRCUIT
-
		BREAKER	F2	20A
		CONNECTION

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL
WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
	A12	A12A	EXTERNAL WIRE
			CONNECTIONS	WIRE CONNECTION		PIGTAIL
A	B	D	C	A	B
			A128	F18
	S	IGN	ACC		20A
		OFF	BUSSED CONTACT			16RD
				A	B
				F19	20A	16WH
		BTRY
	KEY SWITCH		INTERNAL			BODY CONTROLLER
	(1101M)		CONNECTION			(1602)

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT 32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)

11-G

R32-G

11-GA

R32-GA

11-GB

R32-GB

COMMON GROUND

SUFFIX BEGINNING

LOCATION

SUFFIX BEGINNING

WITH G INDICATES

WITH G INDICATES

INDIVIDUAL GROUND

CIRCUIT NUMBER

A GROUND CIRCUIT

CIRCUIT NUMBER

A GROUND CIRCUIT

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0486

29DEC11

REVISED SECTION B.

B

80616P

300011

CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

AE08058081

61879Y

12MAY09

003

Figure 3 Circuit Diagram Instructions

3

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

	NAVISTAR, INC				ELECTRICAL CIRCUIT DIAGRAM
					CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO					CIRCUIT NUMBER IDENTIFICATION AND COLOR
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
	CIRCUIT	COLOR			DESCRIPTION
	NUMBER
	1	LTBL	ALTERNATOR - FIELD
	2	RD	ALTERNATOR - CHARGE
	3	DKBL	SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
		GY	SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
	4	DKBL	SERIAL / DATA COMMUNICATION J1922 (+)
		GY	SERIAL / DATA COMMUNICATION J1922 (-)
	5	YL	SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
		GN	SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
	6	GY	LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
	7	RD	ALTERNATOR - RESISTANCE
	8
	9	GY	LOW VOLTAGE ELECTRONIC GROUND
	10	WH	CHASSIS / ENGINE GROUND
	11	WH	CAB / SLEEPER GROUND
	12	LTBL	ACCESSORY FEED
	13	PK	IGNITION FEED
		BK	IGNITION FEED (BODY BUILDER CONNECTOR)
	14	RD	BATTERY FEED
	15	RD	KEY SWITCH FEED
	16
	17	PK	STARTER CONTROL
	18	PK	GLOW PLUG / PREHEATER
	19	GY	ENGINE SHUTDOWN
	20	LTGN	REMOTE POWER MODULE
	21	TN	COLD START CONTROLS (ETHER)
	22	TN	TIRE PRESSURE MONITORING / CONTROL
	23	TN	ENGINE FAN / SHUTTERS
	24	GY	ENGINE EXHAUST BRAKE
	25	TN	PYROMETER
	26	TN	AMMETER
	27	TN	VOLTMETER
	28	TN	INSTRUMENTS AND GAUGES
	29	TN	ENGINE WATER TEMPERATURE
	30	TN	ENGINE OIL TEMPERATURE
	31	TN	TRANSMISSION OIL TEMPERATURE
	32	TN	AXLE OIL TEMPERATURE
	33	TN	ENGINE OIL LEVEL
	34	TN	COOLANT LEVEL
	35	TN	ENGINE OIL PRESSURE
	36	TN	FUEL LEVEL
	37	TN	FUEL PUMP
	38	GY	LIFT AXLE
	39	GY	AIR DRYER HEATER
	40	GY	LOW AIR PRESSURE WARNING

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
DLV1	11JAN11	INITIAL RELEASE.	A	61879Y	300011	CIRCUIT DIAGRAM, PAYSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058081
					61879Y	12MAY09		004

Figure 4 Circuit Number Identification and Color

4

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

		NAVISTAR, INC			ELECTRICAL CIRCUIT DIAGRAM
					CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF					CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.
	CIRCUIT		COLOR		DESCRIPTION
	NUMBER
	41		TN	AIR TEMPERATURE
	42		GY	FRONT AXLE ENGAGED
	43		GY	POWER DIVIDER LOCK (PDL) WARNING
	44		GY	PARK BRAKE WARNING
	45		LTGN	ANTITHEFT WARNING
	46		GY	POWER TAKEOFF WARNING
	47		GY	SPEEDOMETER
	48		GY	TACHOMETER
	49		GY	DIFFERENTIAL LOCK WARNING
	50		YL	LIGHT SWITCH FEED
	51		YL	DIMMER SWITCH FEED
	52		YL	HEADLIGHT HI - BEAM
	53		YL	HEADLIGHT LO - BEAM
	54		BN	PARKING / MARKER LIGHTS
	55		OR	TURN SIGNAL - FEED
	56		OR	TURN SIGNAL LIGHTS - LEFT
			YL	TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
	57		OR	TURN SIGNAL LIGHTS - RIGHT
			LTGN	TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
	58		BN	CLEARANCE / IDENTIFICATION LIGHTS
	59		GY	SOLENOID
	60		OR	HAZARD LIGHTS
	61		GY	AIR SUSPENSION
	62		DKBL	PANEL LIGHTS
	63		DKBL	COURTESY / DOME LIGHTS
	64		YL	FOG / DRIVING LIGHTS
	65		OR	CAB REAR FLOOD LIGHTS
	66		YL	DAYTIME RUNNING LIGHT
	67		GY	OBSTACLE AVOIDANCE / REMOTE SENSOR
	68		BN	TAIL LIGHTS
	69		BN	LICENSE PLATE LIGHT
	70		OR	STOP LIGHTS
			RD	STOP LIGHTS (BODY BUILDER CONNECTION)
	71		OR	BACKUP - LIGHTS
			LTBL	BACKUP - LIGHTS (BODY BUILDER CONNECTION)
	72		OR	TRAILER AUXILIARY FEED - BATTERY
	73		LTGN	PWM
	74		LTGN	HEATER RECIRC MOTOR
	75		LTGN	HEATER BLOWER MOTOR
	76		LTGN	AUXILIARY FAN
	77		LTGN	AIR CONDITIONER
	78		LTGN	MIRRORS - HEATED, MOTORIZED
	79		GY	SEAT BELTS
	80		BK	SLEEPER BOX RELAY - FEED

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
DLV1	11JAN11	INITIAL RELEASE.	A	61879Y	300011	CIRCUIT DIAGRAM, PAYSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058081
					61879Y	12MAY09		005

Figure 5 Circuit Number Identification and Color (Cont.)

5

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

NAVISTAR, INC.

CIRCUIT

COLOR

DESCRIPTION

NUMBER

81

LTGN

POWER DOOR LOCKS

82

GY

WINDSHIELD WIPER

83

LTGN

POWER WINDOWS

84

LTGN

CIGAR LIGHTER

85

GY

HORN

86

LTGN

RADIO - ENTERTAINMENT / CLOCK

87

GY

WINDSHIELD WASHER

88

LTGN

CLOCK / HOURMETER

89

VT

AIR BAG

90

GY

HYDRAULIC BRAKE PUMP

91

VT

INTERCOMMUNICATION

92

TN

TRANSMISSION CONTROLS - ELECTRONICS

93

TN

AXLE SHIFT CONTROL

94

GY

ANTILOCK BRAKE SYSTEM

95

TN

EXHAUST EMISSION

96

YL

SNOW PLOW LIGHTS / CRUISE CONTROLS

97

VT

ENGINE CONTROLS - ELECTRONIC

98

BK

DATALINK AND DIAGNOSTICS

99

VT

ACCELERATOR POSITION SENSOR (APS)

100

GY

AIR HORN (ELECTRIC SOLENOID ACTUATED)

101

TN

BRAKE APPLICATION AIR

102

YL

FLASH TO PASS

103

LTGN

BODY BUILDER AUXILIARY FEED

104

DKBL

REMOTE START / STOP

105

LTGN

HEATED SEATS

106

OR

HIGH VOLTAGE ALTERNATOR AC CHARGE

107

GY

INSTRUMENT CLUSTER ELECTRONIC FEED (5V)

108

GY

BRAKE PAD WEAR SENSOR

109

GY

BRAKE STROKE / SLACK ADJUSTER

110

GY

INSTRUMENT CLUSTER ELECTRONIC GROUND

111

TN

FUEL FILTER RESTRICTION TRANSDUCER

112

GY

LIFT GATE

PREFIX

LOCATION

A

CAB - INSTRUMENT PANEL MODULE

B

CAB - DRIVER CONTROL MODULE

C

CAB - HEADER / CLEARANCE LIGHTS

D

CAB - ROOF / REAR PANEL

E

CAB - LEFT DOOR / DOORS

F

CAB - RIGHT DOOR / DOORS

H

CAB - SLEEPER

J

CAB - DASH (OUTSIDE)

K

ENGINE / RADIATOR

L

TRANSMISSION

M

CHASSIS / FRONT END (CAB DASH PANEL FORWARD)

N

CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)

P

CHASSIS / WHEEL BASE SECTION

R

CHASSIS / SUSPENSION / REAR AXLE / AXLES

S

CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS

T

TRAVEL DOORS

U

HOOD MTD HEADLIGHTS / MARKER LIGHTS

V

SLEEPER ROOF / BACK PANEL WIRING

W

WARDROBE CABINET WIRING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

DLV1

11JAN11

INITIAL RELEASE.

A

61879Y

300011

CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

AE08058081

61879Y

12MAY09

006

Figure 6 Circuit Number Identification and Color (Cont.)

6

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.7. LAMP BULB CHART, P. 7

NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

LAMP BULB CHART

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

NAVISTAR, INC.

BULB APPLICATION

CANDLE POWER OR WATT

BULB TRADE

NUMBER

BACK-UP LIGHT

32 CP

GE1156

CLEARANCE & IDENTIFICATION

3 CP

GE168

COURTESY LIGHT

21 CP

1142

DOME LIGHTS

21 CP

1142

FOG LIGHT

100 WATT

4921-1

LOW BEAMS

55 WATT

GE9007

HIGH BEAMS

65 WATT

GE9007

CIGAR LIGHTER

1 CP

1455

GAUGE BACKLIGHT

2 CP

194

GAUGE WARNING LED (RED)

2 CP

194

COLD AMBIENT PROTECTION LED (RED)

2 CP

194

FUEL FILTER LED (YELLOW)

2 CP

194

WARN ENGINE LED (YELLOW)

2 CP

194

STOP ENGINE LED (RED)

2 CP

194

BRAKE PRESSURE LED

2 CP

194

CHECK TRANSMISSION LED

2 CP

194

TRAILER ABS LED

2 CP

194

LEFT TURN SIGNAL LED (GREEN)

2 CP

194

TRACTION CONTROL LED (GREEN)

2 CP

194

WATER IN FUEL LED (YELLOW)

2 CP

194

PARK FLUID LED (RED)

2 CP

194

CHECK ELECTRICAL SYSTEM LED (YELLOW)

2 CP

194

PARK BRAKE LED (RED)

2 CP

194

CRUISE CONTROL ACTIVE LED (YELLOW)

2 CP

194

ANTILOCK BRAKING SYSTEM LED (YELLOW)

2 CP

194

RIGHT TURN LED (GREEN)

2 CP

194

COOLANT LEVEL LED (RED)

2 CP

194

SEAT BELT LED (RED)

2 CP

194

HIGH BEAM ICON LED (BLUE)

2 CP

194

CHECK AIR CONDITIONER LED (YELLOW)

2 CP

82S272109-4

MAP LIGHT

3 CP

1816

SIDE MARKER

-

2548

STOP & TURN/TAIL & LICENSE PLATE

32/3 CP

3157

TURN SIGNAL/MARKER (FENDER)

32/3 CP

3157

TURN SIGNAL & MARKER LIGHT

-

2356

WORK (TRAILER HOOK)

35 WATT

4411

BACK-UP LIGHTS-UPPER AND LOWER BUNK READING LIGHT

15 CP

1003

CABINET / WARDROBE LIGHT

5 WATT

7575

UNDER BUNK LIGHT

21 CP / 2 (12CP)

577 / 211

ACCENT LIGHT

2 (12CP)

211

DOME LIGHT

15 WATT

F15T8-CW

SLEEPER FLOOR LIGHT

4 CP

W5W

HEATER AND AIR CONDITIONER CONTROL

3 CP

168

LUGGAGE COMPARTMENT LIGHT

6 CP

99

READING LIGHT

15 CP

1003

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

DLV1

11JAN11

INITIAL RELEASE.

A

61879Y

300011

CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

61879Y

12MAY09

AE08058081

007

Figure 7 Lamp Bulb Chart

7

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

	NAVISTAR, INC							ELECTRICAL CIRCUIT DIAGRAM
									CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF								RELAY FUNCTION AND WIRING GUIDE
NAVISTAR, INC.
	RELAY VIEWED FROM INSERTION END								RELAY SCHEMATIC
	MINIATURE - ISO (1)							ENERGIZING COIL
86								NORMALLY CLOSED
			87A
30								CONTACT
								NORMALLY OPEN
			87					CONTACT

85COMMON CONTACT ENERGIZING COIL

MINIATURE - 280 (1)
	30			86			86	30
							87
	85	87A		87			85	87A
MICRO - 280 (1)
	30			86
	85	87A		87
MICRO - ISO (1)
					NORMALLY OPEN
ENERGIZING COIL					CONTACT		1	3
		2
			5	3
NORMALLY CLOSED		4
CONTACT							5
ENERGIZING COIL		1			COMMON CONTACT		2	4
MICRO - 4 PIN (1)
		30	86
		85	87
							86	30
MINI MICRO - 4 PIN (2)							87
		30	86				85
		85	87
					NOTES :
					1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
					2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
CHK DATE	CHANGE		REV	REFERENCE DRAWN		NAME
DLV1 11JAN11	INITIAL RELEASE.		A	61879Y	300011	CIRCUIT DIAGRAM, PAYSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
					61879Y	12MAY09	AE08058081	008

Figure 8 Relay Function and Wiring Guide

8

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.9. SCHEMATIC SYMBOL CHART, P. 9

NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 2

SCHEMATIC SYMBOL CHART

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

NAVISTAR, INC.

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

A

B

AIR DRYER

CIGAR LIGHTER

TYPE 1 TYPE 2 OR 3

ALARM

A

A

CIRCUIT BREAKER

B

B

R

G

ALTERNATOR

DIODE

B

+

-

AMMETER

DIODE, LIGHT

EMITTING

+

-

BATTERY

FAN SOLENOID

BLUNT CUT CIRCUIT

FEMALE TERMINAL

A

B

BUSBAR

FUSE

C

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

DLV1 11JAN11

INITIAL RELEASE.

A

61879Y

300011

CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

61879Y

12MAY09

AE08058081

009

Figure 9 Schematic Symbol Chart

9

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

SCHEMATIC SYMBOL CHART (CONT)

NAVISTAR, INC.

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

FUSES W/ BUSBAR

HORN

BATT

FUSIBLE LINK

OFF

S

IGN

ACC

KEY SWITCH

A

B

D

C

GROUND N/ STUD

S I

AS I

AS I AS I A

KEY SWITCH,

OFF

OFF

OFF

OFF

COMPLEX

GROUND W/ STUD

F

B

A

C

E

HEATER

LIGHT W/ SWITCH

HOLDER, FUSE

LIGHT, DOUBLE

W/ BUSBAR

FILAMENT

LIGHT, SINGLE

FILAMENT

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

DLV1 11JAN11

INITIAL RELEASE.

A

61879Y

300011

CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

AE08058081

61879Y

12MAY09

010

Figure 10 Schematic Symbol Chart (Cont.)

10

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11

		NAVISTAR, INC			ELECTRICAL CIRCUIT DIAGRAM
									CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF					SCHEMATIC SYMBOL CHART (CONT)
NAVISTAR, INC.
		SYMBOL	DESCRIPTION				SYMBOL		DESCRIPTION
			MALE TERMINAL						RESISTOR
			MOTOR			A		B
									SENDER - FUEL,
									OIL, TEMP, WATER
							C
			PASS THRU
			CONNECTION
									SENSOR, PRESSURE.
									ABS 6
			PRESSURE SWITCH
	86								SENSOR, MAGNETIC
		30
			RELAY, FIVE
			TERMINAL
		87
	85	87A
	86	30	RELAY, FOUR
									SENSOR, YAW
			TERMINAL
		87
	85
									SOLENOID
		B1
			RELAY, LATCHING
		B2
									SOLENOID W/ DIODE
CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
DLV1 11JAN11		INITIAL RELEASE.	A	61879Y	300011	CIRCUIT DIAGRAM, PAYSTAR
					RELEASE NO.	DATE		PART NO.	SHEET
					61879Y	12MAY09		AE08058081		011

Figure 11 Schematic Symbol Chart (Cont.)

11

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12

NAVISTAR, INC

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

SCHEMATIC SYMBOL CHART (CONT)

SYMBOL

DESCRIPTION

SPEAKER

SPLICE

STUD

B	S
S
			G	START MOTOR
				W/ TOCP
S
B	M	B	A

SWITCH, MECHANICAL (NORMALLY OPEN)

SWITCH, MECHANICAL (NORMALLY CLOSED)

SYMBOL	DESCRIPTION

		SWITCH, PUSH
		BUTTON
A
120	OHMS	TERMINATING RESISTOR
C
		THERMOSTAT

VALVE, ETHER

BOTTLE

B

A

VALVE, MODULATOR C

A

THERMISTOR

B

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
DLV1	11JAN11	INITIAL RELEASE.	A	61879Y	300011	CIRCUIT DIAGRAM, PAYSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058081
					61879Y	12MAY09		012

Figure 12 Schematic Symbol Chart (Cont.)

12

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12 VOLT POWER DISTRIBUTION (CHAPTER 3)

3.1. BATTERY FEED WITH ENGINE BRAKE, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

BATTERY FEED W/ENG BRAKE

NAVISTAR, INC.

FUSE F1-D (462M)

ROOF CONN #2

A14Y

8

7

A63P

(428)

14RD

16DKBL

15A

CH9_05

A14H

FUSE F1-A (462M)

6RD

HIGH SPEED RELAY

A14X

2

1

A75

10RD

10LTGN

R2 (462M)

30A

CH12_02

FUSE F1-B (462M)

AC CONTROL RELAY

A14Z

4

3

A77T

10RD

14LTGN

(144M)

10A

CH12_01

FUSE F1-C (462M)

MAIN CONTROL RELAY

6

5

A75A

R5 (463M)

14LTGN

20A

CH12_02

FUSE F2-A (462M)

WORK LIGHT

A14W

A14T

2

1

A65A

(935F)

6RD

10RD

14OR

15A

CH9_04

A84

CIGAR LIGHTER

14LTGN

(1090M)

3

CH4_01

FUSE F2-B (462M)4

A63

LEFT COURTESY LIGHT

20A

18DKBL

(1125) CH9_05/

RIGHT COURTESY LIGHT

(1126) CH9_05/

A14AH

A

ROOF CONN#1

(429F) CH9_05

10RD

TEMPERATURE /

C

BATTERY ADAPTER

COMPASS DISPLAY

A14CD

(498M)

(1282M)

18RD

CH4_13

FUSE F10-A

NEG BTRY CONN

BEACON LIGHT

(464M)

A14BE B

A50BL

(666B)

SWITCH

18YL

1 10A 2

18PK

A11-G

(1135M)

B

10WH

XMSN

CH9_13

POS BTRY CONN

EW POWER

(412A)

(4261480F)

A14B

A

10RD

*K14R

CH_04

10RD

FUSE F7-D

A14K

A14F

(463M)

B1 BTRY

8RD

10RD

CH03_03

STUD

CAB POWER

CAB POWER

(55F)

(1372)

MEGA FUSE

(1374)

150A

B2 BTRY

K14A

K14

BATTERY

2RD

+

-

STUD

2RD

2RD

(51F)

A14FB

CH3_03

8RD

A14CP

ABS TRAILER

RELAY(152M)

10RD

CH3-03,

CH10_11

A14BW

CH3_02

BATTERY GND

(ON LEFT SIDE

6RD

OF RAIL)

A14D

CH3_02

10RD

ECM CONNECTOR

K14C

(6018)

10RD

CH7_01

* W/ULTRASHIFT PLUS XMSN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0638 19JAN15 R/D 498M UPDATED.

D

92948G

300011

CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

61879Y

02JUL09

AE08058082

001

Figure 13 Battery Feed with Engine Brake

13

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.2. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE, P. 1A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

BATTERY FEED W/ENG BRAKE W/500K BAUD RATE

NAVISTAR, INC.

FUSE F1-D (462M)

ROOF CONN #2

A14Y

8

7

A63P

14RD

16DKBL

(428F)

15A

CH9_05

A14H

FUSE F1-A (462M)

6RD

HIGH SPEED RELAY

A14X

2

1

A75

10RD

10LTGN

R2 (462M)

30A

CH12_02

FUSE F1-B (462M)

AC CONTROL RELAY

A14Z

4

3

A77T

10RD

14LTGN

(144M)

10A

CH12_01

FUSE F1-C (462M)

HEATER CONTROL RELAY

6

5

A75A

R5 (463M)

14LTGN

20A

CH12_02

FUSE F2-A (462M)

WORK LIGHT

A14W

A14T

2

1

A65A

(935F)

6RD

10RD

14OR

15A

CH9_04

A84

CIGAR LIGHTER

14LTGN

(1090M)

3

CH4_01

FUSE F2-B (462M)4

A63

LEFT COURTESY LIGHT

20A

18DKBL

(1125) CH9_05/

RIGHT COURTESY LIGHT

(1126) CH9_05/

A14AH

B2 BATTERY

ROOF CONN#1

A

(429F) CH9_05

10RD

ADAPTER

(498M)

B1 BTRY

FUSE F7-D

STUD

A14K

A14F

(55F)

(463M)

(81F)

8RD

10RD

CH03_3A

B2 BTRY

(1064F)

STUD

(51F)

(155F)

(156F)

A14FB

FUSE F7-A

(1069F)

A14C

(463M)

8RD

CH03_3A

10RD

A14CP

FUSE F10-A

10RD

(464M)

CH03_3A

A14BW

A14AA

FUSE F5-D

(462M)

6RD

14RD

CH03_2A

CIRCUIT

A14D

BREAKER

F8-A

10RD

(463M)

CH03_2A

BODY CONTROLLER

BODY CONTROLLER

BATT FEED

BATT FEED

(57)

(57F)

A14N

A14P

10RD

A14N

10RD

10GY

BODY CONTROLLER

A

B

BATT FEED

(9767)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

MJV048831MAR16 INITIAL RELEASE.

A

93408S

MJV0222 CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

93408S

22JAN16

AE08058082

01A

Figure 14 Battery Feed with Engine Brake with 500K Baud Rate

14

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.3. BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 2

NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

BATTERY FEED W/ENG BRAKE (CONT)

NAVISTAR, INC.

A86K

CB RADIO POWER

(481M)

FUSE F5-D

14LTGN

CH4_09

(462M)

A14AA

8

7

A97DL

DATALINK

(1386)

14RD

14VT

30A

CH3_12

FUSE F3-C

(462M)

A14B

6

5

A68

CAB AND TRAILER TAIL

10RD

10BN

LIGHTS RELAY

30A

R9 (464M) CH9_02

FUSE F3-D

(462M)

HEADLIGHT SWITCH

8

7

A50

(465M)

18YL

10A

CH9_08

FUSE F3-A

(462M)

TRAILER MARKER RELAY

A14E

2

1

A58D

R8 (463M)

10RD

12BN

20A

CH9_02

A14BW 6RD

FUSE F3-B

(462M)

STOP LIGHT SWITCH

4

3

A70

(640)

12OR

20A

CH9_12

B2

BATTERY

CIRCUIT BREAKER

STUD

F8-A (463M)

CH3_01

A14D

A50A

HEADLIGHT SWITCH

(465M)

10RD

2 A

B 1

18YL

CH9_08

10A

CIRCUIT BREAKER

F8-B (463M)

A51

HEADLIGHT RELAY

(462M)

4

A

B 3

14YL

CH9_08

25A

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

DLV1 11JAN11

INITIAL RELEASE.

A

61879Y

300011

CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

61879Y

06JUL09

AE08058082

002

Figure 15 Battery Feed with Engine Brake (Cont.)

15

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.4. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 2A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BATTERY FEED W/ENG BRAKE

CHAPTER 3

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

NAVISTAR, INC.

W/500K BAUD RATE (CONT)

A14BJ

ACC FEED RELAY

(145M)

10RD

CH3_9A

A86K

AUX POWER

(481M)

14LTGN

FUSE F5-D

CH4_09

(462M)

A14AA

8

7

A97DL

DATALINK

14RD

14VT

(1386)

20A

CH3_12

FUSE F3-C

(462M)

A14B

6

5

A68

CAB AND TRAILER TAIL

10RD

10BN

LIGHTS RELAY

30A

R9 (464M) CH9_02

FUSE F3-D

(462M)

HEADLIGHT SWITCH

8

7

A50

(465M)

18YL

10A

CH9_08

FUSE F3-A

(462M)

TRAILER MARKER RELAY

A14E

2

1

A58D

R8 (463M)

10RD

12BN

20A

CH9_02

A14BW

6RD

FUSE F3-B

(462M)

STOP LIGHT SWITCH

4

3

A70

(640)

12OR

20A

CH9_12

B2

BATTERY

STUD

CIRCUIT BREAKER

(1069F)

F8-A (463M)

(156F)

A14D

A50A

HEADLIGHT SWITCH

CH3_1A

(465M)

10RD

2 A

B 1

18YL

CH9_08

10A

CIRCUIT BREAKER

F8-B (463M)

A51

HEADLIGHT RELAY R4

(462M)

4

A

B 3

14YL

CH9_08

25A

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

MJV048831MAR16 INITIAL RELEASE.

A

93408S

MJV0222 CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

93408S

22JAN16

AE08058082

02A

Figure 16 Battery Feed with Engine Brake with 500K Baud Rate (Cont.)

16

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.5. BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 3

	NAVISTAR, INC	ELECTRICAL CIRCUIT DIAGRAM	CHAPTER 3
	THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
	BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF	BATTERY FEED W/ENG BRAKE (CONT)
	NAVISTAR, INC.

	FUSE F10-A (464M)
A14CP	2			1			A94AH
10RD			15A				10GY
						FUSE F9-C (463M)

ABS IGNITION RELAY (152M) CH10_02 / ABS TRAILER RELAY (152M) CH10_09,11

FUSE F9-A

A14BL

6

5

A66A

DRL MODULE

(463M)

14RD

15A

14YL

(513M) CH9_06

2

AIR DRYER

A14AD

1

A39A

16RD

16GY

CONTROL RELAY

15A

(146M) CH10_01

A78D

RIGHT MOTORIZED

18LTGN

MIRROR SWITCH

(437M) CH4_07

A14G

SPEEDOMETER /

TACHOMETER

18RD

MODULE #1

A14J

(421M) CH8_01,09

16RD

A88B

RADIO

16LTGN

(426M) CH4_11

LEFT MOTORIZED

FUSE F5-C

A78L

MIRROR SWITCH

(462M)

18LTGN

(823M) CH4_07

6

5

A14AM

A85

HORN RELAY R7

10RD

15A

16GY

(463M) CH4_05

A14AN

ABS FEED

FUSE F7-D (463M)

10RD

(571ML) CH10_02,06,12

B1,

8

7

BATTERY

A14K

A14F

A70E

STOP LIGHT RELAY R10

STUD

8RD

10RD

30A

10OR

(464M) CH9_12

CH3_01

FUSE F2-C (462M)

A14R

6

5

A14S

IGN RELAY R1

10RD

10A

12RD

(462M) CH3_06

B1, BATTERY

A14K

#A14V

STUD

6RD

10RD

A

CH3_04

*A14V

POWER LOCK

10RD

C

W/ OR N/

A14FA

ENG BRAKE

UNLOCK RELAY

14RD

(200M) CH4_12

MANIFOLD PRESSURE GAUGE

A14MA

D

BATTERY

(1285F) CH8_06

18RD

ADAPTER

POWER WINDOW LEFT AND RIGHT

G

(497M)

A14BD

(201M) CH4_02,03

14RD

ROAD RELAY DISPLAY MODULE

A14C

J

(662M) CH4_14

16RD

FUSE F2-D (462M)

(A14R)

8

7

A55

FLASHER

25A

12OR

(480M) CH9_12

FUSE F6-C (463M)

A14AJ

6

5

A14BJ

ACCESSORY FEED RELAY

10RD

15A

10RD

(145M) CH3_09

FUSE F7-C (463M)

6

5

A57H

RIGHT TURN RELAY R12

FUSE F7-B

15A

12OR

(464M) CH9_12

A14FB

(463M)

4

3

A14L

A56H

LEFT TURN RELAY R11

8RD

10RD

15A

12OR

(464M) CH9_12

FUSE F7-A (463M)

KEY SWITCH

A14C

2

1

A15

(40M)

10RD

25A

12RD

CH3_06,08,09

CH5_01,02

FUSE F4-D (462M)

WIPER HI SPEED

A14AL

8

7

A82K

10RD

16GY

DELAY RELAY

15A

(142M) CH4_17

* W/ ENG BRAKE

CHASSIS CONNECTOR

# N/ ENG BRAKE

A87B

(3)

A87B

WINDSHIELD WASHER PUMP

16GY

T

16GY

(9) CH4_17

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

012

17APR13

REVISED AND UPDATED.

B

91786V

300011

CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

AE08058082

61879Y

06JUL09

003

Figure 17 Battery Feed with Engine Brake (Cont.)

17

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.6. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 3A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BATTERY FEED W/ENG BRAKE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

W/500K BAUD RATE (CONT)

NAVISTAR, INC.

CHAPTER 3

FUSE F10-A (464M)

A14CP

2

1

A94AH

ABS TRAILER RELAY

10RD

15A

10GY

(152M) CH10_16

FUSE F9-C (463M)

FUSE F9-A

A14BL

6

5

A66A

DRL MODULE

(463M)

(513M) CH9_06

14RD

15A

14YL

2

AIR DRYER

A14AD

1

A39A

CONTROL RELAY

16RD

16GY

15A

(146M) CH10_01

A14G

SPEEDOMETER /

TACHOMETER

18RD

MODULE #1

A14J

(421M) CH8_01,09

RADIO

16RD

A88B

(426M) CH4_11

16LTGN

FUSE F5-C

(462M)

A14AM

6

5

A85

HORN RELAY R7

10RD

15A

16GY

(463M) CH4_05

A14AN

ABS FEED

(571ML)

B1,

10RD

CH10_02,06

BATTERY

FUSE F7-D (463M)

STUD

A14K

A14F

8

7

A70E

STOP LIGHT RELAY R10

(81F)

8RD

10RD

10OR

(464M) CH9_12

(55F)

30A

W/ OR N/

(1064F)

B1, BATTERY

A14K

#A14V

ENG BRAKE

CH3_1A

STUD

6RD

10RD

A

CH3_5A

*A14V

10RD

B1 BATTERY

DEF GAUGE

A13NA

G

ADAPTER

(497M)

BATT FEED

18PK

(9766)

CH4_18

FUSE F2-C (462M)

A14R

6

5

A14S

IGN RELAY R1

10RD

10A

12RD

(462M) CH3_06

FUSE

F2-D

(462M)

8

7

A55

FLASHER

25A

12OR

(480M) CH9_12

FUSE F6-C (463M)

A14AJ

6

5

A14BJ

ACCESSORY FEED RELAY

10RD

15A

10RD

(145M) CH3_9A

FUSE F7-C (463M)

6

5

A57H

RIGHT TURN RELAY R12

FUSE F7-B

15A

12OR

(464M) CH9_12

A14FB

(463M)

4

3

A14L

A56H

LEFT TURN RELAY R11

8RD

10RD

15A

12OR

(464M) CH9_12

FUSE F7-A (463M)

KEY SWITCH

A14C

2

1

A15

(40M)

10RD

25A

12RD

CH3_6A,9A

CH5_1A

FUSE F4-D (462M)

WIPER HI SPEED

A14AL

8

7

A82K

DELAY RELAY

10RD

16GY

15A

(142M) CH4_17

* W/ ENG BRAKE

CHASSIS CONNECTOR

# N/ ENG BRAKE

(3M)

A87B

A87B

WINDSHIELD WASHER PUMP

16GY

T

16GY

(9) CH4_17

CHK DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

MJV048831MAR16 INITIAL RELEASE.

A

93408S

MJV0222 CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

93408S

22JAN16

AE08058082

03A

Figure 18 Battery Feed with Engine Brake with 500K Baud Rate (Cont.)

18

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.7. BATTERY FEED WITHOUT ENGINE BRAKE, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

BATTERY FEED N/ENG BRAKE

NAVISTAR, INC.

FUSE F1-A

(462M)

2

1

A75

HIGH SPEED RELAY

R2 (462M)

10LTGN

30A

CH12_02

FUSE F1-C

(462M)

6

5

A75A

MAIN CONTROL RELAY

R5 (463M)

14LTGN

20A

CH12_02

FUSE F1-D

(462M)

ROOF CONN #2

8

7

A63P

(428)

16DKBL

15A

CH9_05

FUSE F1-B

4

(462M)

A14Z

3

A77T

AC CONTROL RELAY

10RD

10A

14LTGN

(144M) CH12_01

BATTERY ADAPTER

(498M)

A14W

A14AH

A

6RD

10RD

TEMPERATURE /

C

COMPASS DISPLAY

A14CD

(1282M)

18RD

CH4_13

FUSE F6-B

FUSE F10-A

(463M)

BEACON LIGHT

(464M)

B

A14M

4

3

A50BL

A14BE

10RD

10A

SWITCH

18YL

1 10A

2

18PK

(1135M)

CH9_13

B1 BTRY

FUSE F6-C

STUD

(55F)

(463M)

WORK LIGHT

6

5

A65A

14OR

(935F)

15A

CH9_04

B2 BTRY

STUD

CIGAR LIGHTER

(51F)

A84

14LTGN

(1090F/1090M)

FUSE F6-D

CH4_01

(463M)

LEFT COURTESY LIGHT

8

7

A63

(1125) CH9_05

RIGHT COURTESY LIGHT

10A

18DKBL

(1126) CH9_05

ROOF CONN #1

(429F) CH9_05

A14K

CH3_05,CH3_03

6RD

ECA

(7501)

*K11-G

B

10WH

HARNESS(6314)

GROUND

POWER STUD

ECA FUSE

(1375)

(8104)

*K14R

A

B

*K145

C

10RD

10RD

A

50A

*W/ ULTRASHIFT PLUS

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0638 19JAN15 R/D 498M UPDATED.

C

92948G

300011

CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

DATE

PART NO.

SHEET

61879Y

06JUL09

AE08058082

004

Figure 19 Battery Feed without Engine Brake

19

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.8. BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE, P. 4A

	THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO								CHAPTER 3
	BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF						BATTERY FEED N/ENG BRAKE W/ 500K BAUD RATE
	NAVISTAR, INC.
				FUSE F1-A
					(462M)
					2	1		A75	HIGH SPEED RELAY
									R2 (462M)
								10LTGN
						30A			CH12_02
						FUSE F1-C
						(462M)
					6	5		A75A	HEATER CONTROL RELAY
									R5 (463M)
								14LTGN
						20A			CH12_02
						FUSE F1-D
						(462M)			ROOF CONN #2
					8	7		A63P
									(428F)
								16DKBL
						15A			CH9_05
						FUSE F1-B
					4	(462M)
				A14Z		3		A77T	AC CONTROL RELAY
				10RD		10A		14LTGN	(144M) CH12_01
									B2 BATTERY
										ADAPTER
										(498M)
			A14W						A14AH	A
			6RD						10RD
			B2 BTRY
			STUD
			(51F)	FUSE F6-B
				(463M)
				A14M	4
				10RD		FUSE F6-A
					2	(463M)		A14BJ	ACC FEED RELAY
						FUSE F6-C			(40M)
								10RD
									CH3_9A
						(463M)
					6	5		A65A	WORK LIGHT
								14OR	(935F)
						15A			CH9_04
								A84	CIGAR LIGHTER
								14LTGN	(1090M/1090F)
						FUSE F6-D			CH4_01
						(463M)			LEFT COURTESY LIGHT
					8	7		A63	(1125) CH9_05
									RIGHT COURTESY LIGHT
						10A		18DKBL	(1126) CH9_05
									ROOF CONN #1
									(429F) CH9_05
	CHK	DATE	CHANGE	REV	REFERENCE		DRAWN	NAME
	MJV048831MAR16 INITIAL RELEASE.			A	93408S		MJV0222 CIRCUIT DIAGRAM, PAYSTAR
							RELEASE NO.	DATE	PART NO.	SHEET
							93408S	22JAN16	AE08058082		04A

Figure 20 Battery Feed without Engine Brake with 500K Baud Rate

20