International CF500, CF 600 Service Manual
SERVICE MANUAL
SERVICE MANUAL SECTION
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL
CIRCUIT DIAGRAMS
Model: CF 500
Start Date: 09/01/2007
Model: CF 600
Start Date: 09/01/2007
S08332
03/18/2008
08332
Copyright©03/18/2008 International Truck and Engine Corporation
S
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
Table of Contents
1. TABLEOF CONTENTS(CHAPTER 1)..............................................................................1
2. INSTRUCTIONS ANDCHARTS (CHAPTER 2).....................................................................1
2.1. ABBREVIATIONS, P.1................................ .....................................................1
2.2. ACRONYMS, P. 2........ .......................................... ........................................ .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3............................................. .................3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4.............................................4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5.............................................5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6.............................................6
2.7. LAMP BULB CHART, P. 7.................................................................................7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8.........................................................8
2.9. SCHEMATIC SYMBOL CHART,P.9.....................................................................9
2.10. SCHEMATIC SYMBOL CHART, P. 10........................................................... ......10
2.11. SCHEMATIC SYMBOL CHART, P. 11.................................................................11
2.12. SCHEMATIC SYMBOL CHART, P. 12........................................................... ......12
i
3. 12 VOLT DISTRIBUTION, GROUNDS, AND DATA LINKS (CHAPTER 3).....................................13
3.1. BATTERY FEEDS, POWERDISTRIBUTIONBOX, P. 1.......................................... ....13
3.2. BATTERY FEEDS, POWERDISTRIBUTIONBOX, P. 2.......................................... ....14
3.3. BATTERY FEEDS, POWERDISTRIBUTIONBOX, P. 3.......................................... ....15
3.4. KEY SWITCH,P.4........................................................................................16
3.5. IGNITION FEEDS(RUN), P. 5............................................................................17
3.6. IGNITION FEEDS(START), P. 6.........................................................................18
3.7. IGNITION FEEDS(RUN-START), P. 7................................... ...............................19
3.8. IGNITION FEEDS(RUN-ACCESSORY), P. 8.......... ............................... .................20
3.9. GROUNDS (MAIN CHASSIS),P.9.................... ..................................................21
3.10. GROUNDS (MAINCHASSIS), P. 10..................................................... ..............22
3.11. GROUNDS (REARCHASSIS),P.11..................................................................23
3.12. GROUNDS (IP),P.12....................................................................................24
3.13. GROUNDS (IP),P.13....................................................................................25
3.14. CAB GROUNDS (ROOF, FLOOR), P. 14..............................................................26
3.15. J1708 DATA LINK,P.15................................................................................27
3.16. J1939 DATA LINK,P.16................................................................................28
3.17. J2284 DATA LINK,P.17................................................................................29
3.18. DIAGNOSTICCONNECTORS, P. 18.................................... ..............................30
4. CAB ACCESSORIES (CHAPTER 4)...............................................................................31
4.1. CIGAR LIGHTER, P.1....................................................................................31
4.2. POWERWINDOWS, P. 2........... ................................................ ......................32
4.3. POWERDOORS,P. 3............................... ......................................................33
4.4. HORN ANDCOMBINATION SWITCHB, P. 4..........................................................34
4.5. RADIO, P. 5.................................................................................................35
4.6. WINDSHIELD WIPER AND WASHER PUMP, P. 6....................................................36
4.7. DOOR AJARSWITCHAND DOME LIGHT, P. 7.......................................................37
5. CHARGING AND CRANKING SYSTEM (CHAPTER 5)..........................................................38
5.1. CHARGING AND CRANKING—INTERNATIONALV6 ENGINE, P. 1.............................3
S08332
8
ii CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
6. ENGINE ACCESSORIES (CHAPTER 6)...........................................................................39
6.1. HFCM MODULE — INTERNATIONAL V6 ENGINE, P. 1.......... .................................. .39
6.2. FUEL TANKS — DUAL TANK, P. 2.....................................................................40
6.3. FUEL TANKS — LEFT ANDAUXILIARYTANK, P. 3.................................................41
7. ELECTRONIC ENGINES (CHAPTER7)...........................................................................42
7.1. INTERNATIONAL V6POWER AND GROUND SYSTEM,P. 1...... ................................42
7.2. INTERNATIONAL V6CRUISE CONTROL, P. 2.......................................................43
7.3. INTERNATIONAL V6ACCELERATOR PEDAL, P. 3.................................................44
7.4. INTERNATIONAL V6 ENGINE SENSOR, P. 4......... ...................................... ..........45
7.5. INTERNATIONAL V6GLOW PLUG AND ENGINEFAN, P. 5........................... ............46
7.6. INTERNATIONAL V6AFTERTREATMENT, P.6......................................................47
7.7. INTERNATIONAL V6 INJECTORS, P. 7....... ............................................... ..........48
7.8. INTERNATIONAL V6 INJECTORS, P. 8....... ............................................... ..........49
8. CLUSTERS AND WARNINGLIGHTS(CHAPTER 8).............................................................50
8.1. CLUSTER CONNECTOR A, P. 1........................................................................50
8.2. CLUSTER CONNECTOR A, P. 2........................................................................51
8.3. CLUSTER CONNECTOR B, P. 3........................................................................52
8.4. CLUSTER CONNECTOR B, P. 4........................................................................53
8.5. MULTIPLEX SWITCH MODULE ANDAFTERTREATMENT SYSTEM, P. 5.......................54
9. LIGHT SYSTEMS (CHAPTER 9 ) .... ............................................................ ....................55
9.1. COMBINATION SWITCHA, HAZARD SWITCH, P. 1...................... ...........................55
9.2. MARKER, FRONT PARKAND TURN LIGHTS, P. 2............................................ ......56
9.3. REAR TAIL, TURN,STOP AND BACKUP LIGHTS, P. 3.............................................57
9.4. REAR TAIL, TURN, STOP AND BACKUP LIGHTS,P.3A...........................................58
9.5. FOG LIGHTS, P. 4.............. .............................................................. .............59
9.6. HEADLIGHTS,P. 5.............................................................................. ..........60
9.7. PANEL LIGHTS, P. 6............................................................................ ..........61
10. CHASSIS ACCESSORIES(CHAPTER 10).......................................................................62
10.1. ANTILOCK BRAKE SYSTEM (ABS), P. 1............................................................62
10.2. BODY BUILDER CUSTOMER ACCESSCIRCUITS (BOC),P. 2........... .......................63
10.3. BODYBUILDER LIGHTING CIRCUITS (BOC), P. 3.................................................64
10.4. BODYBUILDER (EOF),P. 4............................................................................65
10.5. BRAKE SYSTEMS: FLUID, PRESSURE AND PEDAL SWITCH,P. 5.................... ........66
10.6. BRAKE SYSTEMS: ELECTRICTRAILER BRAKES, P. 6..........................................67
11. TRANSMISSION (CHAPTER 11)..................................................................................68
11.1. TRANSMISSION CONTROLMODULE, P. 1.........................................................68
11.2. TRANSMISSION CONTROL MODULE, P. 1A........................................................69
11.3. TCM TO TRANSMISSION BULKHEAD CONNECTOR, P. 2.......................................70
12. CLIMATECONTROL(CHAPTER 12)...................................... .......................................71
12.1. HVAC SYSTEM, P. 1............................................ .........................................71
12.2. A/C CLUTCH, P. 2.......................................................................................72
12.3. PUSHER FAN, P. 3.......................................................................................73
13. CONNECTOR COMPOSITES (CHAPTER 13)................................................ ...................74
13.1. CONNECTOR COMPOSITES (1), (2), (3),P.1........... ............................................74
13.2. CONNECTOR COMPOSITES (71), (72), (101), (102),P.2..................... ....................75
13.3. CONNECTOR COMPOSITES (103), (104),(105), (106), P. 3......................................76
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
13.4. CONNECTOR COMPOSITES (201), (202A),(202C), P. 4..........................................77
13.5. CONNECTOR COMPOSITES (203), (204),(205A), P. 5............................................78
13.6. CONNECTOR COMPOSITES(205B), (206),(207), (208), P.6....................................79
13.7. CONNECTOR COMPOSITES (211), (212), (213), P. 7..............................................80
13.8. CONNECTOR COMPOSITES (214),(215), (217A), (217B), P. 8...................................81
13.9. CONNECTOR COMPOSITES (220), (222),(223), (225), P. 9......................................82
13.10. CONNECTOR COMPOSITES(226), (227),(228), (229),P.10...................................83
13.11. CONNECTOR COMPOSITES (233), (234), (235), P. 11................ ...........................84
13.12. CONNECTOR COMPOSITES (236A), P. 12........................................................85
13.13. CONNECTOR COMPOSITES (236B), (237), (238),P.13.........................................86
13.14. CONNECTOR COMPOSITES(239), (240),(241), (243),P.14...................................87
13.15. CONNECTOR COMPOSITES (244), (245), (246), (247), (248), P. 15............................88
13.16. CONNECTOR COMPOSITES (249), (250), (251), P. 16...........................................89
13.17. CONNECTOR COMPOSITES (252), (253), (254), P. 17...........................................90
13.18. CONNECTOR COMPOSITES (301), (301A), (301B), (301D), (303), P. 18......................91
13.19. CONNECTOR COMPOSITES (304), P. 19..........................................................92
13.20. CONNECTOR COMPOSITES (306), P. 20..........................................................93
13.21. CONNECTOR COMPOSITES(308), (309),(310), (313),P.21...................................94
13.22. CONNECTOR COMPOSITES (315), P. 22..........................................................95
13.23. CONNECTOR COMPOSITES(316), (317),(318), (320),P.23...................................96
13.24. CONNECTOR COMPOSITES(321), (322),(323), (401),P.24...................................97
13.25. CONNECTOR COMPOSITES(402), (403),(404), (410),P.25...................................98
13.26. CONNECTOR COMPOSITES (411), (412), (413), P. 26...........................................99
13.27. CONNECTOR COMPOSITES (500), (503), P. 27.................................................100
13.28. CONNECTOR COMPOSITES(506),(507), (508), P. 28..........................................101
13.29. CONNECTOR COMPOSITES(509),(510), (602), P. 29..........................................102
13.30. CONNECTOR COMPOSITES(700),P. 30................................................ .........103
13.31. CONNECTOR COMPOSITES(701),P. 31................................................ .........104
13.32. CONNECTOR COMPOSITES (702A), P. 32.......................................................105
13.33. CONNECTOR COMPOSITES (702B), P. 33.......................................................106
13.34. CONNECTOR COMPOSITES (702D), P. 34.......................................................107
13.35. CONNECTOR COMPOSITES (703), (704), P. 35.................................................108
13.36. CONNECTOR COMPOSITES(705),P. 36................................................ .........109
13.37. CONNECTOR COMPOSITES (706), P. 37.........................................................110
13.38. CONNECTOR COMPOSITES(720),(720A),P. 38................................................111
13.39. CONNECTOR COMPOSITES(720),(720A),P. 39................................................112
13.40. CONNECTOR COMPOSITES(720),(720A),(829M),P. 40......................................113
iii
S08332
iv CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
1. TABLE OF CONTENTS (CHAPTER 1)
2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
1
DIAGRAMS
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION
ACCESS
ACCUM
AC
AIR CLNR AIR CLEANER DFTR DEFLECTOR RLY RELAY
ALT
ACCEL
AC
AFTR AFTERTREATMENT
AMM
AMP
AMP HR AMPERE HOUR
AMPL
ARM
ARSR ARRESTER
ASSY ASSEMBLY
AUX
B/U
BTRY BATTERY
BM
BLK BLOCK
BOOS
BOT BOTTOM
BK
BRKR BREAKER
BRTHR BREATHER HT TR HEAT TREAT THROT
BRI
BUZ
CA
CD
CP
CAP
CAT
CHAS CHASSIS INST
CH
CIRC
CLK CLOCK
CW
CLSTR CLUSTER LWR LOWER
CL
COL COLUMN MOD
COMM
CMPNT COMPONENT
CPRSR COMPRESSOR
CONN
CONT
CSL CONSOLE
CONT CONTACT
CONT CONTROL
CONV CONVERTER
CLR COOLER
CTSY COURTESY
ACCESSORY
ACCUMULATOR CUR CURRENT
AIR CONDITIONING DPNL DASHPANEL RAD RADIO
ALTERNATOR DFR DEFROSTER
ACCELERATOR
ALTERNATING CURRENT
AMMETER
AMPERE
AMPLIFIER
ARMATURE
AUXILIARY
BACK-UP FR
BENCHMARKING
BOOSTER
BRAKE HDLP HEADLAMP TEMP TEMPERATURE
BRIGHT HTR HEATER
BUZZER
CABLE HYD
CANDELA
CANDLEPOWER
CAPACITOR
CATERPILLAR
CHOKE INT
CIRCUIT
CLOCKWISE
CLUTCH
COMMUTATOR
CONNECTOR
CONTINUED
CRUS CRUISE
DEG
DIAG
DSL DIESEL
DIFF
DIMR DIMMER
ELEC ELECTRICAL SHFT
ELEX
ENG
EXH
FL
FWD FORWARD
FREQ
GA
GEN
GND GROUND SYS SYSTEM
HARN
HTD HEATED
HP
ID
IGN
ILLUM
IND
L
LT LIGHT
LTR LIGHTER VLV
MAG
MDL MODULE
MOT
MTD
NEG
N/
NO.
PASS
POSN
POS
POT
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
ABBREVIATIONS
PWR POWER
PRESS PRESSURE
DEGREE REGEN REGENERATE
DIAGRAM R
DIFFERENTIAL SNSR SENSOR
ELECTRONIC SLPR SLEEPER
ENGINE
EXHAUST SPKR SPEAKER
FLUID SPR SPRING
FRONT
FREQUENCY
GAUGE SUNSH SUNSHADE
GENERATOR
HARNESS
HORSEPOWER
HYDRAULIC TRLR TRAILER
IDENTIFICATION
IGNITION
ILLUMINATION XFMR
INDICATOR XSTR TRANSISTOR
INSTRUMENT
INTERMITTENT
LEFT
MAGNET
MODULATOR
MOTOR
MOUNTED WDO
NEGATIVE WSHLD WINDSHIELD
NOT WITH
NUMBER W/
PASSENGER
POSITION
POSITIVE
POTENTIOMETER
RES
RTR ROTOR
SHLD SHIELD
SLV
STD
STRG STEERING
STLITE SATELLITE
SW SWITCH
TACH
TERM
THRU
TRAC TRACTION
XDCR TRANSDUCER
XFER TRANSFER
XMSN
XMTR
TRK TRUCK
UPR UPPER
VERT VERTICAL
VM
VOL VOLUME
WSHR WASHER
WHL WHEEL
WPR WIPER
W/O
RESISTOR
RIGHT
SHIFTER
SLEEVE
STANDARD
TACHOMETER
TERMINAL
THROTTLE
THROUGH
TRANSFORMER
TRANSMISSION
TRANSMITTER
VALVE
VOLTMETER
WINDOW
WITH
WITHOUT
DATE
CNA1
06SEP07 REVISED AND REDRAWN A 60785Z
CHANGE
Figure 1 Abbreviations
REVCHK
REFERENCE
DRAWN
U00JAHP
RELEASE NO.
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB0459053V
PART NO.
AE08055410
SHEET
001
S08332
2 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
2.2. ACRONYMS, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ANTILOCK BRAKING SYSTEM
ANTENNA COMMUNICATION UNIT
ALTERNATING CURRENT
AXLE TO BACK OF CAB
AXLE TO FRAME
ACCELERATOR PEDAL MODULE
ACCELERATOR POSITION SENSOR
AUXILIARY POWER UNIT
AMERICAN TRUCKING ASSOCIATION ATA
AUTOMATIC TRACTION CONTROL
AUDIO VIDEO INTERFACE
BAROMETRIC ATMOSPHERE PRESSURE
BRAKE HORSEPOWER
BACK OF CAB BOC
CITIZEN BAND
COLD CRANKING AMPERES CCA
CLEAN POWER ELECTRICAL CONNECTOR
CENTRAL PROCESSING UNIT
CAB OVER ENGINE
DIRECT CURRENT
DRIVER CONTROL MODULE
DIGITAL DATA LINK
DIESEL OXIDATION CATALYST INLET
TEMPERATURE
DIESEL PARTICULATE FILTER
DIESEL PARTICULATE FILTER
DELTA PRESSURE
DIESEL PARTICULATE
FILTER TEMPERATURE
DIESEL TURBOCHARGED
DAY TIME RUNNING LIGHTS
ELECTRONIC CONTROL MODULE
ELECTRONIC CONTROL UNIT
EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE
ELECTRO MAGNETIC INTEFERENCE
END OF FRAME
ELECTRIC TRAILER BRAKE
FRONT AXLE
FRONT END
FRONT OF DASH FOD
FULL POWER BRAKE
GLOBAL POSITIONING SYSTEM
HYDRAULIC CONTROL UNIT
HEAVY DUTY
DESCRIPTION ACRONYM
ABS
ACU
AC
AC
AF
APM
APS
APU
ATC
AVI
BAP
BHP
CB
CEC
CPU
COE
DC
DCM
DDL
DOCT
DPF
DPFDP
DPFT
DT
DTRL
ECM
ECU
EGT
EMI
EOF
ETB
FA
FE
FPB
GPS
HCU
HD
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
ACRONYMS
HEAVY DUTY DIESEL
HIGH PERFORMANCE TRUCK
HIGH SIDE DRIVER
HEATING, VENTILATION, AND
AIR CONDITIONING
INJECTOR DRIVE MODULE
INPUT/OUTPUT
INTEGRATED MOBILE
COMMUNICATION TERMINAL
INSTRUMENT PANEL
INDEPENDENT POWER TAKE-OFF
INPUT SPEED SENSOR
LIGHT COMMERCIAL TRANSMISSION
LOW PRESSURE MODULE
LOW SIDE DRIVE
MEDIUM DUTY
MOMENTARY ENGINE IGNITION
INTERRUPT RELAY
MALFUNCTION INDICATION LAMP
MULTIPLEX SWITCH MODULE
OUTPUT SPEED SENSOR
PYROMETER AMMETER MODULE
POWER DISTRIBUTION CENTER
PROGRAMMABLE LOGIC CONTROLLER
POWER TAKE-OFF
PULSE WIDTH MODULATION
REAR AXLE
RADIO FREQUENCY
ROLL STABILITY PROGRAM
SEVERE SERVICE
TRANSMISSION CONTROL MODULE
TERRESTRIAL COMMUNICATION UNIT
TERRESTRIAL MOBILE
COMMUNICATION TERMINAL
THERMAL OVERCRANK PROTECTION
THROTTLE POSITION SENSOR
TURBINE SPEED SENSOR
VEHICLE SPEED OUTPUT
VEHICLE SPEED SENSOR
WORLD TRANSMISSION
ELECTRONIC CONTROLS
ZERO VOLT REFERENCE ZVR
DESCRIPTION ACRONYM
HDD
HPT
HSD
HVAC
IDM
I/O
IMCT
I/P
IPTO
ISS
LCT
LPM
LSD
MD
MEIIR
MIL
MSM
OSS
PAM
PDC
PLC
PTO
PWM
RA
RF
RSP
SS
TCM
TCU
TMCT
TOCP
TPS
TSS
VSO
VSS
WTEC
DATE
CNA1
06SEP07 REVISED AND REDRAWN A 60785Z
CHANGE
Figure 2 Acronyms
REVCHK
REFERENCE
DRAWN
U00JAHP
RELEASE NO.
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB0459053V
PART NO.
AE08055410
SHEET
002
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
3
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON
CIRCUIT DIAGRAMS INDICATE NORMAL POSITION
WITH IGNITION OFF UNLESS OTHERWISE NOTED.
B
A
SWITCH,
MECHANICAL
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.
THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
SOLENOID
30
87
87A
RELAY - SUPPRESSED
+
PRINTED
CIRCUIT IN
INSTRUMENT
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT
DISTRIBUTING CURRENT TO TWO CIRCUITS.
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL
WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
D
OFF
11-G
11-GA
11-GB
EXTERNAL WIRE
CONNECTIONS
C
IGN
BATT
A12
A12A
B
A
S
KEY SWITCH
(1101M)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
COMMON GROUND
CIRCUIT NUMBER
VOLTMETER
-
SPLICE
ACC
BUSSED CONTACT
INTERNAL
CONNECTION
SUFFIX BEGINNING
WITH G INDICATES
A GROUND CIRCUIT
ELECTRICAL CIRCUIT DIAGRAM
CIRCUIT DIAGRAM INSTRUCTIONS
B - MULTIPLE CONNECTIONS ARE DISPLAYED
ON SCHEMATIC AS SHOWN WITH R/D NUMBER
& CAVITY NUMBER. REFE R TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
86
85
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR
WIRE CONNECTION
A128
F18
F19
INDIVIDUAL GROUND
CIRCUIT NUMBER
R/D NUMBER
(12-A)
SINGLE IN-LINE CONNECTORS DISPLAYED
AS SHOWN BELOW WITHOUT R/D NUMBER
LOCATION IN
FUSE / CIRCUIT
BREAKER
CONNECTION
B
A
20A
B
A
20A
LOCATION
CAVITY NUMBER
AND/OR
16RD
16WH
R32-G
R32-GA
R32-GB
CHAPTER 2
CAVITY NUMBER
C
D
A
F1
20A
A
F2
20A
R/D NUMBER
A
B
B
FUSE RATING
B
PIGTAIL
BODY CONTROLLER
(1602)
SUFFIX BEGINNING
WITH G INDICATES
A GROUND CIRCUIT
(12)
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER
THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
CHK
DATE
CNA1
28AUG07 REVISED AND REDRAWN A 60785Z
CHANGE
REV
REFERENCE
Figure 3 Circuit Diagram Instructions
DRAWN
U00JAHP
RELEASE NO.
59053V
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
S08332
PART NO.
AE08055410
SHEET
003
4 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT
NUMBER
COLOR
1
LTBL
2
3
4
5
6
7
8
9
10
11
12
13
14 RD
15 RD
16
17
18
19
20 LTGN
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45 LTGN
ALTERNATOR - FIELD
RD
ALTERNATOR - CHARGE
DKBL
SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL
SERIAL / DATA COMMUNICATION J1922 (+)
GY SERIA L / DATA COMMUNICATION J1922 (-)
YL
SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)
GN
SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)
GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
RD
ALTERNATOR - RESISTANCE
GY LOW VOLTAGE ELECTRONIC GROUND
WH
CHASSIS / ENGINE GROUND
WH
CAB / SLEEPER GROUND
LTBL
ACCESSORY FEED
PK
IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
BATTERY FEED
KEY SWITCH FEED
PK STARTER CONTROL
PK GLOW PLUG / PREHEATER
GY
ENGINE SHUTDOWN
REMOTE POWER MODULE
TN
COLD START CONTROLS (ETHER)
TN
TIRE PRESSURE MONITORING / CONTROL
TN
ENGINE FAN / SHUTTERS
GY
ENGINE EXHAUST BRAKE
TN
PYROMETER
TN
AMMETER
TN
VOLTMETER
TN
INSTRUMENTS AND GAUGES
TN
ENGINE WATER TEMPERATURE
TN
ENGINE OIL TEMPERATURE
TN
TRANSMISSION OIL TEMPERATURE
TN
AXLE OIL TEMPERATURE
TN
ENGINE OIL LEVEL
TN
COOLANT LEVEL
TN
ENGINE OIL PRESSURE
TN
FUEL LEVEL
TN
FUEL PUMP
GY
LIFT AXLE
GY AIR DRYER HEATER
GY LOW AIR PRESSURE WARNING
TN
AIR TEMPERATURE
GY FRONT AXLE ENGAGED
GY POWER DIVIDER LOCK (PDL) WARNING
GY
PARK BRAKE WARNING
ANTITHEFT WARNING
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR
DESCRIPTION
DATE
CNA1
28AUG07 REVISED AND REDRAWN A 60785Z
CHANGE
REVCHK
REFERENCE
DRAWN
U00JAHP
RELEASE NO.
Figure 4 Circuit Number Identification and Co lor
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB0459053V
S08332
PART NO.
AE08055410
SHEET
004
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5
5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT
NUMBER
COLOR
46
GY POWER TAKE-OFF WARNING
47
GY SPEEDOMETER
48
GY TACHOMETER
49
GY DIFFERENTIAL LOCK WARNING
50
YL LIGHT SWITCH FEED
51
YL
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73 LTGN PWM
74 LTGN
75 LTGN
76 LTGN
77 LTGN
78 LTGN
79
80
81
82
83 LTGN
84 LTGN
85
DIMMER SWITCH FEED
YL HEADLIGHT HI - BEAM
YL HEADLIGHT LO - BEAM
BN
PARKING / MARKER LIGHTS
OR
TURN SIGNAL - FEED
OR
TURN SIGNAL LIGHTS - LEFT
YL
TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR
TURN SIGNAL LIGHTS - RIGHT
LTGN
TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
BN
CLEARANCE / IDENTIFICATION LIGHTS
GY
SOLENOID
OR HAZARD LIGHTS
GY
AIR SUSPENSION
DKBL PANEL LIGHTS
DKBL
COURTESY / DOME LIGHTS
YL FOG / DRIVING LIGHTS
OR
CAB REAR FLOOD LIGHTS
YL
DAYTIME RUNNING LIGHT
GY OBSTACLE AVOIDANCE / REMOTE SENSOR
BN
TAIL LIGHTS
BN
LICENSE PLATE LIGHT
OR STOP LIGHTS
RD
STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP - LIGHTS
LTBL
BACK-UP - LIGHTS (BODY BUILDER CONNECTION)
OR
TRAILER AUXILIARY FEED - BATTERY
HEATER RECIRCULATION MOTOR
HEATER BLOWER MOTOR
AUXILIARY FAN
AIR CONDITIONER
MIRRORS - HEATED, MOTORIZED
GY
SEAT BELTS
BK SLEEPER BOX RELAY - FEED
LTGN
POWER DOOR LOCKS
GY WINDSHIELD WIPER
POWER WINDOWS
CIGAR LIGHTER
GY
HORN
ELECTRICAL CIRCUIT DIAGRAM
CIRCUIT NUMBER IDENTIFICATION AND COLOR
(CONT)
DESCRIPTION
CHAPTER 2
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
REVCHK
REFERENCE
B
60785Z
DRAWN
U00JAHP
RELEASE NO.
Figure 5 Circuit Number Identification and Color
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB0459053V
S08332
PART NO.
AE08055410
SHEET
005
6 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT
NUMBER
86 LTGN
87
88 LTGN
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103 LTGN
104
105
106
107
108
109
110
111
112
COLOR
GY WINDSHIELD WASHER
VT AIR BAG
GY HYDRAULIC BRAKE PUMP
VT INTERCOMMUNICATION
TN
TN
GY
TN
YL
VT
BK DATALINK AND DIAGNOSTICS
VT
GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
TN
YL FLASH TO PASS
DKBL REMOTE START / STOP
LTGN
OR
GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
GY BRAKE PAD WEAR SENSOR
GY BRAKE STROKE / SLACK ADJUSTER
GY INSTRUMENT CLUSTER ELECTRONIC GROUND
TN
GY
RADIO - ENTERTAINMENT / CLOCK
CLOCK / HOURMETER
TRANSMISSION CONTROLS - ELECTRONICS
AXLE SHIFT CONTROL
ANTILOCK BRAKE SYSTEM
EXHAUST EMISSION
SNOWPLOW LIGHTS / CRUISE CONTROLS
ENGINE CONTROLS - ELECTRONIC
ACCELERATOR POSITION SENSOR (APS)
BRAKE APPLICATION AIR
BODY BUILDER AUXILIARY FEED
HEATED SEATS
HIGH VOLTAGE ALTERNATOR AC CHARGE
FUEL FILTER RESTRICTION TRANSDUCER
LIFT GATE
ELECTRICAL CIRCUIT DIAGRAM
CIRCUIT NUMBER IDENTIFICATION AND COLOR
(CONT)
DESCRIPTION
CHAPTER 2
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B
CAB - DRIVER CONTROL MODULE
C
CAB - HEADER / CLEARANCE LIGHTS
D
CAB - ROOF / REAR PANEL
E
CAB - LEFT DOOR / DOORS
F
CAB - RIGHT DOOR / DOORS
H
CAB - SLEEPER
J
CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L
TRANSMISSION
M
CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N
CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)
P
CHASSIS / WHEEL BASE SECTION
R
CHASSIS / SUSPENSION / REAR AXLE / AXLES
S
CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T
TRAVEL DOORS
U
HOOD MTD HEADLIGHTS / MARKER LIGHTS
V
SLEEPER ROOF / BACK PANEL WIRING
W
WARDROBE CABINET WIRING
DATE
CNA1
28AUG07 REVISED AND REDRAWN A 60785Z
CHANGE
REVCHK
REFERENCE
DRAWN
U00JAHP
RELEASE NO.
Figure 6 Circuit Number Identification and Co lor
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB0459053V
PART NO.
AE08055410
SHEET
006
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
2.7. LAMP BULB CHART, P. 7
7
DIAGRAMS
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
BULB APPLICATION
ASHTRAY 1.4 WATT
DOME
FOG LIGHTS
ROOF MARKER LIGHTS 5 WATT
HIGH BEAM HEADLIGHT 65 WATT 9007 LL
LOW BEAM HEADLIGHT 55 WATT 9007 LL
PARK LAMP
FRONT TURN SIGNAL 8 WATT 1157NA
SIDE MARKER LIGHTS 5 WATT
REVERSE LIGHT 32 WATT
STOP / TAIL LIGHTS 32 WATT / 3 WATT
ELECTRICAL CIRCUIT DIAGRAM
LAMP BULB CHART
CANDLEPOWER OR WATTS BULB TRADE NUMBER
15 WATT
55 WATT
27 WATT 1157NA
CHAPTER 2
74T-5
211-2
64151
0194
168
1156
1157
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
Figure 7 Lamp Bulb Chart
REVCHK
REFERENCE
C
60785Z
DRAWN
U00JAHP
RELEASE NO.
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB0459053V
PART NO.
AE08055410
SHEET
007
S08332
8 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
2.8. RELAY FU NCTION AND WIRING GUIDE, P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELAY VIEWED FROM INSERTION END
MINIATURE - ISO (1)
MINIATURE - 280 (1)
MICRO - 280 (1)
MICRO - ISO (1)
ENERGIZING COIL
NORMALLY CLOSED
CONTACT
ENERGIZING COIL
86
87A
30
87
85
30
85
30
85
86
87
87A
86
87A
87
2
5
3
4
1
ELECTRICAL CIRCUIT DIAGRAM
RELAY FUNCTION AND WIRING DUIDE
ENERGIZING COIL
NORMALLY CLOSED
CONTACT
NORMALLY OPEN
CONTACT
COMMON CONTACT
ENERGIZING COIL
NORMALLY OPEN
CONTACT
COMMON CONTACT
CHAPTER 2
RELAY SCHEMATIC
86
87
85
1
5
2
30
87A
3
4
MICRO - 4 PIN (1)
30
86
85
87
MINI MICRO - 4 PIN (2)
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
86
30
85
87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
REVCHK
REFERENCE
C
60785Z
U00JAHP
Figure 8 Relay Function and Wiring Guide
DRAWN
RELEASE NO.
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB0459053V
S08332
PART NO.
AE08055410
86
85
30
87
SHEET
008
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
2.9. SCHEMATIC SYMBOL CHART, P. 9
9
DIAGRAMS
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
B
B
DESCRIPTION
ACCEL PEDAL
POSN SENSOR
ACCEL PEDAL
POSN SENSOR
AIR DRYER
SYMBOL
C
THROTTLE
C
B
A
A
D
F
F
E
IDLE
E
D
A
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART
SYMBOL
-
+
+
-
A
B
C
CHAPTER 2
DESCRIPTION
AMMETER
BATTERY
BLUNT CUT CIRCUIT
BUSBAR
R
G
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
B
REVCHK
E
Figure 9 Schematic Symbol Chart
ALARM
ALTERNATOR
REFERENCE
60785Z
DRAWN
U00JAHP
RELEASE NO.
TYPE 1
A
B
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB0459053V
PART NO.
TYPE 2 OR 3
A
B
AE08055410
CIGAR LIGHTER
CIRCUIT BREAKER
DIODE
SHEET
009
S08332
10 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
2.10. SCHEMATIC SYMBOL CHART, P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
SYMBOL
DESCRIPTION
DIODE, LIGHT
EMITTING
FAN SOLENOID
FEMALE TERMINAL
FUSE
FUSIBLE LINK
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART (CONT)
SYMBOL
BATT
OFF
S
IGN
ACC
B
A
S
I
OFF
D
C
S
S
I
A
OFF
F
S
I
I
A
A
OFF
B
A
OFF
C
A
CHAPTER 2
E
DESCRIPTION
HORN
KEY SWITCH
KEY SWITCH,
COMPLEX
FUSES W/ BUSBAR
GROUND N/ STUD
HEATER
HOLDER, FUSE
W/ BUSBAR
DATE
CNA1
28AUG07 INITIAL RELEASE A 60785Z
CHANGE
REVCHK
Figure 10 Schematic Symbol Chart
REFERENCE
DRAWN
300371
RELEASE NO.
NAME
CIRCUIT DIAGRAM, LCF
DATE
10MAY0760785Z
PART NO.
AE08055410
LIGHT W/ SWITCH
LIGHT, DOUBLE
FILAMENT
LIGHT, SINGLE
FILAMENT
SHEET
010
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
2.11. SCHEMATIC SYMBOL CHAR T, P. 11
11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
SYMBOL
86
85
30
87
87A
DESCRIPTION
MALE TERMINAL
MOTOR
PASS THRU
CONNECTION
PRESSURE SWITCH
RELAY, FIVE
TERMINAL
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART (CONT)
SYMBOL
A
C
B
SENSOR, PRESSURE.
CHAPTER 2
DESCRIPTION
RESISTOR
SENDER - FUEL,
OIL, TEMP, WATER
ABS 6
SENSOR, MAGNETIC
86
85
DATE
CNA1
28AUG07 INITIAL RELEASE A 60785Z
30
87
B1
B2
CHANGE
RELAY, FOUR
TERMINAL
RELAY, LATCHING
REVCHK
Figure 11 Schematic Symbol Chart
REFERENCE
DRAWN
300371
RELEASE NO.
NAME
CIRCUIT DIAGRAM, LCF
DATE
10MAY0760785Z
PART NO.
SENSOR, YAW
SOLENOID W/ DIODE
AE08055410
SOLENOID
SHEET
011
S08332
12 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
2.12. SCHEMATIC SYMBOL CHART, P. 12
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
SYMBOL
B
M
G
S
S
B
A
B
S
DESCRIPTION
SPEAKER
SPLICE
STUD
START MOTOR
W/ TOCP
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART (CONT)
SYMBOL
A
120
OHMS
C
A
B
TERMINATING RESISTOR
CHAPTER 2
DESCRIPTION
SWITCH, PUSH
BUTTON
THERMISTOR
THERMOSTAT
VALVE, ETHER
BOTTLE
SWITCH, MECHANICAL
(NORMALLY OPEN)
SWITCH, MECHANICAL
(NORMALLY CLOSED)
DATE
CNA1
28AUG07 INITIAL RELEASE A 60785Z
CHANGE
REVCHK
Figure 12 Schematic Symbol Chart
REFERENCE
DRAWN
300371
RELEASE NO.
A
C
NAME
CIRCUIT DIAGRAM, LCF
DATE
10MAY0760785Z
S08332
B
PART NO.
AE08055410
VALVE, MODULATOR
SHEET
012
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
3. 12 VOLT DISTRIBUTION, GROUNDS, AND DATA LINKS (CHAPTER 3)
3.1. BATTERY FEEDS, POWER DISTRIBUTION BOX, P. 1
13
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
BATTERY
-
2/0BK
ENGINE BLOCK
GROUND
+
2/0BK
2RD
FRAME
GROUND
MEGA FUSE
200A
2RD
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEEDS, POWER DISTRIBUTION BOX (PDB)
1
2
1
30A
1
20A
1
40A
1
30A
1
40A
1
25A
1
30A
1
20A
1
20A
1
20A
1
20A
1
20A
1
15A
OPEN
2
2
2
2
2
2
2
2
2
2
2
2
2
N329
12PK
N1057A
16OR
N1854A
10WH
N1709
12BN
N364
12BK
N1672
14DKBL
N1051
12PK
N1679
16WH
N10
16LTGN
N1059
16DKBL
N1050
16LTGN
N1552
16LTGN
N460
14YL
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F13
F14
CHAPTER 3
STARTER RELAY
(720A-57) CH5_01
PARK LAMP RELAY
(720A-59)
CH8_04, CH9_01
IDM RELAY
(720A-55)
CH6_01,CH7_01
HEADLAMP RELAY
(236A-R2) CH9_05
BLOWER MOTOR RELAY
(236A-R2) CH12_01
WIPER RELAY
(720A-56) CH4_06
TRAILER BRAKE BLUNT
CUT CIRCUITS
CH10_06
DOOR LOCK TIMER
(212) CH4_03
BRAKE PEDAL SWITCH
(227) CH9-03, CH10_05
FUEL PUMP RELAY
(720-48) CH6_01
KEY SWITCH
(213) CH3_04
HORN RELAY
(236A-R2) CH4_04
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
REVCHK
REFERENCE
C
60785Z
DRAWN
U00JAHP
RELEASE NO.
59053V
Figure 13 Battery Feeds, Power Distribution Box
S08332
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
PART NO.
AE08055411
SHEET
001
14 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
3.2. BATTERY FEEDS, POWER DISTRIBUTION BOX, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
F15
F16
F17
F18
F19
2RD
F20
F21
F22
BATTERY
-
+
2RD
MEGA FUSE
200A
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEEDS,
POWER DISTRIBUTION BOX (PDB) (CONT)
2
1
10A
1
15A
1
15A
1
15A
1
20A
1
60A
1
20A
1
N3049
18BK
2
N175
18BK
2
N475
18WH
2
N1861A
18RD
2
N1662
16YL
2
N601
10LTBL
2
N905
16LTGN
2
OPEN
CLUSTER CONN A
(217A) CH8_02
BACK-UP RELAY
(720-49) CH11_01A
FOG LAMP RELAY
(720A-54) CH9_04
TCM / TRANSMISSION RELAY
(306 / 720-52) CH11_01A
FUEL HEATER RELAY
(720A-51) CH6_01
ABS MODULE
(315) CH10_01
TRAILER BOX
(500) CH10_04
CHAPTER 3
2/0BK
2/0BK
ENGINE BLOCK
GROUND
DATE
CNA1
28AUG07 REVISED AND REDRAWN
FRAME
GROUND
CHANGE
B
F23
40A
2
1
F24
20A
2
1
F25
20A
2
1
F26
15A
REVCHK
REFERENCE
60785Z
DRAWN
U00JAHP
RELEASE NO.
59053V
2
1
Figure 14 Battery Feeds, Power Distribution Box
N49
12OR
N40
18LTBL
N383
16RD
N2002
18OR
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
PART NO.
BODY BUILDER CUSTOMER
ACCESS BLUNT CUT CIRCUITS
CH10_02
CIGAR LIGHTER
(206) CH4_01
FLASHER
(236B) CH9_01
HAZZARD SWITCH
(208) CH9_01
REMOTE KEYLESS
ENTRY RECEIVER
(211) CH4_03
AE08055411
SHEET
002
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
3.3. BATTERY FEEDS, POWER DISTRIBUTION BOX, P. 3
15
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
F27
F28
F29
F30
2RD
F31
F32
F33
F34
F35
F36
BATTERY
-
2/0BK
ENGINE BLOCK
GROUND
2/0BK
+
2RD
FRAME
GROUND
MEGA FUSE
200A
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEEDS,
POWER DISTRIBUTION BOX (PDB) (CONT)
1
10A
1
10A
1
60A
1
60A
20A
40A
1
25A
1
20A
1
20A
1
2
2
2
2
2
1
1
2
2
2
2
2
OPEN
N1772
18VT
N54
18LTGN
N534
10YL
N1153A
14RD
N391
18RD
N170
12RD
N212
14DKBL
N883
18PK
N3049A
18BK
CHAPTER 3
BASE AND PREMIUM RADIO
/ CASSETTE RADIO
(202A / 202C) CH4_05
DOME LIGHT RELAY
(236A-R1) CH4_07
ABS MODULE
(315) CH10_01
PUSHER FAN RELAY
(236A-R1) CH12_03
DIGNOSTIC CONNECTOR A /
DIGNOSTIC CONNECTOR B
(237 / 238) CH3_18
POWER WINDOW RELAY
(236A-R2) CH4_02
BODY BUILDER RELAY
(720-47) CH10_02
AC CLUTCH
(720A-53) CH12_02
IGNITION RELAY
(236A-R1) CH3_07
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
REVCHK
REFERENCE
D
60785Z
DRAWN
U00JAHP
RELEASE NO.
59053V
Figure 15 Battery Feeds, Power Distribution Box
S08332
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
PART NO.
AE08055411
SHEET
003
16 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
3.4. KEY SWITCH, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
1
F12
20A
2
N1050
16LTGN
MAIN CHASSIS / IP
(702A)
KEY SWITCH
(213)
START START
RUN
ACC
LOCK
OFF
RUN
17
A1050
12LTGN
3
OFF
ELECTRICAL CIRCUIT DIAGRAM
KEY SWITCH
BATTERY FEED
CH3_01
2RD
1
F13
20A
2
N1522
16LTGN
18
A1522
12LTGN
6
ACC
LOCK
START
RUN
ACC
LOCK
OFF
CHAPTER 3
START
RUN
ACC
LOCK
OFF
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
Figure 16 Key Switch
2
12WH
A296A
CH3_08
IGNITION FEED
(RUN-ACCESSORY)
1
A297
IGNITION FEED
REVCHK
REFERENCE
B
60785Z
DRAWN
U00JAHP
RELEASE NO.
59053V
12BK
CH3_07
(RUN-START)
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
A298
IGNITION FEED
5
12PL
(RUN)
CH3_05
PART NO.
AE08055411
4
A32
12RD
CH3_06
(START)
IGNITION FEED
SHEET
004
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
3.5. IGNITION FEEDS (RUN), P. 5
17
DIAGRAMS
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
KEY SWITCH
(213)
IP / MAIN CHASSIS
(702A-16)
12GY
N289A
1
10A
F37
2
ELECTRICAL CIRCUIT DIAGRAM
IGNITION FEED (RUN)
BATTERY FEED
CH3_04
6
OFF
A298
N298E
N298B
10A
ACC
LOCK
12PL
12GY
12GY
START
RUN
5
1
F39
2
N298F
12GY
CHAPTER 3
N8
18OR
MAIN CHASSIS / IP
(702B-19)
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
MAIN CHASSIS / IP
A8C
16OR
(236A-R1) CH9_01
TURN SIGNAL RELAY
Figure 17 Ignition Feeds (Run)
REVCHK
C
(702D-3)
REFERENCE
60785Z
DRAWN
U00JAHP
RELEASE NO.
59053V
N165
A165
COMBI SWITCH A
18TN
18TN
(205A) CH9_01
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
PART NO.
WIPER RELAY
(720A-56) CH4_06
AE08055411
SHEET
005
S08332
18 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
3.6. IGNITION FEEDS (START), P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
KEY SWITCH
(213)
4
IP / MAIN CHASSIS
(702A-14)
ELECTRICAL CIRCUIT DIAGRAM
IGNITION FEED (START)
BATTERY FEED
CH03_04
6
START
A32
12RD
RUN
ACC
LOCK
OFF
CHAPTER 3
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
Figure 18 Ignition Feeds (Start)
N32
12RD
STARTER RELAY
(720A-57) CH5_01
REVCHK
REFERENCE
B
60785Z
DRAWN
U00JAHP
RELEASE NO.
59053V
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
PART NO.
AE08055411
SHEET
006
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
3.7. IGNITION FEEDS (RUN-START), P. 7
19
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
BATTERY FEED
CH3_04
KEY SWITCH
(213)
START
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
DATE
CNA1
28AUG07 REVISED AND REDRAWN
RUN
3
OFF
1
GROUND
IP / MAIN CHASSIS
ACC
LOCK
A297
12BK
IP / MAIN CHASSIS
(702A-13)
CHANGE
(702A-15)
12BK
A297B
12BK
A297A
A3
86
85
B4
A57ED
A57SZ
A57JZ
A57D
16BK
14BK
14BK
10BK
N297E
12BK
87
A489E
A489Y
REVCHK
C
IP / MAIN CHASSIS
A3049D
18BK
A4
30
B3
16PK
18PK
18PK
A489M
N489B
18PK
REFERENCE
60785Z
ELECTRICAL CIRCUIT DIAGRAM
IGNITION FEED (RUN - START)
F46
N297J
12GY
(702D-7)
N3049A
IGNITION RELAY
(236A-R1)
A489RR
18BK
A489PP
18PK
A2350A
18BK
A489B
18PK
A489C
18PK
A489G
16PK
A489K
18PK
A489D
18PK
A489A
18PK
A489F
18PK
A489L
18PK
A489N
18PK
A489P
18PK
A489S
18PK
N489C
18PK
N489E
18BK
DRAWN
U00JAHP
RELEASE NO.
59053V
1
18BK
N1856C
18GY
2
5A
N297H
14BK
N297D
14BK
N297C
14BK
N297A
18BK
N297B
14BK
F35
2
20A
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
1
ECM / CRUISE ENABLE /
THROTTLE POSITION SENSOR
/ BRAKE PEDAL SW
(304/203/220/227)
CH7_01,02,03,
CH9_03, CH10_05
BODY BUILDER RELAY
(720-47) CH10_02
TRANSMISSION RELAY
(720A-52) CH11_01A
FUEL HEATER RELAY
(720A-51) CH6_01
ECM
(304) CH7_01
AC CLUTCH RELAY
(720A-53) CH12_02
BATTERY FEED
2RD
CH3_03
REGEN INHIBIT
(252) CH8_05
PARKED REGEN
(253) CH8_05
HEST LIGHT
(254) CH8_05
AC DEMAND RELAY
(236A-R1) CH12_01
BLOWER MOTOR RELAY
(236A-R2) CH12_01
HVAC AC SWITCH
(239) CH12_01
CLUSTER CONN A
(217A) CH8_01
PUSHER FAN
PRESSURE SWITCH
(249) CH12_03
MSM MODULE
(250) CH8_05
TRANSHIFTER
(1) CH11_01A
REMOTE KEYLESS ENTRY
RECEIVER
(211) CH4_03
BRAKE PRESSURE SWITCH
(248) CH10_05
DAY TIME RUNNING
LIGHTS MODULE
(201) CH9_05
ABS MODULE
(315) CH10_01
FUEL TRANSFER PUMP RIGHT
(509) CH6_02
PART NO.
AE08055411
CHAPTER 3
SHEET
007
Figure 19 Ignition Feeds (Run-Start)
S08332
20 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
3.8. IGNITION FEEDS (RUN-ACCESSORY), P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
BATTERY FEED
KEY SWITCH
(213)
POWER WINDOW RELAY
(236A-R2) CH4_02
START
RUN
A296B
IP / MAIN CHASSIS
(702B-8)
ELECTRICAL CIRCUIT DIAGRAM
IGNITION FEED (RUN - ACCESSORY)
CH3_04
3
ACC
LOCK
OFF
2
12WH
A296A
12WH
A296
12WH
CHAPTER 3
18WH
N296C
BACK-UP RELAY
(720-49) CH11_01A
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
REVCHK
REFERENCE
B
60785Z
Figure 20 Ignition Feeds (Run-Accessory)
DRAWN
U00JAHP
RELEASE NO.
59053V
12WH
N296D
BASE AND PREMIUM RADIO
(202A / 202C) CH4_05
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
PART NO.
12WH
N296A
1
F42
/ CASSETTE RADIO
10A
2
N137
18YL
AE08055411
SHEET
008
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
3.9. GROUNDS (MAIN CHASSIS), P. 9
21
DIAGRAMS
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
N57C
12BK
CAB GROUND
(LOCATED ABOVE & TO THE
LEFT OF THE IP HARNESS
ENTRY INTO THE CAB)
8BK
N57S
N57M
8BK
(LOCATED ON RIGHT FRAME
GROUND
RAIL AT REAR OF CAB)
ELECTRICAL CIRCUIT DIAGRAM
GROUND (MAIN CHASSIS)
N57AF
12BK
RADIATOR GROUND
(MOUNTED ON THE STAY ROD)
N57DD
16BK
N57F
16BK
N57J
10BK
N57AD
16BK
N530
18LTGN
N57K
10BK
N57WF
18BK
N57B
16BK
N57A
16BK
PUSHER FAN
(318) CH12_03
HORN HIGH / LOW
(308) CH4_04
BODY BUILDER CUSTOMER
ACCESS BLUNT CUT CIRCUITS
CH10_02
FUEL TRANSFER PUMP RIGHT
(509) CH6_02
ABS MODULE
(315) CH10_01
WATER SENSOR
(301D) CH6_01
FUEL HEATER
(301B) CH6_01
FUEL PUMP
(301A) CH6_01
CHAPTER 3
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
REVCHK
D
Figure 21 Grounds (Main Chassis)
REFERENCE
60785Z
DRAWN
U00JAHP
RELEASE NO.
59053V
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
S08332
PART NO.
AE08055411
SHEET
009
22 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
3.10. GROUNDS (MAIN CHASSIS), P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
N57N
10BK
N57G
12BK
N57AA
18BK
N57AB
18BK
N57AC
18BK
N57AE
18BK
N57T
14BK
N574A
16BK
N574C
16BK
N574D
16BK
GROUND
(LOCATED ON
RIGHT FRAME
RAIL AT REAR
OF CAB)
N57R
10BK
N57H
18BK
N574B
10BK
ELECTRICAL CIRCUIT DIAGRAM
GROUND (MAIN CHASSIS) (CONT)
N57E
18BK
N57D
16BK
N57W
18BK
ECM
TCM
(306) CH11_01
N57X
18BK
N57Y
18BK
N57Z
18BK
N57V
18BK
MAIN CHASSIS /
REAR CHASSIS
(705) CH3_11
FUEL HEATER RELAY
(720A-51) CH6_01
TRANSMISSION RELAY
(720A-52) CH11_01A
FOG LAMP RELAY
(720A-54) CH9_04
WIPER RELAY
(720A-56) CH4_06
BODY BUILDER RELAY
(720-47) CH10_02
2
4
6
(304)
CHAPTER 3
N574E
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
REVCHK
E
Figure 22 Grounds (Main Chassis)
MAIN CHASSIS /
ENGINE
(706-1)
14BK
N57L
18BK
REFERENCE
60785Z
18DKBL-LTGN
K57A
16BK
AC CLUTCH DIODE / AC CLUTCH
CH12_02
DRAWN
U00JAHP
RELEASE NO.
59053V
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
S08332
K57B
K57D
18BK
K57C
18BK
PART NO.
AE08055411
EGR VALVE
CH7_01
MANIFOLD INTAKE
AIR HEATER RELAY
CH7_01
GLOW PLUG RELAY
CH7_05
SHEET
010
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
3.11. GROUNDS (REAR CHASSIS), P. 11
23
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
N57G
12BK
MAIN CHASSIS / REAR CHASSIS
(705-9)
GROUND
(LOCATED ON RIGHT
FRAME RAIL AT
REAR OF CAB)
N57R
10BK
ELECTRICAL CIRCUIT DIAGRAM
GROUND (REAR CHASSIS)
@R57A
16BK
*R57C
18BK
R57H
12BK
*R57A
16BK
CHAPTER 3
TAIL LAMP LEFT
(503) CH9_03A
TRAILER BOX
(500) CH10_04
NOTE:
* - W/ END OF FRAME BODY BUILDER
@ - W/ BACK OF CAB BODY BUILDER
DATE
CNA1
28AUG07 REVISED AND REDRAWN
CHANGE
REVCHK
D
Figure 23 Grounds (Rear Chassis)
REFERENCE
60785Z
DRAWN
U00JAHP
RELEASE NO.
59053V
NAME
DATE
05FEB04
S08332
CIRCUIT DIAGRAM, LCF
PART NO.
AE08055411
SHEET
011
24 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
3.12. GROUNDS (IP), P. 12
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
BASE AND PREMIUM
A57CC
RADIO
GROUND
A57E
10BK
A57RC
14BK
A19S
18BK
18BK
(202A) CH4_05
PARKED REGEN
A19D
(253) CH8_05
18BK
A19F
REGEN INHIBIT
18BK
18BK
A57FC
(252) CH8_05
(217B) CH8_03
CLUSTER CONN B
A57EC
DOOR LOCK TIMER
18BK
(212) CH4_03
A57DC
RKE RECEIVER
A57JZ
14BK
18BK
(211) CH4_03
(LOCATED AT LEFT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
20BK
A57MC
(202C) CH4_05
CASSETTE RADIO
ELECTRICAL CIRCUIT DIAGRAM
GROUND (IP)
A57GC
18BK
A57HC
18BK
A57F
12BK
18BK
A57AC
DTRL MODULE
(201) CH9_05
A57C
A57D
10BK
A57JC
18BK
A57NC
18BK
A57KC
18BK
A57LC
18BK
A57RH
16BK
A57DD
18BK
A57CD
18BK
A57BD
18BK
A57AD
18BK
10BK
A57UD
16BK
A57FD
18BK
A57LD
18BK
GROUND
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
CHAPTER 3
DIAGNOSTIC CONN A
(237) CH3_18
DIAGNOSTIC CONN B
(238) CH3_18
MSM J1
(250) CH8_05
CLUSTER CONN B
(217B) CH8_03
HEADLAMP RIGHT
(223) CH9_05
CIGAR LIGHTER
(206) CH4_01
HVAC AC SWITCH
(239) CH12_01
COMBI SWITCH A
(205A) CH9_01
COMBI SWITCH B
(205B) CH4_04
IP / ROOF
(700) CH3_14
DOOR LOCK TIMER
(212) CH4_03
WASHER PUMP
(226) CH4_06
18BK
18BK
A57DZ
A57GZ
(241)
HVAC LIGHT
DATE
CNA1
06SEP07 REVISED AND REDRAWN
CH9_06, CH12_01
(214) CH9_06
ASH TRAY LIGHT
CHANGE
Figure 24 Grounds (IP)
A57EZ
ASH TRAY LIGHT
18BK
(204) CH7_02
REFERENCE
18BK
A57CZ
(208) CH9_01
HAZARD SWITCH
DRAWN
U00JAHP
RELEASE NO.
59053V
NAME
CIRCUIT DIAGRAM, LCF
DATE
05FEB04
PART NO.
AE08055411
SHEET
012
18BK
18BK
(215) CH9_06
A57AZ
CRUISE ENABLE SW
A57BZ
(203) CH7_02
CRUISE SET SWITCH
REVCHK
F
60785Z
S08332
Loading...