International CF500, CF600 Wiring Diagram

0 (0)

Table of Contents 1-1

CF 500, CF 600 Circuit Diagrams

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Front Wipers and Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

81-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

Headlamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85-1

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

Fog Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

86-1

Connector Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1

Interior Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

89-1

Wiring Harness Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1

Turn Signal/Stop/Hazard Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

90-1

Grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1

Parking, Rear and License Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

92-1

Fuse and Relay Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-1

Reversing Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

93-1

Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-1

Trailer Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

95-1

Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-1

Daytime Running Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

97-1

Module Communications Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14-1

Power Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100-1

Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20-1

Power Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

110-1

Electronic Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23-1

Remote Keyless Entry and Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117-1

Transmission Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29-1

Audio System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

130-1

Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31-1

Customer Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

140-1

Vehicle Dynamic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-1

Component Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

149-1

Horn/Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44-1

Connector Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

150-1

Fuel Tank Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49-1

Component Location Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

151-1

Manual Climate Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54-1

Component Location Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

152-1

Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60-1

Vehicle Repair Location Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

160-1

Cluster and Panel Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71-1

 

 

NOTE: The descriptions and specifications contained in this manual were in effect at the time this manual was approved for printing. International Truck and Engine Corporation reserves the right to change specifications or design without notice and without incurring any obligation.

S08311

3-1 Introduction

Note

All wiring connections between components are shown exactly as they exist in the vehicles. It is important to realize, however, that no attempt has been made on the schematic to represent components and wiring as they physically appear on the vehicle. For example, a 4-foot length of wire is treated no differently in a schematic from one which is only a few inches long. Furthermore, to aid in understanding electrical (electronic) operation, wiring inside complicated components has been simplified.

Complete Circuit Operation

Each circuit is shown completely and independently in one cell. Other components which are connected to the circuit may not be shown unless they influence the circuit operation.

Current Flow (1)

Each cell normally starts with the component that powers the circuit, such as a fuse or the ignition switch. Current flow is shown from the power source at the top of the page to ground at the bottom of the page. In order to concentrate on the essential parts, power supply and ground connections are sometimes simplified by a dashed line in the schematics. A full representation of the power supply of a fuse or the power distribution from a fuse to various components is given in cell 13 “Power Distribution”. Full representation of the ground connections are shown in cell 10 “Grounds”.

Switch Positions (2)

Within the schematic, all switches, sensors and relays are shown “at rest” (as if the Ignition Switch were OFF).

Splices (3)

A dashed line indicates that the splice is not shown completely. A reference is given to the page where the splice appears in full. It is also listed in the Index.

 

Hot in run

 

Central Junc-

 

 

 

 

 

 

 

 

tion Box (CJB)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F2.6

 

(14A067)

 

 

 

 

 

 

 

 

 

13−4

 

 

 

 

 

 

 

 

5A

 

 

 

 

 

 

 

 

 

31

C270a

 

 

 

1

 

 

 

 

 

1405

LB/BK

 

 

 

 

 

 

 

 

 

 

See page

 

6

 

 

 

 

 

 

 

13−8

 

 

 

 

 

 

 

 

11

C220a

 

 

 

 

 

 

 

 

 

 

 

 

 

Instrument cluster (10849)

 

5

 

 

 

 

 

 

1)

Traction control

 

 

 

 

 

 

12

 

12)

ABS

 

 

 

 

 

 

1

 

 

62−3

 

 

 

 

 

4

 

16

C220a

 

 

 

Data Link Con-

 

 

 

 

 

 

 

 

 

 

 

939

VT

603

DG

 

 

 

nector (DLC)

 

 

 

 

 

(14489)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

2

 

10

C251

 

15

 

27

C1019

 

 

 

See page

 

See page

 

 

 

 

 

 

 

14−3

 

14−3

 

939

VT

603

DG

 

3

 

S157

 

S156

 

 

 

 

 

 

 

 

 

 

 

 

914

TN/OG

915

PK/LB

7

 

15

 

 

 

3

 

11

C135

 

 

 

 

 

 

 

SCP +

SCP −

ABS control

 

 

 

 

 

 

module (2C219)

 

 

 

 

 

 

 

 

 

 

151−5

 

 

 

8

 

 

 

 

 

 

 

 

 

 

530

LG/YE

 

 

 

 

 

2

 

 

 

S200

 

 

 

7

 

 

 

530

LG/YE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G104

 

 

 

 

 

Introduction 3-2

Component Referencing (4)

Each component on a schematic has a reference to the component location view or the page where it is shown completely. It is located to the right of each component.

Component Names, Notes and Base Part Numbers (5)

Component names are placed on the right hand side of each component. Any notes that describe switch positions or operating conditions follow the name. Descriptions of the internals of the component are also included here. The page where the component appears in full is listed in the Index. The base part number for a component is listed in parentheses next to or under a component. These part numbers will appear any place the component name appears in the publication.

Internal Name and Function Identification Numbers (6)

Some components on each page have internal symbols with an identification number located to the right. You can identify the internal symbol or function by finding the corresponding number under the component name.

Circuit Function Identifiers (7)

Some components without internal schematics use symbols or text to describe the function of a circuit in a system.

3-3 Introduction

Fuse and Relay Information

Cell 11 “Fuse and Relay Information” contains a view of the fuse-/relay box in which all fuses and relays are identified.

Fuse and Relay Numbering and Naming

Fuse and relay numbering and naming follow the indication of the fuse panel cover. In addition, a prefix precedes the fuse number to facilitate finding the fuse in the Component Location Charts, e.g. “F1.” precedes Power Distribution Center fuses, and “F2.” precedes Central Junction Box fuses.

F1.12

F1.1

F1.23

 

F1.24

F1.13

F1.2

 

F1.14

F1.3

 

F1.15

F1.4

 

Power Distribution

Cell 13 “Power Distribution” shows the current feed circuit. The current path is shown from the battery to the ignition switch and to all fuses. It also shows the circuits protected by each fuse. The circuit is traced from the fuse to the component. All details (wires, splices, connectors) between the fuse and the first component are shown.

 

Battery

 

S130

 

 

 

 

 

Fusible Link A

 

 

 

 

 

 

 

 

 

 

1)

12 gauge

 

 

 

 

 

2)

gray

 

 

 

 

 

 

S131

 

 

 

 

57 BK

 

 

 

 

Power

 

 

F1.20

F1.21 Distributi

 

 

 

10A

20A

on Center

 

G1002

 

 

 

 

(PDC)

 

 

 

 

 

 

 

Hot at all times

 

 

 

Hot at all times

Power

 

 

 

Distributio

 

 

 

 

 

 

 

 

F1.1

 

 

 

 

F1.2

n Center

 

30A

 

 

 

 

20A

(PDC)

 

 

 

 

 

 

932

RD

932

RD

 

196

DB/OG

 

1

C1041

1

C1021

 

7

C220

 

 

Headlamp,

 

Headlamp,

 

Instrument

 

right

 

left

 

 

cluster

 

85−1

 

85−1

 

 

60−1

Introduction 3-4

Ground Distribution

Cell 10 “Grounds” contains the schematics that show the complete details for each ground connection or main ground splice. This is useful in diagnosing a problem affecting several components at once (poor ground connection or ground splice). All details (wires, splices, connectors) between the ground point and the components are shown. These ground connection details are shown here in order to keep the individual cell schematics as uncluttered as possible.

 

Headlamp,

 

Fog lamp,

 

right (13008)

 

right front

 

85−2

 

(15200)

2

C1041

1

C162 86−1

57

BK

57

BK

 

Fog lamp,

 

front left

 

(15200)

1

C152 86−1

57

BK

Side lamp, left front (13411)

92−1

2

C1127

57

BK

 

Headlamp,

 

 

 

left (13008)

 

 

 

85−2

 

 

2

C1021

 

 

57

BK

 

 

 

S102

 

Side lamp, right

 

 

 

 

 

 

front (13411)

 

 

 

92−1

 

 

2

C1126

57

BK

57

BK

 

 

 

G100

 

 

 

151−3

3-5 Introduction

Component and Connector Information

Cell 152 “Component Location Charts” helps the user find where the various items depicted on the schematic can physically be found on the vehicle. A brief written description of the location is given, along with a reference to the component location views.

Cell 151 “Component Location Views” show the components and their connecting wires as they can be found on the vehicle.

Cell 150 “Connector Views” show the views of the pins and/or cavities of all connectors. The pin and cavity sides are shown separately as if the connector were disconnected. The color of the connector housing is indicated next to the connector number when available. The harness causal number is located above the component name and below the connector number or above the connector face itself. Wiring harness designations are listed in cell 152 “Component Location Charts”. Circuit function charts are located below each connector.

C150 (BK)

12A581

Wheel speed sen-

 

 

sor, left front

2

1

(2C205)

 

 

 

 

 

FEMALE

Pin

Circuit

 

Circuit Function

1

522 (TN/BK)

Wheel speed sensor, left front (2C205) −

2

521 (TN/OG)

Wheel speed sensor, left front (2C205) +

C1033 (BK)

 

12B637

 

 

14B102

 

4

2

 

 

 

 

 

 

2

 

4

 

3

1

1

 

3

 

 

 

 

 

 

FEMALE

 

 

MALE

(1)

 

 

(3)

359 (GY/RD)

(2)

1102 (YE/LG)

 

(4)

Introduction 3-6

WARNINGS

!

D Always wear safety glasses for eye protection.

DUse safety stands whenever a procedure requires being under a vehicle.

DBe sure that the Ignition Switch is always in the OFF position, unless otherwise required by the procedure.

DSet the parking brake when working on any vehicle. An automatic transmission should be in PARK. A manual transmission should be in NEUTRAL.

DOperate the engine only in a well-ventilated area to avoid danger of carbon monoxide.

DKeep away from moving parts, especially the fan and belts, when the engine is running.

DTo prevent serious burns, avoid contact with hot metal parts such as the radiator, exhaust manifold, tail pipe, catalytic converter and muffler.

DDo not allow flame or sparks near the battery. Gases are always present in and around the battery cell. An explosion could occur.

D Do not smoke when working on a vehicle.

DTo avoid injury, always remove rings, watches, loose hanging jewelry and avoid wearing loose clothing.

4 -1 Symbols

Distributed splice

Crossed wiring without connection

Splice

Removable connection

Ground

Connector

Female connector

Male connector

Twisted pair

Entire component

Part of a component

Component case directly attached to metal part of vehicle (ground)

Component with screw terminals

Connector attached to component

Connector attached to component lead (pigtail)

Positive Temperature Coefficient (PTC)

Resistor

Potentiometer (pressure or temperature)

Potentiometer (outside influence)

Battery

Fuse

Circuit breaker

Heating element, Conductor loop

Symbols 4 -2

Ignition coil assembly

Solenoid controlled valve or clutch solenoid

Light emitting diode (LED)

Capacitor

Variable capacitor

Piezoelectric sensor

Coil

Bifilament lamp

Shield

Hall sensor

 

 

 

Gauges

Horn or speaker

 

 

 

 

 

 

 

 

 

 

 

 

Air bag sliding contact

Antenna

Fusible link

(14A664)

 

 

Diode, current flows in

Permanent magnet,

direction of arrow

one−speed−motor

Warning

!

Transistor

Permanent magnet,

 

two−speed−motor

Lamp

 

Rotational sensor

 

 

 

 

4-3 Symbols

Wire colors

BK

Black

BN

Brown

BU

Blue

DB

Dark blue

DG

Dark green

GN

Green

GY

Gray

LB

Light blue

LG

Light green

NA

Natural

OG

Orange

PK

Pink

RD

Red

SR

Silver

TN

Tan

VT

Violet

WH

White

YE

Yellow

 

 

VREF

 

PWR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VBATT

VPWR

 

SCP +

SCP −

ISO

Reference volt-

 

Switched power

Battery voltage

Switched or

Standard Cor-

Standard Corpo-

Data bus ISO

age

 

 

 

module voltage

porate Proto-

rate Protocol

9141 (K−line)

 

 

 

 

 

 

col (SCP)

(SCP) data −

 

 

 

 

 

 

 

data +

 

 

 

 

 

SIG

 

 

 

 

 

 

 

 

RTN

 

 

 

 

 

 

+

 

 

 

 

 

signal

signal

signal

Signal return

Signal return

Switched

Ground

 

 

 

 

 

 

 

ground

 

Joint connector

1

C120

 

 

 

 

 

359

GY/RD

jumper

 

 

 

 

3

C200

 

 

4

C200

 

 

359

GY/RD

 

2 C120

Symbols 4 -4

Hot in Start or Run

F1.18

15A

910 GY/BK

See page 13-1

53 C240

Power Distribution Center (PDC) (14A003)

Other circuits which share fuse 18, but are not shown, can be referenced in Power Distribution

Circuit number

 

 

329

PK

Wire insulation is one

color

 

 

4

C100

 

 

 

Connector reference

57

BK

number for component

location chart

 

 

 

G100

Ground numbered for

Pin number

 

reference to component

 

 

location chart

A choice bracket shows wiring differences between models, countries or options

Windshield wiper motor (17508)

1 C125

57 BK

See page 10-1

G100

Other circuits which are also grounded at G100, but are not shown, can be referenced in Grounds

Wire insulation is one color with another color stripe (green with white)

329 GN/WH

29−1 Transmission Controls

Reference to another cell where circuit is shown completely

See page 46−1

A

A

See page 46−2

Cut wires referenced between pages. Arrows show current flow from power to ground.

359

 

 

GY/RD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

329

 

 

PK

 

 

 

 

 

3

 

4

 

 

 

 

C103

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

359

 

 

GY/RD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Two connections (pins) in the same connector

Dashed line indicates terminals for the same connector

Shorting bar

Busbar

F1.3

F1.14

10A

10A

4 -5 Symbols

 

 

 

 

Indicates incomplete

 

 

 

 

internal bussing

 

 

 

 

Name of com-

 

 

 

 

ponent

 

 

Ignition switch

 

 

 

(11572)

 

 

 

0)

Off

Details about

3

 

0 1)

Acc

component or

2

1

2)

Run

operation

 

 

 

3

C300

3)

Start

 

 

 

 

Component connector number

Switches that move together

 

 

 

 

Reference number indicates

2

1

2

1

switch position

 

Dashed line shows a mechanical connection between switches

Normally open contact When coil is energized, switch is activated

One pole, two position switch

2 1

Relays shown without a connector number are

 

 

Fuse condition

non−serviceable components

 

 

 

 

 

Hot in Start or Run

 

 

Hot at all times

Central Junction

 

 

Box (CJB)

 

 

 

 

 

 

 

 

 

Fuel pump relay

 

F2.23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3A

 

 

 

 

 

 

720

RD/YE

 

238 DG/YE

 

 

 

5

C220

 

 

 

 

 

 

Instrument cluster

 

 

 

 

 

 

 

 

 

 

 

 

 

6

6) Illumination

 

238

LB/OG

 

 

 

 

 

 

 

4

C220

 

 

 

 

 

 

 

 

 

 

 

 

 

See page

 

 

 

 

 

 

13−1

 

 

 

 

 

 

 

S100

 

 

 

19

LB/RD

 

19

LB/RD

 

16

18

17

C175

 

 

 

 

 

 

 

 

Engine

1

C135

 

 

 

 

 

Control

 

 

ABS control

 

 

 

 

Module (ECM)

 

module

33

 

19

C175

(12A650)

 

 

(2C219)

57

BK

57

BK

 

2

C135

 

4

 

2

C201

 

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

S101

 

 

 

 

 

 

 

See page

 

 

 

 

 

 

10−1

 

 

G102

 

 

 

 

G101

 

Ground numbered for reference to component location chart

Name of component

Details about component or operation

Reference number for internal component name

Reference to page where circuit is shown complete

Component connector number

Base service part number

Dashed line indicates terminals for the same connector

Wire insulation is one color

Splice numbered for reference in component location chart

Other circuits which are also grounded at G100, but are not shown, can be found using the reference

Symbols 4 -6

The first digit of every connector, ground, and splice number used in this publication references its location within the vehicle.

The chart below describes the different sections of the vehicle, and lists the number associated with each.

Number

Location

 

100−199

front fascia, hood, front fenders, front axle, En-

 

1000−1999

gine compartment, Powertrain (including: axle/

 

 

differential/transmission/exhaust system)

 

 

 

 

200−299

Instrument Panel and Center Stack Console,

 

2000−2999

Steering wheel assembly, front kick panels,

 

 

cowl panel (body side)

 

 

 

 

300−399

From instrument panel to rear seat, A, B, C

 

3000−3999

pillars below door trim panel, center console

 

400−499

behind rear seats, to rear bumper; Truck bed,

 

4000−4999

Tailgate, Liftgate, Rear fenders

 

 

 

 

500−599

left front door

 

 

 

 

600−699

right front door

 

 

 

 

700−799

left rear door

 

 

 

 

800−899

right rear door

 

 

 

 

900−999

A, B, C pillars Above door trim panel and

 

 

headliner

 

 

 

 

5-1 Connector Repair Procedures

Troubleshooting wiring harness and connector hidden concerns

The following illustrations are known examples of wiring harness, splices and connectors that will create intermittent electrical concerns. The concerns are hidden and can only be discovered by a physical evaluation as shown in each illustration.

NOTE: Several components, such as the ECM, utilize gold plated terminals in their connections to the wiring harness. If those terminals need to be replaced, they must be replaced with a gold plated terminal.

Terminal not properly seated

1

=

Locked terminal

2

=

Male half

3

=

Female half

4

=

Seal

5

=

Intermittent contact

6

=

Unlocked terminal (Hidden by wire seal)

7

=

Seal

Check for unlocked terminals by pulling each wire at the end of the connector.

Connector Repair Procedures

5-2

 

 

Defective insulation stripping

1= Proper crimp

2= Insulation not removed

3= Wire strands missing

4= Intermittent signals through pierced insulation

Partially mated connectors

1 = Seal

2= Displaced tab

3= Female half

4 = Seal

5= Intermittent contact

6= Male half

7= Intermittent contact

Lock may be displaced into an unlocked position; pull on the connector to verify the lock.

5-3 Connector Repair Procedures

Deformed (enlarged) female terminals

1

=

Enlarged

2

=

Normal

Any probe entering the terminal may enlarge the contact spring opening creating an intermittent signal. Insert the correct mating terminal (Location A) from the service kit and feel for a loose fit.

Electrical short inside the harness

1= Solder coated wire to ground

2= Harness protective tape

3= Intermittent short

Solder coated wire pierced through the insulation of another circuit

4 = Grounding foil

Connector Repair Procedures

5-4

 

 

Electrical short within the harness

Splice tape removed

1 = Intermittent short

Splice covered

2= Wire strand

3= Splice tape

4= Harness tape

Broken wire strands in harness

1= Wiring harness tape

2= Wiring strand

3= Broken strands intermittent signal

4= Circuit insulation

Remove the tape and flex/feel each circuit for a reduction in diameter at break.

5-5 Connector Repair Procedures

Recommended splicing method Solder (For 16 AWG and Smaller Diameter Wire Only)

1.Disconnect battery ground cable.

2.Strip wires to appropriate length.

3.Install heat shrink tubing.

4.Twist wires together.

5.Solder wires together.

NOTE: Use rosin core mildly-activated (RMA) solder. Do not use acid core solder.

6.Bend wire 1 back in a straight line.

NOTE: Wait for solder to cool before moving wires.

7.Evenly position heat shrink tubing over wire repair.

NOTE: Overlap tubing on both wires.

8.Use shielded heat gun to heat the repaired area until adhesive flows out of both ends of heat shrink tubing.

9.Reconnect battery ground cable.

Connector Repair Procedures

5-6

 

 

Recommended splicing method Crimp (For 1022 AWG Diameter Wire to Like Wire Diameter)

1.Disconnect battery ground cable.

2.Remove proper amount of insulation from each wire end, taking care not to nick or cut wire strands.

3.Install heat shrink tubing.

4.Select appropriate wire splice for the wires to be spliced.

5.Install the wire ends into the splice, making sure the ends of the wires

are fully inserted.

6.Using the proper crimping tool for the splice, hand crimp the wires and splice.

7.Gently tug on the wires to be sure they are secure.

8.Electrically check the circuit for continuity through the splice.

9.Evenly position supplied heat shrink tubing over wire repair.

10.Use shielded heat gun to heat the repaired area until adhesive flows out of both ends of the heat shrink tubing.

11.Reconnect battery ground cable.

International CF500, CF600 Wiring Diagram

9-1 Wiring Harness Overview

9

5

8

1

4

2

3

7

6

Connector

Grommet

Wiring Harness Overview

9 -2

 

 

Item

Part Number

Description

 

 

 

1

14335

Wiring harness − Interior illumination

2

9D930

Wiring harness − Fuel charge

3

12B637

Wiring harness − Engine control sensor

4

12A581

Wiring harness − Main

5

14401

Wiring harness − Instrument panel

6

14405

Wiring harness − Rear Chassis

7

14A005

Wiring harness − Floor

8

14631

Wiring harness − driver door

9

14630

Wiring harness − passenger door

 

 

 

10 -1 Grounds

G100

See page

See page

 

Windshield

 

Door lock timer

 

Indicator flasher

 

washer pump

 

110−1

 

relay (13350)

10−2

10−3

 

 

 

 

motor (17618)

 

 

 

90−1

A

B

 

 

 

 

 

81−1

 

 

 

 

 

 

 

12

C2333

5

C2047

 

 

A

C137

57 BK

57 BK

57

BK

57

BK

57

BK

 

 

 

 

 

 

 

S203

 

Headlamp, right

 

Pusher fan relay

 

Cigar lighter,

 

 

Function selec-

 

 

 

 

Multifunction

 

(13008)

 

54−4

 

front (15055)

 

 

tor switch as-

 

 

 

 

switch

 

85−2

 

 

 

44−1

 

 

sembly

 

 

 

 

81−1, 85−1, 92−1

 

 

 

 

C

C2031

1

C294a

(19B888)

16

C202a

5

C202b

 

B

C1041

2

C2346

54−2

 

57

BK

57

BK

57

BK

57

BK

 

57

BK

57

BK

57 BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S202

 

 

 

 

 

 

 

 

 

 

 

 

57

BK

 

G100

151−12

Grounds 10 -2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary relay

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power window

 

 

 

 

 

 

 

 

 

 

Ashtray illumi-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

box 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Function selec-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

nation lamp

 

 

 

 

 

 

 

 

tor switch as-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

relay

 

11−3, 151−9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100−1

 

 

 

 

 

 

 

 

 

 

 

71−1

 

 

 

 

 

 

 

 

sembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(19B888)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

C2246

2

 

C294c

54−1

 

 

86

 

 

 

C2218

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

 

 

BK

57

 

BK

 

 

 

57

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ashtray illumi-

 

Hazard flasher

 

 

Speed control

 

Speed control

 

nation lamp

 

switch

 

 

Set/Resume

 

On/Off switch

 

71−1

 

90−1

 

 

switch

 

31−2

B

C2014

9

C2039

G

C2177

31−2

2

C2178

 

57

BK

57

BK

57

BK

 

57

BK

 

 

 

 

 

 

 

 

S204

57 BK

A

See page 10−1

10 -3 Grounds

 

 

 

 

 

 

 

 

 

 

 

Parking brake

 

 

 

 

 

 

 

 

 

 

 

Floor shifter

 

 

 

 

 

 

 

 

 

 

 

Roof marker

 

 

 

 

 

 

 

 

 

 

 

 

 

Roof marker

 

 

 

 

 

 

 

 

 

 

 

Roof marker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Roof marker

 

 

 

 

 

 

 

 

 

 

 

Roof marker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switch (15A851)

 

 

 

 

 

 

 

 

 

 

 

29−4

 

 

 

 

 

 

 

 

 

 

 

lamp, left

 

 

 

 

 

 

 

 

 

 

 

 

 

lamp, left cen-

 

 

 

 

 

 

 

 

 

 

 

lamp, center

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lamp, right cen-

 

 

 

 

 

 

 

 

 

 

 

lamp, right

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60−2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

92−2

 

 

 

 

 

 

 

 

 

 

 

 

 

ter

 

 

 

 

 

 

 

 

 

 

 

92−2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ter

 

 

 

 

 

 

 

 

 

 

 

92−2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

92−2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

92−2

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

C306

 

 

 

 

 

 

Safety belt

 

F

 

 

C3245

3

 

 

 

 

 

C970

3

 

 

C971

3

 

 

 

C972

3

 

 

 

 

C973

3

 

 

 

C974

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

buckle switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

 

 

 

BK

 

 

 

 

 

 

 

 

 

(10B924)

 

 

 

 

 

 

 

 

 

 

 

 

57

 

 

 

 

 

BK

57

 

 

BK

57

 

 

 

BK

57

 

 

 

 

BK

57

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60−2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

C323

57

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A C300

57 BK

S900

57 BK

1 C210

57 BK

B

See page 10−1

Grounds 10 -4

G101

Brake fluid level

 

 

 

 

 

 

 

 

 

Speed control

 

 

 

 

 

 

 

 

 

Headlamp, left

 

 

 

 

 

 

 

 

 

Door lock actua-

 

 

 

 

 

 

 

 

 

Master window

 

 

 

 

 

 

 

 

 

Function selec-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switch (2L414)

 

On/Off switch

(13008)

 

 

tor, left front

 

adjust switch

 

 

tor switch as-

ends in harness

 

60−2

 

 

31−2

 

85−2

 

 

110−1

 

100−1

 

 

sembly

 

 

B

C124

7

C2178

B

C1021

 

6

C552

3

C504

A

C294b

(19B888)

 

 

 

54−1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

BK

57

BK

 

57

BK

 

57

BK

 

57

BK

57

BK

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

13

 

1

C211

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

BK

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S207

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S206

 

 

 

Park/turn lamp,

 

Fog lamp, right

 

Fog lamp, left

 

Park/turn lamp,

Run/Accessory

 

 

 

 

 

right front

 

 

front (15200)

 

 

front (15200)

 

left front (13411)

relay

 

 

 

 

 

(13411)

 

 

86−1

 

 

86−1

 

 

90−4

 

60−3

 

 

 

3

C1043

90−4

 

2

C162

 

2

C152

 

3

C1023

2

C2312

 

 

 

 

 

 

 

 

 

 

 

 

57

BK

 

 

57

BK

 

57

BK

 

57

BK

57

BK

 

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S205

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G101

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

151−12

 

10 -5 Grounds

G102, G400

with 137” wheel- base

Pusher fan

54−4

B C1529

85

57 BK 57 BK

not used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

License plate

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lamp (13550)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

C431

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

92−1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with dual tanks

 

 

 

 

 

 

 

 

 

 

 

 

1

C4046b

 

 

 

 

 

 

Fuel sender,

 

 

Fuel sender,

 

 

Reversing

 

 

Tail lamp, left

 

 

Tail lamp,

4

C423

 

secondary

 

 

 

primary

 

 

alarm speaker

 

90−3

 

 

 

right

 

49−2

 

 

 

49−2, 49−3

 

 

93−1

 

 

 

 

 

 

90−3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

C3263

 

 

B

C3262

 

 

B

C4015

 

1

C412

 

 

1

C415

 

57

BK

57

BK

 

 

57

BK

 

 

 

57

BK

 

57

BK

57

BK

57

BK

 

 

 

 

 

 

 

 

 

with 137” wheel-

B

C422

 

 

 

 

 

1

C421

with 137” wheel-

 

 

 

 

 

 

 

 

base

 

 

 

 

 

 

 

base

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S401

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

Automatic

 

Output Shaft

 

Speed sen-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

transmission

 

Speed (OSS)

 

sor assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

module (7G422)

 

sensor

 

(7M101)

9

C311

 

 

 

 

 

 

 

 

 

 

 

 

29−2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(7H103)

 

29−2

 

 

 

 

 

 

 

 

 

 

 

C168

 

 

C193

C143

 

 

 

84

 

83

65

 

62

 

33

 

3

 

3

29−2

2

 

 

 

 

57

BK

57 BK

57

BK

57

BK

57

BK

57

BK

 

57

BK

 

57

BK

 

57

BK

See page

 

 

 

 

S109

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10−6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S108

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

BK

57 BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G102

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

151−16

 

 

 

 

 

 

 

 

 

 

 

 

Grounds

10 -6

G105

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Distribu-

 

Fuel heater

 

 

 

Transmission

 

 

Fog lamp relay

 

Windshield wip-

tion Center

 

relay

 

 

 

relay

 

 

 

86−1

 

 

er relay

(PDC)

 

49−1

 

 

 

29−1

 

 

 

 

 

 

81−1

11−1, 151−22

2

C1329

 

 

2

C1520

 

2

C1007

 

86

C1491

 

 

57

BK

 

 

57

BK

 

57

BK

 

 

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S104

 

Horn (13832)

 

A/C clutch field

A/C Compres-

 

 

 

Engine Con-

 

 

 

 

44−1

 

coil (19D798)

 

sor clutch diode

 

 

 

trol Module

 

 

 

 

 

 

54−3

 

 

54−3

 

 

 

 

(ECM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23−1

 

 

 

2

C131

1

C100

 

3

C1086

 

6

 

7

C175b

 

 

 

 

 

3027

RD/WH

 

3027

RD/WH

 

574

BK/PK

574

BK/PK

 

 

 

 

 

 

 

 

 

S102

 

 

 

 

 

 

 

 

 

 

 

 

See page

See page

 

 

 

 

 

 

 

 

 

 

 

10−7

 

10−7

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

E

 

 

 

 

 

 

 

57

BK

3027

RD/WH

51

BK/WH

57

BK

 

 

 

57

BK

57

BK

 

 

7

 

1

 

4

C140

 

 

 

 

 

 

 

 

 

 

 

574

BK/PK

574

BK/PK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S105

 

 

 

 

 

57

BK

 

 

574

BK/PK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S101

 

 

 

 

 

 

 

 

 

 

 

 

 

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

See page

 

 

 

 

 

 

 

 

 

 

 

 

 

10−5

 

 

G105

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

151−22

10 -7 Grounds

 

 

 

 

 

Injector Driv-

 

EGR system

 

 

Glow plug

 

Mass Air Flow

 

 

 

 

 

er Module

 

module

 

 

 

relay

 

 

(MAF) sensor

 

 

 

 

 

(IDM)

 

23−2

 

 

 

23−9

 

 

(12B579)

 

 

 

 

 

23−4

 

 

 

 

 

 

 

 

23−6

1

2

3

22

26

C1174c

2

C1450

 

1

C1084d

 

C

C128

51

BK/WH

51

BK/WH

51

BK/WH

 

 

Manifold in-

 

 

 

 

Boost control

 

 

51 BK/WH

 

51

BK/WH

 

57

BK

 

 

 

 

 

 

 

 

take air heater

 

 

 

 

solenoid

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

relay

 

 

 

 

23−5

 

 

 

 

 

 

 

 

1

23−3

 

 

1

C1515

 

 

 

 

 

 

 

 

 

C1245d

 

 

 

 

 

 

 

 

 

 

 

57

BK

57

BK

57

BK

57

BK

 

 

 

 

 

S106

 

 

 

 

 

 

 

 

S107

51 BK/WH

57 BK

 

 

E

D

See page

See page

10−6

10−6

Grounds 10 -8

G103, G104

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Distribu-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Body builder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tion Center

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

relay #1

 

(PDC)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

140−1

 

11−1, 151−22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

C1519

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with dual tanks

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ABS control

Fuel pump

Fuel heater

 

 

 

 

 

 

 

 

Fuel transfer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

module

49−3

49−1

 

 

 

 

 

 

 

 

pump

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2C219)

 

 

 

 

 

 

 

 

 

 

49−2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42−1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

45

C135

2

C1253

1

C1076

D

C3264

57

BK

530

LG/YE

57

BK

57

BK

57

BK

57

BK

 

 

 

 

 

 

 

 

 

 

23

C311

 

 

 

 

 

 

 

 

 

 

57

BK

 

 

57

BK

 

 

 

 

 

 

 

 

 

57

 

 

 

 

 

 

 

 

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

G104

 

G103

 

 

 

 

 

 

 

 

 

151−23

 

151−16

 

 

 

 

 

 

 

 

ends in harness

57 BK

S100

10 -9 Grounds

G107, G108, G200

Daytime Run-

 

 

 

 

 

 

 

 

 

 

Audio unit

 

 

 

 

 

 

 

 

 

 

Audio unit

 

 

 

 

 

 

 

 

 

Remote keyless

Door lock timer

 

 

 

 

 

 

 

 

 

Instrument clus-

 

ning Lamps

 

(18808)

 

 

 

(18808)

 

 

 

 

entry module

 

117−2

ter (10849)

 

(DRL) module

 

130−1

 

 

 

130−1

 

 

 

 

(15K602)

 

 

 

 

60−2

 

97−2

 

 

 

 

 

 

 

 

 

 

 

 

117−1

 

 

 

 

 

D

C1030

 

C

C290

 

8

C240

 

 

 

 

14

C272

 

5

C2333

1

C220b

 

 

 

 

 

 

5

C2188

Cassette

 

 

 

 

 

 

 

 

 

57

BK

 

57

BK

 

57

BK

 

 

 

 

57

BK

 

 

57

BK

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S200

 

 

 

premium radio

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery 2

 

 

Battery (10655)

Engine diagnostic

 

Data Link Connector

 

 

 

 

 

Instrument clus-

 

 

151−18

 

 

151−18

 

 

 

 

 

 

ter (10849)

 

 

 

 

connector

 

 

 

(DLC) (14489)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60−2

 

 

 

 

 

 

14−1

 

 

 

14−2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1249b

 

C1100b

A

C2173

 

 

4

 

5

C251

2

 

3

C220b

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BK

57

BK

 

 

57

BK

57

BK

 

57

BK

57

BK

57

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S201

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

BK

 

 

 

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G107

G108

 

 

 

 

 

 

 

 

 

 

 

 

 

G200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

151−12

Loading...
+ 167 hidden pages