INFICON PEG100 User Manual

tina14e1
Penning Gauge
OPERATING MANUAL
PEG100
Part Number 351-000 351-002
General Remarks
We reserve the right to alter the design or any data given in these Operating Instructions. The illustrations are not binding.

Contents Page

1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1 General Data . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.2 Measurement System . . . . . . . . . . . . . . . . . . . 5
1.2.3 Signal Output . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.4 Control Inputs . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.5 Status Output . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.6 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.7 Ambient Conditions . . . . . . . . . . . . . . . . . . . . . 6
1.3 Technical Description . . . . . . . . . . . . . . . . . . . 6
1.4 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.1 Supplied Equipment . . . . . . . . . . . . . . . . . . . . 7
1.4.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Electrical Connection . . . . . . . . . . . . . . . . . . . 9
2.2.1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.2 Switching on the High Tension . . . . . . . . . . . . 11
Page
2.2.3 Measurement Signal Output . . . . . . . . . . . . . 11
2.2.4 Status Output . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.5 Identification . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.2 Measurement System Status Indication . . . . . 14
2.3.3 Degassing . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 15
3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 Service at INFICON . . . . . . . . . . . . . . . . . . . 16
3.2 The Electronics Assembly . . . . . . . . . . . . . . . 16
3.3 Cleaning the Sensor . . . . . . . . . . . . . . . . . . . 16
3.3.1 Detaching the Electronics Assembly . . . . . . . 16
3.3.2 Disassembly of the Sensor . . . . . . . . . . . . . . 17
3.3.3 Cleaning the Individual Parts . . . . . . . . . . . . . 17
3.3.4 Assembly of the Sensor . . . . . . . . . . . . . . . . 18
3.3.5 Assembly of the Electronics Assembly . . . . . . 18
4 Spare Parts List . . . . . . . . . . . . . . . . . . . . . 18
5 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Annex 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Annex 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
EEC Declaration of Conformity . . . . . . . . . . . . . . . . 24
Declaration of Contamination . . . . . . . . . . . . . . . . . 25
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tina14e1 (0106) PEG100.ga

1 Description

1.1 General

The PEG100 Penning Gauge is supplied ready for ope­ration. Even so, we recommend to read these Operating Instructions with care so as to ensure optimum operating conditions right from the start.
These Operating Instructions contain important informa­tion on the functions, installation, start-up, operation and troubleshooting of the PEG100.
Important remarks concerning operational safety and protection are emphazised as follows:
Warning Indicates procedures that must be strict-
ly observed to prevent hazards to per­sons.
Caution Indicates procedures that must strictly
be observed to prevent damage to, or destruction.
Note
Indicates special technical requirements that the user must comply with.
The references to diagrams, e.g. (4/1), consist of the Fig. No. and the item No. in that order.
Unpack the PEG100 immediately after delivery, even if it is to be installed at a later date.
Examine the packaging for any external damage. Com­pletely remove all packaging materials.
Note
Retain the shipping container and the packaging materi­als in the event of complaints about damage.
Check that the PEG100 is complete (see Section 1.4). Carefully examine the PEG100 visually. If any damage is discovered, report it immediately to the
forwarding agent and insurer. If the damaged part has to be replaced, please get in touch with the orders depart­ment.
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1.1.1 Purpose
The PEG100 Penning Gauge is a compact active pres­sure converter housing a measurement system as well as the corresponding operating electronics. It has been developed specifically for integration into vacuum systems and offers a measurement range from 1·10-9to 1·10-2mbar.
The PEG100 is connected directly to the vacuum sys­tem through its DN 25 KF or DN 40 CF flange.
The electrical connection is provided through a screened 8-way FCC 68 connector.
Moreover, the technical data as published in Section 1.2 must be observed.

1.2 Technical Data

1.2.1 General Data
Measurement range 1·10-9to 1·10-2mbar/Torr Measurement uncertainty in the range
from 1·10-8to 1·10-4mbar:
Deviation from the characteristic
± 30 % of the displayed value
Average temperature coefficient of the output span
< 0.5 % / K of the displayed value
Reproducibility < 4 % of the displayed value
Measurement principle
Cold cathode ionization according to Penning
Supply voltage 14.5 to 36 V DC, typ. 24 V DC
Ripple 2 V
pp
Power consumption < 2 W Protection IP 40 Electromagnetic compatibility (EMI) CE mark
interference tolerance to EN 50082-2, Tab. 1, 2, 3
interference emission levels to EN 50081-1 and
FCC Rules Part 15, Class B
Flammability UL 94 - V2
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Status displays
Operation (POWER) orange LED Ready to measure (ignited) READY green LED
1.2.2 Measurement System

Measurement system detachable Vacuum connection DN 25 KF or DN 40 CF Degassing temperature see Section 2.3.3

Dead volume 21 cm3approx. Materials in contact with the medium
stainless steel, CrNi,
Al2O3ceramics, NiFe, Ni, Ti
Overpressure tolerance 10 bar abs. (The limits for the flange connections must be observed)
Operating voltage 1.6 kV (current limited to < 0.5 mA) Ignition voltage 2.8 kV (current limited to < 0.5 mA)
1.2.3 Signal Output

Signal output 0 to 10.6 V Permissible load resistance Ra≥ 10 kΩ

Measurement signal 0.66 V to 10 V;
logarithmic, 1.333 V per decade
Status signal (not ignited) 0.4 V
1.2.4 Control Inputs
Input resistance RE: 10 kapprox. High voltage cut-in with negative logic at Pin 7:
High voltage ON at U < 2.5 V
High voltage OFF at U > 4 V or High voltage cut-in with positive logic at Pin 8:
High voltage ON at U > 12 V
High voltage OFF at U < 7 V (for this also refer to Fig. 3 and Section 2.2.2).
1.2.5 Status Output
Ready to measure High level (13.5-35 V, max. 50 mA) Error (not ignited, HV off) 0V For this refer also to Section 2.2.4.
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1.2.6 Mechanical Data
Dimensions (WxHxD) 80 x 126 x 73 mm Weight 500 g approx.
1.2.7 Ambient Conditions
Storage temperature range -20 °C to +70 °C
Climatic rating KWF to DIN 400 40 Operating temperature range 10 °C to 50 °C Max. rel. humidity of the ambient air (on 30
days per year, non-condensing) 70 %1)or 95 %
1)
usable measurement range 10-2to 10-7mbar
2)
usable measurement range 10-2to 10-9mbar
1.3 Technical Description
Based on a supply voltage of 24 V the PEG100 Penning Gauge generates the internal supply voltages required for operation of the integrated measurement system. The PEG100 supplies a logarithmic representation of the vacuum pressure by way of a voltage signal which ran­ges from 0.66 V to 10 V. Moreover, the high tension generated in the PEG100 can be switched on and off by applying an external control voltage or by connecting an external switch.
When the gas discharge in the measurement system is ignited, the operating voltage is raised to 2.8 kV. After
2)
successful ignition, this voltage then drops to 1.6 kV the­reby increasing the useful service life of the measure­ment system.
Astatus output indicates the two possible conditions of the measurement system:
1.not ignited (including high tension OFF) and
2.ignited (and pressure > 3·10-9mbar). Amuch improved ignition characteristic in the high vacu-
um range has been obtained through the special design for the electrodes in the measurement system.
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1.4 Equipment

1.4.1 Supplied Equipment
PEG100, DN 25 KF Part No. 351-000 PEG100, DN 40 CF Part No. 351-002 Replacement cathode plate of titanium --
Replacement ceramics disc --
3.5 mm jack plug -­Operating Instructions tina14e1
1.4.2 Accessories
Part No.
Replacement kit 351-490
consisting of: Cathode plate of titanium (5 pcs.) Ceramics disc (5 pcs) Gauge

2 Operation

2.1 Installation

The PEG100 Penning Gauges should preferably be mounted flange down. Inclined installation is possible but the horizontal orientation must not be exceeded.
Flange up installation is not permissible because under such circumstances condensate may collect in the PEG100. This will either adversely affect the measure­ments, or the sensor itself may possibly be damaged.
The PEG100 is equipped with a DN 25 KF or a DN 40 CF connection flange which is used to connect the PEG100 to the mating connection flange on a vacuum system with the aid of a centering ring and a clamping ring.
The cathode plate (5/5) also acts as a baffle. For the dimensional drawing, see Fig. 1.
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DN 25 KF
143,5
114
73
POWER READY
25
80
DN 40 CF
130,5
12
DN 40 CF
DN 25 KF
Fig. 1 Dimensional drawing for PEG100
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