Hino FR1E, FS1E, FY1E, SH1E, SS1E Service Manual
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1 MENU
FOREWORD
This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles.
Applicable for FR1E, FS1E, FY1E, SH1E, SS1E and ZS1E series, equipped with E13C engine
When making any repairs on your vehicle, be careful not to be injured through improper procedures.
As for maintenance items, refer to the Owner’s Manual.
All information and specifications in this manual are based upon the latest product information available at the time of printing.
Hino Motors reserves the right to make changes at any time without prior notice.
This manual is divided into 9 sections with a thumb index for each section at the edge of the pages.
Please note that the publications below have also been prepared as relevant service manuals for the components and systems in this vehicles.
Manual Name Pub. No.
Chassis Workshop Manual S1-YFSE16A 1/3
Chassis Workshop Manual S1-YFSE16A 3/3
E13C Engine Workshop Manual S5-YE13E01A
CHAPTER REFERENCES REGARDING THIS WORKSHOP MANUAL
Use this chart to the appropriate chapter numbers for servicing your particular vehicle.
CHAPTER
GENERAL INTRODUCTION GN02-001
CLUTCH MAIN UNIT CL02-001 CL02-002 CL02-003 CL02-004
CLUTCH CONTROL CL03-001 CL03-002 CL03-003 CL03-004
TRANSMISSION MAIN UNIT TR02-001 TR02-002 TR02-003 TR02-004
P.T.O. (POWER TAKE-OFF) TR05-001 TR05-002 TR05-003
TRANSMISSION/TRANSFER CONTROL TR06-001
PROPELLER SHAFT PP02-001 PP02-002 PP02-003
DIFFERENTIAL EQUIPMENT DF01-001
DIFFERENTIAL CARRIER DF02-001 DF02-002 DF02-003 DF02-004 DF02-005
BRAKE EQUIPMENT BR01-001
SERVICE BRAKE BR02-001
ABS (ANTI-LOCK BRAKE SYSTEM) BR03-001
MANUAL NO. S1-YFSE16A 2/3
MODELS FR1E, FS1E, FY1E, SH1E, SS1E, ZS1E
ES START (EASY & SMOOTH START) SYSTEM BR04-001
STEERING EQUIPMENT SR01-001
STEERING UNIT SR02-001
POWER STEERING SR03-001
FRONT AXLE AX02-001 AX02-002
REAR AXLE AX03-001 AX03-002
WHEEL & TIRE AX04-001
SUSPENSION SU02-001 SU02-002 SU02-003 SU02-004
CHASSIS FRAME FC02-001
COUPLER (5TH WHEEL) FC03-001
PINTLE HOOK FC04-001
CAB CA02-001
ELECTRICAL EQUIPMENT EL01-001
ELECTRIC WIRE EL02-001
BRAKE CONTROL DN03-001 DN03-002
SUSPENSION CONTROL DN04-001
OTHERS DN06-001
This manual does not contain items on half-tone dot meshing.
INDEX: CHASSIS GROUP 1/4
GENERAL INTRODUCTION
CLUTCH EQUIPMENT
CLUTCH MAIN UNIT
WORKSHOP
MANUAL
CLUTCH CONTROL
TRANSMISSION EQUIPMENT
TRANSMISSION MAIN UNIT
TRANSFER MAIN UNIT
AUTOMATIC TRANSMISSION
P.T.O. (POWER TAKE-OFF)
TRANSMISSION / TRANSFER CONTROL
PROPELLER SHAFT EQUIPMENT
All rights reserved. This manual may not be
reproduced or copied in whole in part, without the written consent of Hino Motors, Ltd.
PROPELLER SHAFT
DIFFERENTIAL EQUIPMENT
DIFFERENTIAL CARRIER
BRAKE EQUIPMENT
SERVICE BRAKE
ABS (ANTI-LOCK BRAKE SYSTEM)
ES START (EASY & SMOOTH START) SYSTEM
This manual does not contain items on half-tone dot meshing.
INDEX: CHASSIS GROUP 2/4
EXHAUST BRAKE
RETARDER BRAKE
PARKING BRAKE
STEERING EQUIPMENT
STEERING UNIT
POWER STEERING
AXLE EQUIPMENT
FRONT AXLE
REAR AXLE
WHEEL & TIRE
SUSPENSION EQUIPMENT
SUSPENSION
CHASSIS EQUIPMENT
CHASSIS FRAME
COUPLER (5TH WHEEL)
PINTLE HOOK
CAB EQUIPMENT
CAB
This manual does not contain items on half-tone dot meshing.
INDEX: CHASSIS GROUP 3/4
ELECTRICAL EQUIPMENT
ELECTRIC WIRE
This manual does not contain items on half-tone dot meshing.
INDEX: CHASSIS GROUP 4/4
ENGINE CONTROL
FUEL CONTROL
BRAKE CONTROL
SUSPENSION CONTROL
CAB EQUIPMENT CONTROL
OTHERS
This manual does not contain items on half-tone dot meshing.
BRAKE EQUIPMENT BR01–1
BR01
BRAKE EQUIPMENT
SERVICE BRAKE ASSEMBLY.................BR01-2
DESCRIPTION ................................................ BR01-2
DIAGRAM ........................................................ BR01-3
TROUBLESHOOTING................................... BR01-41
BR01-001
BRAKE EQUIPMENTBR01–2
SERVICE BRAKE ASSEMBLY
DESCRIPTION
EN0680201C100001
Type of service brake Drum-shoe type wheel brake activated by compressed air.
Air charging system Air charging is from piston type air compressor and air flow is directed and con-
trolled by a pressure regulator, the necessary valves, and lines as required.
Pressure sensor and air pressure warning switch are used for indicating the
pressure level in the system.
Service brake control system Two independent lines for front and rear wheels with air flow controlled by a
brake valve, and each line comprises a group of valve and brake chambers
(one/ wheel).
Stop lamp switch is used to operate the stop lamps.
Spring brake control system Single line for all spring brake chambers.
The line comprises a control valve which controls air flow, the other necessary
valve and spring brake chambers.
A stop lamp switch is used to turn on the stop lamps.
A parking brake switch is used to turn off the warning buzzer and to turn on the
parking brake warning lamp.
Wheel brake Drum brake with internally expanding, leading-trailing shoes are operated by
slack adjuster and cam shaft or expander in all wheels.
NOTICE
See "DIAGRAM" of the following page the component parts
(Valves, Switches, etc.) used in easy system.
BRAKE EQUIPMENT BR01–3
DIAGRAM
EN0680201J100001
MODELS: FS (DUMP, MIXER AND CARGO TRUCK), ZS (DUMP AND CARGO TRUCK)
(For GENERAL COUNTRIES, CHILE, CHINA, G.C.C. COUNTRIES, HONG KONG, IRELAND,
SOUTH AFRICA, TAIWAN)
Q1
3
26L
26L
A5
A6
A7
R
A4
4
F
26L
5
E3
D1
C3
9
19
H1
H3
H2
20
20
6
E5
E4
13
E6
21
P3
E7
P4
P9P13
Q4Q3
18
F21
F51
P5
32
32
14
15
P6
F11P3
7
17
24
2
A/D
CHASSIS
CAB
8
11
R
F
C1
E1
C2
E2
P1
P2
S1
P15
D3
32
D40
P14
H20
27
A3
B1
C0
A2
B2
1
16
23
12
P18
11
RUBBER HOSE
STEEL PIPE
NYLON TUBE
TRANSMISSION
25
L1
28
D60
32
D8
21
CHASSIS
19
X5
H12 H11
H41 H4
H22
H5
22
21
H21
P8
14
D6
H7
22
X4
21
L1
25
21
H7
X3
X2
25
23
X1
H41
H6
H5
16 12
F16P6
15
WITH MZ12 TRANSMISSION
(IF SO EQUIPPED)
12
H9
H5
21
22
H7
21
WITH HX07 TRANSMISSION
(IF SO EQUIPPED)
WITH ZF TRANSMISSION
(IF SO EQUIPPED)
21
W1 W2
25
W3 W4W31
WITH INER-AXLE DIFFERENTIAL LOCK
(IF SO EQUIPPED)
SHTS068020100001
26
BRAKE EQUIPMENTBR01–4
(
)
(
)
E3
B1
10
A3
A4
3
29
13
E31
E4
21
WITHOUT AIR DRYER
(IF SO EQUIPPED)
H5
J2J1J4
21
J5
30
25
21
WITH TRANSMISSION P.T.O.
(WITH HX07 AND MZ12 TRANSMISSION)
(IF SO EQUIPPED)
10
H50
E3E50E2
33
A3
31
WITH LOAD SENSING VALVE
(IF SO EQUIPPED)
H5
J2J1J4
21
30
25
21
WITH TRANSMISSION P.T.O.
(WITH ZF TRANSMISSION)
(IF SO EQUIPPED)
B1
A4
2
3
A/D
A3
B1
31
A4
3
WITH ES START
(IF SO EQUIPPED)
WITH TIRE INFLATOR
(WITHOUT AIR DRYER)
IF SO EQUIPPED
WITH TIRE INFLATOR
(WITH AIR DRYER)
IF SO EQUIPPED
SHTS068020100002
1 Air compressor 18 Relay valve-Spring brake
2 Air dryer (If so equipped) 19 Reducing valve
3 Air tank-Water separator 20 Protection valve
4 Air tank-Front brake 21 Multi joint
5 Air tank-Rear brake 22 Clutch booster
6 Protection valve 23 Range valve
7 Brake valve 24 Air suspension seat
8 Stop lamp switch 25 Magnetic valve
9 Relay valve-Front brake 26 Inter-axle differential lock control cylinder
10 Pressure regulator 27 Cab suspension-Front
11 Spring brake chamber-Front 28 Cab suspension-Rear
12 Power shift 29 Load sensing valve (If so equipped)
13 Release valve-Rear brake 30 Transmission P.T.O. (If so equipped)
14 Spring brake chamber-Rear 31 Tire inflator (If so equipped)
15 Brake chamber 32 ABS control valve (If so equipped)
16 Splitter valve 33 ES start control valve (If so equipped)
17 Spring brake control valve
MODEL: FS (For AUSTRALIA)
CHASSIS
CAB
B1
A3
8
7
17
35
24
11
D3
R
F
E2
P1
S1
P15
C1
E1
C2
P2
1
2
32
D20
D40
H20
27
A2
B2
1
L1
21
D60
D30
P18
32
D8
11
P0
16
H7
28
BRAKE EQUIPMENT BR01–5
3
10
22
26L
A4
A8
R
F
26L
26L26L
4
E3
C3
D1
9
23
H10H5
H41 H4
H22 H21
D6
R7
R5
19
Z8
33
Z2
34
E5
E12
E15
E13
E16 E14
P4
Q1
Q4
W2 W3 W4
Z6
Z4
Z9
13
E5
13
Z3
A9
A5
A6
26L
R
5
19
A7
5
H11
6
P22
H3H2
20
12
C7
21
W1
25
R1
P17
EMERGENCY
SERVICE
15
14
F20F1
F21
32
F3
F11
32
P6
18
P51
P5
P9
E7
F6
F16
P8
26
14
15
20
R13
31 31
R6
R1
R2
RUBBER HOSE
STEEL PIPE
NYLON TUBE
2
A/D
A3
B1
A4
WITH AIR DRYER
B1
10
A3
A4
36
WITH TIRE INFLATOR
(WITHOUT AIR DRYER)
(IF SO EQUIPPED)
R4
30
R2
26L
29
R3
R1
R10
R20 R17
R2
25
31 31
3
36
2
A/D
3
A3
B1
A4
3
WITH TIRE INFLATOR
(WITH AIR DRYER)
(IF SO EQUIPPED)
SHTS068020100003
BRAKE EQUIPMENTBR01–6
1 Air compressor 19 Reducing valve
2 Air dryer (If so equipped) 20 Protection valve
3 Air tank-Water separator 21 Multi joint
4 Air tank-Front brake 22 Clutch booster
5 Air tank-Rear brake 23 Range valve
6 Protection valve 24 Air suspension seat
7 Brake valve 25 Magnetic valve
8 Stop lamp switch 26 Inter-axle differential lock control cylinder
9 Relay valve-Front brake 27 Cab suspension-Front
10 Pressure regulator 28 Cab suspension-Rear
11 Spring brake chamber-Front 29 Air tank-Air suspension
12 Quick release valve 30 Leveling valve
13 Release valve-Rear brake 31 Air spring
14 Spring brake chamber-Rear 32 ABS control valve
15 Brake chamber 33 Cut valve
16 Air tank-Spring brake and trailer brake 34 Trailer control valve
17 Spring brake control valve 35 Trailer hand brake valve
18 Relay valve-Spring brake 36 Tire inflator (If so equipped)
BRAKE EQUIPMENT BR01–7
MODEL: FS (CARGO TRUCK) (For HONG KONG, IRELAND, TAIWAN)
Q1
7
17
24
CHASSIS
CAB
11
D3
8
R
F
C1
E1
C2
E2
P1
P2
S1
12
D40
H20
27
B1
10
A3
A2
B2
C0
3
A5A4
26L
4
f
26L
A6
R
26L
5
D1
1
L1
11
D8
RUBBER HOSE
STEEL PIPE
NYLON TUBE
21
28
D60
12
H41
H22
H4
H21
D6
R5
R9
R16
25
20
19
H1
6
A7
H3
H2
14
15
20
P11
F11
F3
P6
9
C3
E3
E5
21
Q3
R1
P10
E4
13
F1
F4
P4P3
P9
Q4
12
E6
12
E7
P5
18
P12
F21F2
F7
F12
F5 F51
P51
14
F8
F13
F16
F6
P8
15
20
R13
R1
R2
31 31
R4
R2
29
26L
29
26L
R3
R10
R20 R17
21
R1
H7
22
X4
L1
25
X3
X2
25
23
X1
H41
H6
H5
31 32
31
31 31
23
32
R2
TRANSMISSION CHASSIS
X5
H12 H11
25
WITH ZF TRANSMISSION WITH MZ12 TRANSMISSION
H9
21
2
H5
H7
21
22
A/D
A3
B1
A4
3
WITH HX07 TRANSMISSION WITH AIR DRYER
(IF SO EQUIPPED)
19
H5
22
21
SHTS068020100004
21
H7
BRAKE EQUIPMENTBR01–8
H5
J2J1J4
21
30
25
21
WITH TRANSMISSION P.T.O.
(WITH ZF TRANSMISSION)
(IF SO EQUIPPED)
E3
33
13
WITH LOADSENSING VALVE
(IF SO EQUIPPED)
E31
H5
J2J1J4
21
J5
30
25
21
WITH TRANSMISSION P.T.O.
(WITH HX07, MZ12 TRANSMISSION)
(IF SO EQUIPPED)
21
E4
H50
E3E50E2
16
WITH ES START
(IF SO EQUIPPED)
B1
10
A3
A4
34
WITH TIRE INFLATOR
(WITHOUT AIR DRYER)
(IF SO EQUIPPED)
2
3
A/D
A3
B1
A4
3
WITH TIRE INFLATOR
(WITHOUT AIR DRYER)
(IF SO EQUIPPED)
34
21
W1 W2
25
W3 W4W31
26
WITH INTER-AXLE DIFFERENTIAL LOCK
(MODEL: FS)
SHTS068020100005
BRAKE EQUIPMENT BR01–9
1 Air compressor 18 Relay valve-Spring brake
2 Air dryer (If so equipped) 19 Reducing valve
3 Air tank-Water separator 20 Protection valve
4 Air tank-Front brake 21 Multi joint
5 Air tank-Rear brake 22 Clutch booster
6 Protection valve 23 Range valve
7 Brake valve 24 Air suspension seat
8 Stop lamp switch 25 Magnetic valve
9 Relay valve-Front brake 26 Inter-axle differential lock control cylinder
10 Pressure regulator 27 Cab suspension-Front
11 Brake chamber 28 Cab suspension-Rear
12 ABS control valve (If so equipped) 29 Air tank-Air suspension
13 Relay valve-Rear 30 Transmission P.T.O.
14 Spring brake chamber-Rear, Frontward 31 Splitter valve
15 Spring brake chamber-Rear, Rearward 32 Power shift
16 ES start control valve (If so equipped) 33 Load sensing valve
17 Spring brake control valve 34 Tire inflator (If so equipped)
MODEL: FS (For NEW ZEALAND)
(
)
(
)
Y
BRAKE EQUIPMENTBR01–10
17
12
7
24
F2
F21
F7
F12
F5 F51
P51
14
14
19
33
P6
P8
Z8
Z4
Z6
EMERGENC
15
F8
F13
15
SERVICE
F11F3
F16F6
Z3
CHASSIS
CAB
10
3
11
P15
D3
D20
C1
E1
C2
E2
P1
P2
㩯1
㩯2
H20
8
R
F
P21
S1
27
D40
32
A3
B1
C0
A2
B2
1
26L
F
4
26L
22
A9
A5A4
A6
R
5
26L
E3
23
H5 H10
11
P18
L1
D30
D8
32
28
D40
21
H41
H22
H4
H21
P17
5
P10
16
F
A8
26L
Q3
Z2
C7
P22
E4
13
F1
F4
P4P3
P9
Q4
R2
32
E6
E7
32
P5
18
26LR
19
H1
6
9
D1
C3
H3
H2
20
E5
21
R1
20
R13
R2
R1
31 31
RUBBER HOSE
STEEL PIPE
NYLON TUBE
R3
30
26L
29
R10
R20 R17
R1
R2
31 31
21
W1 W2
25
W3 W4W31
26
2
A/D
A3
B1
WITH INTER-AXLE DIFFERENTIAL LOCK WITH AIR DRYER
(IF SO EQUIPPED)
B1
10
A3
34
WITH TIRE INFLATOR
(WITHOUT AIR DRYER)
IF SO EQUIPPED
A4
2
3
A/D
A3
B1
WITH TIRE INFLATOR
(WITH AIR DRYER)
IF SO EQUIPPED
A4
3
34
A4
3
SHTS068020100006
BRAKE EQUIPMENT BR01–11
1 Air compressor 18 Relay valve-Spring brake
2 Air dryer (If so equipped) 19 Reducing valve
3 Air tank-Water separator 20 Protection valve
4 Air tank-Front brake 21 Multi joint
5 Air tank-Rear brake 22 Clutch booster
6 Protection valve 23 Range valve
7 Brake valve 24 Air suspension seat
8 Stop lamp switch 25 Magnetic valve
9 Relay valve-Front brake 26 Inter-axle differential lock control cylinder
10 Pressure regulator 27 Cab suspension-Front
11 Spring brake chamber-Front 28 Cab suspension-Rear
12 Trailer hand brake valve 29 Air tank-Air suspension
13 Release valve-Rear brake 30 Leveling valve
14 Spring brake chamber-Rear 31 Air spring
15 Brake chamber 32 ABS control valve
16 Air tank-Spring brake and trailer brake 33 Trailer control valve
17 Spring brake control valve 34 Tire inflator (If so equipped)
BRAKE EQUIPMENTBR01–12
MODEL: FS (FULL TRACTOR) (For GENERAL COUNTRIES, CHILE, G.C.C. COUNTRIES)
7
17
24
CHASSIS
CAB
11
D3
8
R
F
D20
P15
P14
C1
E1
C2
E2
P1
P2
H20
27
S1
1
L1
B1
10
A3
A2
B2
C0
3
A4 A5
26L
4
F
R
26L
26L
D1
19
A6
5
A7
H1
A8
6
9
C3
21
H3
H2
26L
15
Q3
14
20
E4E3
F21
F3
F11
13
E6
F51
E7
P6
18
P5
P8
F16
P10
E5
P4P3
P9
Q4
21
16
14
F6
15
P18
11
D30
H41
28
D60
D8
H22
P17
RUBBER HOSE
STEEL PIPE
NYLON TUBE
H4
H21
D6
34
CAB
CHASSIS
>1
>2
19
Z8
33
Z3
16
26L
5
R
26L
Z2
P22
P4
C7
9
WITH TRAILER CONTROL
(IF SO EQUIPPED)
Z6
35
18
H7
22
EMERGENCY
X4
21
L1
25
Z4
Z9
SERVICE
X3
X2
25
23
X1
H41
H6
H5
29 30
WITH ZF TRANSMISSION
SHTS068020100007
BRAKE EQUIPMENT BR01–13
H5
J2J1J4
21
31
25
21
WITH TRANSMISSION P.T.O.
(WITH ZF TRANSMISSION)
(IF SO EQUIPPED)
H5
J2J1J4
31
25
21
WITH TRANSMISSION P.T.O.
(WITH MZ12 TRANSMISSION)
(IF SO EQUIPPED)
21
25
CHASSIS
19
X5
H12 H11
H5
21
H7
22
TRANSMISSION
29
23
30
21
WITH MZ12 TRANSMISSION
12
E3
J5
E31
E4
13
WITH LOAD SENSING VALVE
(IF SO EQUIPPED)
2
A/D
A3
B1
A4
WITH AIR DRYER
3
10
A3
32
WITH TIRE INFLATOR
(WITHOUT AIR DRYER)
(IF SO EQUIPPED)
21
W1 W2
25
W3 W4W31
WITH INTER-AXLE DIFFERENTIAL LOCK
26
B1
A4
3
2
A/D
A3
B1
32
A4
3
WITH TIRE INFLATOR
(WITH AIR DRYER)
(IF SO EQUIPPED)
SHTS068020100008
BRAKE EQUIPMENTBR01–14
1 Air compressor 19 Reducing valve
2 Air dryer (If so equipped) 20 Protection valve
3 Air tank-Water separator 21 Multi joint
4 Air tank-Front brake 22 Clutch booster
5 Air tank-Rear brake 23 Range valve
6 Protection valve 24 Air suspension seat
7 Brake valve 25 Magnetic valve
8 Stop lamp switch 26 Inter-axle differential lock control cylinder
9 Relay valve-Front brake 27 Cab suspension-Front
10 Pressure regulator 28 Cab suspension-Rear
11 Spring brake chamber-Front 29 Splitter valve
12 Load sensing valve (If so equipped) 30 Power shift
13 Release valve-Rear brake 31 Transmission P.T.O. (If so equipped)
14 Spring brake chamber-Rear 32 Tire inflator (If so equipped)
15 Brake chamber 33 Cut valve (If so equipped)
16 Air tank-Spring brake and trailer brake 34 Trailer hand brake valve (If so equipped)
17 Spring brake control valve 35 Trailer control valve (If so equipped)
18 Relay valve-Spring brake
BRAKE EQUIPMENT BR01–15
MODEL: FS (FULL TRACTOR) (For SOUTH AFRICA)
19
7
17
24
26L
Z3
F
Q3
P11
13
F1
E6
F4
P5
18
A15
CHASSIS
CAB
2
A/D
A3
8
11
D3
R
F
P1
P21
C1
E1
C2
E2
P2
D40
H20
27
B1
C0
A2
B2
1
H7
22
X4
L1
X3
X2
25 25
21
28
D60
23
X1
3
A4
26L
F
26L
4
D1
C3
9
29
H6
H5
H41 H4
H22
H21
D6
26L
19
A5
A6
A7
R
5
H1
A8
6
E5
E3
H3
H2
20
21
30
P10
16
Z2
C7
P22
E4
P4P3
P9
Q4
Z8
Z4
Z6
EMERGENCY
12
14
P6
F21
F51
P51
P8
15
F8
F13
14 15
SERVICE
F11F3
F16F6
11
RUBBER HOSE
STEEL PIPE
NYLON TUBE
A3
B1
10
A4
3
WITHOUT AIR DRYER
21
W1 W2
25
W3 W4W31
26
WITH INTER-AXLE DIFFERENTIAL LOCK
SHTS068020100009
BRAKE EQUIPMENTBR01–16
E3
31
13
WITH LOAD SENSING VALVE
(IF SO EQUIPPED)
B1
10
A3
A4
3
33
WITH TIRE INFLATOR
(WITHOUT AIR DRYER)
(IF SO EQUIPPED)
E31
H5
J2J1J4
E4
25
21
WITH TRANSMISSION P.T.O.
(IF SO EQUIPPED)
33
2
A/D
A3
B1
A4
WITH TIRE INFLATOR
(WITH AIR DRYER)
(IF SO EQUIPPED)
21
32
3
SHTS068020100010
1 Air compressor 18 Relay valve-Spring brake
2 Air dryer (If so equipped) 19 Reducing valve
3 Air tank-Water separator 20 Protection valve
4 Air tank-Front brake 21 Multi joint
5 Air tank-Rear brake 22 Clutch booster
6 Protection valve 23 Range valve
7 Brake valve 24 Air suspension seat
8 Stop lamp switch 25 Magnetic valve
9 Relay valve-Front brake 26 Inter-axle differential lock control cylinder
10 Pressure regulator 27 Cab suspension-Front
11 Brake chamber-Front 28 Cab suspension-Rear
12 Trailer control valve 29 Splitter valve
13 Release valve-Rear brake 30 Power shift
14 Spring brake chamber-Rear 31 Load sensing valve
15 Spring brake chamber-Rearward 32 Transmission P.T.O.
16 Air tank-Spring brake and trailer brake 33 Tire inflator
17 Spring brake control valve
BRAKE EQUIPMENT BR01–17
MODEL: FY (For GENERAL COUNTRIES, NEW ZEALAND)
16
35
31
Z3
CHASSIS
CAB
34
3
22
26L
26L
4
F
11
8
7
R
F
P21
C1
E1
C2
E2
P1
P2
㩯1
㩯2
S1
27
H20
12
P15
D5
P14
A3
B1
C0
A2
B2
D3
D2
26L
A9
A5A4
A6
5
R
E3
C3
19
1
H5 H10
L1
19
11
RUBBER HOSE
STEEL PIPE
NYLON TUBE
D7
12
P18
28
H41
H22
D10D8
P17
H4
H21
D9
5
26LR
18
H1
6
H3
H2
26
9
10
P10
25
F
A8
26L
Q3
Z2
C7
P22
E4
F4
P4P3
P9
Q4
10
13
F21F1
E6
F51
E7
P51
P5
17
26
R13
R2
R1
R2
32 32
23
26L
18
26
14 15
F23
F53
P6
P8
14
Z8
Z4
Z6
EMERGENCY
21
15
SERVICE
F11F3
F16F6
19
W1 W2
20
W3 W4W31
WITH INTER-AXLE DIFFERENTIAL LOCK
33
E3
E31
E4
13
WITH LOAD SENSING VALVE
24
29
A/D
A3
B1
A4
2
WITH AIR DRYER
(IF SO EQUIPPED)
B1
34
A3
A4
30
WITH TIRE INFLATOR
(WITHOUT AIR DRYER)
(IF SO EQUIPPED)
3
3
R3
R1
32 32
R10
R20 R17
R2
30
A/D
A3
B1
2
WITH TIRE INFLATOR
(WITH AIR DRYER)
(IF SO EQUIPPED)
3
A4
SHTS068020100011
BRAKE EQUIPMENTBR01–18
1 Air compressor 19 Multi joint
2 Air dryer (If so equipped) 20 Magnetic valve
3 Air tank-Water separator 21 Trailer control valve (If so equipped)
4 Air tank-Front brake 22 Clutch booster
5 Air tank-Rear brake 23 Air tank-Air suspension (If so equipped)
6 Protection valve 24 Leveling valve (If so equipped)
7 Brake valve 25 Air tank-Spring brake and trailer brake
(If so equipped)
8 Stop lamp switch 26 Protection valve
9 Relay valve-Front brake 27 Cab suspension-Front
10 ABS control valve 28 Cab suspension-Rear
11 Brake chamber-Front 29 Inter-axle differential lock control cylinder
12 Spring brake chamber-Front 30 Tire inflator (If so equipped)
13 Relay valve-Rear brake 31 Air suspension seat (If so equipped)
14 Spring brake chamber-Rear 32 Air spring (If so equipped)
15 Brake chamber-Rear 33 Load sensing valve (If so equipped)
16 Spring brake control valve 34 Pressure regulator
17 Relay valve-Spring brake 35 Trailer hand brake valve (If so equipped)
18 Reducing valve
BRAKE EQUIPMENT BR01–19
6
MODEL: FY (For CHINA, HONG KONG)
CHASSIS
16
31
CAB
8
7
R
F
11
C1
E1
C2
E2
P1
P2
H20
12
D3
P15
D2
27
2
A/D
A3R
B1
D5
A3
A2
B2
1
24
L1
22
H41
19
11
28
P18
12
H22 H21
D7
D10D8
3
A4
26L
4
F
C0
26L
C3
H5
H7
P17
D9
Q1
25
18
A9
H3
H2
26L
A5
5
R
A7
H1A6
6
Q3
P14
D4
9
19
H9
26
E3 E4
E5
P3
P13
5
26LR
15
14
F11F3
13
P51
F23
F53
P6
P8
F1
F6
E6
E7
F21F1
F51
P5
17
F4
P4
P9
Q4
19
14
H4
15
RUBBER HOSE
STEEL PIPE
NYLON TUBE
19
W1 W2
20
W3 W4W31
29
WITH INTER-AXLE DIFFERENTIAL LOCK
23
21
24
TRANSMISSION
CHASSIS
18
X5
H12 H11
20
WITH MZ12 TRANSMISSION
H5
22
SHTS068020100012
19
H7
BRAKE EQUIPMENTBR01–20
)
(
)
3
B1
10
A3
A4
19
H50
A/D
E3E50E2
A3
B1
2
34
WITHOUT AIR DRYER WITH ES START WITH TIRE INFLATOR
(WITH AIR DRYER)
(IF SO EQUIPPED)
E3
WITH LOAD SENSING VALVE
(IF SO EQUIPPED)
33
13
E31
32
19
J5
30
H5
E4
J2J1J4
19
B1
10
A3
20
WITH TRANSMISSION P.T.O.
(IF SO EQUIPPED)
WITH TIRE INFLATOR
(WITHOUT AIR DRYER
IF SO EQUIPPED
30
3
A4
3
A4
SHTS068020100013
1 Air compressor 18 Reducing valve
2 Air dryer (If so equipped) 19 Multi joint
3 Air tank-Water separator 20 Magnetic valve
4 Air tank-Front brake 21 Range valve (If so equipped)
5 Air tank-Rear brake 22 Clutch booster
6 Protection valve 23 Splitter valve (If so equipped)
7 Brake valve 24 Power shift
8 Stop lamp switch 25 Protection valve
9 Relay valve-Front brake 26 Protection valve
10 Pressure regulator (If so equipped) 27 Cab suspension-Front
11 Brake chamber-Front 28 Cab suspension-Rear
12 Spring brake chamber-Front 29 Inter-axle differential lock control cylinder
13 Relay valve-Rear brake 30 Tire inflator (If so equipped)
14 Spring brake chamber-Rear 31 Air suspension seat (If so equipped)
15 Brake chamber-Rear 32 Transmission P.T.O. (If so equipped)
16 Spring brake control valve 33 Load sensing valve (If so equipped)
17 Relay valve-Spring brake 34 ES start control valve (If so equipped)
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