International ProStar Service Manual

SERVICE MANUAL

SERVICE MANUAL SECTION

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and

After

Model: ProStar®

Start Date: 06/14/2010

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2012

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© 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	i

Table of Contents

1. TABLE OF CONTENTS (CHAPTER 1)..............................................................................1

2. INSTRUCTIONS AND CHARTS (CHAPTER 2).............................................................	........1
2.1. ABBREVIATIONS, P. 1..................................................................................	...1
2.2. ACRONYMS, P. 2...........................................................................................	2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3..............................................................3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4.............................................	4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5...................................	5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6...................................	6
2.7. LAMP BULB CHART, P. 7.................................................................................7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8.........................................................	8
2.9. SCHEMATIC SYMBOL CHART, P. 9.....................................................................	9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10......................................................10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11.......................................................	11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12......................................................12
3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3)......................................	13
3.1. BATTERY FEED, P. 1.....................................................................................13
3.2. BATTERY FEED (CONT.), P. 2...........................................................................	14
3.3. BATTERY FEED (CONT.), P. 3...........................................................................	15
3.4. BATTERY FEED (CONT.), P. 4...........................................................................	16
3.5. IGNITION FEED – STANDARD AND REMOTE START/STOP, P. 5.................................	17
3.6. IGNITION FEED - STANDARD, P. 6.....................................................................	18
3.7. IGNITION FEED – STANDARD (CONT.), P. 7..........................................................	19
3.8. IGNITION FEED – STANDARD (CONT.), P. 8..........................................................	20
3.9. ACCESSORY FEED, P. 9.................................................................................	21
3.10. CAB J1939 – COMPASS AND ABS EFFECTS, P. 10...............................................	22
3.11. CAB J1939 WITH ALL OPTIONS, P. 11...............................................................	23

3.12.CAB J1939 WITH ALL OPTIONS (CONT.), P. 12....................................................24

3.13.CAB J1939 WITH ALL OPTIONS (CONT.), P. 13....................................................25

3.14. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A..................................................26 3.15. CAB J1939 ENGINE, P. 14.............................................................................27 3.16. J1939 CHASSIS, P. 15..................................................................................28

3.17.J1939 CHASSIS (CONT.), P. 15A......................................................................29

3.18.J1939 CHASSIS (CONT.), P. 15B......................................................................30

3.19.J1939 WITH SLEEPER, P. 16..........................................................................31

3.20.J1939 WITH SLEEPER (CONT.), P. 16A..............................................................32

3.21.J1708 PRIVATE, P. 17...................................................................................33

3.22.J1708 PUBLIC, P. 18....................................................................................34

3.23. J1708 PUBLIC (CONT.), P. 19..........................................................................	35
3.24. J1708 PUBLIC (CONT.), P. 20..........................................................................	36
3.25. GROUND – CAB, P. 21..................................................................................37
3.26. GROUND – CAB (CONT.), P. 22.......................................................................	38
3.27. GROUND – CAB (CONT.), P. 23.......................................................................	39
3.28. GROUND – CAB (CONT.), P. 24.......................................................................	40
3.29. GROUND – CAB (CONT.), P. 25.......................................................................	41
3.30. GROUND – CAB (CONT.), P. 26.......................................................................	42

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	3.31. GROUND – CHASSIS, P. 27............................................................................	43
	3.32. GROUND – SLEEPER, P. 28...........................................................................	44
	3.33. GROUND – SLEEPER (CONT.), P. 29.................................................................	45
	3.34. GROUND – SLEEPER (CONT.), P. 30.................................................................	46
	3.35. ENGINE GROUND – IBB ENGINE, P. 31.............................................................	47
	3.36. GROUND ADAPTER – IBB ENGINE, P. 32..........................................................	48
	3.37. GROUND ADAPTER, P. 33.............................................................................	49
	3.38. BATTERY FEED, SINGLE, P. 34.......................................................................50
	3.39. BATTERY FEED, SINGLE (CONT.), P. 35............................................................	51

4. CAB ACCESSORIES (CHAPTER 4)...............................................................................52 4.1. CB POWER RADIO, P. 1.................................................................................52 4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY, AND AUX POWER, P. 2...........................53

4.3.ELECTRIC WINDOWS AND DOOR LOCKS, P. 3.....................................................54

4.4.ELECTRIC HORN, P. 4...................................................................................55

4.5. MIRRORS HEATED AND LIGHTED, P. 5..............................................................	56
4.6. MIRRORS HEATED AND LIGHTED (CONT.), P. 6....................................................	57
4.7. TELEMATICS, P. 7........................................................................................	58
4.8. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TMCT DAYCAB, P. 8.................	59
4.9. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TMCT DAYCAB (CONT.), P. 9.......	60
4.10. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TMCT SLEEPER, P. 10.............	61
4.11. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TMCT SLEEPER (CONT.), P. 11...	62
4.12. SATELLITE COMMUNICATION SYSTEM – QUALCOMM IMCT, P. 12...........................	63
4.13. SATELLITE COMMUNICATION SYSTEM – QUALCOMM IMCT (CONT.), P. 13................	64

4.14.QUALCOMM IMCT – SLEEPER, P. 14................................................................65

4.15.PANIC BUTTON, P. 15..................................................................................66

4.16.SATELLITE COMMUNICATION SYSTEM – XATA WITH DAYCAB, P. 16........................67

4.17. SATELLITE COMMUNICATION SYSTEM – XATA WITH SLEEPER, P. 17......................	68
4.18. RADIO ENTERTAINMENT, SPEAKERS, P. 18.......................................................	69
4.19. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19............................................70
4.20. SWITCH PACK, P. 20....................................................................................	71
4.21. WINDSHIELD WIPER MOTOR, P. 21.................................................................	72
4.22. WINDSHIELD WASHER PUMP, P. 22.................................................................	73
4.23. DRIVER DISPLAY – VEHICLE INFORMATION, P. 23...............................................	74
4.24. BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 24.....................	75
4.25. DOOR SWITCHES – DOME LAMP, P. 25.............................................................	76
4.26. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY, P. 26..............................	77
4.27. SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 27.................................	78
4.28. EATON VORAD VS-400, P. 28.........................................................................	79
4.29. QUALCOMM OMNIVISION, P. 29......................................................................	80
4.30. QUALCOMM OMNIVISION (CONT.), P. 30...........................................................81
4.31. MOTIENT MOBILE MAX, P. 31.........................................................................	82
4.32. REMOTE RADIO, P. 32..................................................................................	83
4.33. REMOTE RADIO (CONT.), P. 33.......................................................................	84
4.34. SART CLOCK MODULE, P. 34.........................................................................	85
4.35. LANE DEPARTURE SYSTEM – TAKATA, P. 35.....................................................	86
5. CHARGING AND CRANKING SYSTEM (CHAPTER 5)..........................................................	87

5.1.CHARGING AND CRANKING – MANUAL TRANSMISSION, P. 1..................................87

5.2.CHARGING AND CRANKING – AUTOMATIC TRANSMISSION, P. 2..............................88

6. FAN WIRING (CHAPTER 6).........................................................................................	89
6.1. FAN WIRING – IBB ENGINE, P. 1.......................................................................	89

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6.2. STARTING AID – COLD START ASSIST (IBB ENGINE), P. 2....................................	. .90
7. ENGINES (CHAPTER 7)...........................................................................................	..91
7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1.....................................	91
7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2..........................	92
7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3..........................	93
7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4..........................	94
7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5..........................	95
7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6..........................	96
7.7. REMOTE START / STOP, P. 7...........................................................................	97
7.8. REMOTE START / STOP (CONT.), P. 8.................................................................	98
7.9. NO IDLE HEAT, P. 9.......................................................................................	99
7.10. TRI – PAC NO IDLE, P. 10.............................................................................	100
7.11. IDLE CONTROL TEMP SENSOR, P. 11.............................................................	101
7.12. AUTO START / STOP, P. 12...........................................................................102
7.13. AUTO START / STOP (CONT.), P. 13................................................................	103
7.14. AUTO START / STOP (CONT.), P. 14................................................................	104
7.15. AUTO START / STOP (CONT.), P. 15................................................................	105
8. GAUGES AND WARNING LIGHTS (CHAPTER 8)..............................................................	106
8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1.......................	106
8.2. AXLE TEMPERATURE GAUGES, P. 2................................................................	107
8.3. ENGINE OIL PRESSURE AND TEMP., SPEEDOMETER, TACHOMETER, VOLTMETER AND
WATER TEMP. GAUGES, P. 3..........................................................................108
8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4.........................	109
8.5. FUEL HEATER, P. 5.....................................................................................	110
8.6. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6.........................................	111
8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7..............................	112
8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8..............................	113
8.9. IP / GAUGES, P. 9........................................................................................	114
8.10. IP / GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 10............................	115

8.11.SECONDARY INSTRUMENT CLUSTER, P. 11.....................................................116

8.12.PARKING WARNING LIGHT, P. 12...................................................................117

8.13. WARNING LIGHTS, P. 13........................................................................	......118
8.14. IP TEXT MESSAGES AND WARNING LIGHTS – CONTROLLED BY ENGINE,
TRANSMISSION AND ABS CONTROLLER, P. 14...................................................119
9. LIGHTING SYSTEM (CHAPTER 9)...............................................................................	120
9.1. LIGHTS – STOP, TAIL, TURN AND BACK-UP N/ FREEDOMLINE, P. 1.........................	120
9.2. LIGHTS – STOP, TAIL, TURN AND BACK-UP W/ FREEDOMLINE, P. 2.........................	121
9.3. DOME / MAP AND COURTESY LIGHTS – DAY CAB, P. 3.........................................	122
9.4. DOME / MAP AND COURTESY LIGHTS – SLEEPER, P. 4........................................	123
9.5. FOG LIGHTS AND SPOT LIGHT, P. 5.................................................................	124
9.6. HEAD LIGHTS, P. 6......................................................................................	125

9.7.TRIPMASTER, P. 7......................................................................................126

9.8.TURN AND STOP SWITCH, P. 8.......................................................................127

9.9. LIGHT SYSTEM – PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9..............128

9.10.LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL LIGHT, P.

10...........................................................................................................129

9.11. LIGHT SYSTEM – CLEARANCE, ID, P. 11.........................................................	.130
9.12. LIGHT SYSTEM – SKIRT LIGHT, P. 12..............................................................	131
9.13. TRAILER LIGHT SYSTEM – MARKER, STOP, TAIL, TURN, P. 13..............................	132
9.14. TRAILER SOCKET – BOC, P. 14.....................................................................	133

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iv	Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After
	9.15. TRAILER SOCKET – BOC AND EOF, P. 15........................................................	134
	9.16. TRAILER SOCKET – AUXILIARY, P. 16.............................................................135
	9.17. FLOOR LIGHT, P. 17...................................................................................	136
	9.18. DOME AND ACCENT LIGHT – SLEEPER, P. 18...................................................	137
	9.19. DOME AND ACCENT LIGHT – SLEEPER (CONT.), P. 19........................................	138
	9.20. LIGHTED AIR SHIELD, P. 20.........................................................................	139
	9.21. PANEL LIGHTS, P. 21.................................................................................	140
	9.22. WORK LIGHTS – DAY CAB, P. 22...................................................................	141
	9.23. WORK LIGHTS – SLEEPER CAB, P. 23............................................................	142
	9.24. DOME AND ACCENT LIGHT – SLEEPER, P. 24...................................................	143
10. CHASSIS ACCESSORIES (CHAPTER 10).....................................................................		144
	10.1. TIRE PRESSURE MONITOR, P. 1....................................................................	144
	10.2. AIR DRYER, P. 2........................................................................................	145
	10.3. AIR SOLENOID PACK – 4 WAY, P. 3................................................................	146
	10.4. AIR SOLENOID PACK – 4 WAY (CONT.), P. 4......................................................	147
	10.5. AIR SUSPENSION WITH LOAD INDICATOR, P. 5.................................................148
	10.6. BATTERY FEED – TRAILER AUXILIARY, P. 6.....................................................	149
	10.7. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7................................................	150
	10.8. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8......................................151
	10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9......................................152
	10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10...................................	153
	10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11...................................	154
	10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12...................................	155
	10.13. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 13.............................................	156
	10.14. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14...................................	157
	10.15. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15...................................	158
	10.16. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16...................................	159
	10.17. POWER TAKE OFF, P. 17............................................................................	160
	10.18. VEHICLE SENSOR MODULE, P. 18................................................................	161
	10.19. VEHICLE SENSOR MODULE (CONT.), P. 19.....................................................	162
	10.20. BRAKE SENSOR – WEAR / STROKE, P. 20......................................................	163
	10.21. BRAKE SENSOR – WEAR / STROKE (CONT.), P. 21...........................................	164
	10.22. BODY BUILDER, P. 22...............................................................................	165
	10.23. LIFT GATE POWER FEED, P. 22A.................................................................166
	10.24. CUMMINS ICON, P. 23...............................................................................	167
	10.25. PTO CONNECTION, P. 24...........................................................................168
	10.26. CUSTOMER SUPPLIED LIGHTS, P. 25............................................................	169
	10.27. SMARTIRE TPMS RECEIVER, P. 26...............................................................	170
11. TRANSMISSION CONTROL MODULE (CHAPTER 11).......................................................		171
	11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1.................................	171
	11.2. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2......................	172
	11.3. COLUMN SHIFTER, P. 3...............................................................................	173
12. HVAC (CHAPTER 12).............................................................................................		174
	12.1. AIR CONDITIONING, P. 1.............................................................................174
	12.2. HVAC SYSTEM – CAB, P. 2...........................................................................	175
	12.3. HVAC SYSTEM – CAB (CONT.), P. 3................................................................	176
	12.4. HVAC SYSTEM – SLEEPER, P. 4....................................................................	177
	12.5. HVAC SYSTEM – SLEEPER (CONT.), P. 5..........................................................	178
	12.6. NO IDLE HEAT AND HVAC – SWITCHES, P. 6....................................................	179
	12.7. NO IDLE HEAT AND HVAC – APU, P. 7.............................................................	180

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12.8. NO IDLE HEAT AND HVAC – SENSORS AND HVAC CONTROL, P. 8.........................181 12.9. NO IDLE HEAT AND HVAC – POWER SUPPLY, P. 9.............................................182 12.10. NO IDLE HEAT AND HVAC – HEAT VALVE, LPM AND BLEND MOTOR, P. 10.............183 12.11. NO IDLE HEAT AND HVAC – FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11. . . . .184 12.12. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12.............................185 12.13. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER N/ LVD, P. 13...............186 12.14. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/ LVD, P. 14...............187 12.15. HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE W/ PROSTAR, P. 15..............188 12.16. HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE, P. 15A..............................189

12.17.HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE SWITCHES – LOCATED IN SLEEPER CONTROL PANEL, P. 16...................................................................190

12.18.HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE SWITCHES – LOCATED IN SLEEPER CONTROL PANEL, P. 17...................................................................191

12.19. HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18.....192 12.20. HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V (CONT.), P.

18A.........................................................................................................193 12.21. HVAC SYSTEM, SLEEPER W/ BERGSTROM NO IDLE FUEL FIRED HEATER, P. 19. . . . .194

13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13).......................................................	.195
13.1. READING AND WARDROBE LIGHTS – BUNK, P. 1..............................................	195
13.2. LUGGAGE COMPARTMENT LIGHTS – BUNK, P. 2..............................................	196
13.3. POWER SOURCE – BUNK, P. 3......................................................................	197
13.4. TELEVISION / REFRIGERATOR WIRING, P. 4.....................................................	198
13.5. SPEAKER – BUNK, P. 5...............................................................................	199
13.6. FAN – BUNK, P. 6......................................................................................	200
13.7. SKY RISE LIGHT, P. 7.................................................................................	201
13.8. FLAT PANEL TV / DVD PLAYER – BUNK, P. 8....................................................	202
14. CONNECTOR COMPOSITES (CHAPTER 14).................................................................	203
14.1. CONNECTOR BODY COMPOSITE (7A), (8A), (9A), (10A), P. 1.................................	203
14.2. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2.....................	204
14.3. CONNECTOR BODY COMPOSITE (344), (345), (512), (520), (521), (522), P. 3...............	205
14.4. CONNECTOR BODY COMPOSITE (523), (524), (1002), (1003), P. 4...........................	206
14.5. CONNECTOR BODY COMPOSITE (1006), (1007), (1010), (1011), (1012), (1013),(1014),
(1015),(1016), (1017), (1018), (1019), (1020), P. 5....................................................	207
14.6. CONNECTOR BODY COMPOSITE (1010), P. 6....................................................	208
14.7. CONNECTOR BODY COMPOSITE (1011), P. 7....................................................	209
14.8. CONNECTOR BODY COMPOSITE (1012), P. 8....................................................	210
14.9. CONNECTOR BODY COMPOSITE (1013), P. 9....................................................	211
14.10. CONNECTOR BODY COMPOSITE (1014), P. 10.................................................212
14.11. CONNECTOR BODY COMPOSITE (1015), P. 11.................................................	213

14.12.CONNECTOR BODY COMPOSITE (1016), P. 12.................................................214

14.13.CONNECTOR BODY COMPOSITE (1017), P. 13.................................................215

14.14.CONNECTOR BODY COMPOSITE (1018), P. 14.................................................216

14.15.CONNECTOR BODY COMPOSITE (1019), P. 15.................................................217

14.16.CONNECTOR BODY COMPOSITE (1020), P. 16.................................................218

14.17. CONNECTOR BODY COMPOSITE (1023), (1024), (1025), P. 17.............................	..219
14.18. CONNECTOR BODY COMPOSITE (1026), (1100M), (1101M), (1110M), P. 18...............	220
14.19. CONNECTOR BODY COMPOSITE (1111M), (1112M), (1113M), P. 19.........................	221
14.20. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20..............	222
14.21. CONNECTOR BODY COMPOSITE (1200), (1210), (1215), (1220), P. 21.....................	223
14.22. CONNECTOR BODY COMPOSITE (1300), (1301), (1305), P. 22...............................	224
14.23. CONNECTOR BODY COMPOSITE (1400), (1401), (1402), P. 23...............................	225

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	14.24. CONNECTOR BODY COMPOSITE (1403), (1410), (1420), P. 24..............................	.226
	14.25. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25.....................	227
	14.26. CONNECTOR BODY COMPOSITE (1502), (1510), P. 26........................................	228
	14.27. CONNECTOR BODY COMPOSITE (1511), (1550), P. 27........................................	229
	14.28. CONNECTOR BODY COMPOSITE (1600), P. 28.................................................	230
	14.29. CONNECTOR BODY COMPOSITE (1601), P. 29.................................................	231
	14.30. CONNECTOR BODY COMPOSITE (1602), P. 30.................................................	232
	14.31. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31........................................	233
	14.32. CONNECTOR BODY COMPOSITE (1620), (1650), (1657M), P. 32............................	234
	14.33. CONNECTOR BODY COMPOSITE (1660), (1661), P. 33........................................	235
	14.34. CONNECTOR BODY COMPOSITE (1700), P. 34.................................................	236
	14.35. CONNECTOR BODY COMPOSITE (1700F), P. 35...............................................	237
	14.36. CONNECTOR BODY COMPOSITE (1701), P. 36.................................................	238
	14.37. CONNECTOR BODY COMPOSITE (1701F), P. 37...............................................	239
	14.38. CONNECTOR BODY COMPOSITE (1702), P. 38.................................................	240
	14.39. CONNECTOR BODY COMPOSITE (1702), P. 39.................................................	241
	14.40. CONNECTOR BODY COMPOSITE (1800), P. 40.................................................	242
	14.41. CONNECTOR BODY COMPOSITE (1800F), P. 41...............................................	243
	14.42. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42........................................	244
	14.43. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43........................................	245
	14.44. CONNECTOR BODY COMPOSITE (1805), (1806), P. 44........................................	246
	14.45. CONNECTOR BODY COMPOSITE (1808), (1809), (1810), P. 45...............................	247
	14.46. CONNECTOR BODY COMPOSITE (1811), (1812), (1820F / 1820M), P. 46...................	248
	14.47. CONNECTOR BODY COMPOSITE (1821), (1822), (1823), (1860), (1861), P. 47..... ...... .	249
	14.48. CONNECTOR BODY COMPOSITE (1873), (1874), (1874B), (1901), (1903), P. 48. . . . . . . . . .	250
	14.49. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910), (1912), (1916), P.
	49...........................................................................................................251
	14.50. CONNECTOR BODY COMPOSITE (1917), (1918 / 1918A), (#1919 / *1919), (1920), (1922),
	(1922M), P. 50.............................................................................................	252
	14.51. CONNECTOR BODY COMPOSITE (1923), P. 51.................................................	253
	14.52. CONNECTOR BODY COMPOSITE (1932), (1933), (1942F), P. 52.............................	254
	14.53. CONNECTOR BODY COMPOSITE (1943M), (1953), (1960), P. 53............................	255
	14.54. CONNECTOR BODY COMPOSITE (1962), P. 54.................................................	256
	14.55. CONNECTOR BODY COMPOSITE (1963), (1964), P. 55........................................	257
	14.56. CONNECTOR BODY COMPOSITE (1970), P. 56.................................................	258
	14.57. CONNECTOR BODY COMPOSITE (2000), P. 57.................................................	259
	14.58. CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M), (2007F),
	P. 58........................................................................................................	260
	14.59. CONNECTOR BODY COMPOSITE (2100), (2101), P. 59........................................	261
	14.60. CONNECTOR BODY COMPOSITE (2200), (2201), (2300), P. 60...............................	262
	14.61. CONNECTOR BODY COMPOSITE (2302), (2303F / 2303M), (2304), (2312), P. 61..........263
	14.62. CONNECTOR BODY COMPOSITE (2313), (2500), P. 62........................................	264
	14.63. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100 / 3100M), P. 63..................	265
	14.64. CONNECTOR BODY COMPOSITE (3200 / 3200F), (3201M), (3202M), (3203), P. 64. . . . . . .	266
	14.65. CONNECTOR BODY COMPOSITE (3204 / 3204M), (3205M / 3205F), (3206M), (3300),
	(3400), (3410), P. 65......................................................................................267
	14.66. CONNECTOR BODY COMPOSITE (4101), (4111), P. 66........................................	268
	14.67. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), P. 66A.............................	269
	14.68. CONNECTOR BODY COMPOSITE (4204), P. 66B...............................................	270
	14.69. CONNECTOR BODY COMPOSITE (4328), (4500), (4705), (4706), P. 67.....................	271
	14.70. CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68.......................................272
	14.71. CONNECTOR BODY COMPOSITE (5000), P. 69.................................................	273
	14.72. CONNECTOR BODY COMPOSITE (5001), P. 70.................................................	274

S08344-2

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	vii
14.73. CONNECTOR BODY COMPOSITE (5001), P. 71.................................................275
14.74. CONNECTOR BODY COMPOSITE (5003), (5005), (5006), (5007), P. 72.....................	276
14.75. CONNECTOR BODY COMPOSITE (5009), (5010), (5011M / 5011F), P. 73...................	277
14.76. CONNECTOR BODY COMPOSITE (5012), (5013), (5031), (5034), (5035 / 5035A), P. 74...	278
14.77. CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75.....................	279
14.78. CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109), (5110),
(5111), P. 76...............................................................................................	280
14.79. CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77...............................	281
14.80. CONNECTOR BODY COMPOSITE (5123), (5124), (5125), P. 78...............................	282
14.81. CONNECTOR BODY COMPOSITE (5126), (5128), (5129), (5130), P. 79.....................	283
14.82. CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A.............................	284
14.83. CONNECTOR BODY COMPOSITE (5134), P. 80.................................................285
14.84. CONNECTOR BODY COMPOSITE (5200), (5201), (5202), (5205), P. 81.....................	286
14.85. CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A.............................	287
14.86. CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82. . .	288
14.87. CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83...............................	289
14.88. CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84...............................	290
14.89. CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A....................	291
14.90. CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85.....................	292
14.91. CONNECTOR BODY COMPOSITE (5314), (5500), (5600), (5601M), (5602F), (5603M),
(5700), P. 86...............................................................................................293
14.92. CONNECTOR BODY COMPOSITE (5701), (5702), (5754), P. 87...............................	294
14.93. CONNECTOR BODY COMPOSITE (5757), (5758), (5900), (5902), (5903), P. 88..... ..... ..	295
14.94. CONNECTOR BODY COMPOSITE (5904 / 5904M), (5905 / 5905F), P. 89....................	296
14.95. CONNECTOR BODY COMPOSITE (5906), (5907), P. 90........................................297
14.96. CONNECTOR BODY COMPOSITE (5909), (5925 / 5926), (5927), (5930M), (5940), P. 91...	298

14.97.CONNECTOR BODY COMPOSITE (6018), P. 92.................................................299

14.98.CONNECTOR BODY COMPOSITE (6019), P. 93.................................................300

14.99.CONNECTOR BODY COMPOSITE (6033), P. 94.................................................301 14.100. CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN), (6400), (6401 / 6407), (6420), P. 95.....................................................................................302

14.101. CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704A), (6706), (6707), P.

96...........................................................................................................303

14.102. CONNECTOR BODY COMPOSITE (6712), (6720), (6730), (7104F), P. 97..................	304
14.103. CONNECTOR BODY COMPOSITE (7105), (7110), (7500W), (7600), P. 98..................305
14.104. CONNECTOR BODY COMPOSITE (7700K), (7802), (7905), P. 99...........................	306
14.105. CONNECTOR BODY COMPOSITE (8000), (8001), P. 100.....................................	307
14.106. CONNECTOR BODY COMPOSITE (8006T), (8006R), (8050), (8051), P. 101...............	308
14.107. CONNECTOR BODY COMPOSITE (8052), (8053), (8100), (8100A), (8100B), P. 102......	309
14.108. CONNECTOR BODY COMPOSITE (8101), (8101A), (8101B), (8102), (8103), P. 103......	310
14.109. CONNECTOR BODY COMPOSITE (8165), (8166), (8166T), (8200), (8201), P. 104........	311
14.110. CONNECTOR BODY COMPOSITE (8303), (8350), (8351), (8410), (8450), P. 105..........	312
14.111. CONNECTOR BODY COMPOSITE (8450A), (8450B), (8451), P. 106........................	313
14.112. CONNECTOR BODY COMPOSITE (8453), (8454), (8455), (8456), (8500), P. 107..........	314
14.113. CONNECTOR BODY COMPOSITE (8501), (8502), (8503), (8504), P. 108...................	315
14.114. CONNECTOR BODY COMPOSITE (8505), (8506), (8507), (8550), P. 109...................	316
14.115. CONNECTOR BODY COMPOSITE (8601), (8750), (8800), (8802), P. 110...................	317
14.116. CONNECTOR BODY COMPOSITE (8803), (8804), (8805), (8806), P. 111...................	318
14.117. CONNECTOR BODY COMPOSITE (8900), (8901), (8950), (8951), P. 112...................	319
14.118. CONNECTOR BODY COMPOSITE (8952), (8953 / 8953M), P. 113...........................	320
14.119. CONNECTOR BODY COMPOSITE (8954), (8954M), (8960), (8961), (8962), P. 114........	321
14.120. CONNECTOR BODY COMPOSITE (8963), (8964), (8965), (8966), (8967), P. 115..........	322
14.121. CONNECTOR BODY COMPOSITE (8970), (8971), (8972), (8973), P. 116...................	323

S08344-2

viii	Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After
	14.122. CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), P. 117...................	324
	14.123. CONNECTOR BODY COMPOSITE (8980), (8981), (8982), (8983), (8984), P. 118..........325
	14.124. CONNECTOR BODY COMPOSITE (8990), (9100 / 9100A / 9100B / 9100C), (9102 / 9102A),
	P. 119.......................................................................................................	326
	14.125. CONNECTOR BODY COMPOSITE (9103), (9303), (9303A), (9304A), P. 120...............	327
	14.126. CONNECTOR BODY COMPOSITE (9501), (9501D), (9502 / 9502A), (9502B), (9503 /
	9503D), (9504 / 9504A / 9504B), P. 121...............................................................	328
	14.127. CONNECTOR BODY COMPOSITE (9505 / 9505A), (9506 / 9506D / 9506E), (9507 / 9507A /
	9507B), (9508 / 9508D / 9508E), (9509 / 9509A / 9509B), P. 122...................................	329
	14.128. CONNECTOR BODY COMPOSITE (9510 / 9510A), (9510M), (9511 / 9511A), (9511), (9512),
	P. 123.......................................................................................................	330
	14.129. CONNECTOR BODY COMPOSITE (9512), (9513), (9514), (9515 / 9515A / 9515B), P.
	124..........................................................................................................	331
	14.130. CONNECTOR BODY COMPOSITE (9516M), (9635), (9715F / 9715M), P. 125..............	332
	14.131. CONNECTOR BODY COMPOSITE (9716M / 9716F), (9718), (9736), (9737 / 9737A), P.
	126..........................................................................................................	333
	14.132. CONNECTOR BODY COMPOSITE (9768), (9769), P. 127.....................................	334
	14.133. CONNECTOR BODY COMPOSITE (9770M / 9770F), (9779F), (9779F1), (9780 / 9780M),
	(9780M1), P. 128..........................................................................................	335
	14.134. CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P.
	129..........................................................................................................	336
	14.135. CONNECTOR BODY COMPOSITE (*9789F / @9789FA), (*9790M / @9790FA), P. 130. ..	337
	14.136. CONNECTOR BODY COMPOSITE (9800F / 9800M), P. 131..................................338
	14.137. CONNECTOR BODY COMPOSITE (9801F / 9801M), P. 132..................................339
	14.138. CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P. 133............................340
	14.139. CONNECTOR BODY COMPOSITE (9814), (9815), (9816), P. 134............................	341
	14.140. CONNECTOR BODY COMPOSITE (9830 / 9832), (9865F / 9865M), P. 135.................	342
	14.141. CONNECTOR BODY COMPOSITE (9900), (9901), (9902), P. 136............................	343

S08344-2

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	1

1.TABLE OF CONTENTS (CHAPTER 1)

2.INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.1.ABBREVIATIONS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ABBREVIATIONS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABBREVIATION

DESCRIPTION

ABBREVIATION

DESCRIPTION

ABBREVIATION

DESCRIPTION

ACCESS

ACCESSORY

CUR

CURRENT

PRESS

PRESSURE

AC

AIR CONDITIONING

DPNL

DASHPANEL

RAD

RADIO

AIR CLNR

AIR CLEANER

DFTR

DEFLECTOR

RR

REAR

ALT

ALTERNATOR

DFR

DEFROSTER

RLY

RELAY

AC

ALTERNATING CURRENT

DEG

DEGREE

RES

RESISTOR

AFTR

AFTERTREATMENT

DIAG

DIAGRAM

R

RIGHT

AMM

AMMETER

DSL

DIESEL

RTR

ROTOR

AMP

AMPERE

DIFF

DIFFERENTIAL

SNSR

SENSOR

AMP HR

AMPERE HOUR

DIMR

DIMMER

SHLD

SHIELD

AMPL

AMPLIFIER

ELEC

ELECTRICAL

SHFT

SHIFTER

ARM

ARMATURE

ELEX

ELECTRONICS

SLPR

SLEEPER

ARSR

ARRESTER

ENG

ENGINE

SLV

SLEEVE

ASSY

ASSEMBLY

EXH

EXHAUST

SPKR

SPEAKER

AUX

AUXILIARY

FL

FLUID

SPR

SPRING

B/U

BACK-UP

FWD

FORWARD

STD

STANDARD

BTRY

BATTERY

FR

FRONT

STRG

STEERING

BM

BENCHMARKING

FREQ

FREQUENCY

STLITE

SATELLITE

BLK

BLOCK

GA

GAUGE

SUNSH

SUNSHADE

BOOS

BOOSTER

GEN

GENERATOR

SW

SWITCH

BOT

BOTTOM

GND

GROUND

SYS

SYSTEM

BK

BRAKE

HARN

HARNESS

TACH

TACHOMETER

BRKR

BREAKER

HDLP

HEADLAMP

TEMP

TEMPERATURE

BRTHR

BREATHER

HTD

HEATED

TERM

TERMINAL

BRI

BRIGHT

HT TR

HEAT TREAT

THROT

THROTTLE

BUZ

BUZZER

HTR

HEATER

THRU

THROUGH

CA

CABLE

HP

HORSEPOWER

TRLR

TRAILER

CD

CANDELA

HYD

HYDRAULIC

XDCR

TRANSDUCER

CP

CANDLEPOWER

ID

IDENTIFICATION

XFER

TRANSFER

CAP

CAPACITOR

IGN

IGNITION

XFMR

TRANSFORMER

CAT

CATERPILLAR

ILLUM

ILLUMINATION

XSTR

TRANSISTOR

CHAS

CHASSIS

IND

INDICATOR

XMSN

TRANSMISSION

CH

CHOKE

INST

INSTRUMENT

XMTR

TRANSMITTER

CIRC

CIRCUIT

INT

INTERMITTENT

TRK

TRUCK

CLK

CLOCK

L

LEFT

UPR

UPPER

CW

CLOCKWISE

LT

LIGHT

VLV

VALVE

CLSTR

CLUSTER

LTR

LIGHTER

VERT

VERTICAL

CL

CLUTCH

LWR

LOWER

VM

VOLTMETER

COL

COLUMN

MAG

MAGNET

VOL

VOLUME

COMM

COMMUTATOR

MOD

MODULATOR

WSHR

WASHER

CMPNT

COMPONENT

MDL

MODULE

WHL

WHEEL

CPRSR

COMPRESSOR

MOT

MOTOR

WDO

WINDOW

CONN

CONNECT

MTD

MOUNTED

WSHLD

WINDSHIELD

CONT

CONTINUED

NEG

NEGATIVE

WPR

WIPER

CSL

CONSOLE

N/

NOT WITH

W/

WITH

CONT

CONTACT

NO.

NUMBER

W/O

WITHOUT

CONT

CONTROL

PASS

PASSENGER

CONV

CONVERTER

POSN

POSITION

CLR

COOLER

POS

POSITIVE

CTSY

COURTESY

POT

POTENTIOMETER

CRUS

CRUISE

PWR

POWER

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

A

61802Y

300422

CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

DATE

PART NO.

SHEET

AE08058095

61802Y

09MAR09

001

Figure 1 Abbreviations

S08344-2

2 Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After

2.2. ACRONYMS, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE	ACRONYMS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

	DESCRIPTION	ACRONYM
	ANTILOCK BRAKING SYSTEM	ABS
	ANTENNA COMMUNICATION UNIT	ACU
	ALTERNATING CURRENT	AC
	AXLE TO BACK OF CAB	AC
	AXLE TO FRAME	AF
	ACCELERATOR PEDAL MODULE	APM
	ACCELERATOR POSITION SENSOR	APS
	AUXILIARY POWER UNIT	APU
	AUTOMATIC TRACTION CONTROL	ATC
	AUDIO VIDEO INTERFACE	AVI
	BRAKE HORSEPOWER	BHP
	BACK OF CAB	BOC
	CITIZEN BAND	CB
	COLD CRANKING AMPERES	CCA
	CLEAN POWER ELECTRICAL CONNECTOR	CEC
	CAB OVER ENGINE	COE
	DIRECT CURRENT	DC
	DRIVER CONTROL MODULE	DCM
	DIGITAL DATA LINK	DDL
	DIESEL OXIDATION CATALYST INLET	DOCT
	TEMPERATURE
	DIESEL PARTICULATE FILTER	DPF
	DIESEL TURBOCHARGED	DT
	DAY TIME RUNNING LIGHTS	DTRL
	ELECTRONIC CONTROL MODULE	ECM
	ELECTRONIC CONTROL UNIT	ECU
	EXHAUST GAS RECIRCULATION	EGR
	EXHAUST GAS TEMPERATURE	EGT
	ELECTRO MAGNETIC INTERFACE	EMI
	END OF FRAME	EOF
	ELECTRIC TRAILER BRAKE	ETB
	FRONT AXLE	FA
	FRONT END	FE
	FRONT OF DASH	FOD
	FULL POWER BRAKE	FPB
	GLOBAL POSITIONING SYSTEM	GPS
	HYDRAULIC CONTROL UNIT	HCU
	HEAVY DUTY	HD
	HEAVY DUTY DIESEL	HDD
	HIGH PERFORMANCE TRUCK	HPT
	HEATING, VENTILATION, AND	HVAC
	AIR CONDITIONING

	DESCRIPTION	ACRONYM
	INJECTOR DRIVE MODULE	IDM
	INPUT/OUTPUT	I / O
	INTEGRATED MOBILE	IMCT
	COMMUNICATIONS TERMINAL
	INSTRUMENT PANEL	I/P
	INDEPENDENT POWER TAKE-OFF	IPTO
	LIGHT COMMERCIAL TRANSMISSION	LCT
	MEDIUM DUTY	MD
	MALFUNCTION INDICATION LAMP	MIL
	MULTIPLEX SWITCH MODULE	MSM
	PYROMETER AMMETER MODULE	PAM
	PROGRAMMABLE LOGIC CONTROLLER	PLC
	POWER TAKE-OFF	PTO
	PULSE WIDTH MODULATION	PWM
	REAR AXLE	RA
	RADIO FREQUENCY	RF
	ROLL STABILITY PROGRAMM	RSP
	SEVERE SERVICE	SS
	TRANSMISSION CONTROL MODULE	TCM
	TERRESTRIAL COMMUNICATION UNIT	TCU
	TERRESTRIAL MOBILE	TMCT
	COMMUNICATIONS TERMINAL
	THERMAL OVERCRANK PROTECTION	TOCP
	THROTTLE POSITION SENSOR	TPS
	ZERO VOLT REFERENCE	ZVR

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y	300422	CIRCUIT DIAGRAM, PROSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058095
					61802Y	09MAR09		002

Figure 2 Acronyms

S08344-2

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	3

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE	CIRCUIT DIAGRAM INSTRUCTIONS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.

		30	86
B
			87
A		87A	85
SWITCH,	SOLENOID	RELAY - SUPPRESSED

MECHANICAL

B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN WITH R/D NUMBER & CAVITY NUMBER. REFER TO CONNECTOR COMPOSITE FOR MORE INFORMATION

R/D NUMBER			CAVITY NUMBER
	CAVITY NUMBER		R/D NUMBER
12-A	AND/OR	D	C	B	A	12
SINGLE IN-LINE CONNECTORS DISPLAYED
AS SHOWN BELOW WITHOUT R/D NUMBER

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT

CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

PRINTED CIRCUIT IN INSTRUMENT CLUSTER

		LOCATION / CIRCUIT NUMBER	A	B
+		WIRE GAUGE / WIRE COLOR	F1	20A
		LOCATION IN			FUSE RATING
	VOLTMETER		A	B
		FUSE / CIRCUIT
-
		BREAKER	F2	20A
		CONNECTION

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL
WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
	A12	A12A		EXTERNAL WIRE
				CONNECTIONS	WIRE CONNECTION			PIGTAIL
A	B	D	C	A128		A	B
					F18
	S		IGN	ACC		20A
			OFF	BUSSED CONTACT				16RD
					A		B
					F19	20A		16WH
			BATT
	KEY SWITCH			INTERNAL				BODY CONTROLLER
	(1101M)			CONNECTION				(1602)

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT

32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)

11-G

11-GA

11-GB

COMMON GROUND				SUFFIX BEGINNING	LOCATION
				WITH G INDICATES	INDIVIDUAL GROUND
CIRCUIT NUMBER
				A GROUND CIRCUIT	CIRCUIT NUMBER

R32-G

R32-GA R32-GB

SUFFIX BEGINNING WITH G INDICATES A GROUND CIRCUIT

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y	300422	CIRCUIT DIAGRAM, PROSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058095
					61802Y	09MAR09		003

Figure 3 Circuit Diagram Instructions

S08344-2

4 Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM					CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND				CIRCUIT NUMBER IDENTIFICATION AND COLOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
	CIRCUIT	COLOR		DESCRIPTION
	NUMBER
	1	LTBL	ALTERNATOR - FIELD
	2	RD	ALTERNATOR - CHARGE
	3	DKBL	SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
		GY	SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
	4	DKBL	SERIAL / DATA COMMUNICATION J1922 (+)
		GY	SERIAL / DATA COMMUNICATION J1922 (-)
	5	YL	SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
		GN	SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
	6	GY	LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
	7	RD	ALTERNATOR - RESISTANCE
	8
	9	GY	LOW VOLTAGE ELECTRONIC GROUND
	10	WH	CHASSIS / ENGINE GROUND
	11	WH	CAB / SLEEPER GROUND
	12	LTBL	ACCESSORY FEED
	13	PK	IGNITION FEED
		BK	IGNITION FEED (BODY BUILDER CONNECTOR)
	14	RD	BATTERY FEED
	15	RD	KEY SWITCH FEED
	16
	17	PK	STARTER CONTROL
	18	PK	GLOW PLUG / PREHEATER
	19	GY	ENGINE SHUTDOWN
	20	LTGN	REMOTE POWER MODULE
	21	TN	COLD START CONTROLS (ETHER)
	22	TN	TIRE PRESSURE MONITORING / CONTROL
	23	TN	ENGINE FAN / SHUTTERS
	24	GY	ENGINE EXHAUST BRAKE
	25	TN	PYROMETER
	26	TN	AMMETER
	27	TN	VOLTMETER
	28	TN	INSTRUMENTS AND GAUGES
	29	TN	ENGINE WATER TEMPERATURE
	30	TN	ENGINE OIL TEMPERATURE
	31	TN	TRANSMISSION OIL TEMPERATURE
	32	TN	AXLE OIL TEMPERATURE
	33	TN	ENGINE OIL LEVEL
	34	TN	COOLANT LEVEL
	35	TN	ENGINE OIL PRESSURE
	36	TN	FUEL LEVEL
	37	TN	FUEL PUMP
	38	GY	LIFT AXLE
	39	GY	AIR DRYER HEATER
	40	GY	LOW AIR PRESSURE WARNING

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y	300422	CIRCUIT DIAGRAM, PROSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058095
					61802Y	09MAR09		004

Figure 4 Circuit Number Identification and Color

S08344-2

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	5

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM						CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND					CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
	CIRCUIT	COLOR			DESCRIPTION
	NUMBER
	41	TN		AIR TEMPERATURE
	42	GY		FRONT AXLE ENGAGED
	43	GY		POWER DIVIDER LOCK (PDL) WARNING
	44	GY		PARK BRAKE WARNING
	45	LTGN		ANTITHEFT WARNING
	46	GY		POWER TAKEOFF WARNING
	47	GY		SPEEDOMETER
	48	GY		TACHOMETER
	49	GY		DIFFERENTIAL LOCK WARNING
	50	YL		LIGHT SWITCH FEED
	51	YL		DIMMER SWITCH FEED
	52	YL		HEADLIGHT HI - BEAM
	53	YL		HEADLIGHT LO - BEAM
	54	BN		PARKING / MARKER LIGHTS
	55	OR		TURN SIGNAL - FEED
	56	OR		TURN SIGNAL LIGHTS - LEFT
		YL		TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
	57	OR		TURN SIGNAL LIGHTS - RIGHT
		LTGN		TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
	58	BN		CLEARANCE / IDENTIFICATION LIGHTS
	59	GY		SOLENOID
	60	OR		HAZARD LIGHTS
	61	GY		AIR SUSPENSION
	62	DKBL		PANEL LIGHTS
	63	DKBL		COURTESY / DOME LIGHTS
	64	YL		FOG / DRIVING LIGHTS
	65	OR		CAB REAR FLOOD LIGHTS
	66	YL		DAYTIME RUNNING LIGHT
	67	GY		OBSTACLE AVOIDANCE / REMOTE SENSOR
	68	BN		TAIL LIGHTS
	69	BN		LICENSE PLATE LIGHT
	70	OR		STOP LIGHTS
		RD		STOP LIGHTS (BODY BUILDER CONNECTION)
	71	OR		BACKUP - LIGHTS
		LTBL		BACKUP - LIGHTS (BODY BUILDER CONNECTION)
	72	OR		TRAILER AUXILIARY FEED - BATTERY
	73	LTGN		PWM
	74	LTGN		HEATER RECIRC MOTOR
	75	LTGN		HEATER BLOWER MOTOR
	76	LTGN		AUXILIARY FAN
	77	LTGN		AIR CONDITIONER
	78	LTGN		MIRRORS - HEATED, MOTORIZED
	79	GY		SEAT BELTS
	80	BK		SLEEPER BOX RELAY - FEED

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y	300422	CIRCUIT DIAGRAM, PROSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058095
					61802Y	09MAR09		005

Figure 5 Circuit Number Identification and Color (Cont.)

S08344-2

6 Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT

COLOR

DESCRIPTION

NUMBER

81

LTGN

POWER DOOR LOCKS

82

GY

WINDSHIELD WIPER

83

LTGN

POWER WINDOWS

84

LTGN

CIGAR LIGHTER

85

GY

HORN

86

LTGN

RADIO - ENTERTAINMENT / CLOCK

87

GY

WINDSHIELD WASHER

88

LTGN

CLOCK / HOURMETER

89

VT

AIR BAG

90

GY

HYDRAULIC BRAKE PUMP

91

VT

INTERCOMMUNICATION

92

TN

TRANSMISSION CONTROLS - ELECTRONICS

93

TN

AXLE SHIFT CONTROL

94

GY

ANTILOCK BRAKE SYSTEM

95

TN

EXHAUST EMISSION

96

YL

SNOW PLOW LIGHTS / CRUISE CONTROLS

97

VT

ENGINE CONTROLS - ELECTRONIC

98

BK

DATALINK AND DIAGNOSTICS

99

VT

ACCELERATOR POSITION SENSOR (APS)

100

GY

AIR HORN (ELECTRIC SOLENOID ACTUATED)

101

TN

BRAKE APPLICATION AIR

102

YL

FLASH TO PASS

103

LTGN

BODY BUILDER AUXILIARY FEED

104

DKBL

REMOTE START / STOP

105

LTGN

HEATED SEATS

106

OR

HIGH VOLTAGE ALTERNATOR AC CHARGE

107

GY

INSTRUMENT CLUSTER ELECTRONIC FEED (5V)

108

GY

BRAKE PAD WEAR SENSOR

109

GY

BRAKE STROKE / SLACK ADJUSTER

110

GY

INSTRUMENT CLUSTER ELECTRONIC GROUND

111

TN

FUEL FILTER RESTRICTION TRANSDUCER

112

GY

LIFT GATE

PREFIX

LOCATION

A

CAB - INSTRUMENT PANEL MODULE

B

CAB - DRIVER CONTROL MODULE

C

CAB - HEADER / CLEARANCE LIGHTS

D

CAB - ROOF / REAR PANEL

E

CAB - LEFT DOOR / DOORS

F

CAB - RIGHT DOOR / DOORS

H

CAB - SLEEPER

J

CAB - DASH (OUTSIDE)

K

ENGINE / RADIATOR

L

TRANSMISSION

M

CHASSIS / FRONT END (CAB DASH PANEL FORWARD)

N

CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)

P

CHASSIS / WHEEL BASE SECTION

R

CHASSIS / SUSPENSION / REAR AXLE / AXLES

S

CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS

T

TRAVEL DOORS

U

HOOD MTD HEADLIGHTS / MARKER LIGHTS

V

SLEEPER ROOF / BACK PANEL WIRING

W

WARDROBE CABINET WIRING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

A

61802Y

300422

CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

DATE

PART NO.

SHEET

AE08058095

61802Y

09MAR09

006

Figure 6 Circuit Number Identification and Color (Cont.)

S08344-2

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	7

2.7. LAMP BULB CHART, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE LAMP BULB CHART INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

	BULB APPLICATION	CANDLE POWER OR WATT	BULB TRADE
			NUMBER
	BACK-UP LIGHT (SUPER 40)	32 CP	TL40204
	CLEARANCE & IDENTIFICATION	3 CP	N/A
	COURTESY LIGHT	2 CP	193
	CAB DOME LIGHT	12 WATT	211-2
	SLEEPER DOME LIGHT (FLUORESCENT)	15 WATT	F15T8CW
	FOG LIGHT	100 WATT	4921-1
	MAP LIGHT	3 CP	211-2
	SIDE MARKER / TURN LIGHT	27 WATT	3156
	STOP, TURN AND TAIL LIGHT (SUPER 40)	32/2 CP	TL40248R
	HEADLIGHTS, HIGH BEAM	65 WATT	9005
	HEADLIGHTS, LOW BEAM	55 WATT	9006
	FRONT MARKER / TURN LIGHT	27 / 8 WATT	3357AK
	SIDE MARKER (FRONT)	4 WATT	194
	LICENSE PLATE LIGHT (SUPER 40)	2 CP	TL1508
	BOC WORK LIGHT (DAY CAB)	35 WATT	4411
	WORK LIGHTS (IN SLEEPER BACK PANEL)	15 CP	1003
	LUGGAGE COMPARTMENT LIGHT	12 WATT	211-2
	READING LIGHT	15 CP	912
	ACCENT LIGHT	12 WATT	211-2
	SLEEPER FLOOR LIGHT	2 CP	193
	CABINET / WARDROBE LIGHT	5 WATT	7575

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y	300422	CIRCUIT DIAGRAM, PROSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058095
					61802Y	09MAR09		007

Figure 7 Lamp Bulb Chart

S08344-2

8 Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM		CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE	RELAY FUNCTION AND WIRING GUIDE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELAY VIEWED FROM INSERTION END					RELAY SCHEMATIC
MINIATURE - ISO (1)				ENERGIZING COIL
	86			NORMALLY CLOSED
		87A
30				CONTACT
				NORMALLY OPEN
			87	CONTACT
	85			COMMON CONTACT
				ENERGIZING COIL
MINIATURE - 280 (1)
30			86		86	30
						87
85	87A		87		85	87A
MICRO - 280 (1)
30			86
85	87A		87
MICRO - ISO (1)
				NORMALLY OPEN
ENERGIZING COIL				CONTACT	1	3
	2
		5	3
NORMALLY CLOSED	4
CONTACT						5
ENERGIZING COIL	1			COMMON CONTACT	2	4
MICRO - 4 PIN (1)
	30	86
	85	87
					86	30
MINI MICRO - 4 PIN (2)						87
	30	86			85
	85	87

NOTES :

1.RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR

2.RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

CHK	DATE	CHANGE	REV	REFERENCE
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y

DRAWN	NAME
300422	CIRCUIT DIAGRAM, PROSTAR
RELEASE NO.	DATE	PART NO.	SHEET
61802Y	09MAR09	AE08058095	008

Figure 8 Relay Function and Wiring Guide

S08344-2

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	9

2.9. SCHEMATIC SYMBOL CHART, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL

DESCRIPTION

F	D	E	C	A	B
					ACCEL PEDAL
					POSN SENSOR
			IDLE	THROTTLE

F

E

D

C

A

B

ACCEL PEDAL

POSN SENSOR

A B

AIR DRYER

ALARM

	R
G	B	ALTERNATOR

SYMBOL

DESCRIPTION

+ -	AMMETER

+	-	BATTERY

BLUNT CUT CIRCUIT

A

B

C

BUSBAR

		CIGAR LIGHTER
TYPE 1	TYPE 2 OR 3
A	A	CIRCUIT BREAKER
B	B
		DIODE

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y	300422	CIRCUIT DIAGRAM, PROSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058095
					61802Y	19AUG09		009

Figure 9 Schematic Symbol Chart

S08344-2

10	Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After

2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL

DESCRIPTION

DIODE, LIGHT

EMITTING

FAN SOLENOID

FEMALE TERMINAL

FUSE

FUSIBLE LINK

SYMBOL

DESCRIPTION

HORN

		BATT
		OFF			KEY SWITCH
	S		IGN	ACC
A	B	D	C
S I	A S I	A S I	A S I	A	KEY SWITCH,
	OFF	OFF	OFF	OFF	COMPLEX

F

B

A

C

E

	FUSES W/ BUSBAR
		LIGHT W/ SWITCH
	GROUND N/ STUD
		LIGHT, DOUBLE
		FILAMENT
	HEATER
	HOLDER, FUSE	LIGHT, SINGLE
	W/ BUSBAR
		FILAMENT

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y	300422	CIRCUIT DIAGRAM, PROSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058095
					61802Y	19AUG09		010

Figure 10 Schematic Symbol Chart (Cont.)

S08344-2

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	11

2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE	SCHEMATIC SYMBOL CHART (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL

DESCRIPTION

MALE TERMINAL

MOTOR

PASS THRU

CONNECTION

		PRESSURE SWITCH
86	30
		RELAY, FIVE
		TERMINAL
	87
85	87A
86	30	RELAY, FOUR
		TERMINAL
	87
85

B1

RELAY, LATCHING

B2

SYMBOL	DESCRIPTION

RESISTOR

A B

SENDER - FUEL,

OIL, TEMP, WATER

C

SENSOR, PRESSURE.

ABS 6

SENSOR, MAGNETIC

SENSOR, YAW

SOLENOID

SOLENOID W/ DIODE

CHK	DATE	CHANGE	REV	REFERENCE
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y

DRAWN	NAME
300422	CIRCUIT DIAGRAM, PROSTAR
RELEASE NO.	DATE	PART NO.	SHEET
61802Y	09MAR09	AE08058095	011

Figure 11 Schematic Symbol Chart (Cont.)

S08344-2

12 Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After

2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE	SCHEMATIC SYMBOL CHART (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL

DESCRIPTION

SPEAKER

SPLICE

STUD

B	M	G
S
S		START MOTOR
	A	W/ TOCP
		B
B	S

SWITCH, MECHANICAL (NORMALLY OPEN)

SWITCH, MECHANICAL (NORMALLY CLOSED)

SYMBOL	DESCRIPTION

		SWITCH, PUSH
		BUTTON
A
120	OHMS	TERMINATING RESISTOR
C
		THERMOSTAT

VALVE, ETHER

BOTTLE

B

A

VALVE, MODULATOR C

A

THERMISTOR

B

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y	300422	CIRCUIT DIAGRAM, PROSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058095
					61802Y	09MAR09		012

Figure 12 Schematic Symbol Chart (Cont.)

S08344-2

WEBASTO HEATER MODULE

(5236) CH12_12,13,14

ENGINE PRE HEAT / NO IDLE HEAT - VALVE #1B RELAY (1115M / 1018) CH12_06,10

NO IDLE HEAT CONTROL (1017) CH12_10

TRAILER MARKER LIGHT RELAY (1012) CH9_13

TRAILER TAIL LIGHT RELAY (1012) CH9_13

TRAILER STOP LIGHT RELAY (1016) CH9_13

W/ WABCO ABS

WABCO ABS CONTROLLER (1420) CH10_13

ABS #1

(1400) CH10_07

W/ BENDIX ABS

HVAC CONTROLLER

(1200) CH12_02

IGNITION RELAY #1 (1011 / 1013) CH3_05

TRAILER LEFT TURN RELAY (1011) CH9_13

TRAILER RIGHT TURN RELAY (1011) CH9_13

RADIO CONNECTOR (1300) CH4_18

REMOTE RADIO (5303) CH4_32,33

HVAC LPM (1220) CH12_03

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	13

3.12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3)

3.1.BATTERY FEED, P. 1

	NAVISTAR, INC	ELECTRICAL CIRCUIT DI GRAM
		CHAPTER 3
	THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
	BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF	BATTERY FEED
	NAVISTAR, INC.

CH3 02

CH3 03

CH3 02,04

*A14W 6RD	**A14X 6RD	A14T 8RD A14H 8RD
		A14
		6RD
		FUSE
		HOLDER
		W/ DOUBLE
		100A
		FUSE

		FUSE F6-B (1015)
	A14HF	B3	A3	A75WA
	12RD		15A	14RD
		FUSE F11-C		A75T
		(1020)
				18LTGN
	A14HD	E3	F3
	12RD		5A	@A75TR
				18LTGN
		FUSE F3-D (1012)
	A14HA	D4	C4	(A58J)
	12RD		20A
		FUSE F3-B (1012)
	A14HB	D2	C2	(A68J)
	12RD		20A
		FUSE F7-D (1016)
	A14HC	F4	E4	(A70J)
	12RD
			30A
	FUSE F8-B (1017)
	A14HE	F2	E2	A94AY
	12RD	15A/30A		14GY
				A94AY
				12GY
	FUSE F1-B (1010)
	A14FA	E2	F2	A75D
	12RD		5A	18LTGN
	A14FB
	12RD	FUSE F2-A (1011)
	A14FC	F1	E1	(A56J)
	12RD		15A
		FUSE F2-C (1011)
	A14FD	F3	E3	(A57J)
A14F
	12RD		15A
8RD
		FUSE F2-E (1011)
	A14FF	C1	D1	A86P
	12RD		10A	18LTGN
				A86AF
				18LTGN
		FUSE F6-A (1015)
	A14FE	B4	A4	A75
	12RD		30A	12LTGN

A14J 8RD

2RD

BLOCK TYPE FUSE 200A

+- BATTERY

BATTERY GND

(ON LEFT SIDE OF FRAME RAIL)

CHK

DATE

CHANGE

M448 14NOV11 ADDED FUSE F6-B.

Figure 13 Battery Feed

	FUSE F2-G (1011)
A14JA	C3				D3			A14EE			GAUGE CLUSTER #1
12RD			15A					16RD			(1500) CH8_10, CH9_16
								A15			IGNITION SWITCH
FUSE F3-A (1012)
								18RD			(1100M) CH3_05,09
											CH5_01,02
	D1 C1
A14JB								A98H			DIAGNOSTIC CONNECTOR
12RD		10A						18BK
											(1650) CH3_10,11,18,20
								A94TC			AUXILIARY TRAILER RELAY
FUSE F8-D (1017)								12GY
											(1016) CH10_06
			E4
A14JC	F4							A94TV
12RD			30A					12GY			TRAILER ABS ECU
											(1017) CH10_06
								A94T			ABS TRAILER SOCKET
								12GY
											(9902) CH10_06
	FUSE F8-H (1017)
A14JD	A4				B4			A97VT			EGR VALVE RELAY
12RD			15A					12PL			(1020) CH7_06

*DUAL BATTERY FEED N/ LOAD SHEDDING

**DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ NO IDLE HEAT ONLY

REV	REFERENCE	DRAWN	NAME
D	74016A	300422	CIRCUIT DIAGRAM, PROSTAR
		RELEASE NO.	DATE	PART NO.	SHEET
		61802Y	09MAR09	AE08058096	001

S08344-2

14	Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After

3.2. BATTERY FEED (CONT.), P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAMCHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

BATTERY FEED (CONT)

NAVISTAR, INC.

FUSE F6-D (1015)

A14RA

B1

A1

A19V

FUEL HEATER RELAY

12RD

20A

16GY

(1015) CH8_05

FUSE F7-B (1016)

A72E

PARK BRAKE PRESSURE SWITCH

F2

E2

18OR

(8454) CH10_06

A14RB

A72A

12RD

12OR

25A/10A

A14BA

AUXILIARY TRAILER

RELAY

14RD

(1016) CH9_16

A14SC

12RD

FUSE F7-A (1016)

SLEEPER POWER

A14RD

F1

E1

A14VA

(5000)

12RD

30A

10RD

CH13_01,02,04 CH12_12,14

CH9_18,19,24

FUSE F10-B (1019)

A14SAC

A14RC

F2

E2

CUSTOMER ACCESSORIES #1

12RD

30A

12RD

(1019) CH4_26

FUSE F11-A (1020)

A14SB

CUSTOMER ACCESSORY CONTROL

A14NE

F1

E1

CH3 03

CH3 01

SPARE '2'

12RD

5A

18RD

(1113M) CH4_27

CH3_03

A14SA

CUSTOMER ACCESSORY CONTROL

18RD

SPARE '1'

(1112M) CH4_26

FUSE F1-C (1010)

A14KB

E3

F3

A63JV

FLOOR LIGHT RELAY

12RD

A14KB

5A

18DKBL

(1010) CH9_17

12RD

**A14Y 6RD

A14M 8RD

*A14W 6RD

FUSE F1-D (1010)

A14N 8RD

A14R

8RD

A14KA

E4

F4

A14EF

SECONDARY INSTRUMENT CLUSTER

(1502) CH8_11

12RD

5A

18RD

ACCESSORY FEED RELAY #2, 4

A14KF

12RD

FUSE F3-C (1012)

(1011 / 1013) CH3_09

**A14KK

D3

C3

A86P

AUX POWER SOURCE

12RD

15A

16LTGN

(1901) CH4_02

*A14KK

14RD

FUSE F2-B (1011)

A14K

A14KD

E2

F2

A84

CIGAR LIGHTER

8RD

(1903) CH4_02

12RD

16LTGN

15A

QUALCOMM

A14EF

(1922) CH4_13

18RD

A14SD

1TB1 +BATTERY

TRIP MASTER

18RD

(5927) CH9_07

A14NN

TELEMATICS MODULE J1

18RD

FUSE F2-F (1011)

(1963) CH4_07

A14T

A14KC

C2

D2

A14EB

MOTIENT MOBILE MAX POWER

CH3_01

8RD

12RD

18RD

(5904) CH4_31

10A

XATA CONNECTOR

A14EA

(1910) CH4_16

16RD

XATA CONNECTOR

(5940) CH4_17

*DUAL BATTERY FEED N/ LOAD SHEDDING

**DUAL BATTERY FEED W/ LOAD SHEDDING

A14ED				QUALCOMM OMNIVISION POWER
16RD				(1918) CH4_29
				QUALCOMM TMCT (1923 / 5902)
A14ED				CH4_09,11
18RD				QUALCOMM IMCT (1920 / 5900)
				CH4_12,14
				XATA CONN (5940)
				CH4_17

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
M448	14NOV11	UPDATED REFERENCE	C	74016A	300422	CIRCUIT DIAGRAM, PROSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058096
	CH12_13	FOR AUTO START/STOP.			61802Y	09MAR09		002

Figure 14 Battery Feed (Cont.)

S08344-2

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	15

3.3. BATTERY FEED (CONT.), P. 3

NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

BATTERY FEED (CONT)

NAVISTAR, INC.

FUSE F7-E

AUX HEATER /

(1016)

SLEEPER BLOWER

A14ND

B1

A1

A75C

(5009 / 1215)

12RD

30A

10LTGN

CH12_10

FUSE F7-H (1016)

AMPLIFIER CONN

A14NA

IP / SLEEPER POWER

B4

A4

A14VB

(5313 / 5000)

12RD

30A

10RD

CH13_03,06,07

CH4_19, CH12_05,09,11

FUSE F10-D

W/ CUSTOMER

(1018)

ACCESSORY

A14NH

F4

E4

A14SBC

CUSTOMER ACCESSORIES #2

12RD

30A/10A

12RD

RELAY (1019) CH4_27

CUSTOMER ACCESSORIES

A14BLT

#2 RELAY

W/ BEACON LIGHT

14RD

(1018 / 1019)

W/ PRODUCTIVITY

CH4_24

A14N

DISPLAY

VEHICLE INFOMATION

A14SE

8RD

FUSE F11-B

DISPLAY (1550)

CH3_02

(1020)

18PK

CH4_23

F2

A14M

A14NF

E2

A22D

TPMS CONTROLLER

8RD

12RD

5A

18TN

(8952) CH10_01

VEHICLE INFOMATION

A14SE

DISPLAY (1550)

W/ PRODUCTIVITY

18RD

CH4_23

DISPLAY & TIRE

PRESSURE MONITOR

A14MA

IGNITION RELAY #2

(1012 / 1014)

12RD

CH3_05

A14MC

IGNITION RELAY #3

(1012 / 1014)

12RD

FUSE F7-F (1016)

CH3_05

A14MD

B2

A2

A65BD

CUSTOMER WORK LIGHTS

12RD

15A

16OR

(1010)

CH9_22, 23

FUSE F8-A (1017)

VEHICLE SENSOR MODULE

A14NJ

E1

F1

A14U

(8950)

12RD

10A

16RD

CH10_18

FUSE HOLDER

W/ DOUBLE

BATTERY

100A FUSE

BLOCK TYPE

(1000)

FUSE

A14X

2RD

+

-

6RD

200A

LATCHING RELAY

BODY CONTROLLER #J4

(1601)

(1007)

2

A14LA

F6

LOAD SHEDDING ON

BATTERY GND

18RD

(ON LEFT SIDE OF FRAME RAIL)

B1

A14LB

3

F7

LOAD SHEDDING OFF

GROUND ADAPTER

18RD

(1003)

A14-LM

A14-GL

3

1

18WH

18WH

B2

A14-LN

A11-GKA

1

4

18WH

14WH

A14Y

CH3_02

NEGATIVE STUD

(1004)

6RD

(LEFT SIDE DASH MOUNTED

DUAL POST GROUND PLATE)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

MEF2 22JUN10 REVISED AND REDRAWN. B

70036S

300422

CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

DATE

PART NO.

SHEET

61802Y

09MAR09

AE08058096

003

Figure 15 Battery Feed (Cont.)

S08344-2

16	Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After

3.4. BATTERY FEED (CONT.), P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

			FUSE F2-H
			(1011)
		A14KH	C4	D4	A54XV
		12RD		10A	16BN
				FUSE F2-D
				(1011)
			E4	F4	A63BD
				10A	18DKBL
			FUSE F9-A
				(1018)
CH3_01	A14T	A14MB	D1	C1	A81B
	8RD	12RD			12LTGN
				30A
			FUSE F9-E
			B1	(1018)
		A14NB		A1	A81C
		12RD		30A	12LTGN

SKIRT LIGHT RELAY (1010) CH9_12

MAP LIGHT / DOME (2100)

MAP READING LIGHT (2102 / 2103) CH9_03,04

DRIVER DOOR POD SIGNAL (3202M) CH4_03

PASSENGER DOOR POD SIGNAL (3202M)

CH4_03

CHK	DATE	CHANGE	REV	REFERENCE
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y

DRAWN	NAME
300422	CIRCUIT DIAGRAM, PROSTAR
RELEASE NO.	DATE	PART NO.	SHEET
61802Y	09MAR09	AE08058096	004

Figure 16 Battery Feed (Cont.)

S08344-2

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	17

3.5. IGNITION FEED – STANDARD AND REMOTE START/STOP, P. 5

NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

IGNITION FEED - STANDARD REMOTE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

START / STOP, AUTO START / STOP

NAVISTAR, INC.

BODY

CONTROLLER #J4

W/ THEFT DETERRENT

(1601)

W/ REMOTE S/S

A104B

THEFT

FUSE F3-A

A15

A13XA

18DKBL

E3 DETERRENT

18PK

(1012) CH3_01,34

18RD

AUX POWER

85

RELAY (1873)

87

87A

W/ THEFT DETERRENT &

IGNITION

N/ REMOTE START STOP

SWITCH

W /THEFT DETERRENT &

(1100M)

OFF

86

30

W /REMOTE START STOP

A13DB 18PK

1

A13FG

REMOTE

ACC

IGN

S

STOP RELAY

18PK

C

D

B

A

(5001)

IP / SLEEPER

CH7_08

A13F

A13F 16PK

18PK A13FL

(5000-38) H13FL

REMOTE STOP RELAY

18PK

(5001)

A13F

CH7_08

AUTO S/S

IP / SLEEPER

REMOTE

16PK

18PK

(4114) CH7_13

(5000-39)

W/ REMOTE START / STOP

STOP RELAY

H13F

(5001)

18DKBL

CH7_08

A13F

FUSE F4-G

W/ AUTO S/S

18PK

(A13FC)

(1013)

CH3_06

W/ REMOTE

START / STOP

J4

W/ STANDARD

J3

85

IGNITION &

A13FD

18PK

IGNITION

INTERNATIONAL ENGINE

87

RELAY #1

(1011 / 1013)

86

30

A11-GBA

A13-GBK

AVB13-GBK

A4

A3

A14FB

FUSE HOLDER

14WH

18WH

18WH

W/ BUSBAR

12RD

CH3_01,34

A11-GKJ 6WH

N/ IGNITION

RELAY 3

FUSE F5-J, F5-M, F7-G

A13FB

(1014) CH3_07

12PK

FUSE F5-K, F5-C

(1014) CH3_08

J2 (A13FB)

FUSE F5-E, A (1014)

J1

A13-GFD 18WH

85

CH3_07,08

GROUND STUD(1005)

A13FE

18PK

W/ IGNITION RELAY 3

(LOCATED AT

87

LEFT SIDE DASH

IGNITION

MOUNTED DUAL POST

RELAY #2

GROUND PLATE)

86

30 (1012 / 1014)

A2

A1

FUSE HOLDER

A14MA

W/ BUSBAR

FUSE F11-D

12RD

CH3_03,35

(1020) CH3_08

TRAILER ABS ECU RELAY

FUSE F5-G,H

(1017) CH10_06

A13FF

(A13FA)

(1014)

ABS#1

18PK

CH3_07,08

(1400) CH10_07

A13-GFE 18WH

J3

J4

WABCO ABS CONTROLLER

(1420) CH10_13

85

87

IGNITION

N/ IGNITION

RELAY #3

RELAY 3

(1012 / 1014)

A13-GFF

TRAILER ABS

86

30

18WH

ECU RELAY

A4

A3

FUSE HOLDER

(1017)

A13-GFF

A14MC

W/ BUSBAR

CH10_06

12RD

CH3_03,35

18WH

W/ STANDARD IGN FEED

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 ADDED: CIRC A13F

C

74016A

300344

CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

DATE

PART NO.

SHEET

FOR AUTO S/S EFFECT, GND STUD 1005.

61802Y

31MAR11

AE08058096

005

Figure 17 Ignition Feed – Standard and Remote Start/Stop

S08344-2

18 Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After

3.6. IGNITION FEED - STANDARD, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM		CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE	IGNITION FEED - STANDARD
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IGNITION

RELAY #1 (A13FC) (1011 / 1013)

CH3_05

FUSE F4-H (1013)

FUSE F4-C (1013)

FUSE F4-D (1013)

FUSE F4-L (1013)

A13FC

12PK

FUSE F4-G (1013)

C3 D3

10A

C4 D4 10A

E3

E4

G3 H3

10A

G4 H4

10A

A3 B3

10A
FUSE F4-M
(1013)
A4	B4
10A

LEFT / RIGHT BANK OPT

WARNING LIGHTS A13B (1511 / 1510) 18PK CH4_14,29,31

CH8_06,07,08

A13TRIB

16PK

A104AK

16DKBL

*A92U

16TN

#A92U

16TN

A97FA

16PL

TRI-PAC RECTIFIER (5757) CH7_10

REMOTE START / STOP RELAY #2 (1018) CH7_07

EATON GEN3 TCM CONNECTOR

(7105) CH11_01

ULTRASHIFT TRANSMISSION RELAY

(1019) CH11_01

	A97F	ECM CONNECTOR 1
	16PL	(6018) CH7_01
	A13EA	GAUGE CLUSTER #1		STANDARD
				IGNITION FEED
	18PK	(1500) CH8_10
	A73A	HVAC CONTROLLER
	18LTGN	(1200) CH12_02
	A13	A16	IGN SW INPUT	BODY CONTROLLER #J3
	18PK			(1600)

# W/ ULTRASHIFT XMSN * W/ AUTOSHIFT XMSN

CHK	DATE	CHANGE	REV	REFERENCE
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y

DRAWN	NAME
300422	CIRCUIT DIAGRAM, PROSTAR
RELEASE NO.	DATE	PART NO.	SHEET
61802Y	09MAR09	AE08058096	006

Figure 18 Ignition Feed - Standard

S08344-2

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After	19

3.7. IGNITION FEED – STANDARD (CONT.), P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM		CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE	IGNITION FEED - STANDARD (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F5-E

IGNITION

(1014)

ENGINE SENSOR

C1

D1

RELAY #2

A97VTI

INTERFACE

(1012 / 1014)

(A13FB)

10A

12VT

(6033)

CH3_05

CH7_06

G1

H1

A67A

VORAD VS-400

FUSE F5-A (1014)

DIU CONNECTOR

10A

16PK

(1943M)

CH4_28

FUSE F5-B (1014)

G2

H2

A88V

PTO RELAY A

10A

18LTGN

(1020)

CH10_17

QUALCOMM TMCT

(1923 / 5902)

A1

B1

A13EE

CH4_09,11

FUSE F5-J (1014)

18PK

QUALCOMM IMCT

10A

(1920 / 5900)

A13EE

CH4_12,14,31

QUALCOMM OMNIVISION POWER

16DKBL

(1918) CH4_29

A13N

TELEMATICS MODULE J1

18PK

(1963) CH4_07

A13SD

TRIPMASTER (5927)

18PK

CH9_07

FUSE F5-G

IGNITION

(1014)

C3

BECON LIGHT SW

RELAY #3

D3

A13BL1

(1012 / 1014)

(1117M)

(A13FA)

CH3_05

10A

18PK

CH4_24

FUSE F5-L (1014)

G4

H4

A13EH

SECONDARY INSTRUMENT CLUSTER

18PK

A13FA

10A

(1502) CH8_11

12PK

A4

B4

A71A

BACK-UP LIGHT

10A

16OR

SWITCH

A71A

18OR

(7500W) CH9_01

W/ WORK LIGHT

A71B

BACK-UP

LIGHT RELAY

18OR

(1019)

CH9_02

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y	300422	CIRCUIT DIAGRAM, PROSTAR
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08058096
					61802Y	09MAR09		007

Figure 19 Ignition Feed – Standard (Cont.)

S08344-2

20 Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After

3.8. IGNITION FEED – STANDARD (CONT.), P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM		CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE	IGNITION FEED - STANDARD (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IGNITION

RELAY #2 (1012 / 1014)

CH3_05

IGNITION

RELAY #3 (1011 / 1013)

CH3_05

ABS # 1 / WABCO ABS CONTROLLER

(1400 / 1420) CH10_07,13

	FUSE F5-A					VORAD VS-400
						DIU CONNECTOR
	(1014)				A67E
						(1943M)
	G1	H1	A67A		18PK	CH4_28
(A13FB)
			16GY			FORWARD LOOKING
	10A				A67Y
						RADAR UNIT
					18PK
						(8901)
	FUSE F5-J
						CH4_28
	(1013)			W/ SLEEPER
A13FB	A1	B1		A70D
				18OR
12PK	10A				TRIP MASTER
				A70D
					(5927)
W/ DAY CAB				18OR
					CH9_07
				A13SD
	FUSE F5-K			18PK
	(1014)
	A2	B2		A39	AIR DRYER
	15A			16GY	(9900 / 9901 / 9902)
					CH10_02

FUSE F5-H (1014)

(A13FA)

A94V

18GY

C4

D4

A28V

COMPASS MODULE

18TN

(1912)

10A

CH3_10,13

FUSE F5-D

(1013)

G3

H3

A87C

WASHER PUMP

7.5A

18GY

(8350)

CH4_22

FUSE F5-L

(1014)

SIDE SENSOR

A3

B3

A67TA

18PK

(9768)

10A

CH4_28

FUSE F11-D

TRILER ABS

ECU RELAY

(1020)

*A13FH

(1017)

F4

E4

18PK

A13FF

IGNITION RELAY #3

5A

#A13FH

18PK

(1012 / 1014)

CH3_05

18GY

# W/ IGN FEED REMOTE START / STOP * W/ IGN FEED STANDARD

CHK	DATE	CHANGE	REV	REFERENCE
CNA1	28OCT09	INITIAL RELEASE.	A	61802Y

DRAWN	NAME
300422	CIRCUIT DIAGRAM, PROSTAR
RELEASE NO.	DATE	PART NO.	SHEET
61802Y	09MAR09	AE08058096	008

Figure 20 Ignition Feed – Standard (Cont.)

S08344-2