Hino FR1E, FS1E, FY1E, SH1E, SR1E Service Manual

FOREWORD

This workshop manual has been prepared to provide information on electrical circuits for the following Hino Vehicles.

Applicable for FR1E, FS1E, FY1E, SH1E, SR1E and SS1E series, equipped with E13C engine

As for maintenance items, refer to the Owner’s Manual. All information and specifications in this manual are based upon the latest product information available at the time of printing. Hino Motors reserves the right to make changes at any time without prior notice.

Please note that the publications below have also been prepared as relevant service manuals for the components and systems in this vehicles.

Manual Name Pub. No.

Chassis Workshop Manual

E13C Engine Workshop Manual S5-YE13E02C

S1-YFSE17C 1/2 S1-YFSE17C 2/2

WORKSHOP MANUAL

INDEX: CHASSIS GROUP

ELECTRIC WIRE

ELECTRIC WIRE EL02–1

EL02

ELECTRIC WIRE

DIAGRAM.................................................. EL02-2

HOW TO USE THIS CHAPTER........................EL02-2

CONTENTS OF DIAGRAMS............................EL02-7

WIRING DIAGRAM.........................................EL02-11

DIAGRAM .......................................................EL02-12

WIRE TO WIRE CONNECTOR ....................EL02-142

JUNCITON CONNECTOR............................EL02-161

CONNECTOR LOCATION............................EL02-167

RELAY LOCATION .......................................EL02-240

FUSE AND RELAY BLOCK ..........................EL02-242

JUNCTION BLOCK ......................................EL02-254

WIRE TO WIRE BOX ....................................EL02-258

ELECTRICAL EQUIPMENT BOX.................EL02-260

CONNECTOR INDEX...................................EL02-261

EL02-001

ELECTRIC WIREEL02–2

DIAGRAM

HOW TO USE THIS CHAPTER

1. WIRING DIAGRAM

(EXAMPLE)

Part number

0.50 W-L

Code for the connector of the male side

5

(SLX)

3

(B+2)

2

(SULK)

a75

IP-7

82580-6870

2

0.50 Y-B

Terminal codeTerminal code

0.50 Y

(LDS+)

4

(B+ )

8

2

(LDS- )

1

0.50 B

(E- )

7

g7

CA-2

82560-3300

23456

1

Connector code

3

(+)

Terminal number

0.50 Y-R

0.50 W-B

0.50 Y-G

f-a 4

14

($22)

13

($21)

15

($23)

Code of the wire to wire connector

"a" wiring harness side"f" wiring harness side

Code of the area specifying this connecor in the section "CONNECTOR LOCATION"

321

85476

Terminal number

Serial number in the circuit diagram

1

2

(-)

(M)

Terminal number

0.50 W-B

0.50 Y-G

Terminal code

EN12Z1602J100001

c-a 3

8

27

)

#B2

(

%28 (ABS)

22

)

#AU

(

%2A (ABS)

)

#AT

(

Shielded cable

Twisted-pair cable

c-a 3

)

#B3

(

c-a 3

11

0.01 SH-LD

0.50 BR

0.50 Y

0.50 W

0.50 O

0.01 SH-LD

%27

(ABS)

(SRL+) 1

15 16

%29 (ABS)

d-c 1

13 )

%AD

(

0.50 Y

d-c 1

14 )

%AE

(

0.50 BR

(SRLE) 2

d-c 1

15

)

%AF

(

0.50 O

(SRR+)

1

d-c 1

20 )

%AJ

(

0.50 W

(SRRE) 2

3.00 R-Y

Wiring color code

Second letter: Stripe color

Second letter: Stripe color First letter: Ground wire color Arabic numerals: Cross sectional area of wire

Example: 3.00 indicates 3 mm {0.0047 in.

B: Black BR: Brown G: Green L: Blue LG: Light Green R: Red

22

W: White Y: Yell ow V: Violet O: Orange GR: Gray P: Pink

SHTS12Z160200001

}

2. WIRE TO WIRE CONNECTOR

Connector code [This case indicates that wire harness "a" (Cab main harness) and wire harness "b" (Front wiring harness) should be connected, which is serial No.3 wire to wire connector.]

ELECTRIC WIRE EL02–3

Name of the wiring harness to be connected.

a-b 3 / b-a 3

Cab main wiring harness to Front wiring harness 3

GE, HE, LA IP-1, EG-5, EG-10

Code of the circuit diagram specifying this connecor in the section "WIRING DIAGRAM"

Part number

82560-2170, Gray, Male 82560-2180, Gray, Female

11

91078

22

21 12

20

3132

3

6

5

4

17251819

14

1516

2627282930

LH side: Male connector or the wiring harness "a" (Cab main wiring harness) RH side: Female connector or the wiring harness "b" (Front wiring harness)

2

1

13

24

23

Classification by male/female

Terminal number

1

12 13

23 24

Code of the area specifying this connecor in the section "CONNECTOR LOCATION"

Connector color

2

345 98

14

15 16 17

25 26

6

27 28 29

10 11

7

212022

18

19

3231

30

SHTS12Z160200002

3. JUNCTION CONNECTOR

ELECTRIC WIREEL02–4

(EXAMPLE)

EG-26 [ENGINE (3 of 3)] (Model: FM8J for Chile)

Code of the area

ELECTRIC WIRE EL02–205

Connector code

b10

b14

b13

b11

sl1

b-ba 1

b12

b24

ba-bc 1

ba1

bb2

bb1

Code of the wire to wire connector

bc1

bc2

b45 b46

b-c 2

sk2

SHTS12Z160200166

ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR

No. Name Circuit No. Name Circuit

b10 Low pressure switch 1 BB ba1 Battery (+) terminal (Battery 2) AA

b11 Low pressure switch 2 BB bb1 Battery (+) terminal (Battery 1) AA

b12 Low pressure switch 3 BB bb2 Battery (-) terminal (Battery 2) AA

b13 Air gauge sensor (Front) BB bc1 Battery (-) terminal (Battery 1) AA

b14 Air gauge sensor (Rear) BB bc2 Battery ground

b24 Exhaust brake magnetic valve GE sk2 P.T.O. magnetic valve KB

b45 Dump up switch KB sl1 P.T.O. accelerator sensor GK

b46 Service power (Tail) AB

WIRE TO WIRE CONNECTOR

No. Name No. Name

b-c 2

b-ba 1

Front wiring harness to Intermediate wiring harness 2

Front wiring harness to Battery cable-1_1

ba-bc 1

Battery cable-1 to Battery cable-3_1

AA, BA,

MA

SHTS12Z160200003

4. JUNCTION CONNECTOR

ELECTRIC WIRE EL02–5

Connector code

Ja13

AC, BA, CB, CE, DA, EA, EB, ED, EG, EO, HA, IA, KA, KB, KC, LA, MA IP-3, IP-7

Code of the circuit diagram specifying this connecor in the section "WIRING DIAGRAM"

J/C Earth G3

Connector name

Code of the area specifying this connecor in the section "CONNECTOR LOCATION"

123 45

6 7 8 9 10 11 12

Terminal number

82580-8740, Blue

Part number

Internal wire connection

5. FUSE AND RELAY BLOCK

FUSE AND RELAY BLOCK TERMINAL ALIGNMENT

Terminal number

RELAY ALIGNMENT

82550-1040, Blue

1

2

345

Connector color

SHTS12Z160200004

1

2

345

Relay name

MZ12

Over-run

relay

85920-2680

MZ12

Power shift

relay

85920-2770

Part number

SHTS12Z160200005

6. CONNECTOR INDEX

(EXAMPLE)

ELECTRIC WIREEL02–6

ELECTRIC WIREEL02–192

CONNECTOR INDEX

Code of the circuit diagram specifying this connecor in the section "WIRING DIAGRAM"

ELECTRICAL EQUIPMENT CONNECTOR

NAME

A ABS diagnosis switch a100 82560-4100

CONNECTOR

No.

PART No. CIRCUIT OR AREA

WIRE TO WIRE CONNECTOR

CONNECTOR

No.

a-b 1

NAME

Cab main wiring harness to Front wiring harness 1

PART N o .

MALE FEMALE

82560-

2110

82560-

2120

AA, AB, AD, AG, BA, BG, BH, CA, CB, CE, CH, CI, GA, GB, GC, GE, HA, HB, HC, HE, IA, LA, LE, MA

IP-1, 5, EG-1, 2, 3, 5, 6, 10, 11, 16, 17

JUNCTION CONNECTOR

CONNECTOR

No.

NAME PART No. CIRCUIT OR AREA

HB

IP-4, 8

CIRCUIT OR AREA

a606

J/C ETC 14P

82560-3790 25880-1170

FA, IE

IP-2

Code of the area specifying this connecor in the section "CONNECTOR LOCATION"

SHTS12Z160200006

ELECTRIC WIRE EL02–7

CONTENTS OF DIAGRAMS

CIRCUIT PAGE

A A POWER SUPPLY CIRCUIT (CONTINUOUS POWER SOURCE) EL02-12

B POWER SUPPLY CIRCUIT (STARTER SWITCH "ON") EL02-14

C BATTERY CUT SWITCH CIRCUIT (FOR TAIWAN EXPLOSION-PROOF MODEL) EL02-16

D GROUND CIRCUIT EL02-18

E EARTH SYSTEM (G2) (CAB SIDE) EL02-20

F EARTH SYSTEM (G2) (CHASSIS) EL02-22

G EARTH SYSTEM (G4-C AND G4-P) EL02-24

H ENGINE STARTING CIRCUIT (MODELS WITH MZ AND HX TRANSMISSION) EL02-26

I ENGINE STARTING CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION) EL02-27

J ENGINE STARTING ASSIST CIRCUIT EL02-28

K CHARGING CIRCUIT EL02-29

L SPARE POWER SOURCE CIRCUIT EL02-30

ETC. SPARE POWER SOURCE CIRCUIT

M

(DOUBLE AS 12V SPARE POWER SOURCE)

N 12V SPARE POWER SOURCE CIRCUIT EL02-32

B A METER CIRCUIT (EXCEPT SEMI-TRACTOR) (CAB SIDE) EL02-34

B METER CIRCUIT (EXCEPT SEMI-TRACTOR) (CHASSIS SIDE) EL02-36

C METER CIRCUIT (FOR SEMI-TRACTOR) (CAB SIDE) EL02-38

D METER CIRCUIT (FOR SEMI-TRACTOR) (CHASSIS SIDE) EL02-40

E TACHOGRAPH CIRCUIT EL02-42

F KIENZLE TACHOGRAPH CIRCUIT EL02-43

G FUEL FILTER WARNING CIRCUIT EL02-44

H OIL FILTER WARNING CIRCUIT EL02-45

C A HEADLIGHT CIRCUIT EL02-46

B HEADLIGHT BEAM CONTROL CIRCUIT EL02-48

TURN, STOP AND TAIL LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR)

C

(CAB SIDE)

TURN, STOP AND TAIL LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR)

D

(CHASSIS SIDE)

E TURN, STOP AND TAIL LIGHT CIRCUIT (FOR SEMI-TRACTOR) EL02-56

F FOG LIGHT CIRCUIT EL02-60

G MARKER LIGHT CIRCUIT EL02-61

BACK-UP LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR)

H

(INT-W/H AND Rr-W/H INTEGRATED TYPE)

BACK-UP LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR)

I

(INT-W/H AND Rr-W/H DIVIDED TYPE)

BACK-UP LIGHT CIRCUIT (FOR SEMI-TRACTOR)

J

(WITH HX, MZ TRANSMISSION)

BACK-UP LIGHT CIRCUIT (FOR SEMI-TRACTOR)

K

(WITH ZF TRANSMISSION)

L ROOM LIGHT CIRCUIT EL02-66

M WORKING LIGHT CIRCUIT EL02-67

N HEADLIGHT WASHER CIRCUIT EL02-68

O HEADLIGHT AUTOLEVELING CIRCUIT EL02-70

EN12Z1602J100002

EL02-31

EL02-50

EL02-54

EL02-62

EL02-63

EL02-64

EL02-65

ELECTRIC WIREEL02–8

CIRCUIT PAGE

D A MIRROR HEATER CIRCUIT EL02-72

B REMOTE CONTROL MIRROR CIRCUIT EL02-73

C HORN CIRCUIT EL02-74

D CIGARETTE LIGHTER CIRCUIT (FOR RIGHT-HAND DRIVE MODEL) EL02-75

E CIGARETTE LIGHTER CIRCUIT (FOR LEFT-HAND DRIVE MODEL) EL02-75

F KEYLESS ENTRY CIRCUIT EL02-76

G POWER WINDOW CIRCUIT (FOR RIGHT-HAND DRIVE MODEL) EL02-78

H POWER WINDOW CIRCUIT (FOR LEFT-HAND DRIVE MODEL) EL02-80

I RADIO/AUDIO CIRCUIT EL02-82

J DIAGNOSIS CONNECTOR (16P) CIRCUIT EL02-84

K DIAGNOSIS MONITOR CIRCUIT EL02-85

L WIPER AND WASHER CIRCUIT EL02-86

M POWER DOOR LOCK CIRCUIT EL02-88

N POWER MIRROR CIRCUIT EL02-89

E A AIR CONDITIONER CIRCUIT EL02-90

F A COMMON RAIL CIRCUIT No.1 (CAB SIDE) EL02-92

B COMMON RAIL CIRCUIT No.1 (CHASSIS SIDE) EL02-96

C COMMON RAIL CIRCUIT No.2 (EGR AND VGT) EL02-98

D COMMON RAIL CIRCUIT No.3 (ABS) EL02-100

E COMMON RAIL CIRCUIT No.9 (ENGINE RETARDER) EL02-102

F COMMON RAIL CIRCUIT No.11 (SPEED LIMITER) EL02-104

G COMMON RAIL CIRCUIT No.13 (AUTO CRUISE) EL02-105

H COMMON RAIL CIRCUIT No.14 (STARTING IDLE UP CONTROL) EL02-106

I COMMON RAIL CIRCUIT No.15 (P.T.O.) EL02-108

J COMMON RAIL CIRCUIT No.17 (ETC.) EL02-110

G

H A ZF TRANSMISSION CIRCUIT EL02-120

I A CAB TILT WARNING CIRCUIT (MODELS WITH HX AND MZ TRANSMISSION) EL02-124

ABS CIRCUIT (EXCEPT SEMI-TRACTOR)

A

(EXCEPT AUSTRALIA AND NEW ZEALAND MODELS)

ABS CIRCUIT (EXCEPT SEMI-TRACTOR)

B

(FOR AUSTRALIA AND NEW ZEALAND MODELS)

C ABS CIRCUIT (FOR SEMI-TRACTOR) EL02-116

D ES START CIRCUIT EL02-118

B MZ TRANSMISSION CIRCUIT EL02-122

B CAB TILT WARNING CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION) EL02-125

C CAB TILT CIRCUIT (MODELS WITH HX AND MZ TRANSMISSION) EL02-126

D CAB TILT CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION) EL02-128

E P.T.O. (POWER TAKE-OFF) CONTROL CIRCUIT EL02-130

F AIR SUSPENSION CIRCUIT (FOR SEMI-TRACTOR) EL02-132

G AIR SUSPENSION CIRCUIT (FOR TAIWAN FR MODEL) EL02-134

H CAB SUSPENSION CIRCUIT EL02-136

J COUPLER LOCK CIRCUIT EL02-137

K INTER-AXLE DIFFERENTIAL LOCK CIRCUIT EL02-138

L REAR-REAR AXLE DIFFERENTIAL LOCK CIRCUIT EL02-140

M AIR DRYER CIRCUIT EL02-141

EL02-112

EL02-114

ELECTRIC WIRE EL02–9

CONNECTOR LOCATION

• CONTENTS

CODE AREA SPECIFICATION PAGE

IP-1 INSTRUMENT PANEL 1 of 4 Models: Right-hand drive EL02-167

IP-2 INSTRUMENT PANEL 2 of 4 Models: Right-hand drive EL02-170

IP-3 INSTRUMENT PANEL 3 of 4 Models: Right-hand drive EL02-172

IP-4 INSTRUMENT PANEL 4 of 4 Models: Right-hand drive EL02-173

IP-5 INSTRUMENT PANEL 1 of 4 Models: Left-hand drive EL02-174

IP-6 INSTRUMENT PANEL 2 of 4 Models: Left-hand drive EL02-178

IP-7 INSTRUMENT PANEL 3 of 4 Models: Left-hand drive EL02-180

IP-8 INSTRUMENT PANEL 4 of 4 Models: Left-hand drive EL02-181

CA-1 CAB 1 of 2 Models: Right-hand drive EL02-182

CA-2 CAB 2 of 2 Models: Right-hand drive EL02-184

CA-3 CAB 1 of 2 Models: Left-hand drive EL02-186

CA-4 CAB 2 of 2 Models: Left-hand drive EL02-188

EG-1 ENGINE 1 of 3 Models: FS for Australia, Hong Kong, Ireland, New Zealand EL02-190

EG-2 ENGINE 2 of 3 Models: FS for Australia, New Zealand EL02-192

EG-3 ENGINE 2 of 3 Model: FS for Hong Kong EL02-194

EG-4 ENGINE 2 of 3 Model: FS for Ireland EL02-196

EG-5 ENGINE 3 of 3 Models: FS for Australia, Hong Kong, Ireland, New Zealand EL02-198

EG-6 ENGINE 1 of 3 Models: FR, FS for Taiwan EL02-200

EG-7 ENGINE 2 of 3 Models: FR, FS for Taiwan EL02-202

EG-8 ENGINE 3 of 3 Models: FR, FS for Taiwan EL02-204

EG-9 ENGINE 1 of 3 Models: FY for Hong Kong, Ireland, New Zealand EL02-206

EG-10 ENGINE 2 of 3 Model: FY for Hong Kong EL02-208

EG-11 ENGINE 2 of 3 Model: FY for Ireland EL02-210

EG-12 ENGINE 2 of 3 Model: FY for New Zealand EL02-212

EG-13 ENGINE 3 of 3 Models: FY for Hong Kong, Ireland, New Zealand EL02-214

EG-14 ENGINE 1 of 3 Models: SH, SS for Hong Kong, Ireland EL02-216

EG-15 ENGINE 2 of 3 Models: SH, SS for Hong Kong EL02-218

EG-16 ENGINE 2 of 3 Model: SH for Ireland EL02-220

EG-17 ENGINE 3 of 3 Models: SH, SS for Hong Kong, Ireland EL02-222

EG-18 ENGINE 1 of 3 Models: SH, SR for Taiwan EL02-224

EG-19 ENGINE 2 of 3 Models: SH, SR for Taiwan EL02-226

EG-20 ENGINE 3 of 3 Models: SH, SR for Taiwan EL02-228

RR-1 REAR — Model: FR with Leaf suspension EL02-230

RR-2 REAR — Model: FR with Air suspension EL02-231

RR-3 REAR — Model: FS except full-tractor EL02-232

RR-4 REAR — Model: FS full-tractor EL02-234

RR-5 REAR — Model: FY EL02-236

RR-6 REAR — Model: SH EL02-238

RR-7 REAR — Models: SR, SS EL02-239

•

QUICK REFERENCE

ELECTRIC WIREEL02–10

STEERING

POSITION

Right

Left Taiwan

DESTINATION MODEL SPECIFICATION INSTRUMENT PANEL CAB ENGINE REAR

New Zealand

Australia FS — IP-1, 2, 3, 4 CA-1, 2 EG-1, 2, 5 RR-4

FS — IP-1, 2, 3, 4 CA-1, 2 EG-1, 3, 5 RR-3

Hong Kong

Ireland

FY — IP-1, 2, 3, 4 CA-1, 2 EG-9, 10, 13 RR-5

SH — IP-1, 2, 3, 4 CA-1, 2 EG-14, 15, 17 RR-6

SS — IP-1, 2, 3, 4 CA-1, 2 EG-14, 15, 17 RR-7

FS — IP-1, 2, 3, 4 CA-1, 2 EG-1, 4, 5 RR-3

FY — IP-1, 2, 3, 4 CA-1, 2 EG-9, 11, 13 RR-5

SH — IP-1, 2, 3, 4 CA-1, 2 EG-14, 16, 17 RR-6

FS — IP-1, 2, 3, 4 CA-1, 2 EG-1, 2, 5 RR-4

FY — IP-1, 2, 3, 4 CA-1, 2 EG-9, 12, 13 RR-5

FR

FS — IP-5, 6, 7, 8 CA-3, 4 EG-6, 7, 8 RR-3

SH — IP-5, 6, 7, 8 CA-3, 4 EG-18, 19, 20 RR-6

SR — IP-5, 6, 7, 8 CA-3, 4 EG-18, 19, 20 RR-7

Leaf suspension IP-5, 6, 7, 8 CA-3, 4 EG-6, 7, 8 RR-1

Air suspension IP-5, 6, 7, 8 CA-3, 4 EG-6, 7, 8 RR-2

ELECTRIC WIRE EL02–11

WIRING DIAGRAM

EN12Z1602J100003

NOTICE There is a case that the circuit diagrams in this section are different from that for your vehicle due to the model or specification.

WIRING HARNESS CODE

CODE NAME

a Cab main wiring harness CAB MAIN W/H

b Front RH wiring harness Fr-RH W/H

c Front LH wiring harness Fr-LH W/H

d Intermediate wiring harness INT W/H

e Rear wiring harness Rr W/H

f Instrument panel wiring harness INST W/H

g Instrument panel switch wiring harness INST SW W/H

h Dash panel wiring harness DASH W/H

i Roof wiring harness ROOF W/H

j Door LH wiring harness DOOR LH W/H

k Door RH wiring harness DOOR RH W/H

m Floor wiring harness FLOOR W/H

n Headlight short circuit connector —

o 12V spare power source wiring harness 12V W/H

p Bonding earth cable —

ba Battery cable 1 (Starter to Battery relay) —

bb Battery cable 2 (Battery relay to Battery) —

bc Battery cable 3 (Battery to Battery) —

bd Battery cable 4 (Battery to Ground) —

ea Engine wiring harness ENGINE W/H

ia Injector sub wiring harness —

ib Link-up connector —

sa ZF transmission sub wiring harness T/M W/H

sb ZF transmission P.T.O. sub wiring harness P.T.O. W/H

sc Intake air heater sub wiring harness I/A HEATER W/H

sd Headlight sub wiring harness H/LIGHT W/H

se Cab tilt sub wiring harness TILT W/H

sf Air suspension valve box sub wiring harness A/S W/H

sg Brake valve box sub wiring harness B/C W/H

sh Side turn signal sub wiring harness SIDE/F W/H

ELECTRIC WIREEL02–12

DIAGRAM

NOTICE Diagram may differ from the actual wiring according to the vehicle specification.

FL 6

3.00 B -W

FL 5 FL 4 FL 3 FL 2

10A

2

a510

(10LD)

FUSE 10

0.50 W

KC5

1

3

(B )

(S+ )

2

5

(E )

(S- )

1

(15+)

(16+)

(17+)

10A

FUSE 19

FUSE 17

FUSE 16

2

(15LD)2(16LD)2(19LD)

(17LD)

5

B

(B)

ACC

M1 M2 ST

To (AD,AI) J/C Earth 13P-G2

2

KBM

G8Y

L

A

O

C

N

C

K

1

a503

STO

1

(ACC)

1

(M1 )

3

(M2 )

2

(ST )

6

0.50 W-B

(S-)

10A

a501

1

(11+) 5A

FUSE 11

2

(11LD)

0.50 W-G

0.50 W-R

2

(12+)

12

(12+)

(13+)

FUSE 135AFUSE 145AFUSE 1A

FUSE 12

(12LD)

(13LD)

1.25 W-G

1212

1

12

(14+) 5A

(14LD)

3

34 5

5

1

15A

(21+)

10A

FUSE 21

2

(21LD)

FUSE 22

2

(1A+)

(1ALD)

CAB SIDE WIRING

(51+)3(45+) 4

a501

(B)5(B)1(B) 6

1

(10+)

To (FA) PCV diode

3.00 W

1

15A

15A 10A

FUSE 15

2

a502

(B)

(LD)

(22+)

(22LD)

11

(S+)

1

(S+)

2

(S)

3.00 W-R

10A

3

(B)

5

(LD)

1

(31+)

10A

FUSE 31

2

(31LD)

1

(S+)

2

(S)

FUSE 32

2

(32LD)

EN12Z1602J100004

3

1

(B)

5

2

(LD)

1

(33+)

10A

FUSE 33

FUSE 34

222

(33LD)

(34LD)

(S+)

(S)

1

FUSE 39

AA

(39+)

(39LD)

To (AB) Power supply circuit (Starter switch "ON" ) (FL 9)

To (AB) Power supply circuit (Starter switch "ON" ) (FL 7)

1

(92+)2(7K+)

3.00 W

3.00 W-L

3.00 W-R

3.00 B-W

3.00 W

To (FA) Actuator power relay

To (EA) Air conditioner diode

(LD) 2

b62

(LD) 2

b61

(LD) 2

b88

(LD) 2

b88

(LD) 2

b63

(LD) 2

b63

60A 1 (+ )

100A 1 (+ )

AEM

(BUS3)

CAB MAIN W/H Fr-RH W/H

50A

1 (+ )

FL 1

50A

1 (+ )

FL 2

50A

1 (+ )

FL 3

60A

1 (+ )

FL 4

50A

1 (+ )

FL 5

60A

1 (+ )

FL 6

To Bus bar No.1

(AA) Starter relay (Excitation),

(BA,BC) Combination meter

b-a 4

12

(LD)

3.00 W-R

3.00 W-L

b-a 4

1

6

11

16

(#6E)

(#6D)

(#6C)

3.00 W-L

3.00 W-R

CHASSIS SIDE WIRING

To (AH,AI) Starter relay

To (AJ) Intake air heater relay

To (AH,AI) Starter

6

(#6B)

b-a 3

5

(#6A)

b-a 3

2

(#69)

b-a 3

3

(B)

3

(S)

1

(B)

1

(#68)

(FA) Common rail (Actuator)

b-a 3

(#67)

(+B )

1

(LD) 2

(FA) Common rail (PCV)

(FA) Common rail (ECU main relay)

To (IC,ID) Cab tilt relay

3.00 W

3.00 B-W

3.00 W-R

3.00 W-L

3.00 W

3.00 B-W

FL 7

b60b62

FL 9

FL 10

AA. POWER SUPPLY CIRCUIT (CONTINUOUS POWER SOURCE)

1. Starter switch

2. PCV relay

3. Power accessory relay

4. Headlight relay (Main)

5. Headlight relay (Dimmer)

6. Battery relay

7. Tail light relay No.1

8. Tail light relay No.2

9. Trailer tail light relay (For tractor model)

(#6L)

BUS BAR No.2

3

ba2

1

b70

(S+)

6

AEL

(BUS2)

(DD,DE) Cigarette lighter,

bb2

b70

(CI) Radio/Audio unit,

(DF) Keyless entry,

(IG) Height control

(AL) Spare power source,

(AM) ETC. spare power source,

(+) 1

5

(LD)

b147

Except Taiwan explosion-proof model

(B)

5

2

(S-)

1.25 B 7

(&86)

(CA) Head light (Main) LH

(CA) Head light (Main) RH

(AN) 12V spare power source

FL 12

2 (LD)

FL 11

2 (LD)

b64

To (AC) Battery relay No.4 (For Taiwan explosion-proof model)

To (AC) Battery relay No.4

3

(For Taiwan explosion-proof model)

(B)

(CA) Head light (Dimmer) RH

Except Taiwan explosion-proof model

1

To (AK) Alternator

(B)

Battery No.1

Battery No.2

To (AD,AF) J/C Earth

Battery ground

SHTS12Z160200007

(DL) Wiper and washer

(CA) Head light (Dimmer) LH

A4A

bb1

(+(2))

A4B

(-(2))

bc1

bc2

(+(1))

A48

A49

(-(1))

bd1

(G4)

bd2

Z12

ELECTRIC WIRE EL02–13

0.50 R-B

35

(B)

(LD)

3.00 L-W 3.00 B-W

FUSE 65

2

(65LD)

16

(MI+)

0.50 R-B

1

(S+)

a511

2

(S-)

0.50 B

To (AD,AE) J/C Earth 13P G2-a

To (BA,BC) Combination meter

3

11

(LT)

2

11

(DL)

10

a500

4

(DU)

6 3.00 W-L

(#6A)

3.00 W-L

1

(46+)

10A

FUSE 47

3

14 16

2

3

9

2

14

3.00 W-L

(47+)1(49+)1(4B+)

15A

10A

FUSE 49

2

(47LD)

(49LD)

To (CA) Light and

turn switch

2

To Fuse 45

(45+)

3.00 W-L

FUSE 4B

2

(4BLD)

20A

1

(51+)

15A

FUSE 51

2

(51LD)

1

(52+)

FUSE 52

2

(52LD)

9

1

(62+)1(65+)

(61+)

15A 15A

20A

FUSE 61

FUSE 62

2

(61LD)

(62LD)

(S-) (S-)

3

(B)

5

(LD)

(42+)1(43+)

FUSE 43

2

(43LD)

(42LD)

1

2

10A

(S+)

(S-)

1

FUSE 44

2

8

(44+)

15A 15A

(44LD)

1

3

(B)

(S+)

7

5

2

(S-)

(LD)

1

(41+)

10A

15A 15A

FUSE 42

FUSE 41

2

(41LD)

(S-)

To FL 4

1

(45+)

FUSE 45

2

(45LD)2(46LD)

1

FUSE 46

(#KU)

a52

IP-2,6

82580-6060

1

5236

4

1

2

6

To Fuse 43

(&1B)

b70

EG-5,8,13,17,20

82580-8100

(CC,CE) Licence plate light, Tail light,

Clearance light, Cornering light,

(CG) Marker light

(AL) Spare power source (P-TAIL)

(BA,BC) Cab interior illumination (Inter rocking tail light)

(CF) Fog light relay (Fr, Rr), Fog light (Fr, Rr),

(CB) DC-DC converter (For head light beam control),

(AA) Trailer tail light relay (Excitation)

(+) 1

(CN) Headlight washer

(GD) ES start (Solenoid valve)

(DI) Radio/Audio unit, (BE,BF) Tachograph,

(BA,BC) Combination meter,

(DF) Keyless entry, (IG) Height control,

(DJ) DST-1, (IA,IB) Cab tilt,

(CL) Dome light, Fluorescent light, Step light,

(DM) Power door lock, (DN) Power mirror

2 (LD)

FL 14

(IH) Cab suspension

3

(B)

1

(S+)

INSTALLATION RELAY

(CC,CE) Parking light

(GA,GB,GC) ABS (Actuator)

5

(LD)

2

(S-)

12

6

(EA) Heater (Blower, Condenser)

(AL) Spare power source (P-BAT),

(AM) ETC. spare power source,

(AN) 12V spare power source,

(DG,DH) Power window

CVO

(CC,CE) Tur n signal light, Hazard light

(AA) Trailer tail light,

(AL) Spare power source (Trailer tail)

CAB MAIN W/H

1: Fuse 1A is connected directry with FL 1 and not connected terminals between "1A+" and "13+" for Australia, Ireland and New Zealand models. 2: RHD 3: LHD

SHTS12Z160200008

ELECTRIC WIREEL02–14

AB

CAB SIDE WIRING

To (AA) FL 9

To (AA) FL 7

(LD)

2

3.00 W-L

2

(7K+)

a507

3.00 W-L

1

(7F+)

FUSE 7F

FUSE 71

2

(7FLD)

(71+)

10A

(71LD)

1

(72+)

5A5A 10A

FUSE 72

2

(72LD)2(73LD)

3.00 W-R

3.00 W-L

1

(73+)

FUSE 73

10A

1

(76+)1(77+) 5A

FUSE 76

2

(76LD)

FUSE 77

2

(77LD)

10A

1

(7E+)

10A

FUSE 7E

2

(7ELD)

1

(7C+)

FUSE 7C

2

(7CLD)

15A

1

(7H+)

FUSE 7H

2

(7HLD)

10A

1

(7K+)

FUSE 7K

2

(7KLD)

10A

1

(7N+)

FUSE 7N

2

(7NLD)

(GD) ES start

(AK) Alternator

(IF,IG) Height control

(FA) Common rail (Main)

(GA,GB,GC) ABS (ECU)

(BA,BC) Meter circuit, (BE,BF) Tachograph

CHASSIS SIDE WIRING

AB. POWER SUPPLY CIRCUIT (STARTER SWITCH "ON")

(CC,CE) Stop light, (DL) Wiper

(DC) Horn

(AK) Alternator

(CO) Autoleveling,

(DG,DH) Power window,

(DB) Remote control mirror,

(DN) Power mirror,

(DL) Wiper and washer

(EA) Air conditioner (Magnet clutch)

SHTS12Z160200009

15A

1

(91+)

FUSE 91

10A

1

(92+)

15A

FUSE 92

1

(93+)

10A

FUSE 93

3.00 W -R

1

(94+) 5A

FUSE 94

3.00 W -R

1

(95+)

20A

FUSE 95

3.00 W -R

1

(96+)

5A

FUSE 96

3.00 W -R

1

(99+)

FUSE 99

10A

3.00 W -R

1

(97+)

10A

FUSE 97

ELECTRIC WIRE EL02–15

1

(9A+)

FUSE 9A

2

(91LD)

(92LD)

(93LD)

(94LD)

(95LD)

2

(96LD)

(99LD)

2

(97LD)

2

(9ALD)

(IM) Air dryer

(DA) Mirror heater

(IE) P.T.O. (Power take-off)

(FH) Starting idle up

(CH,CI,CJ,CK) Back-up light, Back buzzer,

(IK,IL) Differential lock,

(CC,CE) Trailer pick-up

(CC,CE,GB,GC) ABS trailer

(AL) Spear power source (P-M)

(CM) Working light

(HA) ZF (Range),

(HB) MZ (Splitter, Power shift range)

SHTS12Z160200010

CAB SIDE WIRING

ELECTRIC WIREEL02–16

AC

1

(161+)1(162+)

10A 5A

FUSE 161

FUSE 162

2

(161L)

(162L)

To (AK) Alternator

CHASSIS SIDE WIRING

1

(B)

To (AA) Battery relay

To (AA) Bus ber No.2

(LD)

3.5A

2.00 W-B

0.4A

0.85 G

To (CI) Radio/Audio unit, (BE) Tachograph

CAB MAIN W/H

OFF

ON

c-a 1

10

0.85 G

1

2

(#BR)

(+)

2

(-)

Fr-LH W/HFr-RH W/H

c122

EG-7,19

82580-7580

12

2

b-a 3

4

(#6Z)

FL16

1

b141

(+)

2.00 B-Y

3

50A

15.00 B

5

(B)

FL17

2

b150

100A

b149

(+)

AEL

(BUS2)

15.00 W-B3A 15.00 W

1

15.00 W

($9J)

($9H)

3

b146b142

b148

(B)

b144

3

1 (S+)

b145b142

5

(LD)

2

(S-)

30A

2

b141

(LD)

0.85 B

J/C Earth G2-b

2.00 W-B

3

(&8A)

b202

(&8D)8(G2)

0.85 L

Z09

To (AD,AF) Earth power and light No.2

AC. BATTERY CUT SWITCH CIRCUIT (FOR TAIWAN EXPLOSION-PROOF MODEL)

1. Battery cut switch (Front)

2. Battery cut switch (Rear)

3. Battery relay (For battery cut)

SHTS12Z160200011

0.85 W-G

1218($0C)

a-f 1

0.4A

OFF

ON

1

(BT+)

3

0.85 L

a-f 1

ELECTRIC WIRE EL02–17

INST W/H

f98

IP-6

82560-3010

1

2

(BT-)

(BTI-)

1

23

1

0.50 B

14

($58)

6

($0J)

J/C Earth 14P-G2

($52)

f604

CAB MAIN W/H

Fr-LH W/H

0.85 L Z01

(G1)

To (AD,AE) Earth AS-1

c-a 1

21

(#UA)

0.85 W-G 0.85 W-G

b-a 4

20

Fr-RH W/H

(#VJ)

SHTS12Z160200012

f39

ELECTRIC WIREEL02–18

AD

8.00 B

SERVICE GROUND

1

(#57)

3.00 B

1

INST W/H

CAB SIDE WIRING

Earth power and light No.3

($01)

a-f 1

3.00 B

CAB MAIN W/H

b-a 2

Fr-RH W/H

2

(#62)

3.00 B

Z10

(G3)

3.00 B

b81 b87

CHASSIS SIDE WIRING

1: Detail: Refer to the "AA. POWER SUPPLY CIRCUIT". 2: RHD 3: For truck model 4: For semi-tractor model 5: Except semi-tractor model

Z21

a106

Earth AS-2

Z01

(G1)

a105

Earth AS-1

(G5)

Earth power and light No.4

Earth power and light No.1

(G2)

Earth AS-3

To (FA) Common rail ECU

8.00 B

b-a 1

2

(#61)

8.00 B

Z11

b202

Z08

(G1)

8.00 B

b79 b80

Z23

(G2)

a107

6

(PGD1)

1.25 BR

$58

Joint

$58

5.00 BR

b-a 1

3

(#64)

5.00 BR

J/C Earth G2

Z09

(G2)

Earth power and light No.2

1

(#65)

3.00 BR

8

4

b-a 2

1.25 BR

J/C Earth

b201

(&8D)

J/C Earth

(FTL-)

0.50 BR

3.00 BR

2

4

1.25 B

5

1.25 B

5.00 B

3.00 B

5

2

To (CC,CE) Front turn signal light LH

4

a-f 6

(#48)

INST W/H

#59#59

Joint

0.50 BR

1

To (GD) ES start solenoid valve (G4-P)

(M/V-)

5.00 BR

A4A (+(2))

5

(&85)

8

(&8J)

3

1.25 B

Battery No.1

Battery No.2

1.25 B

b201

A4B

(-(2))

A48

(+(1))

A49

(-(1))

Z12 (G4)

b78

Battery ground

b-c 2

4

J/C Earth 13P G2-a

9

1.25 B (&49)

To (BE,BF) Tachograph, KINZLE tachograph

J/C Earth 14P

1

(&4C)

1.25 BR

1

3.00 B

(%15) 5

5

(%15)

c-se 1

TILT W/H

1.25 B

3.00 B

1.25 B

3

c-d 1

6

(%01)

3.00 B

6

3.00 B

Fr-LH W/H

a612

a607

7

b-c 1

(%04)

7

b-c 2

(%03)

Fr-LH W/H

2

(CM)

2

To (IC,ID)

(CM)

Cab tilt motor

2

(CM)

3.00 B

2

(%A2)

3.00 B

2

(%A2)

SHTS12Z160200013

3

AD. GROUND CIRCUIT

2.00 B

J/C Earth 14P

a607

1.25 B

11

(&4A)

CAB SIDE RH POWER AND LIGHT GROUND (G2)

CAB MAIN W/H

J/C Earth 14P-G2

INST W/H

1.25 B

J/C Earth 14P-G2

8

(&4B)

ELECTRIC WIRE EL02–19

a608

2.00 B

Earth DR-3

6

(&52)

f604

Z24

a68 a67

(G3)

2.00 B 2.00 B

11

($0B)

Earth DR-2

f-a 4

Z22 (G3)

a66

Earth DR-1

Z02 (G2)

0.50 BR

(FSDE)

2

Fuel sender

2

5.00 BR

3

4

3

Rr-W/H

INT-W/H

3

7

(4 E2)

J/C Earth G2-A

5

(&99)

To (BK) ABS trailer socket (G4-P)

CHASSIS SIDE POWER AND LIGHT GROUND (G2-S)

c201

Fr-LH W/H

4

5.00 B

Earth power and light rear

Z19 (RR 1)

e9

(%C5)

Rr-W/H

2

e-d 1

3.00 B

Earth power and light rear

e9

Z19

(RR 1)

c202

4

1.25 B

c116

Earth power and light rear

(&9A)

Z19 (RR 1)

J/C Earth G2-B

4

SHTS12Z160200014

ELECTRIC WIREEL02–20

AE

SERVICE GROUND

1

3.00 B

To (AM) ETC. sub power supply

3

(GND)

1

a-f 1

3.00 B

CAB SIDE WIRING

b-a 2

2

(GND)

($01)

INST W/H

Earth AS-1

(#62)

f39

a105

Z01

(G1)

To (CI) Radio/Audio unit

CAB MAIN W/H

Z21

(G2)

a106

Earth AS-2

b-a 1

2

(#61)

9

(GND)

#4H

(E)

f16

(&4B)

0.85 B

Earth audio

INST W/H

(&49)

a612

J/C Earth 13P G2-a

7

To (DL) Wiper controller

(IR-)

5

To (HA) ZF range relay

(S-)

5

To (HB) MZ12 splitter relay

(S-)

5

To (HB) MZ12 range relay

(S-)

5

To (HB) MZ12 power shift relay

(S-)

Z23

(G2)

Earth AS-3

a608

8

J/C Earth 14P-G2

(&3A) (NO-)

14 3

(&37) (BT)

38

(&38) (HF)

29

(&4H) (IND-)

12 2

(&33) (ME)

72

(&35) (EP)

515

(&36) (EL)

42

(&3B) (-)

13 5

(&3D) (FGI-)

10 4

(&39) (EW)

14

9

(&1A)

7

(&12)

35

(&1B)

62

(&14)

1

(&11)

420

(&15)

13 5

(&18)

10 8

(&10)

51

(&19)

8

(&16)

12 2

(&4A)

a607

J/C Earth 14P

2

To (CC,CE) Front turn signal light LH (For right-hand drive model)

(FTL-)

2

To (CC,CE) Front turn signal light RH (For left-hand drive model)

(FTR-)

a107

To (CC,CE) Stop light switch

To (CC,CE) Light and turn switch

To (CC,CE) Wiper and retarder switch To (IE) Transmission P.T.O. switch

(For left-hand drive model) To (BA,BC) Combination meter

10

2 1

2

3

To (CA) Light and turn switch

1

To (CF) Front fog light switch

To (DL) Wiper and retarder switch

To (AZ) Air conditioner condenser relay

(S-)

To (AA) Trailer tail light relay

(S-)

To (DA) Mirror heater relay

(S-)

To (DA) Mirror heater (Side under)

(S0 E)

To (DA) Mirror heater (Back LH)

(LH E)

To (FA) PCV relay

(S-)

To (CG) Front side marker light LH (For right-hand drive model)

(SML-)

2

To (CG) Front side marker light RH (For left-hand drive model)

(SML-)

13

14 4

12 7

72

62

58

(DLB-)

(&43) (RFI-)

(&44) (RFE)

(&3V) (DGDS)

(&3W) (DGDO)

(&3X) (E)

a-j 1

2

($A2)

a-k 1

Standard mirror

2

To (IL) Differential lock buzzer

To (CF) Rear fog light switch

To (DK) Diagnosis standard connector To (DK) Diagnosis option connector,

(FG) Auto cruise main switch To (CC,CE) Trailer Pick-up controller

CAB MAIN W/H

1

2

To (CC,CE)

(STN-)

Front side turn signal light LH

8

To (DA) Mirror heater (Side under)

(SU E)

5

To (DA) Mirror heater (Back LH)

(LH E)

DOOR LH W/H

DOOR RH W/H

2

To (CC,CE)

(STN-)

Front side turn signal light LH

1: RHD 2: LHD

To CHASSIS SIDE Refer to the "AF. Earth SYSTEM (G2) (CHASSIS SIDE)"

AE. EARTH SYSTEM (G2) (CAB SIDE)

.

SHTS12Z160200015

ELECTRIC WIRE EL02–21

To (CE) Pick-up controller

To (BA,BC) light check relay

To (DA) Headlight washer relay

To (EA) Air conditioner diode

CAB MAIN W/H

To (EA) Air conditioner condenser

DASH W/H

To (CG) Front side marker light RH

(For right-hand drive model)

To (CG) Front side marker light LH

(For left-hand drive model)

To (EA) Pressure switch (Triple)

To (CC,CE) Front turn signal light RH

(For right-hand drive model)

To (CC,CE) Front turn signal light LH

(For left-hand drive model)

To (DA) Mirror heater (Back RH)

(Models equipped with standard mirror)

To (IH) Front leveling valve

To (BA,BC) Trailer hand brake switch

(For left-hand drive model)

2 (SML-)

3 (SCG)

2

(FTR-)

2

(FTR-)

4 (RH E)

2 (LVF-)

2

(THB-)

DOOR RH W/H

To (CC,CE) Front side turn signal light RH

To (DG,DH) Power window switch (Driver's seat side)

(For right-hand drive model)

To (DA) Mirror heater (Back RH)

(Models equipped with door mirror)

To (DM) Power door lock switch

(Driver's seat side)

DOOR LH W/H

To (CC,CE) Front side turn signal light LH

To (DG,DH) Power window switch (Driver's seat side)

(For left-hand drive model)

ROOF W/H

($85)

3

a-i 1

2

To (CL) Fluorescent light

(F/L-)

2

To (CG) Roof marker light RH

(MLR+)

2

To (CG) Roof marker light LH

(MLL+)

2

(STN-)

6

(E)

5

(RH E)

6

(SCOM)

2

(STN-)

6

(E )

8

(E )

5

(S-)

2

(LD)

5

(GND)

1

(A)

3

(GND)

k-h 2

k-h 1

)

6

5

$96

$9D

(

CAB MAIN W/H

31

h-a 1

(

$5X)

18

h-a 1

(

$5J)

j-h 1

)

6

$96

(

2.00 B

(G3)

Z24

a68 a66

Earth DR-3

Z22

a67

Earth DR-2

Z02

Earth DR-1

(G3)

INST W/H

11

a-f 1

($0B)

13

a-f 4

($21)

(G2)

(GND)

(P2)

(GND)

(&52)

(&57)

INST W/H

FLOOR W/H

7

f-m 1

($77)

1

To (EA) Cooler control switch

5

To (EA) Blower switch

8

5

To (CN) Wiper and retarder switch

(HCI-)

7

To (DN) Power mirror controller

(E )

1

To (DM) Power door lock controller

(E-)

2

To (FH) Start idle up switch (For left-hand drive model)

(IUI-)

f604

6

14

2

To (AC) Battery cut switch (Front)

(BTI-)

(&58)

4

(&5U)

8 (&5N) 12 (&5A)

2 (&56)

5 (&54)

3

(&5V)

1

To (IE) Transmission P.T.O. switch

2

(For right-hand drive model)

(IND-)

2

To (FJ) Economy running switch

(IND-)

3

To (DA) Mirror heater switch

(HMI-)

3

To (DB) Remote control mirror switch

(RM-)

1

To (DF) Keyless entry controller

(E)

To (CB,CO) DC/DC converter

6

(GND2)

(For head light beam control)

J/C Earth 14P-G2

2

To (BA) Trailer hand brake switch

(THB-)

2

To (HB) Shift buzzer

(ZFB-)

8

To (EA) Air conditioner

(BSW)

4

To (EA) Lock amp

(GND)

1

To (DD,DE) Cigarette lighter

(-)

(#1R)

ENGINE SIDE WIRING

15

a-ea 4

(F/F )

1

To (BG) Fuel filter

warning switch

SHTS12Z160200016

Refer to the "AE. EARTH SYSTEM (G2) (CAB SIDE)" To CAB SIDE

b-a 2

Fr-RH W/H

)

2

3.00 B

#62

(

3.00 B

Earth power and

Z10

b81

light

(G3)

Earth power and light No.3

To (GC) ABS front modulator RH

b87

No.4

b-a 1

)

2

#61

(

Z11

(G5)

8.00 B

b79

Z08

Earth power and light No.1

(G1)

(For semi-tractor)

To (HB) MZ12 splitter Hi magnetic valve No.1

To (HB) MZ12 splitter Lo magnetic valve No.2

To (HB) MZ12 splitter magnetic valve No.1

To (HB) MZ12 range Hi magnetic valve No.2

To (HB) MZ12 range Lo magnetic valve No.3

To (BB,BD) Low pressure switch No.4

(For right-hand drive model)

CHASSIS SIDE WIRING

To (AC) Battery relay No.4

To (IM) Air dryer

To (BB,BD) Trailer stop light switch

To (GA) ABS front modulator RH

To (BB,BD) Low pressure switch No.2

To (BB,BD) Low pressure switch No.1

To (BB,BD) Low pressure switch No.3

(Except semi-tractor)

8.00 B

2

(S-)

2

(-)

2

(TSL-)

4

(GND)

2

(SW2-)

2

(SW1-)

2

(SW3-)

(&85)

Earth power and light No. 2

2

(GND)

3

(E)

4

(E)

4

(E)

5

(E)

6

(E)

2

(SW4-)

Fr-RH W/H

(&8A)

(&8B)

(&8C)

(&8E)

(&8F)

(&8G)

J/C Earth G2

b201

J/C Earth

8

3

2

1

7

6

5

b202

ELECTRIC WIREEL02–22

To (GC) ABS rear modulator LH

To (GC) ABS rear modulator RH

To (IK,IL) Differential lock magnetic valve

(L)

1

To (AJ) Heater relay

(E)

2

To (AI) Starter relay

(S-)

2

To (AA) Battery relay

6

(

%01

)

Fr-LH W/H

To (CM) Spot light

To (CD,CE) Cornering light RH

To (IA,IB,IC,ID) Cab tilt buzzer

To (GA,GB,GC) ABS front modulator LH

To (CD,CE) Cornering light LH

To (IE) Transmission P.T.O.

b80

(&81) (&82) (&86)

Z09

(G2)

(&8D)

4 3 7

5.00 B

8

(For semi-tractor)

(For Australia truck)

Fr-LH W/H

b-c 2

2

(-)

magnetic valve

c-se 1

TILT W/H

2

4

(GND)

4

(GND)

2

(E)

(CSR-)

2

)

(CST-)

%2D

3

(

SIDE/F W/H (For dump truck)

c-sh 1

Before build body

2

To (BB,BD) Low pressure switch No.4

(SW4-)

(For left-hand drive model)

1

To (CE) Trailer socket (For semi-tractor)

(GND1)

2

To (CI,CJ) License plate light LH (For semi-tractor)

(LLR-)

2

To (CF) Rear fog light (For semi-tractor)

(RFR-)

2

To (HA) ZF High-Low magnetic valve

(E)

2

To (HA) ZF clutch magnetic valve

(E)

5

2

(%15)

To (IC,ID) Cab tilt motor

(CM)

3

To (IC,ID) Cab tilt relay

(S-)

5

(&99)

4

2

(&91)

(E)

2

(&93)

(TBZ-)

41

(GND)

(&94)

2

8

(E)

(&95)

2

6

(E)

(&97)

3

(&92)

7

(&96)

J/C Earth G2-A

c201

To (CD) Side turn signal light RH

To (CD) Side turn signal light LH

1

Z19

(RR)

c116

Earth power and light rear

2

H/LIGHT W/H

7

5

c-sd 1

c-sd 2

(%F0)

7

(%E0)

1

(E)

To (CA)

(E-)

Headlight RH

To (CA)

5

(E-)

Headlight LH

To (DC) Horn (Hi-Lo)

AF

AF. EARTH SYSTEM (G2) (CHASSIS)

SHTS12Z160200017

ELECTRIC WIRE EL02–23

3

2

%A2

(

1

Rr-W/H

(INT-W/H)

)

Fr-LH W/H

c-d 1

c-e 10

4

1

11

(

%1H

To (CG) Rear endout maker LH

To (CG) Rear endout maker RH

(For semi-tractor)

A/S W/H

To (IF) Height control magnetic valve

(For semi-tractor)

2

1

To (CD) Trailer socket (For full-tractor)

(GND1)

2

To (CF) Rear fog light

(RFR-)

2

To (CH) Back-up light RH

(BLP-)

2

To (CH) Back-up light LH

(BLP-)

2

To (CH) License plate light LH

(LLR-)

2

To (CH) Back buzzer (For Hong Kong except semi-tractor) (INT-W/H and Rr-W/H integrated type)

(BBZ-)

4

To (GB) ABS rear modulator RH (For Australia)

(GND)

4

To (GB) ABS rear modulator LH (For Australia)

(GND)

e-sg 1

)

B/C W/H (Except semi-tractor)

J/C Earth G2-B

(For semi-tractor)

4

(&9A)

2

(RMR-)

2

(RML-)

Fr-LH W/H

c-sf 2

)

2

%2A

(

(E)

After build body

2

To (CD) Rear combination light LH

(RCB-)

2

To (CD) Rear combination light RH

(RCB-)

2

To (CH) License plate light RH

(LLP-)

INT-W/H and Rr-W/H integrated type (Except semi-tractor)

2

To (BB) Spring brake switch

(PSW-)

4

To (GA, GB) ABS rear modulator LH (Except Australia truck)

(GND)

To (GA, GB) ABS rear modulator RH

4

(Except Australia truck)

(GND)

2

To (IK) Differential lock magnetic valve (Except Australia)

(E)

c202

2

(&9C)

1

(&9D)

8

(&9E)

7

(&9F)

6

(&9G)

5

(&9H)

2

(LLP-)

2

(BLP-)

2

(RCB-)

2

(BLP-)

2

(RCB-)

2

To (CJ,CK) Back buzzer

(BBZ-)

(For Hong Kong semi-tractor)

To (IJ) Differential lock magnetic valve

2

(For semi-tractor)

(E)

SIDE/F W/H (For dump truck)

e-sh 1

INT-W/H and Rr-W/H integrated type (Except semi-tractor)

2

d-e 1

(

%C5

)

(RR 1)

Z19

e9

Earth power and light rear

Rr-W/H

(INT-W/H)

)

8

%23

(

sf-d 1

A/S W/H

(EXR-)

To (CE) License plate light RH

To (CJ,CK) Back-up light RH

To (CE) Rear combination light LH

To (CJ,CK) Back-up light LH

To (CE) Rear combination light RH

(

3

%2D

8

)

To (CC,CD,CE) Side turn

(CSR-)

signal light RH (For dump truck)

To (CC,CD,CE) Side turn

2

signal light LH (For dump truck)

(CST-)

Rr-W/H (INT-W/H and Rr-W/H divided type)

To (CF) Rear fog light

2

(RCB-)

2

(RCB-)

(BLP-)

2

(LLP-)

2

(BLP-)

(LLR-)

2

(BBZ-)

5

6

To (IG) Height control magnetic valve (For FR model)

(EXL-)

4

(INL-)

)

%1H

11

(

sg-c 1

2

To (BD) Spring brake switch

(PSW-)

(For truck

To (CD) Rear combination light RH (For truck)

To (CD) Rear combination light LH (For truck)

To (CI) Back-up light RH

2

(For truck) To (CI) License plate light RH

(For truck) To (CI) Back-up light RH

(For truck) To (CI) License plate light LH

2

(For truck)

To (CI) Back buzzer (For Hong Kong truck)

2

(RFR-)

Earth power and

light rear

B/C W/H (For semi-tractor)

1: For semi-tractor 2: Except semi-tractor 3: Except Australia, New Zealand 4: For Australia, New Zealand

SHTS12Z160200018

Z19

e9

(RR 1)

FOR ECU POWER SYSTEM (G4-P)

#58#58

Joint

CAB SIDE WIRING

ELECTRIC WIREEL02–24

6

To (FA) Common rail ECU

(PGD1)

3

(PGD3)

To (FA) Common rail ECU

4

(PGD2)

AG

CHASSIS SIDE WIRING

5.00 BR

CAB MAIN W/H

b-a 1

Fr-RH W/H

3

(#64)

0.85 BR

5.00 BR 5.00 BR

1

To (GD)

(M/V-)

ES start solenoid valve

1, 2

Fr-LH W/H Rr-LH W/H

7

b-c 2 c-e 10

(%03)

1

5.00 BR

2

4

To (GA,GB,GC) ABS ECU

(GND)

2

To (GA,GB,GC) ABS diagnosis switch

(-)

12

To (GA,GB,GC) ABS ECU

(VV1-)

To (BB)

7

(4 E2)

To (GC)

(3 E1)

2

ABS trailer socket

5.00 BR

Speed sensor (Except ZF transmission)

2

(%A4)

SAW

(4 E2)

SAV

(3 E1)

To (GB) ABS trailer socket

2

(SPS-)

b201

5

(&8J)

6

(&8Q)

J/C Earth

(+(2))

A4A

Battery No.1

A4B (-(2))

A48

(+(1))

Battery No.2

A49 (-(1))

Z12

(64)

b78

Battery ground

SHTS12Z160200019

AG. EARTH SYSTEM (G4-C AND G4-P)

FOR CPU AND GAUGE SYSTEM (G4-C)

0.50 BR

#59#59

Joint

J/C Earth 14P

ELECTRIC WIRE EL02–25

a607

4

(128)

3

(129)

9

(135)

1

To (BA,BC) Combination meter

(MGE )

12

To (DJ) DST-1 connector

(SGND)

12

To (BA,BC) Pulse adjust computer

(PCE)

0.50 BR

CAB MAIN W/H

b-a 2

Fr-RH W/H

1

(#65)

0.50 BR

a-h 1

DASH W/H

a-f 6

INST W/H

7

($55)

4

($48)

2

To (FA) Brake switch

(NO-)

2

To (GD) Clutch fluid pressure switch

(ESW-)

(CGD2)

4

(CGD1)

(GND )

(GND2)

(PGN1) (PGN2)

To (FA) Common rail ECU

5

3

To (GD) ES start ECU

16

25

To (IG) Air suspension ECU

26

(PGN2)

26

(PGN2)

To (BE,BF) Tachograph, KINZLE tachograph

To (BF) KINZLE tachograph

To (IG) Air suspension controller (Remote control type)

T/M W/H

4

(SPS-)

c-sa 2

5

(%2X)

5

b-c 1

(%04) (%A5)

0.50 BR

2

1

To (BD) Fuel gauge sender unit

(FSDE)

3

1

To (BB) Fuel gauge sender unit

(FSDE)

2

To (BB,BD) Coolant level warning switch

(WLE)

Fr-LH W/H

To (BB,BD,BF) Speed sensor (For ZF transmission)

5

1: Full-tractor 2: Semi-tractor 3: Except semi-tractor

SHTS12Z160200020

ELECTRIC WIREEL02–26

AH

To (FA) Common rail ECU

To (AA) Fuse 11

CAB SIDE WIRING

b68

EG-5,8,13,17,20

82580-7320

12

11

13

(ST)

J/C Common rail 20P

2

(11LD)

0.50 B-O

9

(&AF)

a609

10

(&AE)

0.50 B-O0.50 B-O

5

a102 a103

5

0.50 R-B

(&C5)

(&F5)

CAB MAIN W/H Fr-RH W/H Fr-LH W/H

b66

b-a 4

2

(#6J)

EG-5,8,13,17,20

98060-6050

3

0.50 B-W

1

b68

(B)

(SW)

To (AA) FL 10

2

(LD)

c-a 1

2

(#A8)

0.85 R-B

1

b66

b68

5

2

(C)

2

A3YA3W

8.00 W-L

(E)

0.50 R-B

3

(%07)

(NUSW)

(NTL)

0.50 R-B

Fr-RH W/H

c-b 2

31

To (FA) Common rail ECU

6

To (GD) ES start ECU

7

To (HB) MZ12 range and splitter change switch

(61)

To (AB) Fuse 91

2

(91LD)

0.50 R-B

b-a 4

7

(#6K)

0.85 B-Y

To (AA) Battery relay

CHASSIS SIDE WIRING

Battery cable

ENGINE SIDE WIRING

3

(LD)

50.00 B-R

1

(B)

STARTER

ba1

b49

8.00 W-L

1

(C)

To (AE,AF) J/C Earth (G2)

b49

EG-3,7,10,15,19

82580-6730

(E )

A3Z

0.50 B

3

(&82)

1

2

Body Earth

AH. ENGINE STARTING CIRCUIT (MODELS WITH MZ AND HX TRANSMISSION)

1. Starter relay

2. Starter

3. Neutral switch

(+ )(E )

3

21

0.85 R-B

b28

EG-3,7,10,15,19

82580-7180

12

3

SHTS12Z160200021