International CF500, CF 600 Service Manual

SERVICE MANUAL

SERVICE MANUAL SECTION

CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL

CIRCUIT DIAGRAMS

Model: CF 500

Start Date: 09/01/2007

Model: CF 600

Start Date: 09/01/2007

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03/18/2008

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Copyright © 03/18/2008 International Truck and Engine Corporation

CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	i
DIAGRAMS

Table of Contents

1. TABLE OF CONTENTS (CHAPTER 1)..............................................................................1

2. INSTRUCTIONS AND CHARTS (CHAPTER 2).....................................................................1 2.1. ABBREVIATIONS, P. 1.....................................................................................1 2.2. ACRONYMS, P. 2...........................................................................................2 2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3..............................................................3 2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4.............................................4 2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5.............................................5 2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6.............................................6 2.7. LAMP BULB CHART, P. 7.................................................................................7 2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8.........................................................8 2.9. SCHEMATIC SYMBOL CHART, P. 9.....................................................................9 2.10. SCHEMATIC SYMBOL CHART, P. 10.................................................................10 2.11. SCHEMATIC SYMBOL CHART, P. 11.................................................................11 2.12. SCHEMATIC SYMBOL CHART, P. 12.................................................................12

3. 12 VOLT DISTRIBUTION, GROUNDS, AND DATA LINKS (CHAPTER 3).....................................13 3.1. BATTERY FEEDS, POWER DISTRIBUTION BOX, P. 1..............................................13 3.2. BATTERY FEEDS, POWER DISTRIBUTION BOX, P. 2..............................................14 3.3. BATTERY FEEDS, POWER DISTRIBUTION BOX, P. 3..............................................15 3.4. KEY SWITCH, P. 4........................................................................................16 3.5. IGNITION FEEDS (RUN), P. 5............................................................................17 3.6. IGNITION FEEDS (START), P. 6.........................................................................18 3.7. IGNITION FEEDS (RUN-START), P. 7..................................................................19 3.8. IGNITION FEEDS (RUN-ACCESSORY), P. 8..........................................................20 3.9. GROUNDS (MAIN CHASSIS), P. 9......................................................................21 3.10. GROUNDS (MAIN CHASSIS), P. 10...................................................................22 3.11. GROUNDS (REAR CHASSIS), P. 11..................................................................23 3.12. GROUNDS (IP), P. 12....................................................................................24 3.13. GROUNDS (IP), P. 13....................................................................................25 3.14. CAB GROUNDS (ROOF, FLOOR), P. 14..............................................................26 3.15. J1708 DATA LINK, P. 15................................................................................27 3.16. J1939 DATA LINK, P. 16................................................................................28 3.17. J2284 DATA LINK, P. 17................................................................................29 3.18. DIAGNOSTIC CONNECTORS, P. 18..................................................................30

4. CAB ACCESSORIES (CHAPTER 4)...............................................................................31 4.1. CIGAR LIGHTER, P. 1....................................................................................31 4.2. POWER WINDOWS, P. 2.................................................................................32 4.3. POWER DOORS, P. 3.....................................................................................33 4.4. HORN AND COMBINATION SWITCH B, P. 4..........................................................34 4.5. RADIO, P. 5.................................................................................................35 4.6. WINDSHIELD WIPER AND WASHER PUMP, P. 6....................................................36 4.7. DOOR AJAR SWITCH AND DOME LIGHT, P. 7.......................................................37

5. CHARGING AND CRANKING SYSTEM (CHAPTER 5)..........................................................38 5.1. CHARGING AND CRANKING — INTERNATIONAL V6 ENGINE, P. 1.............................38

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ii	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

6. ENGINE ACCESSORIES (CHAPTER 6)...........................................................................39 6.1. HFCM MODULE — INTERNATIONAL V6 ENGINE, P. 1.............................................39 6.2. FUEL TANKS — DUAL TANK, P. 2.....................................................................40 6.3. FUEL TANKS — LEFT AND AUXILIARY TANK, P. 3.................................................41

7. ELECTRONIC ENGINES (CHAPTER 7)...........................................................................42 7.1. INTERNATIONAL V6 POWER AND GROUND SYSTEM, P. 1......................................42 7.2. INTERNATIONAL V6 CRUISE CONTROL, P. 2.......................................................43 7.3. INTERNATIONAL V6 ACCELERATOR PEDAL, P. 3.................................................44 7.4. INTERNATIONAL V6 ENGINE SENSOR, P. 4.........................................................45 7.5. INTERNATIONAL V6 GLOW PLUG AND ENGINE FAN, P. 5.......................................46 7.6. INTERNATIONAL V6 AFTERTREATMENT, P. 6......................................................47 7.7. INTERNATIONAL V6 INJECTORS, P. 7................................................................48 7.8. INTERNATIONAL V6 INJECTORS, P. 8................................................................49

8. CLUSTERS AND WARNING LIGHTS (CHAPTER 8).............................................................50 8.1. CLUSTER CONNECTOR A, P. 1........................................................................50 8.2. CLUSTER CONNECTOR A, P. 2........................................................................51 8.3. CLUSTER CONNECTOR B, P. 3........................................................................52 8.4. CLUSTER CONNECTOR B, P. 4........................................................................53 8.5. MULTIPLEX SWITCH MODULE AND AFTERTREATMENT SYSTEM, P. 5.......................54

9. LIGHT SYSTEMS (CHAPTER 9)....................................................................................55 9.1. COMBINATION SWITCH A, HAZARD SWITCH, P. 1.................................................55 9.2. MARKER, FRONT PARK AND TURN LIGHTS, P. 2..................................................56 9.3. REAR TAIL, TURN, STOP AND BACKUP LIGHTS, P. 3.............................................57 9.4. REAR TAIL, TURN, STOP AND BACKUP LIGHTS, P. 3A...........................................58 9.5. FOG LIGHTS, P. 4.........................................................................................59 9.6. HEADLIGHTS, P. 5........................................................................................60 9.7. PANEL LIGHTS, P. 6......................................................................................61

10. CHASSIS ACCESSORIES (CHAPTER 10).......................................................................62 10.1. ANTILOCK BRAKE SYSTEM (ABS), P. 1............................................................62 10.2. BODY BUILDER CUSTOMER ACCESS CIRCUITS (BOC), P. 2..................................63 10.3. BODY BUILDER LIGHTING CIRCUITS (BOC), P. 3.................................................64 10.4. BODY BUILDER (EOF), P. 4............................................................................65 10.5. BRAKE SYSTEMS: FLUID, PRESSURE AND PEDAL SWITCH, P. 5............................66 10.6. BRAKE SYSTEMS: ELECTRIC TRAILER BRAKES, P. 6..........................................67

11. TRANSMISSION (CHAPTER 11)..................................................................................68 11.1. TRANSMISSION CONTROL MODULE, P. 1.........................................................68 11.2. TRANSMISSION CONTROL MODULE, P. 1A........................................................69 11.3. TCM TO TRANSMISSION BULKHEAD CONNECTOR, P. 2.......................................70

12. CLIMATE CONTROL (CHAPTER 12).............................................................................71 12.1. HVAC SYSTEM, P. 1.....................................................................................71 12.2. A/C CLUTCH, P. 2.......................................................................................72 12.3. PUSHER FAN, P. 3.......................................................................................73

13. CONNECTOR COMPOSITES (CHAPTER 13)...................................................................74 13.1. CONNECTOR COMPOSITES (1), (2), (3), P. 1.......................................................74 13.2. CONNECTOR COMPOSITES (71), (72), (101), (102), P. 2.........................................75 13.3. CONNECTOR COMPOSITES (103), (104), (105), (106), P. 3......................................76

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CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	iii
DIAGRAMS

13.4. CONNECTOR COMPOSITES (201), (202A), (202C), P. 4..........................................77 13.5. CONNECTOR COMPOSITES (203), (204), (205A), P. 5............................................78 13.6. CONNECTOR COMPOSITES (205B), (206), (207), (208), P. 6....................................79 13.7. CONNECTOR COMPOSITES (211), (212), (213), P. 7..............................................80 13.8. CONNECTOR COMPOSITES (214), (215), (217A), (217B), P. 8...................................81 13.9. CONNECTOR COMPOSITES (220), (222), (223), (225), P. 9......................................82 13.10. CONNECTOR COMPOSITES (226), (227), (228), (229), P. 10...................................83 13.11. CONNECTOR COMPOSITES (233), (234), (235), P. 11...........................................84 13.12. CONNECTOR COMPOSITES (236A), P. 12........................................................85 13.13. CONNECTOR COMPOSITES (236B), (237), (238), P. 13.........................................86 13.14. CONNECTOR COMPOSITES (239), (240), (241), (243), P. 14...................................87 13.15. CONNECTOR COMPOSITES (244), (245), (246), (247), (248), P. 15............................88 13.16. CONNECTOR COMPOSITES (249), (250), (251), P. 16...........................................89 13.17. CONNECTOR COMPOSITES (252), (253), (254), P. 17...........................................90 13.18. CONNECTOR COMPOSITES (301), (301A), (301B), (301D), (303), P. 18......................91 13.19. CONNECTOR COMPOSITES (304), P. 19..........................................................92 13.20. CONNECTOR COMPOSITES (306), P. 20..........................................................93 13.21. CONNECTOR COMPOSITES (308), (309), (310), (313), P. 21...................................94 13.22. CONNECTOR COMPOSITES (315), P. 22..........................................................95 13.23. CONNECTOR COMPOSITES (316), (317), (318), (320), P. 23...................................96 13.24. CONNECTOR COMPOSITES (321), (322), (323), (401), P. 24...................................97 13.25. CONNECTOR COMPOSITES (402), (403), (404), (410), P. 25...................................98 13.26. CONNECTOR COMPOSITES (411), (412), (413), P. 26...........................................99 13.27. CONNECTOR COMPOSITES (500), (503), P. 27.................................................100 13.28. CONNECTOR COMPOSITES (506), (507), (508), P. 28..........................................101 13.29. CONNECTOR COMPOSITES (509), (510), (602), P. 29..........................................102 13.30. CONNECTOR COMPOSITES (700), P. 30.........................................................103 13.31. CONNECTOR COMPOSITES (701), P. 31.........................................................104 13.32. CONNECTOR COMPOSITES (702A), P. 32.......................................................105 13.33. CONNECTOR COMPOSITES (702B), P. 33.......................................................106 13.34. CONNECTOR COMPOSITES (702D), P. 34.......................................................107 13.35. CONNECTOR COMPOSITES (703), (704), P. 35.................................................108 13.36. CONNECTOR COMPOSITES (705), P. 36.........................................................109 13.37. CONNECTOR COMPOSITES (706), P. 37.........................................................110 13.38. CONNECTOR COMPOSITES (720), (720A), P. 38................................................111 13.39. CONNECTOR COMPOSITES (720), (720A), P. 39................................................112 13.40. CONNECTOR COMPOSITES (720), (720A), (829M), P. 40......................................113

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iv	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

S08332

CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	1
DIAGRAMS

1.TABLE OF CONTENTS (CHAPTER 1)

2.INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.1.ABBREVIATIONS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAMCHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABBREVIATIONS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABBREVIATION	DESCRIPTION	ABBREVIATION	DESCRIPTION	ABBREVIATION	DESCRIPTION
ACCESS	ACCESSORY	CRUS	CRUISE	PWR	POWER
ACCUM	ACCUMULATOR	CUR	CURRENT	PRESS	PRESSURE
AC	AIR CONDITIONING	DPNL	DASHPANEL	RAD	RADIO
AIR CLNR	AIR CLEANER	DFTR	DEFLECTOR	RLY	RELAY
ALT	ALTERNATOR	DFR	DEFROSTER	RES	RESISTOR
ACCEL	ACCELERATOR	DEG	DEGREE	REGEN	REGENERATE
AC	ALTERNATING CURRENT	DIAG	DIAGRAM	R	RIGHT
AFTR	AFTERTREATMENT	DSL	DIESEL	RTR	ROTOR
AMM	AMMETER	DIFF	DIFFERENTIAL	SNSR	SENSOR
AMP	AMPERE	DIMR	DIMMER	SHLD	SHIELD
AMP HR	AMPERE HOUR	ELEC	ELECTRICAL	SHFT	SHIFTER
AMPL	AMPLIFIER	ELEX	ELECTRONIC	SLPR	SLEEPER
ARM	ARMATURE	ENG	ENGINE	SLV	SLEEVE
ARSR	ARRESTER	EXH	EXHAUST	SPKR	SPEAKER
ASSY	ASSEMBLY	FL	FLUID	SPR	SPRING
AUX	AUXILIARY	FWD	FORWARD	STD	STANDARD
B/U	BACK-UP	FR	FRONT	STRG	STEERING
BTRY	BATTERY	FREQ	FREQUENCY	STLITE	SATELLITE
BM	BENCHMARKING	GA	GAUGE	SUNSH	SUNSHADE
BLK	BLOCK	GEN	GENERATOR	SW	SWITCH
BOOS	BOOSTER	GND	GROUND	SYS	SYSTEM
BOT	BOTTOM	HARN	HARNESS	TACH	TACHOMETER
BK	BRAKE	HDLP	HEADLAMP	TEMP	TEMPERATURE
BRKR	BREAKER	HTD	HEATED	TERM	TERMINAL
BRTHR	BREATHER	HT TR	HEAT TREAT	THROT	THROTTLE
BRI	BRIGHT	HTR	HEATER	THRU	THROUGH
BUZ	BUZZER	HP	HORSEPOWER	TRAC	TRACTION
CA	CABLE	HYD	HYDRAULIC	TRLR	TRAILER
CD	CANDELA	ID	IDENTIFICATION	XDCR	TRANSDUCER
CP	CANDLEPOWER	IGN	IGNITION	XFER	TRANSFER
CAP	CAPACITOR	ILLUM	ILLUMINATION	XFMR	TRANSFORMER
CAT	CATERPILLAR	IND	INDICATOR	XSTR	TRANSISTOR
CHAS	CHASSIS	INST	INSTRUMENT	XMSN	TRANSMISSION
CH	CHOKE	INT	INTERMITTENT	XMTR	TRANSMITTER
CIRC	CIRCUIT	L	LEFT	TRK	TRUCK
CLK	CLOCK	LT	LIGHT	UPR	UPPER
CW	CLOCKWISE	LTR	LIGHTER	VLV	VALVE
CLSTR	CLUSTER	LWR	LOWER	VERT	VERTICAL
CL	CLUTCH	MAG	MAGNET	VM	VOLTMETER
COL	COLUMN	MOD	MODULATOR	VOL	VOLUME
COMM	COMMUTATOR	MDL	MODULE	WSHR	WASHER
CMPNT	COMPONENT	MOT	MOTOR	WHL	WHEEL
CPRSR	COMPRESSOR	MTD	MOUNTED	WDO	WINDOW
CONN	CONNECTOR	NEG	NEGATIVE	WSHLD	WINDSHIELD
CONT	CONTINUED	N/	NOT WITH	WPR	WIPER
CSL	CONSOLE	NO.	NUMBER	W/	WITH
CONT	CONTACT	PASS	PASSENGER	W/O	WITHOUT
CONT	CONTROL	POSN	POSITION
CONV	CONVERTER	POS	POSITIVE
CLR	COOLER	POT	POTENTIOMETER
CTSY	COURTESY

CHK	DATE	CHANGE	REV	REFERENCE
CNA1	06SEP07	REVISED AND REDRAWN	A	60785Z

DRAWN	NAME
U00JAHP	CIRCUIT DIAGRAM, LCF
RELEASE NO.	DATE	PART NO.	SHEET
59053V	05FEB04	AE08055410	001

Figure 1 Abbreviations

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2	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

2.2. ACRONYMS, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAMCHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

	DESCRIPTION	ACRONYM
	ANTILOCK BRAKING SYSTEM	ABS
	ANTENNA COMMUNICATION UNIT	ACU
	ALTERNATING CURRENT	AC
	AXLE TO BACK OF CAB	AC
	AXLE TO FRAME	AF
	ACCELERATOR PEDAL MODULE	APM
	ACCELERATOR POSITION SENSOR	APS
	AUXILIARY POWER UNIT	APU
	AMERICAN TRUCKING ASSOCIATION	ATA
	AUTOMATIC TRACTION CONTROL	ATC
	AUDIO VIDEO INTERFACE	AVI
	BAROMETRIC ATMOSPHERE PRESSURE	BAP
	BRAKE HORSEPOWER	BHP
	BACK OF CAB	BOC
	CITIZEN BAND	CB
	COLD CRANKING AMPERES	CCA
	CLEAN POWER ELECTRICAL CONNECTOR	CEC
	CENTRAL PROCESSING UNIT	CPU
	CAB OVER ENGINE	COE
	DIRECT CURRENT	DC
	DRIVER CONTROL MODULE	DCM
	DIGITAL DATA LINK	DDL
	DIESEL OXIDATION CATALYST INLET	DOCT
	TEMPERATURE
	DIESEL PARTICULATE FILTER	DPF
	DIESEL PARTICULATE FILTER	DPFDP
	DELTA PRESSURE
	DIESEL PARTICULATE	DPFT
	FILTER TEMPERATURE
	DIESEL TURBOCHARGED	DT
	DAY TIME RUNNING LIGHTS	DTRL
	ELECTRONIC CONTROL MODULE	ECM
	ELECTRONIC CONTROL UNIT	ECU
	EXHAUST GAS RECIRCULATION	EGR
	EXHAUST GAS TEMPERATURE	EGT
	ELECTRO MAGNETIC INTEFERENCE	EMI
	END OF FRAME	EOF
	ELECTRIC TRAILER BRAKE	ETB
	FRONT AXLE	FA
	FRONT END	FE
	FRONT OF DASH	FOD
	FULL POWER BRAKE	FPB
	GLOBAL POSITIONING SYSTEM	GPS
	HYDRAULIC CONTROL UNIT	HCU
	HEAVY DUTY	HD

	DESCRIPTION	ACRONYM
	HEAVY DUTY DIESEL	HDD
	HIGH PERFORMANCE TRUCK	HPT
	HIGH SIDE DRIVER	HSD
	HEATING, VENTILATION, AND	HVAC
	AIR CONDITIONING
	INJECTOR DRIVE MODULE	IDM
	INPUT/OUTPUT	I/O
	INTEGRATED MOBILE	IMCT
	COMMUNICATION TERMINAL
	INSTRUMENT PANEL	I/P
	INDEPENDENT POWER TAKE-OFF	IPTO
	INPUT SPEED SENSOR	ISS
	LIGHT COMMERCIAL TRANSMISSION	LCT
	LOW PRESSURE MODULE	LPM
	LOW SIDE DRIVE	LSD
	MEDIUM DUTY	MD
	MOMENTARY ENGINE IGNITION	MEIIR
	INTERRUPT RELAY
	MALFUNCTION INDICATION LAMP	MIL
	MULTIPLEX SWITCH MODULE	MSM
	OUTPUT SPEED SENSOR	OSS
	PYROMETER AMMETER MODULE	PAM
	POWER DISTRIBUTION CENTER	PDC
	PROGRAMMABLE LOGIC CONTROLLER	PLC
	POWER TAKE-OFF	PTO
	PULSE WIDTH MODULATION	PWM
	REAR AXLE	RA
	RADIO FREQUENCY	RF
	ROLL STABILITY PROGRAM	RSP
	SEVERE SERVICE	SS
	TRANSMISSION CONTROL MODULE	TCM
	TERRESTRIAL COMMUNICATION UNIT	TCU
	TERRESTRIAL MOBILE	TMCT
	COMMUNICATION TERMINAL
	THERMAL OVERCRANK PROTECTION	TOCP
	THROTTLE POSITION SENSOR	TPS
	TURBINE SPEED SENSOR	TSS
	VEHICLE SPEED OUTPUT	VSO
	VEHICLE SPEED SENSOR	VSS
	WORLD TRANSMISSION	WTEC
	ELECTRONIC CONTROLS
	ZERO VOLT REFERENCE	ZVR

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					U00JAHP	CIRCUIT DIAGRAM, LCF
CNA1	06SEP07	REVISED AND REDRAWN	A	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08055410
					59053V	05FEB04		002

Figure 2 Acronyms

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CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	3
DIAGRAMS

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT DIAGRAM INSTRUCTIONS INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.

B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN WITH R/D NUMBER & CAVITY NUMBER. REFER TO CONNECTOR COMPOSITE FOR MORE INFORMATION

			86	R/D NUMBER			CAVITY NUMBER
		30			CAVITY NUMBER		R/D NUMBER
B
			87	(12-A)	AND/OR	D	C	B	A	(12)
A		87A	85
SWITCH,	SOLENOID	RELAY - SUPPRESSED			SINGLE IN-LINE CONNECTORS DISPLAYED
MECHANICAL					AS SHOWN BELOW WITHOUT R/D NUMBER

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

THESE CIRCUITS EXIST IN THE INSTRUMENT

CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

PRINTED

CIRCUIT IN INSTRUMENT CLUSTER

		LOCATION / CIRCUIT NUMBER	A	B
+		WIRE GAUGE / WIRE COLOR	F1	20A
		LOCATION IN			FUSE RATING
	VOLTMETER		A	B
		FUSE / CIRCUIT
-
		BREAKER	F2	20A
		CONNECTION

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.

	A12	A12A		EXTERNAL WIRE
				CONNECTIONS	WIRE CONNECTION
A	B	D	C	A128	A	B
					F18
	S		IGN	ACC		20A
			OFF	BUSSED CONTACT
					A	B
					F19	20A
			BATT
	KEY SWITCH			INTERNAL
	(1101M)			CONNECTION

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT 32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)

11-G

11-GA

11-GB

COMMON GROUND				SUFFIX BEGINNING	LOCATION
				WITH G INDICATES	INDIVIDUAL GROUND
CIRCUIT NUMBER
				A GROUND CIRCUIT	CIRCUIT NUMBER

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

PIGTAIL

16RD

16WH

BODY CONTROLLER (1602)

R32-G

R32-GA

R32-GB

SUFFIX BEGINNING

WITH G INDICATES

A GROUND CIRCUIT

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28AUG07	REVISED AND REDRAWN	A	60785Z	U00JAHP	CIRCUIT DIAGRAM, LCF
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08055410
					59053V	05FEB04		003

Figure 3 Circuit Diagram Instructions

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4	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAMCHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CIRCUIT NUMBER IDENTIFICATION AND COLOR

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT

COLOR

DESCRIPTION

NUMBER

1

LTBL

ALTERNATOR - FIELD

2

RD

ALTERNATOR - CHARGE

3

DKBL

SERIAL / DATA COMMUNICATION J1587 / J1708 (+)

GY

SERIAL / DATA COMMUNICATION J1587 / J1708 (-)

4

DKBL

SERIAL / DATA COMMUNICATION J1922 (+)

GY

SERIAL / DATA COMMUNICATION J1922 (-)

5

YL

SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)

GN

SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)

6

GY

LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)

7

RD

ALTERNATOR - RESISTANCE

8

9

GY

LOW VOLTAGE ELECTRONIC GROUND

10

WH

CHASSIS / ENGINE GROUND

11

WH

CAB / SLEEPER GROUND

12

LTBL

ACCESSORY FEED

13

PK

IGNITION FEED

BK

IGNITION FEED (BODY BUILDER CONNECTOR)

14

RD

BATTERY FEED

15

RD

KEY SWITCH FEED

16

17

PK

STARTER CONTROL

18

PK

GLOW PLUG / PREHEATER

19

GY

ENGINE SHUTDOWN

20

LTGN

REMOTE POWER MODULE

21

TN

COLD START CONTROLS (ETHER)

22

TN

TIRE PRESSURE MONITORING / CONTROL

23

TN

ENGINE FAN / SHUTTERS

24

GY

ENGINE EXHAUST BRAKE

25

TN

PYROMETER

26

TN

AMMETER

27

TN

VOLTMETER

28

TN

INSTRUMENTS AND GAUGES

29

TN

ENGINE WATER TEMPERATURE

30

TN

ENGINE OIL TEMPERATURE

31

TN

TRANSMISSION OIL TEMPERATURE

32

TN

AXLE OIL TEMPERATURE

33

TN

ENGINE OIL LEVEL

34

TN

COOLANT LEVEL

35

TN

ENGINE OIL PRESSURE

36

TN

FUEL LEVEL

37

TN

FUEL PUMP

38

GY

LIFT AXLE

39

GY

AIR DRYER HEATER

40

GY

LOW AIR PRESSURE WARNING

41

TN

AIR TEMPERATURE

42

GY

FRONT AXLE ENGAGED

43

GY

POWER DIVIDER LOCK (PDL) WARNING

44

GY

PARK BRAKE WARNING

45

LTGN

ANTITHEFT WARNING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00JAHP

CIRCUIT DIAGRAM, LCF

CNA1

28AUG07

REVISED AND REDRAWN

A

60785Z

RELEASE NO.

DATE

PART NO.

SHEET

AE08055410

59053V

05FEB04

004

Figure 4 Circuit Number Identification and Color

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	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT			5
		DIAGRAMS
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5
	INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
	THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND	CIRCUIT NUMBER IDENTIFICATION AND COLOR
	IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
		(CONT)
	INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

	CIRCUIT	COLOR	DESCRIPTION
	NUMBER
	46	GY	POWER TAKE-OFF WARNING
	47	GY	SPEEDOMETER
	48	GY	TACHOMETER
	49	GY	DIFFERENTIAL LOCK WARNING
	50	YL	LIGHT SWITCH FEED
	51	YL	DIMMER SWITCH FEED
	52	YL	HEADLIGHT HI - BEAM
	53	YL	HEADLIGHT LO - BEAM
	54	BN	PARKING / MARKER LIGHTS
	55	OR	TURN SIGNAL - FEED
	56	OR	TURN SIGNAL LIGHTS - LEFT
		YL	TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
	57	OR	TURN SIGNAL LIGHTS - RIGHT
		LTGN	TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
	58	BN	CLEARANCE / IDENTIFICATION LIGHTS
	59	GY	SOLENOID
	60	OR	HAZARD LIGHTS
	61	GY	AIR SUSPENSION
	62	DKBL	PANEL LIGHTS
	63	DKBL	COURTESY / DOME LIGHTS
	64	YL	FOG / DRIVING LIGHTS
	65	OR	CAB REAR FLOOD LIGHTS
	66	YL	DAYTIME RUNNING LIGHT
	67	GY	OBSTACLE AVOIDANCE / REMOTE SENSOR
	68	BN	TAIL LIGHTS
	69	BN	LICENSE PLATE LIGHT
	70	OR	STOP LIGHTS
		RD	STOP LIGHTS (BODY BUILDER CONNECTION)
	71	OR	BACK-UP - LIGHTS
		LTBL	BACK-UP - LIGHTS (BODY BUILDER CONNECTION)
	72	OR	TRAILER AUXILIARY FEED - BATTERY
	73	LTGN	PWM
	74	LTGN	HEATER RECIRCULATION MOTOR
	75	LTGN	HEATER BLOWER MOTOR
	76	LTGN	AUXILIARY FAN
	77	LTGN	AIR CONDITIONER
	78	LTGN	MIRRORS - HEATED, MOTORIZED
	79	GY	SEAT BELTS
	80	BK	SLEEPER BOX RELAY - FEED
	81	LTGN	POWER DOOR LOCKS
	82	GY	WINDSHIELD WIPER
	83	LTGN	POWER WINDOWS
	84	LTGN	CIGAR LIGHTER
	85	GY	HORN

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					U00JAHP	CIRCUIT DIAGRAM, LCF
CNA1	28AUG07	REVISED AND REDRAWN	B	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08055410
					59053V	05FEB04		005

Figure 5 Circuit Number Identification and Color

S08332

6	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAMCHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CIRCUIT NUMBER IDENTIFICATION AND COLOR

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

(CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT

COLOR

DESCRIPTION

NUMBER

86

LTGN

RADIO - ENTERTAINMENT / CLOCK

87

GY

WINDSHIELD WASHER

88

LTGN

CLOCK / HOURMETER

89

VT

AIR BAG

90

GY

HYDRAULIC BRAKE PUMP

91

VT

INTERCOMMUNICATION

92

TN

TRANSMISSION CONTROLS - ELECTRONICS

93

TN

AXLE SHIFT CONTROL

94

GY

ANTILOCK BRAKE SYSTEM

95

TN

EXHAUST EMISSION

96

YL

SNOWPLOW LIGHTS / CRUISE CONTROLS

97

VT

ENGINE CONTROLS - ELECTRONIC

98

BK

DATALINK AND DIAGNOSTICS

99

VT

ACCELERATOR POSITION SENSOR (APS)

100

GY

AIR HORN (ELECTRIC SOLENOID ACTUATED)

101

TN

BRAKE APPLICATION AIR

102

YL

FLASH TO PASS

103

LTGN

BODY BUILDER AUXILIARY FEED

104

DKBL

REMOTE START / STOP

105

LTGN

HEATED SEATS

106

OR

HIGH VOLTAGE ALTERNATOR AC CHARGE

107

GY

INSTRUMENT CLUSTER ELECTRONIC FEED (5V)

108

GY

BRAKE PAD WEAR SENSOR

109

GY

BRAKE STROKE / SLACK ADJUSTER

110

GY

INSTRUMENT CLUSTER ELECTRONIC GROUND

111

TN

FUEL FILTER RESTRICTION TRANSDUCER

112

GY

LIFT GATE

PREFIX

LOCATION

A

CAB - INSTRUMENT PANEL MODULE

B

CAB - DRIVER CONTROL MODULE

C

CAB - HEADER / CLEARANCE LIGHTS

D

CAB - ROOF / REAR PANEL

E

CAB - LEFT DOOR / DOORS

F

CAB - RIGHT DOOR / DOORS

H

CAB - SLEEPER

J

CAB - DASH (OUTSIDE)

K

ENGINE / RADIATOR

L

TRANSMISSION

M

CHASSIS / FRONT END (CAB DASH PANEL FORWARD)

N

CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)

P

CHASSIS / WHEEL BASE SECTION

R

CHASSIS / SUSPENSION / REAR AXLE / AXLES

S

CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS

T

TRAVEL DOORS

U

HOOD MTD HEADLIGHTS / MARKER LIGHTS

V

SLEEPER ROOF / BACK PANEL WIRING

W

WARDROBE CABINET WIRING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00JAHP

CIRCUIT DIAGRAM, LCF

CNA1

28AUG07

REVISED AND REDRAWN

A

60785Z

RELEASE NO.

DATE

PART NO.

SHEET

AE08055410

59053V

05FEB04

006

Figure 6 Circuit Number Identification and Color

S08332

CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	7
DIAGRAMS

2.7. LAMP BULB CHART, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAMCHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE LAMP BULB CHART INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BULB APPLICATION	CANDLEPOWER OR WATTS	BULB TRADE NUMBER
ASHTRAY	1.4 WATT	74T-5
DOME	15 WATT	211-2
FOG LIGHTS	55 WATT	64151
ROOF MARKER LIGHTS	5 WATT	0194
HIGH BEAM HEADLIGHT	65 WATT	9007 LL
LOW BEAM HEADLIGHT	55 WATT	9007 LL
PARK LAMP	27 WATT	1157NA
FRONT TURN SIGNAL	8 WATT	1157NA
SIDE MARKER LIGHTS	5 WATT	168
REVERSE LIGHT	32 WATT	1156
STOP / TAIL LIGHTS	32 WATT / 3 WATT	1157

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					U00JAHP	CIRCUIT DIAGRAM, LCF
CNA1	28AUG07	REVISED AND REDRAWN	C	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08055410
					59053V	05FEB04		007

Figure 7 Lamp Bulb Chart

S08332

8	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING DUIDE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELAY VIEWED FROM INSERTION END					RELAY SCHEMATIC
MINIATURE - ISO (1)				ENERGIZING COIL
	86			NORMALLY CLOSED
		87A
30				CONTACT
				NORMALLY OPEN
			87	CONTACT
	85			COMMON CONTACT
				ENERGIZING COIL
MINIATURE - 280 (1)
30			86		86	30
						87
85	87A		87		85	87A
MICRO - 280 (1)
30			86
85	87A		87
MICRO - ISO (1)
				NORMALLY OPEN
ENERGIZING COIL				CONTACT	1	3
	2
		5	3
NORMALLY CLOSED	4
CONTACT						5
ENERGIZING COIL	1			COMMON CONTACT	2	4
MICRO - 4 PIN (1)
	30	86
	85	87
					86	30
MINI MICRO - 4 PIN (2)						87
	30	86			85
	85	87

NOTES :

1.RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR

2.RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					U00JAHP	CIRCUIT DIAGRAM, LCF
CNA1	28AUG07	REVISED AND REDRAWN	C	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08055410
					59053V	05FEB04		008

Figure 8 Relay Function and Wiring Guide

S08332

CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	9
DIAGRAMS

2.9. SCHEMATIC SYMBOL CHART, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

		SYMBOL			DESCRIPTION	SYMBOL		DESCRIPTION
F	D	E	C	A	B
					ACCEL PEDAL	+	-	AMMETER
					POSN SENSOR
		IDLE	THROTTLE
						+	-	BATTERY
F	E	D	C	A	B
					ACCEL PEDAL			BLUNT CUT CIRCUIT
					POSN SENSOR

		A	B	C	BUSBAR
A	B
		AIR DRYER
					CIGAR LIGHTER
		ALARM	TYPE 2 OR 3
		TYPE 1
		A		A	CIRCUIT BREAKER
		B		B
	R
G	B	ALTERNATOR
					DIODE

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					U00JAHP	CIRCUIT DIAGRAM, LCF
CNA1	28AUG07	REVISED AND REDRAWN	E	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08055410
					59053V	05FEB04		009

Figure 9 Schematic Symbol Chart

S08332

10	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

2.10. SCHEMATIC SYMBOL CHART, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL	DESCRIPTION			SYMBOL						DESCRIPTION
	DIODE, LIGHT
	EMITTING									HORN
	FAN SOLENOID					BATT
					OFF					KEY SWITCH
				S			IGN		ACC
	FEMALE TERMINAL	A	B		D		C
	FUSE
		S	S	I	S	I	A	S	A	KEY SWITCH,
		I	A		A			I
			OFF		OFF		OFF		OFF	COMPLEX
	FUSIBLE LINK
			F		B		A	C		E

FUSES W/ BUSBAR

LIGHT W/ SWITCH

GROUND N/ STUD

LIGHT, DOUBLE

FILAMENT

HEATER

HOLDER, FUSE

W/ BUSBAR LIGHT, SINGLE

FILAMENT

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					300371	CIRCUIT DIAGRAM, LCF
CNA1	28AUG07	INITIAL RELEASE	A	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08055410
					60785Z	10MAY07		010

Figure 10 Schematic Symbol Chart

S08332

CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	11
DIAGRAMS

2.11. SCHEMATIC SYMBOL CHART, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL

86	30
	87
85	87A
86	30
	87
85
	B1
	B2

DESCRIPTION

MALE TERMINAL

MOTOR

PASS THRU

CONNECTION

PRESSURE SWITCH

RELAY, FIVE

TERMINAL

RELAY, FOUR

TERMINAL

RELAY, LATCHING

SYMBOL	DESCRIPTION

RESISTOR

A B

SENDER - FUEL,

OIL, TEMP, WATER

C

SENSOR, PRESSURE.

ABS 6

SENSOR, MAGNETIC

SENSOR, YAW

SOLENOID

SOLENOID W/ DIODE

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					300371	CIRCUIT DIAGRAM, LCF
CNA1	28AUG07	INITIAL RELEASE	A	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08055410
					60785Z	10MAY07		011

Figure 11 Schematic Symbol Chart

S08332

12	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

2.12. SCHEMATIC SYMBOL CHART, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL	DESCRIPTION	SYMBOL	DESCRIPTION
	SPEAKER		SWITCH, PUSH
			BUTTON
		A

SPLICE

STUD

B M

G

S

START MOTOR

W/ TOCP

S

A B

B S

SWITCH, MECHANICAL (NORMALLY OPEN)

SWITCH, MECHANICAL (NORMALLY CLOSED)

120 OHMS

C

A

B

B

A

C

TERMINATING RESISTOR

THERMISTOR

THERMOSTAT

VALVE, ETHER

BOTTLE

VALVE, MODULATOR

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					300371	CIRCUIT DIAGRAM, LCF
CNA1	28AUG07	INITIAL RELEASE	A	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
							AE08055410
					60785Z	10MAY07		012

Figure 12 Schematic Symbol Chart

S08332

CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	13
DIAGRAMS

3. 12 VOLT DISTRIBUTION, GROUNDS, AND DATA LINKS (CHAPTER 3)

3.1. BATTERY FEEDS, POWER DISTRIBUTION BOX, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEEDS, POWER DISTRIBUTION BOX (PDB)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

1 2

F1

OPEN

BATTERY

-+

2/0BK

2/0BK

ENGINE BLOCK

GROUND

		1	2
	F2
		30A
		1	2
	F3
		20A
		1	2
	F4
		40A
		1	2
	F5
		30A
		1	2
	F6
		40A
		1	2
	F7
		25A
MEGA FUSE	F8	1	2
2RD	2RD
200A		30A
		1	2
	F9
		20A
		1	2
	F10
		20A
		1	2
	F11
		20A
FRAME		1	2
GROUND
	F12
		20A
		1	2
	F13
		20A
		1	2
	F14
		15A

N329

12PK

N1057A

16OR

N1854A

10WH

N1709

12BN

N364

12BK

N1672

14DKBL

N1051

12PK

N1679

16WH

N10

16LTGN

N1059

16DKBL

N1050

16LTGN

N1552

16LTGN

N460

14YL

STARTER RELAY (720A-57) CH5_01

PARK LAMP RELAY (720A-59)

CH8_04, CH9_01

IDM RELAY (720A-55) CH6_01,CH7_01

HEADLAMP RELAY (236A-R2) CH9_05

BLOWER MOTOR RELAY (236A-R2) CH12_01

WIPER RELAY (720A-56) CH4_06

TRAILER BRAKE BLUNT CUT CIRCUITS CH10_06

DOOR LOCK TIMER (212) CH4_03

BRAKE PEDAL SWITCH (227) CH9-03, CH10_05

FUEL PUMP RELAY (720-48) CH6_01

KEY SWITCH (213) CH3_04

HORN RELAY (236A-R2) CH4_04

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					U00JAHP	CIRCUIT DIAGRAM, LCF
CNA1	28AUG07	REVISED AND REDRAWN	C	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
					59053V	05FEB04	AE08055411	001

Figure 13 Battery Feeds, Power Distribution Box

S08332

14		CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
			DIAGRAMS
3.2. BATTERY FEEDS, POWER DISTRIBUTION BOX, P. 2
		INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
		THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND	BATTERY FEEDS,
		IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE	POWER DISTRIBUTION BOX (PDB) (CONT)
		INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

				1	2	N3049	CLUSTER CONN A
			F15
						18BK	(217A) CH8_02
				10A
				1	2	N175	BACK-UP RELAY
			F16
						18BK	(720-49) CH11_01A
				15A
				1	2	N475	FOG LAMP RELAY
			F17
						18WH
							(720A-54) CH9_04
				15A
				1	2	N1861A	TCM / TRANSMISSION RELAY
			F18
						18RD	(306 / 720-52) CH11_01A
				15A
				1	2	N1662	FUEL HEATER RELAY
			F19
						16YL	(720A-51) CH6_01
				20A
				1	2	N601	ABS MODULE
			F20
	BATTERY					10LTBL	(315) CH10_01
				60A
		MEGA FUSE	F21	1	2	N905
							TRAILER BOX
-	+	2RD
			2RD			16LTGN	(500) CH10_04
		200A		20A
				1	2

		F22		OPEN
2/0BK		F23	2
		1		N49
				12OR
		40A
		1	2	N40
		F24
				18LTBL
2/0BK		20A
ENGINE BLOCK	FRAME	1	2	N383
	GROUND	F25
GROUND				16RD
		20A
		1	2	N2002

F26	18OR
	15A

BODY BUILDER CUSTOMER ACCESS BLUNT CUT CIRCUITS CH10_02

CIGAR LIGHTER (206) CH4_01

FLASHER (236B) CH9_01

HAZZARD SWITCH (208) CH9_01

REMOTE KEYLESS ENTRY RECEIVER (211) CH4_03

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					U00JAHP	CIRCUIT DIAGRAM, LCF
CNA1	28AUG07	REVISED AND REDRAWN	B	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
					59053V	05FEB04	AE08055411	002

Figure 14 Battery Feeds, Power Distribution Box

S08332

	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT			15
		DIAGRAMS
3.3. BATTERY FEEDS, POWER DISTRIBUTION BOX, P. 3
	INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
	THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND	BATTERY FEEDS,
	IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
		POWER DISTRIBUTION BOX (PDB) (CONT)
	INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

				1	2	N1772
			F27
						18VT
				10A
				1	2	N54
			F28
						18LTGN
				10A
				1	2	N534
			F29
						10YL
				60A
				1	2	N1153A
			F30
						14RD
				60A
				1	2	N391
			F31
BATTERY						18RD
				20A
		MEGA FUSE	F32	1	2	N170
-	+	2RD
			2RD			12RD
		200A
				40A
				1	2	N212

F33	14DKBL
	25A

BASE AND PREMIUM RADIO / CASSETTE RADIO

(202A / 202C) CH4_05

DOME LIGHT RELAY (236A-R1) CH4_07

ABS MODULE (315) CH10_01

PUSHER FAN RELAY (236A-R1) CH12_03

DIGNOSTIC CONNECTOR A / DIGNOSTIC CONNECTOR B (237 / 238) CH3_18

POWER WINDOW RELAY (236A-R2) CH4_02

BODY BUILDER RELAY (720-47) CH10_02

2/0BK

1	2	N883	AC CLUTCH
F34
		18PK	(720A-53) CH12_02
20A
1	2	N3049A	IGNITION RELAY
F35
		18BK	(236A-R1) CH3_07

2/0BK		20A
ENGINE BLOCK	FRAME	1	2
GROUND	GROUND	F36	OPEN

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					U00JAHP	CIRCUIT DIAGRAM, LCF
CNA1	28AUG07	REVISED AND REDRAWN	D	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
					59053V	05FEB04	AE08055411	003

Figure 15 Battery Feeds, Power Distribution Box

S08332

16	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

3.4. KEY SWITCH, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE KEY SWITCH INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MAIN CHASSIS / IP (702A)

KEY SWITCH (213)

START

ACC

RUN LOCK

OFF

	2
A296A	12WH
IGNITION FEED	(RUN-ACCESSORY) CH3 08

1

F12	20A
2
N1050	16LTGN
17
A1050	12LTGN
	3
START	ACC

RUN LOCK

OFF

BATTERY FEED

CH3_01

			2RD
			1
		F13		20A
			2
			N1522	16LTGN
		18
			A1522	12LTGN
				6
	START			ACC
		RUN		LOCK
			OFF
	1		5
A297	12BK	A298	12PL
IGNITION FEED (RUN-START) CH3_07		IGNITION FEED	(RUN) CH3_05

	START	ACC
	RUN	LOCK
		OFF
	4
A32	12RD

FEED	(START) CH3_06
IGNITION

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
					U00JAHP	CIRCUIT DIAGRAM, LCF
CNA1	28AUG07	REVISED AND REDRAWN	B	60785Z
					RELEASE NO.	DATE	PART NO.	SHEET
					59053V	05FEB04	AE08055411	004

Figure 16 Key Switch

S08332

CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	17
DIAGRAMS

3.5. IGNITION FEEDS (RUN), P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED (RUN) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MAIN CHASSIS / IP (702B-19)

KEY SWITCH (213)

IP / MAIN CHASSIS (702A-16)

N289A	12GY
1
F37	10A
2
N8	18OR
	MAIN CHASSIS / IP
	(702D-3)
A8C	16OR
TURN SIGNAL RELAY	(236A-R1) CH9_01

BATTERY FEED

CH3_04
	6
START	ACC
RUN	LOCK
5	OFF
A298	12PL
N298E	12GY
N298B	12GY
1
F39	10A
2
N165	18TN
A165	18TN
COMBI SWITCH A (205A) CH9_01

N298F

12GY

WIPER RELAY (720A-56) CH4_06

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28AUG07	REVISED AND REDRAWN	C	60785Z	U00JAHP	CIRCUIT DIAGRAM, LCF
					RELEASE NO.	DATE	PART NO.	SHEET
					59053V	05FEB04	AE08055411	005

Figure 17 Ignition Feeds (Run)

S08332

18	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

3.6. IGNITION FEEDS (START), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED (START) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

KEY SWITCH (213)

IP / MAIN CHASSIS (702A-14)

BATTERY FEED

	CH03_04
	6
START	ACC
RUN	LOCK
4	OFF

A32

12RD

N32

12RD

STARTER RELAY (720A-57) CH5_01

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28AUG07	REVISED AND REDRAWN	B	60785Z	U00JAHP	CIRCUIT DIAGRAM, LCF
					RELEASE NO.	DATE	PART NO.	SHEET
					59053V	05FEB04	AE08055411	006

Figure 18 Ignition Feeds (Start)

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CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	19
DIAGRAMS

3.7. IGNITION FEEDS (RUN-START), P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED (RUN - START) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY FEED

CH3_04

KEY SWITCH
(213)		N297J		F46		N1856C
	3
		12GY	1	5A	2	18GY
START	ACC	IP / MAIN CHASSIS		N297H
				14BK
		(702A-15)

RUN		LOCK
	OFF
	1	A297B	12BK
		A297
		12BK
		A297A	12BK
			A3
			86

85

B4

A57ED	16BK
A57SZ	14BK
A57JZ	14BK
A57D	10BK

GROUND (LOCATED AT RIGHT SIDE BETWEEN HEADLIGHTS & BEHIND RADIATOR GRILLE)

IP / MAIN CHASSIS (702A-13)

N297E				N297D
12BK				14BK
			N297C
				14BK
			N297A
				18BK
			N297B
				14BK
	IP / MAIN CHASSIS
		(702D-7)			F35
		A3049D	N3049A	2	1
					2RD
		18BK	18BK
					20A
		A4
		30
		IGNITION RELAY
87		(236A-R1)
	B3	A489RR
A489E	16PK		18BK
		A489PP
			18PK
		A2350A
			18BK
		A489B
			18PK
		A489C
			18PK
		A489G
			16PK
		A489K
			18PK
A489Y	18PK	A489D
			18PK
		A489A
			18PK
		A489F
			18PK
		A489L
			18PK
		A489N
A489M	18PK		18PK
		A489P
			18PK

A489S

18PK

	N489C
N489B	18PK
18PK	N489E
	18BK

ECM / CRUISE ENABLE / THROTTLE POSITION SENSOR / BRAKE PEDAL SW (304/203/220/227) CH7_01,02,03,

CH9_03, CH10_05

BODY BUILDER RELAY (720-47) CH10_02

TRANSMISSION RELAY (720A-52) CH11_01A

FUEL HEATER RELAY (720A-51) CH6_01

ECM

(304) CH7_01

AC CLUTCH RELAY (720A-53) CH12_02

BATTERY FEED

CH3_03

REGEN INHIBIT (252) CH8_05

PARKED REGEN (253) CH8_05

HEST LIGHT (254) CH8_05

AC DEMAND RELAY (236A-R1) CH12_01

BLOWER MOTOR RELAY (236A-R2) CH12_01

HVAC AC SWITCH (239) CH12_01

CLUSTER CONN A (217A) CH8_01

PUSHER FAN PRESSURE SWITCH (249) CH12_03

MSM MODULE (250) CH8_05

TRANSHIFTER

(1) CH11_01A

REMOTE KEYLESS ENTRY RECEIVER

(211) CH4_03

BRAKE PRESSURE SWITCH (248) CH10_05

DAY TIME RUNNING LIGHTS MODULE (201) CH9_05

ABS MODULE (315) CH10_01

FUEL TRANSFER PUMP RIGHT (509) CH6_02

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28AUG07	REVISED AND REDRAWN	C	60785Z	U00JAHP	CIRCUIT DIAGRAM, LCF
					RELEASE NO.	DATE	PART NO.	SHEET
					59053V	05FEB04	AE08055411	007

Figure 19 Ignition Feeds (Run-Start)

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20	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

3.8. IGNITION FEEDS (RUN-ACCESSORY), P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED (RUN - ACCESSORY) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

	BATTERY FEED
		CH3_04
		3
KEY SWITCH	START	ACC
(213)
	RUN	LOCK
		OFF

POWER WINDOW RELAY	A296B
(236A-R2) CH4_02	12WH

IP / MAIN CHASSIS (702B-8)

N296C

18WH

BACK-UP RELAY (720-49) CH11_01A

2
A296A	12WH
A296	12WH
N296D	12WH

N296A	12WH
1
F42	10A
2
N137	18YL

BASE AND PREMIUM RADIO

/ CASSETTE RADIO (202A / 202C) CH4_05

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28AUG07	REVISED AND REDRAWN	B	60785Z	U00JAHP	CIRCUIT DIAGRAM, LCF
					RELEASE NO.	DATE	PART NO.	SHEET
					59053V	05FEB04	AE08055411	008

Figure 20 Ignition Feeds (Run-Accessory)

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CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	21
DIAGRAMS

3.9. GROUNDS (MAIN CHASSIS), P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND (MAIN CHASSIS) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

N57AF

12BK

RADIATOR GROUND (MOUNTED ON THE STAY ROD)

N57C

12BK

CAB GROUND (LOCATED ABOVE & TO THE LEFT OF THE IP HARNESS

ENTRY INTO THE CAB)

N57S 8BK

N57M

8BK

GROUND (LOCATED ON RIGHT FRAME

RAIL AT REAR OF CAB)

N57DD	PUSHER FAN
16BK	(318) CH12_03
N57F	HORN HIGH / LOW
16BK	(308) CH4_04

	N57J	BODY BUILDER CUSTOMER
		ACCESS BLUNT CUT CIRCUITS
	10BK
		CH10_02
	N57AD	FUEL TRANSFER PUMP RIGHT
	16BK	(509) CH6_02
	N530
	18LTGN
			ABS MODULE
	N57K		(315) CH10_01
	10BK
	N57WF		WATER SENSOR
	18BK		(301D) CH6_01
	N57B		FUEL HEATER
	16BK		(301B) CH6_01
	N57A		FUEL PUMP
	16BK		(301A) CH6_01

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28AUG07	REVISED AND REDRAWN	D	60785Z	U00JAHP	CIRCUIT DIAGRAM, LCF
					RELEASE NO.	DATE	PART NO.	SHEET
					59053V	05FEB04	AE08055411	009

Figure 21 Grounds (Main Chassis)

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22	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

3.10. GROUNDS (MAIN CHASSIS), P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND (MAIN CHASSIS) (CONT) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

N57N

10BK

N57H

18BK

N57R

10BK

GROUND (LOCATED ON RIGHT FRAME RAIL AT REAR

OF CAB)

N574B

10BK

N57G

12BK

N57AA

18BK

N57AB

18BK

N57AC

18BK

N57AE

18BK

N57T

14BK

N574A

16BK

N574C

16BK

N574D

16BK

N57E

18BK

N57D

16BK

N57W

18BK

N57X

18BK

N57Y

18BK

N57Z

18BK

N57V

18BK

MAIN CHASSIS / REAR CHASSIS (705) CH3_11

FUEL HEATER RELAY (720A-51) CH6_01

TRANSMISSION RELAY (720A-52) CH11_01A

FOG LAMP RELAY (720A-54) CH9_04

WIPER RELAY (720A-56) CH4_06

BODY BUILDER RELAY (720-47) CH10_02

2
4	ECM
	(304)
6

TCM

(306) CH11_01

	MAIN CHASSIS /		K57B	EGR VALVE
	ENGINE		18DKBL-LTGN	CH7_01
	(706-1)			MANIFOLD INTAKE
	N574E	K57A	K57D
				AIR HEATER RELAY
	14BK	16BK	18BK
				CH7_01
			K57C	GLOW PLUG RELAY
			18BK	CH7_05

				N57L		AC CLUTCH DIODE / AC CLUTCH
				18BK		CH12_02
CHK	DATE	CHANGE	REV	REFERENCE	DRAWN		NAME
CNA1	28AUG07	REVISED AND REDRAWN	E	60785Z	U00JAHP		CIRCUIT DIAGRAM, LCF
					RELEASE NO.		DATE	PART NO.	SHEET
					59053V		05FEB04	AE08055411	010

Figure 22 Grounds (Main Chassis)

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CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT	23
DIAGRAMS

3.11. GROUNDS (REAR CHASSIS), P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND (REAR CHASSIS) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

		@R57A
		16BK	TAIL LAMP LEFT
		*R57C	(503) CH9_03A
		18BK
N57R	N57G	R57H
10BK	12BK	12BK
GROUND	MAIN CHASSIS / REAR CHASSIS
(LOCATED ON RIGHT	(705-9)
FRAME RAIL AT		*R57A
REAR OF CAB)			TRAILER BOX
		16BK	(500) CH10_04

NOTE:

* - W/ END OF FRAME BODY BUILDER @ - W/ BACK OF CAB BODY BUILDER

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	28AUG07	REVISED AND REDRAWN	D	60785Z	U00JAHP	CIRCUIT DIAGRAM, LCF
					RELEASE NO.	DATE	PART NO.	SHEET
					59053V	05FEB04	AE08055411	011

Figure 23 Grounds (Rear Chassis)

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24	CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
	DIAGRAMS

3.12. GROUNDS (IP), P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND (IP) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A57F

GROUND

12BK

(LOCATED AT LEFT SIDE

BETWEEN HEADLIGHTS &

A57E

10BK

BEHIND RADIATOR GRILLE)

A57RC

14BK

A57MC

20BK

A57CC 18BK

A19S 18BK

A19D 18BK

A19F

18BK

A57FC

18BK

A57EC 18BK

A57DC 18BK

A57AC

18BK

BASE AND PREMIUM RADIO (202A) CH4 05

A57C

10BK

CASSETTE RADIO

(202C) CH4 05

PARKED REGEN

(253) CH8 05

REGEN INHIBIT

(252) CH8 05

CLUSTER CONN B

(217B) CH8 03

DOOR LOCK TIMER

(212) CH4 03

RKE RECEIVER (211) CH4 03

DTRL MODULE

(201) CH9 05

A57D

10BK

A57JZ

14BK

A57GZ 18BK	A57DZ	18BK	A57EZ	18BK	A57AZ	18BK	A57BZ	18BK	A57CZ	18BK
HVAC LIGHT (241) CH9 06, CH12 01	ASH TRAY LIGHT	(214) CH9 06	ASH TRAY LIGHT	(215) CH9 06	CRUISE ENABLE SW	(203) CH7 02	CRUISE SET SWITCH	(204) CH7 02	HAZARD SWITCH	(208) CH9 01

	A57GC	DIAGNOSTIC CONN A
	18BK	(237) CH3_18
	A57HC
	18BK	DIAGNOSTIC CONN B
	A57JC	(238) CH3_18
	18BK
	A57NC	MSM J1
	18BK	(250) CH8_05
	A57KC
	18BK	CLUSTER CONN B
	A57LC	(217B) CH8_03
	18BK
	A57RH	HEADLAMP RIGHT
	16BK	(223) CH9_05
	A57DD	CIGAR LIGHTER
	18BK
		(206) CH4_01
	A57CD	HVAC AC SWITCH
	18BK	(239) CH12_01
	A57BD	COMBI SWITCH A
	18BK
		(205A) CH9_01
	A57AD	COMBI SWITCH B
	18BK	(205B) CH4_04

GROUND (LOCATED AT RIGHT SIDE

BETWEEN HEADLIGHTS & BEHIND RADIATOR GRILLE)

	A57UD	IP / ROOF
	16BK	(700) CH3_14
	A57FD	DOOR LOCK TIMER
	18BK	(212) CH4_03
	A57LD	WASHER PUMP
		(226) CH4_06
	18BK

CHK	DATE	CHANGE	REV	REFERENCE	DRAWN	NAME
CNA1	06SEP07	REVISED AND REDRAWN	F	60785Z	U00JAHP	CIRCUIT DIAGRAM, LCF
					RELEASE NO.	DATE	PART NO.	SHEET
					59053V	05FEB04	AE08055411	012

Figure 24 Grounds (IP)

S08332