International ProStar Service Manual
SERVICE MANUAL
SERVICE MANUAL SECTION
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and
After
Model: ProStar®
Start Date: 06/14/2010
S08344-2
2012
08344-2
©2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
S
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After i
Table of Contents
1. TABLE OF CONTENTS (CHAPTER 1)..............................................................................1
2. INSTRUCTIONS AND CHARTS(CHAPTER 2).....................................................................1
2.1. ABBREVIATIONS, P. 1.................................................................................. ...1
2.2. ACRONYMS, P. 2........................................... ........................................ ........2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P.3.................. ............................................3
2.4. CIRCUIT NUMBERIDENTIFICATION AND COLOR, P. 4.............................................4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5...................................5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6...................................6
2.7. LAMP BULB CHART,P. 7.................................................................................7
2.8. RELAYFUNCTION AND WIRING GUIDE, P. 8.........................................................8
2.9. SCHEMATICSYMBOL CHART,P. 9.....................................................................9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10......................................................10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11.......................................................11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12......................................................12
3. 12 VOLTPOWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3)......................................13
3.1. BATTERY FEED,P. 1....................................... ....................................... .......13
3.2. BATTERY FEED (CONT.), P.2................................... ........................................14
3.3. BATTERY FEED (CONT.), P.3................................... ........................................15
3.4. BATTERY FEED (CONT.), P.4................................... ........................................16
3.5. IGNITION FEED–STANDARD AND REMOTE START/STOP,P. 5.................................17
3.6. IGNITION FEED-STANDARD,P. 6.....................................................................18
3.7. IGNITION FEED–STANDARD (CONT.), P.7..........................................................19
3.8. IGNITION FEED–STANDARD (CONT.), P.8..........................................................20
3.9. ACCESSORY FEED, P. 9.................................................................................21
3.10. CAB J1939–COMPASS AND ABS EFFECTS, P. 10.... ...........................................22
3.11. CAB J1939 WITH ALL OPTIONS, P. 11...............................................................23
3.12. CAB J1939WITH ALL OPTIONS (CONT.), P. 12..... ...................................... .........24
3.13. CAB J1939WITH ALL OPTIONS (CONT.), P. 13..... ...................................... .........25
3.14. CAB J1939 WITH ALL OPTIONS (CONT.),P. 13A..................................................26
3.15. CAB J1939 ENGINE, P. 14.............................................................................27
3.16. J1939 CHASSIS, P. 15..................................................................................28
3.17. J1939 CHASSIS (CONT.), P. 15A.............................. ........................................29
3.18. J1939 CHASSIS (CONT.), P. 15B.............................. ........................................30
3.19. J1939 WITH SLEEPER, P. 16..........................................................................31
3.20. J1939 WITH SLEEPER (CONT.), P. 16A...................................... ........................32
3.21. J1708 PRIVATE, P. 17.. ............................................... ..................................33
3.22. J1708 PUBLIC, P. 18...................................... ................................. .............34
3.23. J1708 PUBLIC (CONT.), P. 19..................................................................... .....35
3.24. J1708 PUBLIC (CONT.), P. 20..................................................................... .....36
3.25. GROUND–CAB, P.21..................................................................................37
3.26. GROUND – CAB (CONT.),P. 22.......................................................................38
3.27. GROUND – CAB (CONT.),P. 23.......................................................................39
3.28. GROUND – CAB (CONT.),P. 24.......................................................................40
3.29. GROUND – CAB (CONT.),P. 25.......................................................................41
3.30. GROUND – CAB (CONT.),P. 26.......................................................................42
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3.31. GROUND – CHASSIS, P. 27............................................................................43
3.32. GROUND – SLEEPER, P. 28........ .................................................. .................44
3.33. GROUND – SLEEPER (CONT.), P. 29.................................................................45
3.34. GROUND – SLEEPER (CONT.), P. 30.................................................................46
3.35. ENGINE GROUND – IBB ENGINE, P. 31.............................................................47
3.36. GROUND ADAPTER – IBB ENGINE, P. 32..........................................................48
3.37. GROUND ADAPTER, P. 33............................................ .................................49
3.38. BATTERYFEED, SINGLE, P. 34...... ........................................................... ......50
3.39. BATTERYFEED, SINGLE (CONT.), P.35............................................................51
4. CAB ACCESSORIES (CHAPTER 4) ...............................................................................52
4.1. CB POWER RADIO, P. 1.................................................................................52
4.2. CIGARLIGHTER, TEMPERATURE DISPLAY,AND AUX POWER,P.2...........................53
4.3. ELECTRIC WINDOWS AND DOOR LOCKS,P.3.............................................. .......54
4.4. ELECTRIC HORN, P. 4...................................................................................55
4.5. MIRRORS HEATED AND LIGHTED, P.5..............................................................56
4.6. MIRRORS HEATED AND LIGHTED (CONT.), P. 6....................................................57
4.7. TELEMATICS, P.7........................................................................................58
4.8. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TMCT DAYCAB, P. 8.................59
4.9. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TMCTDAYCAB(CONT.),P.9.......60
4.10. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TMCT SLEEPER, P. 10.............61
4.11. S ATELLITE COMMUNICATION SYSTEM – QUALCOMM TMCT SLEEPER (CONT.), P. 11...62
4.12. SATELLITE COMMUNICATION SYSTEM – QUALCOMM IMCT, P. 12...........................63
4.13. SATELLITE COMMUNICATION SYSTEM – QUALCOMM IMCT (CONT.), P. 13 ................64
4.14. QUALCOMM IMCT –SLEEPER, P. 14.. ..............................................................65
4.15. PANIC BUTTON, P.15..................................................................................66
4.16. SATELLITE COMMUNICATION SYSTEM – XATA WITH DAYCAB, P. 16............... .........67
4.17. SATELLITE COMMUNICATION SYSTEM – XATA WITH SLEEPER, P. 17......................68
4.18. RADIO ENTERTAINMENT, SPEAKERS, P. 18.................. .....................................69
4.19. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19............................................70
4.20. SWITCH PACK, P.20....................................................................................71
4.21. WINDSHIELD WIPER MOTOR, P.21.................................................................72
4.22. WINDSHIELD WASHER PUMP, P. 22. ................................... .............................73
4.23. DRIVER DISPLAY – VEHICLE INFORMATION, P. 23...............................................74
4.24. BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY,P. 24.....................75
4.25. DOOR SWITCHES – DOME LAMP,P. 25..................................................... ........76
4.26. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY, P. 26..............................77
4.27. SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 27.................................78
4.28. EATONVORAD VS-400, P. 28.........................................................................79
4.29. QUALCOMM OMNIVISION,P.29.................................... ..................................80
4.30. QUALCOMMOMNIVISION (CONT.),P. 30...........................................................81
4.31. MOTIENT MOBILE MAX, P. 31................ .........................................................82
4.32. REMOTE RADIO, P. 32........................................... .......................................83
4.33. REMOTE RADIO (CONT.), P.33.......................................................................84
4.34. SART CLOCK MODULE, P. 34.........................................................................85
4.35. LANE DEPARTURE SYSTEM – TAKATA, P. 35.....................................................86
5. CHARGING AND CRANKING SYSTEM (CHAPTER 5)......... .................................................87
5.1. CHARGING AND CRANKING – MANUAL TRANSMISSION, P. 1..................................87
5.2. CHARGING AND CRANKING – AUTOMATICTRANSMISSION,P.2........................... ...88
6. FANWIRING (CHAPTER 6).........................................................................................89
6.1. FAN WIRING–IBB ENGINE,P.1........................... ............................................89
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6.2. STARTING AID – COLD START ASSIST (IBB ENGINE), P. 2......................................90
7. ENGINES (CHAPTER 7).............................................................................................91
7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1.....................................91
7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2..........................92
7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3..........................93
7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4..........................94
7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5..........................95
7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6..........................96
7.7. REMOTE START /STOP, P.7...........................................................................97
7.8. REMOTESTART / STOP (CONT.), P. 8.................................................................98
7.9. NO IDLE HEAT,P.9......................... ..............................................................99
7.10. TRI – PACNO IDLE,P.10.............................................................................100
7.11. IDLE CONTROLTEMP SENSOR, P. 11.............................................................101
7.12. AUTO START / STOP, P. 12...................................................................... .....102
7.13. AUTO START/STOP (CONT.), P. 13................................................................103
7.14. AUTO START/STOP (CONT.), P. 14................................................................104
7.15. AUTO START/STOP (CONT.), P. 15................................................................105
8. GAUGES AND WARNING LIGHTS(CHAPTER 8)..... .................................................. .......106
8.1. AIR PR ESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1.......................106
8.2. AXLE TEMPERATURE GAUGES,P.2....................................... .........................107
8.3. ENGIN E OIL P RESSU RE AND TEMP., SPEEDOMETER, TACHOMETER, VOLTMETER AND
WATER TEMP. GAUGES, P.3..........................................................................108
8.4. ENGINEOIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P.4.........................109
8.5. FUEL HEATER, P. 5.....................................................................................110
8.6. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6.........................................111
8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR(CONT.), P. 7..............................112
8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR(CONT.), P. 8..............................113
8.9. IP /GAUGES, P. 9........................................................................................114
8.10. IP / GAUGES ANDWARNING LIGHTS – GAUGE CLUSTER, P.10............................115
8.11. SECONDARY INSTRUMENT CLUSTER, P. 11.....................................................116
8.12. PARKINGWARNING LIGHT,P. 12.................................. .................................117
8.13. WARNING LIGHTS,P.13.......................................................... ....................118
8.14. IP TEXT MESSAGES AN D WARNING LIGHTS – CONTROLLED BY ENGINE,
TRANSMISSION ANDABS CONTROLLER,P.14......... ..........................................119
9. LIGHTING SYSTEM (CHAPTER 9)...............................................................................120
9.1. LIGHTS – STOP,TAIL, TURNAND BACK-UP N/ FREEDOMLINE, P.1.........................120
9.2. LIGHTS –STOP, TAIL, TURN AND BACK-UP W/ FREEDOMLINE, P.2.........................121
9.3. DOME / MAP AND COURTESY LIGHTS–DAY CAB,P.3.........................................122
9.4. DOME / MAP AND COURTESY LIGHTS – SLEEPER, P. 4........................................123
9.5. FOG LIGHTS AND SPOT LIGHT, P. 5....................... ..........................................124
9.6. HEAD LIGHTS, P. 6......................................................................................125
9.7. TRIPMASTER, P. 7......................................................................................126
9.8. TURN AND STOP SWITCH, P. 8............ ...........................................................127
9.9. LIGHTSYSTEM –PARK,MARKER, CLEARANCE, ID, TURN,STOP, TAIL, P. 9..............128
9.10. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL LIGHT, P.
10.......... ............................................... ................................................. .129
9.11. LIGHT SYSTEM – CLEARANCE, ID, P. 11...................... ....................................130
9.12. LIGHT SYSTEM – SKIRT LIGHT, P. 12..... ................................ .........................131
9.13. TRAILER LIGHT SYSTEM – MARKER, STOP,TAIL, TURN, P. 13........ ......................132
9.14. TRAILER SOCKET – BOC, P. 14...... ...............................................................133
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iv Electrical Circuit D iagrams – ProStar® Models Built June 14, 2010 and After
9.15. TRAILER SOCKET – BOC AND EOF, P. 15........................................................134
9.16. TRAILER SOCKET – AUXILIARY, P. 16.. ...........................................................135
9.17. FLOOR LIGHT, P. 17........................................ ...........................................136
9.18. DOME AND ACCENT LIGHT – SLEEPER, P. 18...................................................137
9.19. DOME AND ACCENT LIGHT –SLEEPER (CONT.), P. 19........................................138
9.20. LIGHTED AIR SHIELD, P.20.........................................................................139
9.21. PANEL LIGHTS, P. 21.................................................................................140
9.22. WORK LIGHTS–DAY CAB, P. 22...................................................................141
9.23. WORK LIGHTS – SLEEPER CAB, P. 23............................................................142
9.24. DOME AND ACCENT LIGHT – SLEEPER, P. 24...................................................143
10. CHASSIS ACCESSORIES (CHAPTER 10).................................. ...................................144
10.1. TIRE P RESSU RE MONITOR, P. 1..................... ...............................................144
10.2. AIR DRYER, P. 2.......................... ..............................................................145
10.3. AIR SOLENOID PACK–4 WAY, P. 3................................................................146
10.4. AIR SOLENOID PACK – 4 WAY (CONT.), P. 4......................................................147
10.5. AIR SUSPENSION WITH LOADINDICATOR, P.5............................................... ..148
10.6. BATTERYFEED –TRAILER AUXILIARY,P. 6.....................................................149
10.7. ANTILOCK BRAKE SYSTEM W ITH BENDIX, P. 7 ........................................ ........150
10.8. ANTILOCK BRAKE SYSTEM W ITH BENDIX (CONT.), P. 8......................................151
10.9. ANTILOCK BRAKE SYSTEM W ITH BENDIX (CONT.), P. 9......................................152
10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX(CONT.), P. 10.................... ...............153
10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11...................................154
10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX(CONT.), P. 12.................... ...............155
10.13. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 13....... ......................................156
10.14. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P.14...................................157
10.15. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P.15...................................158
10.16. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P.16...................................159
10.17. POWER TAKE OFF, P. 17..... .......................................................................160
10.18. VEHICLE SENSOR MODULE, P.18................................................................161
10.19. VEHICLE SENSOR MODULE (CONT.), P. 19.....................................................162
10.20. BRAKE SENSOR–WEAR / STROKE, P.20......................................................163
10.21. BRAKE SENSOR – WEAR / STROKE (CONT.), P.21...........................................164
10.22. BODYBUILDER, P. 22............................................. ..................................165
10.23. LIFTGATE POWERFEED, P. 22A.................................................................166
10.24. CUMMINS ICON, P. 23...............................................................................167
10.25. PTO CONNECTION, P.24...........................................................................168
10.26. CUSTOMER SUPPLIED LIGHTS, P. 25............................................................169
10.27. SMARTIRE TPMS RECEIVER, P.26...............................................................170
11. TRANSMISSION CONTROL MODULE(CHAPTER 11).......................................................171
11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1.................................171
11.2.EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2......................172
11.3. COLUMNSHIFTER, P.3.............................................. .................................173
12. HVAC(CHAPTER 12).............................................................................................174
12.1. AIR CONDITIONING, P.1.............................................................................174
12.2. HVAC SYSTEM – CAB, P. 2..................................................................... ......175
12.3. HVAC SYSTEM – CAB (CONT.), P. 3............................................................ ....176
12.4. HVAC SYSTEM – SLEEPER, P. 4................................................. ............. ......177
12.5. HVAC SYSTEM – SLEEPER (CONT.), P. 5..........................................................178
12.6. NO IDLE HEAT AND HVAC – SWITCHES, P. 6....................................................179
12.7. NO IDLE HEATAND HVAC – APU, P. 7.............................................................180
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Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After v
12.8. NO IDLE HEAT AND HVAC – SENSORS AND HVAC CONTROL, P. 8.........................181
12.9. NO IDLE HEAT AND HVAC – POWER SUPPLY, P. 9.............................................182
12.10. NOIDLEHEAT AND HVAC – HEAT VALVE, LPM AND BLEND MOTOR, P. 10.............183
12.11. NO IDLE HEAT AND HVAC – FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11.....184
12.12. NOIDLE HEATER, ESPARIN CAB FUEL FIRED HEATER, P.12.......... ...................185
12.13. NOIDLEHEATER, WEBASTO INCAB FUEL FIRED HEATER N/LVD, P. 13...............186
12.14. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/ LVD, P. 14...............187
12.15. HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE W/ PROSTAR, P. 15..............188
12.16. HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE, P. 15A..............................189
12.17. HVAC SYSTEM – SLEEPER W/ B ERGSTROM NO IDLE SWITCHES – LOCATED IN
SLEEPER CONTROL PANEL, P. 16...................................................................190
12.18. HVAC SYSTEM – SLEEPER W/ B ERGSTROM NO IDLE SWITCHES – LOCATED IN
SLEEPER CONTROL PANEL, P. 17...................................................................191
12.19. HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18 .... .192
12.20. HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V (CONT.), P.
18A............................................. ........................................... .................193
12.21. HVAC SYSTEM, SLEEPER W/ BERGSTROM NO IDLE FUEL FIRED HEATER, P. 1 9.. ...194
13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13)........................................................195
13.1. READING AND WARDROBE LIGHTS – BUNK,P. 1..............................................195
13.2. LUGGAGE COMPARTMENT LIGHTS–BUNK, P. 2..............................................196
13.3. POWER SOURCE – BUNK, P.3......................................................................197
13.4. TELEVISION / REFRIGERATOR WIRING, P.4..................... ................................198
13.5. SPEAKER – BUNK, P. 5......................................................................... ......199
13.6. FAN–BUNK, P. 6......................................................................................200
13.7. SKY RISE LIGHT, P.7.................................................................................201
13.8. FLAT PANEL TV /DVD PLAYER–BUNK, P. 8....................................................202
14. CONNECTOR COMPOSITES (CHAPTER14).................................................................203
14.1. CONNECTORBODY COMPOSITE (7A), (8A), (9A), (10A), P. 1.................................203
14.2. CONNECTORBODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2.....................204
14.3. CONNECTOR BODYCOMPOSITE (344), (345), (512), (520),(521), (522), P.3...............205
14.4. CONNECTOR BODYCOMPOSITE (523), (524), (1002), (1003), P. 4...........................206
14.5. CONNECTOR BODY COMPOSITE (1006), (1007), (1010), (1011), (1012), (1013),(1014),
(1015),(1016), (1017), (1018),(1019), (1020), P.5................... .................................207
14.6. CONNECTOR BODY COMPOSITE (1010), P.6.................... ................................208
14.7. CONNECTOR BODY COMPOSITE (1011), P. 7....................................... .............209
14.8. CONNECTOR BODY COMPOSITE (1012), P.8.................... ................................210
14.9. CONNECTORBODY COMPOSITE (1013), P. 9....................................................211
14.10. CONNECTOR BODY COMPOSITE (1014), P. 10.............................................. ...212
14.11. CONNECTOR BODY COMPOSITE (1015), P. 11.................................................213
14.12. CONNECTOR BODY COMPOSITE (1016), P. 12.............................................. ...214
14.13. CONNECTOR BODY COMPOSITE (1017), P. 13.............................................. ...215
14.14. CONNECTOR BODY COMPOSITE (1018), P. 14.............................................. ...216
14.15. CONNECTOR BODY COMPOSITE (1019), P. 15.............................................. ...217
14.16. CONNECTOR BODY COMPOSITE (1020), P. 16.............................................. ...218
14.17. CONNECTOR BODY COMPOSITE (1023), (1024), (1025),P.17...............................219
14.18. CONNECTOR BODY COMPOSITE (1026), (1100M), (1101M), (1110M), P. 18...............220
14.19. CONNECTOR BODY COMPOSITE (1111M), (1112M), (1113M), P.19.........................221
14.20. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P.20..............222
14.21. CONNECTOR BODY COMPOSITE (1200), (1210), (1215), (1220),P. 21.....................223
14.22. CONNECTOR BODY COMPOSITE (1300), (1301), (1305),P.22...............................224
14.23. CONNECTOR BODY COMPOSITE (1400), (1401), (1402),P.23...............................225
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14.24. CONNECTOR BODY COMPOSITE (1403), (1410), (1420),P.24...............................226
14.25. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501),P. 25.....................227
14.26. CONNECTOR BODY COMPOSITE (1502), (1510), P. 26......... ...............................228
14.27. CONNECTOR BODY COMPOSITE (1511), (1550), P. 27........................................229
14.28. CONNECTOR BODY COMPOSITE (1600), P. 28.............................................. ...230
14.29. CONNECTOR BODY COMPOSITE (1601), P. 29.............................................. ...231
14.30. CONNECTOR BODY COMPOSITE (1602), P. 30.............................................. ...232
14.31. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31......... ...............................233
14.32. CONNECTOR BODY COMPOSITE (1620), (1650), (1657M), P. 32............................234
14.33. CONNECTOR BODY COMPOSITE (1660), (1661), P. 33......... ...............................235
14.34. CONNECTOR BODY COMPOSITE (1700), P. 34.............................................. ...236
14.35. CONNECTOR BODY COMPOSITE (1700F), P. 35...............................................237
14.36. CONNECTOR BODY COMPOSITE (1701), P. 36.............................................. ...238
14.37. CONNECTOR BODY COMPOSITE (1701F), P. 37...............................................239
14.38. CONNECTOR BODY COMPOSITE (1702), P. 38.............................................. ...240
14.39. CONNECTOR BODY COMPOSITE (1702), P. 39.............................................. ...241
14.40. CONNECTOR BODY COMPOSITE (1800), P. 40.............................................. ...242
14.41. CONNECTOR BODY COMPOSITE (1800F), P. 41...............................................243
14.42. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42......... ...............................244
14.43. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43......... ...............................245
14.44. CONNECTOR BODY COMPOSITE (1805), (1806), P. 44......... ...............................246
14.45. CONNECTOR BODY COMPOSITE (1808), (1809), (1810),P.45...............................247
14.46. CONNECTOR BODY COMPOSITE (1811), (1812), (1820F /1820M), P. 46...................248
14.47. CONNECTOR BODY COMPOSITE (1821), (1822), (1823), (1860), (1861), P. 47............249
14.48. CONNECTOR BODY COMPOSITE (1873), (1874), (1874B), (1901), (1903), P. 48..........250
14.49. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910), (1912), (1916), P.
49.......... ............................................... ..................................................251
14.50. CONNECTOR BODY COMPOSITE (1917), (1918 / 1918A), (#1919 / *1919), (1920), (1922),
(1922M),P.50............ .................................................................. ...............252
14.51. CONNECTOR BODY COMPOSITE (1923), P. 51.............................................. ...253
14.52. CONNECTOR BODY COMPOSITE (1932), (1933), (1942F), P. 52.............................254
14.53. CONNECTOR BODY COMPOSITE (1943M), (1953), (1960), P. 53............................255
14.54. CONNECTOR BODY COMPOSITE (1962), P. 54.............................................. ...256
14.55. CONNECTOR BODY COMPOSITE (1963), (1964), P. 55......... ...............................257
14.56. CONNECTOR BODY COMPOSITE (1970), P. 56.............................................. ...258
14.57. CONNECTOR BODY COMPOSITE (2000), P. 57.............................................. ...259
14.58. CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M), (2007F),
P.58............ ....................................... ....................................... ..............260
14.59. CONNECTOR BODY COMPOSITE (2100), (2101), P. 59......... ...............................261
14.60. CONNECTOR BODY COMPOSITE (2200), (2201), (2300),P.60...............................262
14.61. CONNECTOR BODY C OMPOSITE (2302), (2303F / 2303M), (2304), (2312), P. 61..........263
14.62. CONNECTOR BODY COMPOSITE (2313), (2500), P. 62......... ...............................264
14.63. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100/3100M), P. 63..................265
14.64. CONNECTOR BODY COMPOSITE (3200 / 3200F), (3201M), (3202M), (3203), P. 64.......266
14.65. CONNECTOR BODY COMPOSITE (3204 / 3204M), (3205M / 3205F), (3206M), (3300),
(3400), (3410), P.65............................................................ ..........................267
14.66. CONNECTOR BODY COMPOSITE (4101), (4111), P. 66........................................268
14.67. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), P.66A.............................269
14.68. CONNECTOR BODY COMPOSITE (4204), P.66B...............................................270
14.69. CONNECTOR BODY COMPOSITE (4328), (4500), (4705), (4706),P. 67.....................271
14.70. CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68........................... ............272
14.71. CONNECTOR BODY COMPOSITE (5000), P. 69.............................................. ...273
14.72. CONNECTOR BODY COMPOSITE (5001), P. 70.............................................. ...274
S08344-2
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After vii
14.73. CONNECTOR BODY COMPOSITE (5001), P. 71.............................................. ...275
14.74. CONNECTOR BODY COMPOSITE (5003), (5005), (5006), (5007),P. 72.....................276
14.75. CONNECTOR BODY COMPOSITE (5009), (5010), (5011M / 5011F), P. 73...................277
14.76. CONNECTOR BODY COMPOSITE (5012), (5013), (5031), (5034), (5035 / 5035A), P. 74...278
14.77. CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103),P. 75.....................279
14.78. CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109), (5110),
(5111), P. 76...............................................................................................280
14.79. CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77...............................281
14.80. CONNECTOR BODY COMPOSITE (5123), (5124), (5125),P.78...............................282
14.81. CONNECTOR BODY COMPOSITE (5126), (5128), (5129), (5130),P. 79.....................283
14.82. CONNECTOR BODY COMPOSITE (5130), (5131), (5134),P.79A... ..........................284
14.83. CONNECTOR BODY COMPOSITE (5134), P. 80.............................................. ...285
14.84. CONNECTOR BODY COMPOSITE (5200), (5201), (5202), (5205),P. 81.....................286
14.85. CONNECTOR BODY COMPOSITE (5210), (5212), (5213),P.81A... ..........................287
14.86. CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82.. .288
14.87. CONNECTOR BODY COMPOSITE (5220), (5222), (5230),P.83...............................289
14.88. CONNECTOR BODY COMPOSITE (5232), (5233), (5234),P.84...............................290
14.89. CONNECTOR BODY COMPOSITE (5235), (5236), (5237),(5238),P.84A....................291
14.90. CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313),P. 85.....................292
14.91. CONNECTOR BODY COMPOSITE (5314), (5500), (5600), (5601M), (5602F), (5603M),
(5700), P. 86..................................... ............................................. .............293
14.92. CONNECTOR BODY COMPOSITE (5701), (5702), (5754),P.87...............................294
14.93. CONNECTOR BODY COMPOSITE (5757), (5758), (5900), (5902), (5903), P. 88............295
14.94. CONNECTOR BODY COMPOSITE (5904 / 5904M), (5905 / 5905F), P. 89... .................296
14.95. CONNECTOR BODY COMPOSITE (5906), (5907), P. 90........ ................................297
14.96. CONNECTOR BODY COMPOSITE (5909), (5925 / 5926), (5927), (5930M), (5940), P. 91...298
14.97. CONNECTOR BODY COMPOSITE (6018), P. 92.............................................. ...299
14.98. CONNECTOR BODY COMPOSITE (6019), P. 93.............................................. ...300
14.99. CONNECTOR BODY COMPOSITE (6033), P. 94.............................................. ...301
14.100. CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN), (6400), (6401
/ 6407),(6420), P. 95.....................................................................................302
14.101. CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704A), (6706), (6707), P.
96.......... ............................................... ................................................. .303
14.102. CONNECTOR BODY COMPOSITE (6712), (6720), (6730), (7104F), P. 97..................304
14.103. CONNECTOR BODY C OMPOSITE (7105), (7110), (7500W), (7600), P. 98......... .........305
14.104.CONNECTOR BODY COMPOSITE (7700K), (7802), (7905), P. 99...........................306
14.105. CONNECTOR BODY COMPOSITE (8000), (8001), P.100.....................................307
14.106.CONNECTOR BODY COMPOSITE (8006T), (8006R), (8050), (8051), P.101...............308
14.107. CONNECTOR BODY COMPOSITE (8052), (8053), (8100), (8100A), (8100B), P. 102......309
14.108. CONNECTOR BODY C OMPOSITE (8101), (8101A), (8101B), (8102), (8103), P. 103......310
14.109. CONNECTOR BODY COMPOSITE (8165), (8166), (8166T), (8200), (8201), P. 104........311
14.110. CONNECTOR BODY COMPOSITE (8303), (8350), (8351), (8410), (8450), P. 105..........312
14.111. CONNECTOR BODY COMPOSITE (8450A), (8450B), (8451), P.106........................313
14.112. CONNECTOR BODY COMPOSITE (8453), (8454), (8455), (8456), (8500), P. 107..........314
14.113. CONNECTOR BODY COMPOSITE (8501), (8502), (8503), (8504), P. 108......... ..........315
14.114. CONNECTOR BODY COMPOSITE (8505), (8506), (8507), (8550), P. 109......... ..........316
14.115. CONNECTOR BODY COMPOSITE (8601), (8750), (8800), (8802), P.110...................317
14.116. CONNECTOR BODY COMPOSITE (8803), (8804), (8805), (8806), P. 111...................318
14.117. CONNECTOR BODY COMPOSITE (8900), (8901), (8950), (8951), P.112...................319
14.118. CONNECTOR BODY COMPOSITE (8952), (8953 / 8953M), P. 113......... ..................320
14.119. CONNECTOR BODY COMPOSITE (8954), (8954M), (8960),(8961),(8962), P. 114........321
14.120. CONNECTOR BODY C OMPOSITE (8963), (8964), (8965), (8966), (8967), P. 115..........322
14.121. CONNECTOR BODY C OMPOSITE (8970), (8971), (8972), (8973), P. 116...................323
S08344-2
viii Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After
14.122. CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), P. 117........... ........324
14.123. CONNECTOR BODY COMPOSITE (8980), (8981), (8982), (8983), (8984), P. 118..........325
14.124. CONNECTOR BODY C OMPOSITE (8990), (9100 / 9100A / 9100B / 9100C), (9102 / 9102A),
P.119......................................................... ..............................................326
14.125. CONNECTOR BODY COMPOSITE (9103), (9303), (9303A), (9304A),P. 120...............327
14.126. CONNECTOR BODY COMPOSITE (9501), (9501D), (9502 / 9502A), (9502B), (9503 /
9503D), (9504 / 9504A / 9504B), P.121...............................................................328
14.127. CONNECTOR BODY COMPOSITE (9505 / 9505A), (9506 / 9506D / 9506E), (9507 / 9507A /
9507B), (9508 / 9508D/9508E), (9509 / 9509A / 9509B), P.122............................ .......329
14.128. CONNECTOR BODY C OMPOSITE (9510 / 9510A), (9510M), (9511 / 9511A), (9511), (9512),
P.123.......................................................................................................330
14.129. CONNECTOR BODY COMPOSITE (9512), (9513), (9514), (9515 / 9515A / 9515B), P.
124..........................................................................................................331
14.130. CONNECTOR BODY COMPOSITE (9516M), (9635), (9715F / 9715M), P.125....... .......332
14.131. CONNECTOR BODY COMPOSITE (9716M / 9716F), (9718), (9736), (9737 / 9737A), P.
126..........................................................................................................333
14.132. CONNECTOR BODY COMPOSITE (9768), (9769), P.127.....................................334
14.133. CONNECTOR BODY COMPOSITE (9770M / 9770F), (9779F), (9779F1), (9780 / 9780M),
(9780M1), P.128.................................................... ......................................335
14.134. CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P.
129..........................................................................................................336
14.135. CONNECTOR BODY COMPOSITE (*9789F / @9789FA), (*9790M / @9790FA), P. 130...337
14.136. CONNECTOR BODY COMPOSITE (9800F / 9800M), P.131..................................338
14.137. CONNECTOR BODY COMPOSITE (9801F / 9801M), P.132..................................339
14.138. CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P.133............................340
14.139. CONNECTOR BODY COMPOSITE (9814), (9815), (9816),P.134............................341
14.140. CONNECTOR BODY COMPOSITE (9830 / 9832),(9865F / 9865M), P.135.................342
14.141. CONNECTOR BODY COMPOSITE (9900), (9901), (9902),P.136............................343
S08344-2
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After 1
1. TABLE OF CONTENTS (CHAPTER 1)
2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION
ACCESS ACCESSORY CUR CURRENT
AC
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER
AC
AFTR AFTERTREATMENT
AMM
AMP
AMP HR AMPERE HOUR DIMR DIMMER
AMPL AMPLIFIER
ARM
ARSR ARRESTER
ASSY ASSEMBLY
AUX
B/U
BTRY BATTERY FR FRONT
BM
BLK BLOCK GA
BOOS
BOT
BK
BRKR BREAKER
BRTHR BREATHER
BRI
BUZ BUZZER HTR HEATER
CA
CD
CP
CAP
CAT CATERPILLAR
CHAS
CH
CIRC CIRCUIT
CLK CLOCK
CW CLOCKWISE LT
CLSTR CLUSTER LTR LIGHTER VERT VERTICAL
CL CLUTCH LWR LOWER
COL COLUMN MAG
COMM
CMPNT COMPONENT MDL MODULE
CPRSR COMPRESSOR MOT MOTOR
CONN
CONT CONTINUED
CSL
CONT CONTACT
CONT CONTROL
CONV CONVERTER
CLR COOLER
CTSY COURTESY POT POTENTIOMETER
CRUS
AIR CONDITIONING DPNL DASHPANEL
ALTERNATING CURRENT
AMMETER
AMPERE
ARMATURE ELEX ELECTRONICS SLPR SLEEPER
AUXILIARY
BACK-UP
BENCHMARKING FREQ
BOOSTER
BOTTOM GND
BRAKE HARN
BRIGHT HT TR HEAT TREAT THROT THROTTLE
CABLE HP
CANDELA
CANDLEPOWER
CAPACITOR
CHASSIS
CHOKE INST INSTRUMENT XMTR TRANSMITTER
COMMUTATOR
CONNECT
CONSOLE N/
CRUISE
DEG
DIAG
DSL
DIFF
ELEC
ENG
EXH
FL
FWD
GEN
HDLP
HTD
HYD
ID
IGN
ILLUM
IND
INT
L
MOD
MTD
NEG
NO.
PASS
POSN POSITION
POS POSITIVE
PWR
ELECTRICAL CIRCUIT DIAGRAM
ABBREVIATIONS
PRESS
RAD
DEGREE
DIAGRAM
DIESEL RTR ROTOR
DIFFERENTIAL SNSR SENSOR
ELECTRICAL SHFT SHIFTER
ENGINE SLV
EXHAUST SPKR SPEAKER
FLUID SPR SPRING
FORWARD STD
FREQUENCY
GAUGE SUNSH
GENERATOR
GROUND
HARNESS
HEADLAMP
HEATED
HORSEPOWER TRLR TRAILER
HYDRAULIC XDCR TRANSDUCER
IDENTIFICATION XFER TRANSFER
IGNITION
ILLUMINATION XSTR TRANSISTOR
INDICATOR
INTERMITTENT TRK TRUCK
LEFT UPR UPPER
LIGHT VLV
MAGNET
MODULATOR
MOUNTED
NEGATIVE
NOT WITH W/
NUMBER
PASSENGER
POWER
RLY
RES
R
SHLD
STRG
STLITE SATELLITE
SW
SYS SYSTEM
TACH
TEMP
TERM
THRU
XFMR TRANSFORMER
XMSN
VM
VOL
WSHR
WHL
WDO
WSHLD
WPR WIPER
W/O
CHAPTER 2
PRESSURE
RADIO
RELAY
RESISTOR
RIGHT
SHIELD
SLEEVE
STANDARD
STEERING
SUNSHADE
SWITCH
TACHOMETER
TEMPERATURE
TERMINAL
THROUGH
TRANSMISSION
VALVE
VOLTMETER
VOLUME
WASHER
WHEEL
WINDOW
WINDSHIELD
WITH
WITHOUT
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
Figure 1 Abbreviations
REV
REFERENCE
DRAWN
300422
RELEASE NO. SHEET
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
PART NO.
AE08058095
001
S08344-2
2 Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After
2.2. ACRONYMS, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ANTILOCK BRAKING SYSTEM
ANTENNA COMMUNICATION UNIT
ALTERNATING CURRENT
AXLE TO BACK OF CAB
AXLE TO FRAME
ACCELERATOR PEDAL MODULE
ACCELERATOR POSITION SENSOR
AUXILIARY POWER UNIT
AUTOMATIC TRACTION CO N T RO L
AUDIO VIDEO INTERFACE
BRAKE HORSEPOWER
BACK OF CAB
CITIZEN BAND
COLD CRANKING AMPERES
CLEAN POWER ELECTRICAL CONNECTOR
CAB OVER ENGINE
DIRECT CURRENT
DRIVER CONTROL MODULE
DIGITAL DATA LINK
DIESEL OXIDATION CATALYST INLET
TEMPERATURE
DIESEL PARTICULATE FILTER
DIESEL TURBOCHARGED
DAY TIME RUNNING LIGHTS
ELECTRONIC CONTROL MODULE
ELECTRONIC CONTROL UNIT
EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE EGT
ELECTRO MAGNETIC INTERFACE
END OF FRAME
ELECTRIC TRAILER BRAKE
FRONT AXLE FA
FRONT END
FRONT OF DASH
FULL POWER BRAKE
GLOBAL POSITIONING SYSTEM
HYDRAULIC CONTROL UNIT
HEAVY DUTY
HEAVY DUTY DIESEL
HIGH PERFORMANCE TRUCK HPT
HEATING, VENTILATION, AN D
AIR CONDITIONING
DESCRIPTION ACRONYM
ABS
ACU
AC
AC
AF
APM
APS
APU
ATC
AVI
BHP
BOC
CB
CCA
CEC
COE
DC
DCM
DDL
DOCT
DPF
DT
DTRL
ECM
ECU
EMI
EOF
ETB
FE
FOD
FPB
GPS
HCU
HD
HDD
HVAC
ELECTRICAL CIRCUIT DIAGRAM
ACRONYMS
INJECTOR DRIVE MODULE
INPUT/OUTPUT
INTEGRATED MOBILE
COMMUNICATIONS TERMINAL
INSTRUMENT PANEL
INDEPENDENT POWER TAKE-OFF
LIGHT COMMERCIAL TRANSMISSION LCT
MEDIUM DUTY
MALFUNCTION INDICATION LAMP
MULTIPLEX SWITCH MODULE
PYROMETER AMMETER MODULE
PROGRAMMABLE LOGIC CONTROLLER
POWER TAKE-OFF
PULSE WIDTH MODULATION
REAR AXLE RA
RADIO FREQUENCY
ROLL STABILITY PROGRAMM
SEVERE SERVICE
TRANSMISSION CONTROL MODULE
TERRESTRIAL COMMUNICATION UNIT
TERRESTRIAL MOBILE
COMMUNICATIONS TERMINAL
THERMAL OVERCRANK PROTECTION
THROTTLE POSITION SENSOR
ZERO VOLT REFERENCE ZVR
DESCRIPTION ACRONYM
CHAPTER 2
IDM
I / O
IMCT
I/P
IPTO
MD
MIL
MSM
PAM
PLC
PTO
PWM
RF
RSP
SS
TCM
TCU
TMCT
TOCP
TPS
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
Figure 2 Acronyms
REV
REFERENCE
DRAWN
300422
RELEASE NO. SHEET
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
PART NO.
AE08058095
002
S08344-2
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After 3
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON
CIRCUIT DIAGRAMS INDICATE NORMAL POSITION
WITH IGNITION OFF UNLESS OTHERWISE NOTED.
B
A
SWITCH,
MECHANICAL
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.
THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
SOLENOID
30
87
87A
RELAY - SUPPRESSED
+
PRINTED
CIRCUIT IN
INSTRUMENT
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT
DISTRIBUTING CURRENT TO TWO CIRCUITS.
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL
WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
D
IGNBACC
OFF
BATT
11-G
11-GA
11-GB
EXTERNAL WIRE
CONNECTIONS
C
A12
A12A
A
S
KEY SWITCH
(1101M)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
COMMON GROUND
CIRCUIT NUMBER
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER
THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
VOLTMETER
-
SPLICE
BUSSED CONTACT
INTERNAL
CONNECTION
SUFFIX BEGINNING
WITH G INDICATES
A GROUND CIRCUIT
REV
REFERENCE
ELECTRICAL CIRCUIT DIAGRAM
CIRCUIT DIAGRAM INSTRUCTIONS
B - MULTIPLE CONNECTIONS ARE DISPLAYED
ON SCHEMATIC AS SHOWN WITH R/D NUMBER
& CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
86
85
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR
WIRE CONNECTION
A128
F18
F19
INDIVIDUAL GROUND
CIRCUIT NUMBER
DRAWN
300422
RELEASE NO. SHEET
61802Y
R/D NUMBER
12-A
SINGLE IN-LINE CONNECTORS DISPLAYED
AS SHOWN BELOW WITHOUT R/D NUMBER
LOCATION IN
FUSE / CIRCUIT
BREAKER
CONNECTION
B
A
20A
B
A
20A
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
CAVITY NUMBER
AND/OR
LOCATION
PART NO.
CAVITY NUMBER
D
A
F1
20A
A
F2
20A
16RD
16WH
R32-G
R32-GA
R32-GB
AE08058095
CHAPTER 2
R/D NUMBER
C
B
A
B
FUSE RATING
B
PIGTAIL
BODY CONTROLLER
(1602)
SUFFIX BEGINNING
WITH G INDICATES
A GROUND CIRCUIT
12
003
Figure 3 Circuit Diagram Instructions
S08344-2
4 Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
COLOR DESCRIPTION
LTBL
DKBL
DKBL
LTBL
LTGN
ALTERNATOR - FIELD
RD
ALTERNATOR - CHARGE
SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
SERIAL / DATA COMMUNICATION J1922 (+)
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL
SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
GN
SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
RD
ALTERNATOR - RESISTANCE
GY LOW VOLTAGE ELECTRONIC GROUND
WH
CHASSIS / ENGINE GROUND
WH
CAB / SLEEPER GROUND
ACCESSORY FEED
PK IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
RD
BATTERY FEED
RD
KEY SWITCH FEED
PK STARTER CONTROL
PK GLOW PLUG / PREHEATER
GY ENGINE SHUTDOWN
REMOTE POWER MODULE
TN
COLD START CONTROLS (ETHER)
TN
TIRE PRESSURE MONITORING / CONTROL
TN
ENGINE FAN / SHUTTERS
GY ENGINE EXHAUST BRAKE
TN
PYROMETER
TN
AMMETER
TN
VOLTMETER
TN
INSTRUMENTS AND GAUGES
TN
ENGINE WATER TEMPERATURE
TN
ENGINE OIL TEMPERATURE
TN
TRANSMISSION OIL TEMPERATURE
TN
AXLE OIL TEMPERATURE
TN
ENGINE OIL LEVEL
TN
COOLANT LEVEL
TN
ENGINE OIL PRESSURE
TN
FUEL LEVEL
TN
FUEL PUMP
GY LIFT AXLE
GY AIR DRYER HEATER
GY LOW AIR PRESSURE WARNING
ELECTRICAL CIRCUIT DIAGRAM
CIRCUIT NUMBER IDENTIFICATION AND COLOR
CHAPTER 2
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
REV
REFERENCE
DRAWN
300422
RELEASE NO. SHEET
61802Y
Figure 4 Circuit Number Identification and Color
S08344-2
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
PART NO.
AE08058095
004
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After 5
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT
NUMBER
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
COLOR DESCRIPTION
TN
AIR TEMPERATURE
GY FRONT AXLE ENGAGED
GY POWER DIVIDER LOCK (PDL) WARNING
GY PARK BRAKE WARNING
LTGN
LTGN
DKBL
DKBL
LTBL
LTGN
LTGN
LTGN
LTGN
LTGN
LTGN
ANTITHEFT WARNING
GY POWER TAKEOFF WARNING
GY SPEEDOMETER
GY TACHOMETER
GY DIFFERENTIAL LOCK WARNING
YL
LIGHT SWITCH FEED
YL
DIMMER SWITCH FEED
YL
HEADLIGHT HI - BEAM
YL
HEADLIGHT LO - BEAM
BN
PARKING / MARKER LIGHTS
OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
YL
TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
BN
CLEARANCE / IDENTIFICATION LIGHTS
GY SOLENOID
OR HAZARD LIGHTS
GY AIR SUSPENSION
PANEL LIGHTS
COURTESY / DOME LIGHTS
YL
FOG / DRIVING LIGHTS
OR CAB REAR FLOOD LIGHTS
YL
DAYTIME RUNNING LIGHT
GY OBSTACLE AVOIDANCE / REMOTE SENSOR
BN
TAIL LIGHTS
BN
LICENSE PLATE LIGHT
OR STOP LIGHTS
RD
STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACKUP - LIGHTS
BACKUP - LIGHTS (BODY BUILDER CONNECTION)
OR TRAILER AUXILIARY FEED - BATTERY
PWM
HEATER RECIRC MOTOR
HEATER BLOWER MOTOR
AUXILIARY FAN
AIR CONDITIONER
MIRRORS - HEATED, MOTORIZED
GY SEAT BELTS
BK SLEEPER BOX RELAY - FEED
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
REV
REFERENCE
DRAWN
300422
RELEASE NO. SHEET
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
Figure 5 Circuit Number Identification and Color (Cont.)
S08344-2
PART NO.
AE08058095
005
6 Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT
NUMBER
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103 LTGN
104 DKBL
105 LTGN
106
107
108
109
110
111
112
COLOR DESCRIPTION
LTGN
GY WINDSHIELD WIPER
LTGN POWER WINDOWS
LTGN
GY
LTGN
GY WINDSHIELD WASHER
LTGN
VT AIR BAG
GY HYDRAULIC BRAKE PUMP
VT
TN
TN
GY ANTILOCK BRAKE SYSTEM
TN
YL
VT
BK DATALINK AND DIAGNOSTICS
VT
GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
TN
YL
OR HIGH VOLTAGE ALTERNATOR AC CHARGE
GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
GY BRAKE PAD WEAR SENSOR
GY BRAKE STROKE / SLACK ADJUSTER
GY INSTRUMENT CLUSTER ELECTRONIC GROUND
TN
GY LIFT GATE
POWER DOOR LOCKS
CIGAR LIGHTER
HORN
RADIO - ENTERTAINMENT / CLOCK
CLOCK / HOURMETER
INTERCOMMUNICATION
TRANSMISSION CONTROLS - ELECTRONICS
AXLE SHIFT CONTROL
EXHAUST EMISSION
SNOW PLOW LIGHTS / CRUISE CONTROLS
ENGINE CONTROLS - ELECTRONIC
ACCELERATOR POSITION SENSOR (APS)
BRAKE APPLICATION AIR
FLASH TO PASS
BODY BUILDER AUXILIARY FEED
REMOTE START / STOP
HEATED SEATS
FUEL FILTER RESTRICTION TRANSDUCER
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
PREFIX
A CAB - INSTRUMENT PANEL MODULE
B
CAB - DRIVER CONTROL MODULE
C
CAB - HEADER / CLEARANCE LIGHTS
D
CAB - ROOF / REAR PANEL
E
CAB - LEFT DOOR / DOORS
F
CAB - RIGHT DOOR / DOORS
H
CAB - SLEEPER
J
CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L
TRANSMISSION
M
CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N
CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P
CHASSIS / WHEEL BASE SECTION
R
CHASSIS / SUSPENSION / REAR AXLE / AXLES
S
CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T
TRAVEL DOORS
U
HOOD MTD HEADLIGHTS / MARKER LIGHTS
V
SLEEPER ROOF / BACK PANEL WIRING
W
WARDROBE CABINET WIRING
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
REV
REFERENCE
LOCATION
DRAWN
300422
RELEASE NO. SHEET
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
Figure 6 Circuit Number Identification and Color (Cont.)
PART NO.
AE08058095
006
S08344-2
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After 7
2.7. LAMP BULB CHART, P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
BULB APPLICATION CANDLE POWER OR WATT
BACK-UP LIGHT (SUPER 40)
CLEARANCE & IDENTIFICATION
COURTESY LIGHT
CAB DOME LIGHT
SLEEPER DOME LIGHT (FLUORESCENT)
FOG LIGHT
MAP LIGHT
SIDE MARKER / TURN LIGHT
STOP, TURN AND TAIL LIGHT (SUPER 40) 32/2 CP TL40248R
HEADLIGHTS, HIGH BEAM
HEADLIGHTS, LOW BEAM
FRONT MARKER / TURN LIGHT
SIDE MARKER (FRONT)
LICENSE PLATE LIGHT (SUPER 40)
BOC WORK LIGHT (DAY CAB)
WORK LIGHTS (IN SLEEPER BACK PANEL)
LUGGAGE COMPARTMENT LIGHT
READING LIGHT
ACCENT LIGHT
SLEEPER FLOOR LIGHT
CABINET / WARDROBE LIGHT
ELECTRICAL CIRCUIT DIAGRAM
LAMP BULB CHART
BULB TRADE
32 CP TL40204
3 CP
2 CP 193
12 WATT 211-2
15 WATT
100 WATT
3 CP 211-2
27 WATT 3156
65 WATT 9005
55 WATT 9006
27 / 8 WATT
4 WATT 194
2 CP TL1508
35 WATT
15 CP 1003
12 WATT 211-2
15 CP
12 WATT 211-2
2 CP 193
5 WATT 7575
NUMBER
F15T8CW
4921-1
3357AK
CHAPTER 2
N/A
4411
912
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
Figure 7 Lamp Bulb Chart
REV
REFERENCE
DRAWN
300422
RELEASE NO. SHEET
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
PART NO.
AE08058095
007
S08344-2
8 Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELAY VIEWED FROM INSERTION END
MINIATURE - ISO (1)
MINIATURE - 280 (1)
MICRO - 280 (1)
MICRO - ISO (1)
ENERGIZING COIL
NORMALLY CLOSED
CONTACT
ENERGIZING COIL
86
87A
30
87
85
30
85
30
85
86
87A
87
86
87A
87
2
5
3
4
1
ELECTRICAL CIRCUIT DIAGRAM
RELAY FUNCTION AND WIRING GUIDE
ENERGIZING COIL
NORMALLY CLOSED
CONTACT
NORMALLY OPEN
CONTACT
COMMON CONTACT
ENERGIZING COIL
NORMALLY OPEN
CONTACT
COMMON CONTACT
CHAPTER 2
RELAY SCHEMATIC
86
87
85
1
5
2
30
87A
3
4
MICRO - 4 PIN (1)
30
86
85
87
MINI MICRO - 4 PIN (2)
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
86
30
87
85
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
REV
REFERENCE
Figure 8 Relay Function and Wiring Guide
86
85
DRAWN
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NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
PART NO.
AE08058095
30
87
S08344-2
008
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After 9
2.9. SCHEMATIC SYMBOL CHAR T, P. 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
SYMBOL
B
IDLE
C
C
THROTTLE
B
A
A
B
F
F
E
D
D
E
A
DESCRIPTION
ACCEL PEDAL
POSN SENSOR
ACCEL PEDAL
POSN SENSOR
AIR DRYER
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART
SYMBOL
-
+
+
-
A
B
C
CHAPTER 2
DESCRIPTION
AMMETER
BATTERY
BLUNT CUT CIRCUIT
BUSBAR
R
G
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
B
REV
Figure 9 Schematic S ymbol Chart
ALARM
ALTERNATOR
REFERENCE
CIGAR LIGHTER
TYPE 1
A
B
DRAWN
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RELEASE NO. SHEET
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
19AUG09
TYPE 2 OR 3
A
B
PART NO.
AE08058095
CIRCUIT BREAKER
DIODE
009
S08344-2
10 Electrical Circuit D iagrams – ProStar® Models Built June 14, 2010 and After
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
SYMBOL
DESCRIPTION
DIODE, LIGHT
EMITTING
FAN SOLENOID
FEMALE TERMINAL
FUSE
FUSIBLE LINK
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART (CONT)
SYMBOL
BATT
OFF
S
IGN
ACC
B
A
S
I
OFF
D
C
S
S
I
A
OFF
F
S
I
I
A
A
OFF
B
A
OFF
C
A
CHAPTER 2
E
DESCRIPTION
HORN
KEY SWITCH
KEY SWITCH,
COMPLEX
FUSES W/ BUSBAR
GROUND N/ STUD
HEATER
HOLDER, FUSE
W/ BUSBAR
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
REV
REFERENCE
Figure 10 Schematic Symbol Chart (Cont.)
LIGHT W/ SWITCH
LIGHT, DOUBLE
FILAMENT
LIGHT, SINGLE
FILAMENT
DRAWN
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NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
19AUG09
PART NO.
AE08058095
010
S08344-2
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After 11
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DESCRIPTION
MALE TERMINAL
MOTOR
PASS THRU
CONNECTION
PRESSURE SWITCH
86
85
30
87
87A
RELAY, FIVE
TERMINAL
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART (CONT)
SYMBOLSYMBOL
A
C
B
CHAPTER 2
DESCRIPTION
RESISTOR
SENDER - FUEL,
OIL, TEMP, WATER
SENSOR, PRESSURE.
ABS 6
SENSOR, MAGNETIC
86
85
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
30
87
B1
B2
RELAY, FOUR
TERMINAL
RELAY, LATCHING
REV
REFERENCE
Figure 11 Schematic Symbol Chart (Cont.)
SENSOR, YAW
SOLENOID
SOLENOID W/ DIODE
DRAWN
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61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
PART NO.
AE08058095
011
S08344-2
12 Electrical Circuit D iagrams – ProStar® Models Built June 14, 2010 and After
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DESCRIPTION
SPEAKER
SPLICE
STUD
B
M
S
G
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART (CONT)
SYMBOLSYMBOL
A
120
OHMS
C
TERMINATING RESISTOR
CHAPTER 2
DESCRIPTION
SWITCH, PUSH
BUTTON
THERMOSTAT
VALVE, ETHER
BOTTLE
S
A
B
B
S
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
START MOTOR
W/ TOCP
SWITCH, MECHANICAL
(NORMALLY OPEN)
SWITCH, MECHANICAL
(NORMALLY CLOSED)
REV
REFERENCE
Figure 12 Schematic Symbol Chart (Cont.)
B
A
C
VALVE, MODULATOR
A
THERMISTOR
B
DRAWN
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61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
PART NO.
AE08058095
012
S08344-2
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After 13
3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3)
3.1. BATTERY FEED, P. 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CH3_02
CH3_03
6RD
*A14W
**A14X
2RD
+
(ON LEFT SIDE OF FRAME RAIL)
CHK
DATE
M448 14NOV11
NAVISTAR, INC
CH3_02,04
6RD
A14
6RD
FUSE
HOLDER
W/ DOUBLE
100A
FUSE
BLOCK
TYPE
FUSE
200A
-
BATTERY GND
ADDED FUSE F6-B.
8RD
A14T
8RD
A14H
A14F
8RD
8RD
A14J
BATTERY
CHANGE
A14HF
12RD
A14HD
12RD
FUSE F3-D (1012)
A14HA
12RD
FUSE F3-B (1012)
A14HB
12RD
FUSE F7-D (1016)
A14HC
12RD
FUSE F8-B (1017)
A14HE
12RD
FUSE F1-B (1010)
A14FA
12RD
A14FB
12RD
FUSE F2-A (1011)
A14FC
12RD
A14FD
12RD
A14FF
12RD
FUSE F6-A (1015)
A14FE
12RD
A14JA
12RD
FUSE F3-A (1012)
A14JB
12RD
FUSE F8-D (1017)
A14JC
12RD
A14JD
12RD
REV
REFERENCE
D
74016A
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEED
FUSE F6-B (1015)
A3
B3
15A
FUSE F11-C
(1020)
F3
E3
5A
C4
D4
20A
D2
C2
20A
F4
F2
15A/30A
E2
F1
FUSE F2-C (1011)
F3
FUSE F2-E (1011)
B4
FUSE F2-G (1011)
C3
FUSE F8-H (1017)
A4
E4
30A
E2
F2
5A
E1
15A
E3
15A
D1C1
10A
A4
30A
D3
15A
C1
D1
10A
E4
F4
30A
B4
15A
* DUAL BATTERY FEED N/ LOAD SHEDDING
** DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/ NO IDLE HEAT ONLY
DRAWN
300422
RELEASE NO.
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
A75WA
14RD
A75T
18LTGN
@A75TR
18LTGN
(A58J)
(A68J)
(A70J)
A94AY
A94AY
A75D
18LTGN
(A56J)
(A57J)
A86P
18LTGN
A86AF
18LTGN
12LTGN
A14EE
16RD
18RD
A98H
18BK
A94TC
12GY
A94TV
A94T
12GY
A97VT
12PL
14GY
12GY
A75
A15
12GY
WEBASTO HEATER
MODULE
(5236)
CH12_12,13,14
ENGINE PRE HEAT / NO IDLE
HEAT - VALVE #1B RELAY
(1115M / 1018) CH12_06,10
NO IDLE HEAT CONTROL
(1017) CH12_10
TRAILER MARKER LIGHT RELAY
(1012) CH9_13
TRAILER TAIL LIGHT RELAY
(1012) CH9_13
TRAILER STOP LIGHT RELAY
(1016) CH9_13
W/ WABCO ABS
WABCO ABS CONTROLLER
(1420) CH10_13
ABS #1
(1400) CH10_07
W/ BENDIX ABS
HVAC CONTROLLER
(1200) CH12_02
IGNITION RELAY #1
(1011 / 1013) CH3_05
TRAILER LEFT TURN RELAY
(1011) CH9_13
TRAILER RIGHT TURN RELAY
(1011) CH9_13
RADIO CONNECTOR
(1300) CH4_18
REMOTE RADIO
(5303) CH4_32,33
HVAC LPM
(1220) CH12_03
GAUGE CLUSTER #1
(1500) CH8_10, CH9_16
IGNITION SWITCH
(1100M) CH3_05,09
CH5_01,02
DIAGNOSTIC CONNECTOR
(1650) CH3_10,11,18,20
AUXILIARY TRAILER RELAY
(1016) CH10_06
TRAILER ABS ECU
(1017) CH10_06
ABS TRAILER SOCKET
(9902) CH10_06
EGR VALVE RELAY
(1020) CH7_06
PART NO.
AE08058096
CHAPTER 3
SHEET
001
Figure 13 Battery Feed
S08344-2
14 Electrical Circuit D iagrams – ProStar® Models Built June 14, 2010 and After
3.2. BATTERY FEED (CONT.), P. 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CH3_03
CH3_03
8RD
6RD
A14M
**A14Y
CH3_01
* DUAL BATTERY FEED N/ LOAD SHEDDING
** DUAL BATTERY FEED W/ LOAD SHEDDING
CHK
DATE
M448 14NOV11
CH12_13 FOR AUTO START/STOP.
NAVISTAR, INC
CH3_01
8RD
8RD
6RD
A14R
A14N
*A14W
A14K
8RD
FUSE F2-F (1011)
A14T
8RD
CHANGE
UPDATED REFERENCE
A14RA
12RD
A14RB
12RD
A14RD
12RD
A14RC
12RD
A14NE
12RD
A14KB
12RD
A14KA
12RD
A14KF
12RD
**A14KK
12RD
A14KD
12RD
*A14KK
A14KC
12RD
FUSE F6-D (1015)
B1
FUSE F7-B (1016)
F2
25A/10A
FUSE F7-A (1016)
F1
FUSE F10-B (1019)
F2
FUSE F11-A (1020)
F1
FUSE F1-C (1010)
E3
E4
FUSE F3-C (1012)
D3
14RD
FUSE F2-B (1011)
C2
REV
REFERENCE
C
74016A
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEED (CONT)
A1
20A
E2
E1
30A
E2
30A
E1
5A
F3
5A
12RD
A14KB
FUSE F1-D (1010)
F4
5A
C3
15A
E2
F2
15A
D2
10A
DRAWN
300422
RELEASE NO.
61802Y
A19V
16GY
A72E
18OR
A72A
12OR
A14BA
14RD
A14SC
12RD
A14VA
10RD
A14SAC
12RD
A14SB
18RD
A14SA
18RD
A63JV
18DKBL
A14EF
18RD
A86P
16LTGN
A84
16LTGN
A14EF
18RD
A14SD
18RD
A14NN
18RD
A14EB
18RD
A14EA
16RD
A14ED
16RD
A14ED
18RD
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
FUEL HEATER RELAY
(1015) CH8_05
PARK BRAKE PRESSURE SWITCH
(8454) CH10_06
AUXILIARY TRAILER
RELAY
(1016) CH9_16
SLEEPER POWER
(5000)
CH13_01,02,04 CH12_12,14
CH9_18,19,24
CUSTOMER ACCESSORIES #1
(1019) CH4_26
CUSTOMER ACCESSORY CONTROL
SPARE '2'
(1113M) CH4_27
CUSTOMER ACCESSORY CONTROL
SPARE '1'
(1112M) CH4_26
FLOOR LIGHT RELAY
(1010) CH9_17
SECONDARY INSTRUMENT CLUSTER
(1502) CH8_11
ACCESSORY FEED RELAY #2, 4
(1011 / 1013) CH3_09
AUX POWER SOURCE
(1901) CH4_02
CIGAR LIGHTER
(1903) CH4_02
QUALCOMM
(1922) CH4_13
1TB1 +BATTERY
TRIP MASTER
(5927) CH9_07
TELEMATICS MODULE J1
(1963) CH4_07
MOTIENT MOBILE MAX POWER
(5904) CH4_31
XATA CONNECTOR
(1910) CH4_16
XATA CONNECTOR
(5940) CH4_17
QUALCOMM OMNIVISION POWER
(1918) CH4_29
QUALCOMM TMCT (1923 / 5902)
CH4_09,11
QUALCOMM IMCT (1920 / 5900)
CH4_12,14
XATA CONN (5940)
CH4_17
PART NO.
AE08058096
CHAPTER 3
SHEET
002
Figure 14 Battery Feed (Cont.)
S08344-2
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After 15
3.3. BATTERY FEED (CONT.), P. 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CH3_02
NAVISTAR, INC
A14N
8RD
A14M
8RD
FUSE HOLDER
A14X
6RD
LATCHING RELAY
(1007)
2
B1
3
1
B2
4
A14-LN
A14ND
12RD
A14NA
12RD
A14NH
A14NH
12RD
12RD
W/ BEACON LIGHT
A14NF
12RD
W/ PRODUCTIVITY
DISPLAY & TIRE
PRESSURE MONITOR
A14MD
12RD
A14NJ
12RD
W/ DOUBLE
100A FUSE
(1000)
A14LA
18RD
A14LB
18RD
A14-LM
18WH
18WH
FUSE F7-H (1016)
W/ PRODUCTIVITY
DISPLAY
FUSE F7-F (1016)
FUSE F7-F (1016)
FUSE F8-A (1017)
FUSE F11-B
F6
F7
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
BATTERY FEED (CONT)
FUSE F7-E
(1016)
A1
B1
30A
A4
B4
30A
FUSE F10-D
(1018)
E4
F4
30A/10A
(1020)
F2
E2
5A
A2
B2
B2
15A
15A
E1
F1
10A
2RD
BODY CONTROLLER #J4
(1601)
LOAD SHEDDING ON
LOAD SHEDDING OFF
A14SE
BLOCK TYPE
FUSE
200A
A75C
10LTGN
A14VB
10RD
A14SBC
12RD
A14BLT
14RD
18PK
A22D
18TN
A14SE
18RD
A14MA
12RD
A14MC
12RD
A65BD
16OR
A14U
16RD
A14-GL
A11-GKA
AUX HEATER /
SLEEPER BLOWER
(5009 / 1215)
CH12_10
AMPLIFIER CONN
IP / SLEEPER POWER
(5313 / 5000)
CH13_03,06,07
CH4_19, CH12_05,09,11
W/ CUSTOMER
ACCESSORY
CUSTOMER ACCESSORIES #2
RELAY (1019) CH4_27
CUSTOMER ACCESSORIES
#2 RELAY
(1018 / 1019)
CH4_24
VEHICLE INFOMATION
DISPLAY (1550)
CH4_23
TPMS CONTROLLER
(8952) CH10_01
VEHICLE INFOMATION
DISPLAY (1550)
CH4_23
IGNITION RELAY #2
(1012 / 1014)
CH3_05
IGNITION RELAY #3
(1012 / 1014)
CH3_05
CUSTOMER WORK LIGHTS
(1010)
CH9_22, 23
VEHICLE SENSOR MODULE
(8950)
CH10_18
BATTERY
+
(ON LEFT SIDE OF FRAME RAIL)
18WH
14WH
BATTERY GND
GROUND ADAPTER
(1003)
3
1
-
CHK
MEF2
DATE
22JUN10
A14Y
6RD
CHANGE
REVISED AND REDRAWN.
CH3_02
Figure 15 Battery Feed (Cont.)
NEGATIVE STUD
(LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)
REV
REFERENCE
B
70036S
DRAWN
300422
RELEASE NO.
61802Y
(1004)
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
PART NO.
AE08058096
SHEET
003
S08344-2
16 Electrical Circuit D iagrams – ProStar® Models Built June 14, 2010 and After
3.4. BATTERY FEED (CONT.), P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A14KH
12RD
CH3_01
A14T
8RD
A14MB
12RD
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEED (CONT)
FUSE F2-H
(1011)
C4
10A
FUSE F2-D
E4
10A
FUSE F9-A
(1018)
D1
(1011)
30A
D4
F4
C1
A54XV
16BN
A63BD
18DKBL
A81B
12LTGN
CHAPTER 3
SKIRT LIGHT RELAY
(1010) CH9_12
MAP LIGHT / DOME
(2100)
MAP READING LIGHT
(2102 / 2103)
CH9_03,04
DRIVER DOOR
POD SIGNAL
(3202M)
CH4_03
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
Figure 16 Battery Feed (Cont.)
A14NB
12RD
REV
REFERENCE
FUSE F9-E
(1018)
B1
A1
30A
DRAWN
300422
RELEASE NO. SHEET
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
A81C
12LTGN
PART NO.
AE08058096
PASSENGER DOOR
POD SIGNAL
(3202M)
CH4_03
004
S08344-2
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After 17
3.5. IGNITION FEED – STANDARD AND REMOTE START/STOP, P. 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
NAVISTAR, INC
W/ REMOTE S/S
FUSE F3-A
(1012) CH3_01,34
IGNITION
SWITCH
(1100M)
AUTO S/S
(4114) CH7_13
W/ AUTO S/S
A11-GBA
14WH
ACC
C
A13F
18PK
INTERNATIONAL ENGINE
A13-GBK
A15
18RD
OFF
IGN
D
IP / SLEEPER
A13F
16PK
A13F
18PK
W/ REMOTE
START / STOP
W/ STANDARD
IGNITION &
18WH
S
B
(5000-39)
AVB13-GBK
18WH
A
H13F
18DKBL
6WH
A11-GKJ
GROUND STUD(1005)
(LOCATED AT
LEFT SIDE DASH
MOUNTED DUAL POST
GROUND PLATE)
FUSE F11-D
TRAILER ABS ECU RELAY
WABCO ABS CONTROLLER
CHK
DATE
M448 14NOV11
FOR AUTO S/S EFFECT, GND STUD 1005.
(1020) CH3_08
(1017) CH10_06
(1400) CH10_07
(1420) CH10_13
N/ IGNITION
RELAY 3
TRAILER ABS
ECU RELAY
(1017)
CH10_06
CHANGE
ADDED: CIRC A13F
ABS#1
A13FF
18PK
A13-GFF
18WH
A13-GFF
18WH
REV
C
REFERENCE
74016A
ELECTRICAL CIRCUIT DIAGRAM
IGNITION FEED - STANDARD REMOTE
START / STOP, AUTO START / STOP
W/ THEFT DETERRENT
A13XA
18PK
85
86
18PK
A13DB
REMOTE
STOP RELAY
(5001)
CH7_08
85
18PK
A13FD
86
A4
85
18WH
18PK
A13FE
A13-GFD
86
A2
87
IP / SLEEPER
(5000-38)
A13F
18PK
16PK
A13FL
J3
87
N/ IGNITION
J1
87
CONTROLLER #J4
A104B
18DKBL
AUX POWER
RELAY (1873)
87A
30
1
H13FL
W/ REMOTE START / STOP
(A13FC)
J4
IGNITION
RELAY #1
(1011 / 1013)
30
A3
A14FB
12RD
RELAY 3
A13FB
12PK
(A13FB)
J2
30
(1012 / 1014)
A1
A14MA
12RD
CHAPTER 3
BODY
(1601)
W/ THEFT DETERRENT &
N/ REMOTE START STOP
W /THEFT DETERRENT &
W /REMOTE START STOP
A13FG
18PK
REMOTE STOP RELAY
18PK
IGNITION
RELAY #2
(5001)
CH7_08
FUSE F4-G
(1013)
CH3_06
FUSE HOLDER
W/ BUSBAR
CH3_01,34
FUSE F5-J, F5-M, F7-G
(1014) CH3_07
FUSE F5-K, F5-C
(1014) CH3_08
FUSE F5-E, A (1014)
CH3_07,08
W/ IGNITION RELAY 3
FUSE HOLDER
W/ BUSBAR
CH3_03,35
(A13FA)
J4
J3
A13-GFE
85
18WH
87
86
A4
IGNITION
RELAY #3
(1012 / 1014)
30
A3
A14MC
12RD
FUSE HOLDER
W/ BUSBAR
CH3_03,35
W/ STANDARD IGN FEED
DRAWN
300344
RELEASE NO.
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
31MAR11
PART NO.
AE08058096
THEFT
E3
DETERRENT
REMOTE
STOP RELAY
(5001)
CH7_08
FUSE F5-G,H
(1014)
CH3_07,08
SHEET
005
Figure 17 Ignition Feed – Standard and Remote Start/Stop
S08344-2
18 Electrical Circuit D iagrams – ProStar® Models Built June 14, 2010 and After
3.6. IGNITION FEED - STANDARD, P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
FUSE F4-G
IGNITION
RELAY #1
(1011 / 1013)
CH3_05
(A13FC)
(A13FC)
(A13FC)
FUSE F4-H (1013)
FUSE F4-C (1013)
FUSE F4-C (1013)
FUSE F4-C (1013)
FUSE F4-D (1013)
FUSE F4-D (1013)
FUSE F4-D (1013)
FUSE F4-L (1013)
A13FC
A13FC
A13FC
12PK
12PK
12PK
(1013)
C3
C3
C3
10A
C4
C4
C4
10A
E3
E3
E3
E4
E4
E4
G3
G3
G3
10A
10A
10A
G4
G4
G4
10A
10A
10A
A3
A3
A3
10A
10A
10A
FUSE F4-M
(1013)
A4
10A
10A
10A
D3
D3
D3
D4
H3
H4
B3
B3
B3
B4
B4
B4
ELECTRICAL CIRCUIT DIAGRAM
IGNITION FEED - STANDARD
LEFT / RIGHT BANK OPT
A13B
A13B
A13B
18PK
18PK
18PK
A13TRIB
16PK
A104AK
A104AK
A104AK
16DKBL
16DKBL
16DKBL
*A92U
16TN
#A92U
16TN
A97FA
A97FA
A97FA
16PL
16PL
16PL
A97F
16PL
A13EA
A13EA
A13EA
18PK
18PK
18PK
A73A
18LTGN
A13
18PK
WARNING LIGHTS
(1511 / 1510)
CH4_14,29,31
CH8_06,07,08
TRI-PAC RECTIFIER
(5757) CH7_10
REMOTE START / STOP RELAY #2
(1018) CH7_07
EATON GEN3 TCM
CONNECTOR
(7105)
CH11_01
ULTRASHIFT TRANSMISSION
RELAY
(1019)
CH11_01
ECM CONNECTOR 1
(6018) CH7_01
GAUGE CLUSTER #1
(1500) CH8_10
HVAC CONTROLLER
HVAC CONTROLLER
HVAC CONTROLLER
(1200) CH12_02
(1200) CH12_02
(1200) CH12_02
IGN SW INPUT
IGN SW INPUT
IGN SW INPUT
A16
A16
A16
CHAPTER 3
STANDARD
IGNITION FEED
BODY CONTROLLER #J3
BODY CONTROLLER #J3
BODY CONTROLLER #J3
(1600)
(1600)
(1600)
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
REV
Figure 18 Ignition Feed - Standard
REFERENCE
# W/ ULTRASHIFT XMSN
* W/ AUTOSHIFT XMSN
DRAWN
300422
RELEASE NO. SHEET
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
PART NO.
AE08058096
S08344-2
006
Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After 19
3.7. IGNITION FEED – STANDARD (CONT.), P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
FUSE F5-E
IGNITION
RELAY #2
(1012 / 1014)
IGNITION
RELAY #3
(1012 / 1014)
CH3_05
CH3_05
(A13FB)
FUSE F5-A (1014)
FUSE F5-B (1014)
FUSE F5-J (1014)
(A13FA)
FUSE F5-L (1014)
W/ WORK LIGHT
A13FA
12PK
(1014)
C1
10A
G1
10A
G2
10A
A1
10A
FUSE F5-G
(1014)
C3
10A
G4
10A
A4
10A
D1
H1
H2
B1
D3
H4
B4
ELECTRICAL CIRCUIT DIAGRAM
IGNITION FEED - STANDARD (CONT)
ENGINE SENSOR
A97VTI
12VT
A67A
16PK
A88V
18LTGN
A13EE
18PK
A13EE
16DKBL
A13N
18PK
A13SD
18PK
A13BL1
18PK
A13EH
18PK
A71A
16OR
A71A
18OR
A71B
18OR
INTERFACE
(6033)
CH7_06
VORAD VS-400
DIU CONNECTOR
(1943M)
CH4_28
PTO RELAY A
(1020)
CH10_17
QUALCOMM TMCT
(1923 / 5902)
CH4_09,11
QUALCOMM IMCT
(1920 / 5900)
CH4_12,14,31
QUALCOMM OMNIVISION POWER
(1918) CH4_29
TELEMATICS MODULE J1
(1963) CH4_07
TRIPMASTER (5927)
CH9_07
BECON LIGHT SW
(1117M)
CH4_24
SECONDARY INSTRUMENT CLUSTER
(1502) CH8_11
BACK-UP LIGHT
SWITCH
(7500W) CH9_01
BACK-UP
LIGHT RELAY
(1019)
CH9_02
CHAPTER 3
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
REV
REFERENCE
Figure 19 Ignition Feed – Standard (Cont.)
DRAWN
300422
RELEASE NO. SHEET
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
PART NO.
AE08058096
S08344-2
007
20 Electrical Circuit D iagrams – ProStar® Models Built June 14, 2010 and After
3.8. IGNITION FEED – STANDARD (CONT.), P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
FUSE F5-A
W/ DAY CAB
FUSE F5-K
A2
FUSE F5-H
A3
(1014)
G1
10A
FUSE F5-J
(1013)
A1
10A
(1014)
15A
(1014)
C4
10A
FUSE F5-D
(1013)
G3 H3
7.5A
FUSE F5-L
(1014)
10A
H1
A67A
16GY
B1
B2
D4
B3
IGNITION
RELAY #2
(1012 / 1014)
IGNITION
RELAY #3
(1011 / 1013)
CH3_05
CH3_05
(A13FB)
(A13FA)
A13FB
12PK
ELECTRICAL CIRCUIT DIAGRAM
IGNITION FEED - STANDARD (CONT)
VORAD VS-400
DIU CONNECTOR
(1943M)
CH4_28
FORWARD LOOKING
RADAR UNIT
(8901)
CH4_28
TRIP MASTER
(5927)
CH9_07
AIR DRYER
(9900 / 9901 / 9902)
CH10_02
COMPASS MODULE
(1912)
CH3_10,13
A70D
18OR
A70D
18OR
A13SD
18PK
A39
16GY
A28V
18TN
A87C
18GY
A67TA
18PK
A67E
18PK
A67Y
18PK
W/ SLEEPER
WASHER PUMP
(8350)
CH4_22
SIDE SENSOR
(9768)
CH4_28
CHAPTER 3
FUSE F11-D
ABS # 1 / WABCO
ABS CONTROLLER
(1400 / 1420)
CH10_07,13
CHK CHANGE
DATE
CNA1
28OCT09 INITIAL RELEASE. A 6180 2Y
A94V
18GY
(1020)
F4
E4
5A
REV
*A13FH
#A13FH
REFERENCE
Figure 20 Ignition Feed – Standard (Cont.)
TRILER ABS
ECU RELAY
18PK
18GY
DRAWN
300422
RELEASE NO. SHEET
61802Y
(1017)
A13FF
18PK
# W/ IGN FEED REMOTE START / STOP
* W/ IGN FEED STANDARD
NAME
CIRCUIT DIAGRAM, PROSTAR
DATE
09MAR09
PART NO.
AE08058096
IGNITION RELAY #3
(1012 / 1014)
CH3_05
S08344-2
008
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