Inficon PCG550, PCG552, PSG550, PCG554, PSG554, PSG552 User Manual
Specifications and Main Features
Frequently Asked Questions
User Manual
Communication Protocol
®
EtherCAT
for Pirani Capacitance Diaphragm and Pirani Standard Gauges
PCG550, PCG552, PCG554,
PSG550, PSG552, PSG554
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General Information
Intended Use
EtherCAT–Interface
Product Identification
Caution
Caution: data transmission errors
Any attempt to simultaneously operate the gauge via the RS232C
Serial Interface and EtherCAT interface or the diagnostic port may
result in incorrect data and data transmission errors.
Therefore, it is inadmissible to simultaneously operate the gauge via
the RS232C Serial Interface and EtherCAT interface, or the diagnostic
This Communication Protocol contains instructions for operating EtherCAT interfaces (slaves) together with a master.
The following description of the EtherCAT interface is compliant to the EtherCAT
specification of the EtherCAT Technology Group (ETG) and to the "EtherCAT
Semiconductor Device Profile".
This manual describes the functionality of a EtherCAT slave and supports
• ETG.5003.1 S (R) V1.0.0 : Part 1 Common Device Profile (CDP) (→ [11])
and
• ETG.5003.2080 S (R) V1.0.0 : Part 2080: Specific Device Profile (SDP):
Vacuum Pressure Gauge (→ [12]).
We reserve the right to make technical changes without prior notice.
In all communications with INFICON, please specify the information on the product
nameplate. For convenient reference copy that information into the space provided
below.
port.
For safety information, specifications and operation instructions of the
vacuum gauges refer to the appropriate documents (→ [1], [2]).
INFICON AG, LI-9496 Balzers
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Validity
Trademark
This document applies to products of the Pirani Capacitance Diaphragm (PCG550,
PCG552, PCG554) and Pirani Standard Gauges (PSG550, PSG552, PSG554) with
EtherCAT interface.
This manual is based on firmware version 1.2.0.0.
If your unit does not work as described in this document, please check that it is
equipped with the above firmware version (→ 12 Index: 0x100A Subindex: 0x00).
Part numbers of standard products are indicated below. OEM products have other
part numbers and different parameter settings (e.g. factory setting of setpoint) as
defined in the corresponding ordering information.
3Pxx-0xx-xx8x
Measuring signal
Receptacle
Display Switching function
Flange
Unit
Filament
Product family
*) Solid state relay
**) Electromechanical relay
The part number (PN) can be taken from the product nameplate.
If not indicated otherwise in the legends, the illustrations in this document
correspond to PCG550 gauges with the DN 16 ISO-KF vacuum connection. They
apply to other vacuum connections and to the other gauges by analogy.
We reserve the right to make technical changes without prior notice.
4.3.2 Manufacturer Configuration Module 2 (PCG with or without ATM only) 16
4.3.3 Manufacturer Configuration Module 3 (PCG with ATM only) 17
4.4 Input Area PCG with ATM (0x6000…0x6FFF) 17
4.4.1 Input Common 17
4.4.2 Input Capacitance Diaphragm 17
4.4.3 Input Common 18
4.4.4 Input Piezo 18
4.4.5 Input Common 19
4.4.6 Input Heat Transfer 19
4.4.7 Input Trip Point 1 19
4.4.8 Input Trip Point 2 20
4.5 Input Area PCG without ATM (0x6000…0x6FFF) 20
4.5.1 Input Common 20
4.5.2 Input Capacitance Diaphragm 20
4.5.3 Input Common 21
4.5.4 Input Heat Transfer 21
4.5.5 Input Trip Point 1 21
4.5.6 Input Trip Point 2 22
4.6 Input Area PSG (0x6000…0x6FFF) 22
4.6.1 Input Common 22
4.6.2 Input Heat Transfer 22
4.6.3 Input Trip Point 1 23
4.6.4 Input Trip Point 2 23
4.7 PCG with ATM Configuration Area (0x8000…0x8FFF) 23
4.7.1 Configuration Common Module 23
4.7.2 Configuration Capacitance Diaphragm 24
4.7.3 Configuration Trip Point 1 24
4.7.4 Configuration Trip Point 2 26
4.8 PCG without ATM, Configuration Area (0x8000…0x8FFF) 27
4.8.1 Configuration Common Module 27
4.8.2 Configuration Capacitance Diaphragm 27
4.8.3 Configuration Trip Point 1 27
4.8.4 Configuration Trip Point 2 29
4.9 PSG Configuration Area (0x8000…0x8FFF) 30
4.9.1 Configuration Trip Point 1 30
4.9.2 Configuration Trip Point 2 31
4.10 PCG with ATM Information Area (0x9000…0x9FFF) 33
4.10.1 Information Capacitance Diaphragm 34
4.10.2 Information Common 34
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4.10.3 Information Piezo 34
4.10.4 Information Common 34
4.10.5 Information Heat Transfer 35
4.10.6 Information Trip Point 1/2 35
4.11 PCG without ATM, Information Area (0x9000…0x9FFF) 36
4.11.1 Information Capacitance Diaphragm 36
4.11.2 Information Common 37
4.11.3 Information Heat Transfer 37
4.11.4 Information Trip Point 1/2 37
4.12 PSG Information Area (0x9000…0x9FFF) 38
4.12.1 Information Common 38
4.12.2 Information Heat Transfer 39
4.12.3 Information Trip Point 1/2 39
4.13 Device Area (0xF000...0xAFFF) 39
4.13.1 Semiconductor Device Profile 39
4.13.2 PCG with ATM Module Profile List 39
4.13.3 PCG without ATM, Module Profile List 40
4.13.4 PSG Module Profile List 40
4.14 Exceptions 40
4.14.1 Active Exception Status 40
4.14.2 PCG with ATM Active Device Warning Details 40
4.14.3 PCG without ATM, Active Device Warning Details 41
4.14.4 PSG Active Device Warning Details 42
4.14.5 PCG with ATM Active Device Error Details 42
4.14.6 PCG without ATM, Active Device Error Details 43
4.14.7 PSG Active Device Error Details 44
4.14.8 PCG with ATM Latched Device Warning Details 44
4.14.9 PCG without ATM, Latched Device Warning Details 45
4.14.10 PSG Latched Device Warning Details 45
4.14.11 PCG with ATM Latched Device Error Details 45
4.14.12 PCG without ATM, Latched Device Error Details 46
4.14.13 PSG Latched Device Error Details 46
4.14.14 PCG with ATM Device Warning Mask 47
4.14.15 PCG without ATM, Device Warning Mask 47
4.14.16 PSG Device Warning Mask 47
4.14.17 PCG with ATM Device Error Mask 48
4.14.18 PCG without ATM Device Error Mask 48
4.14.19 PSG Device Error Mask 48
4.15 Manufacturer-device specific Profile Objects (0xF500...0xF5FF) 49
4.15.1 Manufacturer Device Information 49
4.16 Gauge General 50
4.16.1 Combination Gauge 50
4.16.2 Trip Point Output All 50
4.16.3 Input Latch Local Timestamp 51
4.17 Configure Device 51
4.18 Information 52
4.18.1 PCG with ATM Information Device 52
4.18.2 PCG without ATM, Information Device 53
4.18.3 PSG Information Device 53
4.19 Adjust and Reset 54
4.19.1 Command Zero Adjust 54
4.19.2 Full Scale Adjust 55
4.19.3 Device Reset Command 55
4.19.4 Exception Reset Command 56
4.19.5 Store Parameters Command 57
Appendix 58
A: Literature 58
For cross-references within this document, the symbol (→ XY) is used, for cross-
references to further documents, listed under literature, the symbol (→ [Z]).
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1 Technical Data
EtherCAT interface
Further technical data → [1], [2].
Communication protocol protocol specialized for EtherCAT
Communication standards ETG.5003.1: Part 1 Common Device Profile
(CDP) (→ [11])
ETG.5003.2080: Part 2080 Specific Device
Profile (SDP): Vacuum Pressure Gauge
(→ [12])
Data rate 100 Mbps
Node address Explicit Device Identification
Physical layer 100BASE-Tx (IEEE 802.3)
EtherCAT connector 2 × RJ45, 8-pin (socket)
<IN>: EtherCAT input
<OUT>: EtherCAT output
Cable special Ethernet Patch Cable (CAT5e quality
or higher), shielded
Cable length ≤100 m
Process data Fixed PDO mapping and configurable PDO
mapping
Mailbox (CoE) SDO requests, responses and information
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Dimensions [mm]
67
4
4
4
2
2
068
A
E
x100 x10
2
068
068
A
A
E
E
x1
LALA
SP1SP2
56
ST
ADJ
87.5≈65
ERRRUN
INOUT
I/O
DIA
21.5
DN 25 ISO-KF
29.2×29.2 mm
36.534
7/16-20 UNF
31.5
36
14.5
1/8" NPT
DN 16 ISO-KF
DN 16 ISO-KF long
42.7
46.3
8 VCR4 VCR
30.9
130.8
DN 16 CF-F
130.2
DN 16 CF-R long
24.4
4-VCR 90°
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2 Interface Connection
Making an EtherCAT interface
cable
Cable type
Procedure
For operating the Pirani Standard (PSG55x) or Pirani Capacitance Diaphragm
(PCG55x) Gauge via EtherCAT, two interface cables conforming to the EtherCAT
standard are required.
If no such cables are available, make two according to the following indications.
Ethernet Patch Cable (CAT5e quality) with FCC68 connector.
Pin assignment:
FCC68, 8-pin,
male, soldering side
81
Pin Signal Description
1 TD+ Transmission Data +
2 TD- Transmission Data -
3 RD+ Receive Data +
4 nu not used
5 nu not used
6 RD- Receive Data -
7 nu not used
8 nu not used
Pin assignment of the D-Sub 15-pin sensor connector according to the
respective operating manual (→ [1], [2]).
Plug the EtherCAT (and sensor) cables connector into the gauge: From the
previous device the cable connected to OUT port has to be connected to the
PxG55x <IN> port. And the cable from the PxG55x <OUT> port has to be
connected to the next device's <IN> port.
FCC68 cable
FCC68 cable
<IN> port
<OUT> port
Sensor cable
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3 Operation
3.1 Introduction
3.2 Front View
Via the EtherCAT interface, the following and further data are exchanged in the
standardized EtherCAT protocol:
• Pressure reading
• Pressure unit (Torr, mbar, Pa)
• Zero adjustment
• Status and error messages
• Status of the switching functions
• Set Trip Point for switching functions
Caution
Caution: data transmission errors
Any attempt to simultaneously operate the gauge via the RS232C
Serial Interface and EtherCAT interface or the diagnostic port may
result in incorrect data and data transmission errors.
Therefore, it is inadmissible to simultaneously operate the gauge via
the RS232C Serial Interface and EtherCAT interface or the diagnostic
4
3
2
port.
7
6
5
8
9
10
1
Position Label Function
1 IN EtherCAT IN connector
2 ERR Error LED
3 x100 Address Switch × 100, hexadecimal
4 LA Link activity EtherCAT IN
5 x10 Address Switch × 10, hexadecimal
6 x1 Address Switch × 1, hexadecimal
7 RUN EtherCAT Status LED
8 LA Link activity EtherCAT OUT
9 OUT EtherCAT OUT connector
10 PWR Sensor cable connector
(Power, analog I/O, RS232C I/O and Relay contacts)
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3.3 Indicators and Switches
3.3.1 <RUN> LED
RUN
3.3.2 <ERR> LED
ERR
3.3.3 <LA> LED (<IN> Port)
LA
IN
3.3.4 <LA> LED (<OUT> Port)
LA
OUT
Displays the operating status.
Color LED State Description
off INIT (initialization status) or no power applied to device.
green
blinking
(200 ms on
200 ms off)
single flash
(200 ms on
1000 ms off)
PREOP (pre-operational status).
SAFEOP (safe-operational status).
Communication of cyclic data transfer running. Input values
available, output values written to the device but not
updated on device output.
on OP (operational status).
Displays the error content.
Color LED State Description
off No error or no power applied to device.
red
blinking
(200 ms on
200 ms off)
single flash
(200 ms on
1000 ms off)
double flash
(200 ms on
200 ms off
200 ms on
1000 ms off)
Error occurred (see error parameter).
Slave device application has changed the EtherCAT state
autonomously, due to local error (see error parameter).
An application watchdog timeout has occurred.
Sync Manager Watchdog timeout or communication
timeout occurred.
on A critical communication or application controller error has
occurred. Application controller is not responding any more
(PDI Watchdog Timeout detected by ESC)
Displays the input status.
Color LED State Description
off Port not connected or no power applied to device.
green
blinking Port connected and communication active.
on Port not connected but no communication.
Displays the output status.
Color LED State Description
off Port not connected or no power applied to device.
green
blinking Port connected and communication active.
on Port not connected but no communication.
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3.3.5 Device Address Switch
x100
4
2
068
E
A
x10
4
2
068
E
A
x1
4
2
068
E
A
During device initialization, the device address switches are read by the device
firmware. This device address is supported to the master as Explicit Device
Identification.
Example: Value of the Explicit Device ID = 0xDDD (dec 3549):
0x100 * 0xD (dec 3328) + 0x10 * 0xD (dec 208) + 0x1 * 0xD (dec 13)
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4 Object Structure
4.1 Object Dictionary
structure
This chapter describes the CANopen over EtherCAT (CoE) Object Dictionary.
The objects in the CoE Object Dictionary can be accessed with SDO services, and
many of the dictionary objects can be mapped for cyclic communication in PDOs.
Each object is addressed using a 16-bit index and an 8-bit subindex.
The following table presents the overall layout of the standard Object Dictionary.
Index (hex.) Object dictionary area
1000 – 1FFF Communication profile area
2000 – 5FFFManufacturer-specific profile area
6000 – 6FFF Input area
7000 – 7FFF Output area
8000 – 8FFF Configuration area
9000 – 9FFF Information area
A000 – AFFF Diagnosis area
B000 – BFFF Service Transfer area
C000 – EFFF Reserved area
F000 – FFFF
Profile Specific Area
Device area
Explanations for the abbreviations in the columns of the tables are given below:
Abbr. Description
Access SDO read/write access
• RO: object can only be read by the SDO service
• RW: object can be both read and written by the SDO service
CoE CAN application protocol over EtherCAT
Index Object Index (hex.) (address of an object)
NV Nonvolatile; attribute value is maintained through power cycles
Object Abstract representation of a particular component within a device,
which consists of data, parameters, and methods.
PDO Process Data Object. Structure described by mapping parameters
containing one or several process data entities.
PM PDO mapping
• Rx: object can be mapped into an Rx PDO
• Tx : object can be mapped into a Tx PDO
RxPDO Receive PDO. A Process Data Object received by an EtherCAT slave.
SDO Service Data Objects. CoE asynchronous mailbox communications
where all objects in the Object Dictionary can be read and written.
TxPDO Transmit PDO. A Process Data Object sent from an EtherCAT slave.
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4.2 Communication Profile
Objects
(0x1000…0x1FFF)
The objects of the communication profile describe the basic EtherCAT properties of
the PxG55x and are common to all EtherCAT slaves using the CoE communication
protocol. The objects are described in following table:
Index SI DataType NV Access PM Name
1000 UDINT RO Device Type
1008 V_STRING RO Manufacturer Device name
1009 V_STRING RO Manufacturer Hardware
Version
100A V_STRING RO Manufacturer Software
Version
1010 0x01 UDINT RW Store Parameters
Read:
Bit 0 = 1: slave saves the
backup entries when
writing 0x1010:01 with
0x65766173
Bit 1 = 1: slave saves the
backup entries automatically when they are written
Bit 2-31 = 0
Write:
With the value
0x65766173 the backup
entries will be stored to
non-volatile memory of the
slave
1011 0x01 UDINT RW Restore Default
Parameters
Read:
Bit 0 = 1: slave supports
the restoring of backup
entries with the default
values when writing
0x1011:01 with
0x64616F6C
Bit 1-31 = 0
Write:
With the value
0x64616F6C the backup
entries will be restored with
the default values
1018 RO Identity Object
0x01 UDINT RO Vendor ID
0x02 UDINT RO Product Code
0x03 UDINT RO Revision Number
0x04 UDINT RO Serial Number
10F8 ULINT RO Timestamp Object
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4.2.1 Process Data Objects
(PDO's)
RxPDO’s
TxPDO’s PSG
TxPDO’s PCG
(PCG with or without ATM
only)
• PSG gauges: They consist of one vacuum pressure sensor.
• PCG gauges with or without ATM: They consist of two vacuum pressure
sensors. The characteristic of this combi device is that only one vacuum
pressure sensor outputs an actual pressure value at one time. The other sensor
is in overrange condition which means that the pressure is higher than the
measurement range of the sensor or underrange condition which means that
the pressure is lower than the measurement of the sensor. The 'Combination
Gauge Active Value' outputs the pressure value form the active measuring
sensor.
For each sensor module a default mapping is configured. The mapping for each
sensor module has the same contents. For a compact cyclic data frame
duplicated mappings can be deactivated.
Or to meet other requirements the TxPDO’s 1A01, 1A03 or 1A05 and the RxPDO
1601 are designated for user mapping. These PDO’s do not have default values
and can be set up by the PDO configuration.
Configuration Module 2
(PCG with or without
ATM only)
Subindex 0x01
Index SI DataType NV Access PM Name
1C00 0x01
BYTE RW Sync Manager Type
0x02
0x03
0x04
1C12 /
1C13
0x01
0x02
UINT RW Sync Manager PDO
Assignment
0x03
0x04
1C32 /
1C33
0x01
-
RW Sync Manager Parameter
0x20
The manufacturer-specific profile objects contain the manufacturer's model number
and device configuration data, status and diagnostic data. The objects are
described in the following tables.
• PCG gauges with or without ATM: The "Manufacturer Configuration Module 1"
is assigned to the CDG module.
• PSG gauges: The "Manufacturer Configuration Module 1" is assigned to the
Pirani module.
Index SI DataType NV Access PM Name
4000 0x01 BYTE RW Safe State
0x02 REAL RW Safe Value
Specifies the behavior for the value for States other than Valid.
Safe State
0
Zero
1
Full Scale
2
Hold last value
3
Use safe value
Safe Value: The value to be used for Safe State = Safe Value.
• PCG gauges with ATM: The "Manufacturer Configuration Module 2" is assigned
to the ATM module.
• PCG gauges without ATM: The "Manufacturer Configuration Module 2" is
assigned to the Pirani module.
Index SI DataType NV Access PM Name
4010 0x01 BYTE RW Safe State
0x02 REAL RW Safe Value
Specifies the behavior for the Value for states other than Valid.
Safe State
0
Zero
1
Full Scale
2
Hold last value
3
Use safe value
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Subindex 0x02
4.3.3 Manufacturer
Configuration Module 3
(PCG with ATM only)
Subindex 0x01
Subindex 0x02
4.4 Input Area PCG with
ATM (0x6000…0x6FFF)
4.4.1 Input Common
Subindex 0x0E
Subindex 0x11
4.4.2 Input Capacitance
Diaphragm
Subindex 0x01
Safe Value: The value to be used for Safe State = Safe Value.
• PCG gauges with ATM: The "Manufacturer Configuration Module 3" is assigned
to the Pirani module.
Index SI DataType NV Access PM Name
4020 0x01 BYTE RW Safe State
0x02 REAL RW Safe Value
Specifies the behavior for the Value for states other than Valid.
Safe State
0
Zero
1
Full Scale
2
Hold last value
3
Use safe value
Safe Value: The value to be used for Safe State = Safe Value.
Index SI DataType NV Access PM Name
6000 0x0E BOOL RO tx TxPdoState
0x11 REAL RO tx Sensor Value
Is set if the device is not in Safe State (value (I 0x6nn0, SI 0x11) = valid)
TxPdoState
0 1 Invalid
Valid
The corrected, converted, calibrated final analog input value of the sensor.
Index SI DataType NV Access PM Name
6001 0x01 BOOL RO tx Reading Valid
0x02 BOOL RO tx Overrange Exceeded
0x03 BOOL RO tx Underrange Exceeded
Indicates whether the Value parameter contains a valid value within the specified
accuracy or not.
Reading Valid
0 Invalid
1 Valid
tira85e1-a (2014-10) PxG55x.cp17
Subindex 0x02
Subindex 0x03
4.4.3 Input Common
Subindex 0x0E
Subindex 0x11
4.4.4 Input Piezo
Subindex 0x01
Subindex 0x02
Subindex 0x03
Indicates whether the Value parameter contains a value in over range.
Reading Valid
0 No Overrange Exceeded
1 Overrange Exceeded
Indicates whether the Value parameter contains a value in under range.
Reading Valid
0 No Underrange Exceeded
1 Underrange Exceeded
Index SI DataType NV Access PM Name
6010 0x0E BOOL RO tx TxPdoState
0x11 REAL RO tx Sensor Value
Is set if the device is not in Safe State (value (I 0x6nn0, SI 0x11) = valid)
TxPdoState
0 1 Invalid
Valid
The corrected, converted, calibrated final analog input value of the sensor.
Index SI DataType NV Access PM Name
6012 0x01 BOOL RO tx Reading Valid
0x02 BOOL RO tx Overrange Exceeded
0x03 BOOL RO tx Underrange Exceeded
Indicates whether the Value parameter contains a valid value within the specified
accuracy or not.
Reading Valid
0 Invalid
1 Valid
Indicates whether the Value parameter contains a value in over range.
Reading Valid
0 No Overrange Exceeded
1 Overrange Exceeded
Indicates whether the Value parameter contains a value in under range.
Reading Valid
0 No Underrange Exceeded
1 Underrange Exceeded
18
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