Hino FC 1022 Service Manual
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FC 1022 ProShift 6
FC 1022 Manual
* Illustration may contain item not standard to the model
KEY FEATURES
ProShift 6 Automated Manual Transmission Options
Manual Transmission Options
Cruise Control
Anti-lock Brake System (ABS)
Anti Slip Regulator (ASR) Traction Control (TC)
Easy Start (ES) – Take-off Assist
Brake Lock System
Drivers SRS Airbag
Heated & Electrically Operated External Mirrors
Front Underrun Protection (FUP) (ADR 84/00 Complied)
ISRI 6860/870 Driver seat with integrated Safety Belt
ADR 80/03 Model
4 x 2 Cab Chassis
KEY SPECIFICATIONS
GVM . . . . . . . . . . . . . . . . . . . . . . . . . 10,400kg
. . . . . . . . . . . . . . . . . . . . Optional derate to 8,000kg
GCM . . . . . . . . . . . . . . . . . . . . . . . . . 16,000kg
Power . . . . . . . . . . . . . . . . . . .162kW @ 2400 RPM
Torque . . . . . . . . . . . . . . . . . . 647Nm @ 1500 RPM
Transmission . . . . . Six-speed Over Drive Automated Manual
. . . . . . . . . . . . . . . . . . . Six-speed Over Drive Manual
Wheelbase . 3420mm, 3850mm, 4350mm, 4650mm, 4990mm
Nominal Body
Length . . . . 4240mm, 5450mm, 6250mm, 6730mm, 7274mm
A Toyota Group Company
FC 1022 ProShift 6
FC 1022 Manual
Engine & Driveline
specifications
ENGINE
ProShift 6 Manual
Model Hino J07E-TR
Max. output (ISO NET) 162kW (220 HP) at 2400 RPM
Max. output (JIS GROSS) 165kW (225 HP) at 2400 RPM
Max. torque (ISO NET) 647Nm (66kgf/m) at 1500 RPM
Max. torque (JIS GROSS) 667Nm (68kgf/m) at 1500 RPM
Max. engine speed 2700 RPM 2400 RPM
Engine compliance ADR 80/03
Type Diesel, turbocharged & intercooled, five-cylinder
in-line, overhead camshaft & water-cooled
Combustion system Direct injection with EGR
Bore & stroke 112 x 130mm
Piston displacement 6.403L
Compression ratio 17.0:1
Engine oil capacity 12.5L
Coolant capacity 25L
Fuel injection pump Electronic control common-rail type
Intake system Stack-type air intake
Air cleaner Dual paper elements
Air compressor Single cylinder, water-cooled
Bore & stroke 70 x 40mm
Fan clutch Equipped
Exhaust Horizontal outlet
Emission Control System EGR & DPR meeting ADR 80/03 using EURO V Std
CLUTCH
ProShift 6 Manual
Model CS-350 series
Type Dry single plate with damper springs
Facing material Moulded (non-asbestos)
Facing outside diameter 350mm
Control Controlled by transmisison Hydraulic with air booster
PERFORMANCE
ProShift 6 Manual
Calculations based on 10.4 ton GVM, 9.5R17.5 tyre
Engine RPM @ 100km/h 2240 2150
Max theoretical speed (km/h) 121 112
Gradeability tan
(%) @ GVM
43.2 39.9
BRAKES
Type . . . . . . . . . . . . . Hydraulic system with two leading shoes for
front and rear acting on all wheels
Control . . . . . . . . . . . . Air over hydraulic, dual circuits
Drum diameter x lining width . . . . Front: 320 x 110mm
. . . . . . . . . . . . . . . Rear: 320 x 145mm
Air dryer . . . . . . . . . . . Equipped with heater
ABS . . . . . . . . . . . . . Equipped
ASR (Anti Slip Regulator) . . . . . Equipped
Brake lock system . . . . . . . . Equipped
Parking brake . . . . . . . . . Mechanical, internal, expanding acting on
transmission output shaft
Exhaust brake . . . . . . . . . Electric-pneumatic with valve in exhaust pipe
Easy Start . . . . . . . . . . . Equipped
AXLE, SUSPENSION, TYRES & LOAD LIMITS
Front Axle Model & Type LF 366, Reverse Elliot I-Beam
Suspension
Spring Dimensions 1300 x 70mm
Spring Rate 23kgf/mm
FRONT
Axle Limit (including
suspension) (kg)
Tyre Limit (kg) 3700
Rear Axle Model & Type
Suspension
REAR
Spring Dimensions
Spring Rates 25kgf/mm 73.9kgf/mm
Axle Limit (including
suspension) (kg)
Tyre Limit (kg) 7000
Tapered leaf springs with shock absorbers
&stabiliser
3600
SH13, fully floating, single reduction,
single speed by Hypoid gears
Steel suspension
Tapered leaf springs with shockabsorbers
Main Auxiliary
1300 x 70mm 900 x 70mm
7000
TRANSMISSION & GEAR RATIOS
ProShift 6 Manual
Type Automated Manual
Transmission
Model LX06S Overdrive
Type Six forward and one reverse speeds,
synchromesh on 2nd to 6th
Control Electronic Cable with Power Shift
Rear axle gear ratio 4.625:1 4.33:1
1st . . . . . . . . 6.098 5th . . . . . . . . 1.000
2nd . . . . . . . . 3.858
3rd . . . . . . . . 2.340
4th . . . . . . . . 1.422 Rev. . . . . . . . . 5.672
6th (ProShift 6) . . . 0.744
(Manual) . . . 0.761
Manual
WHEELS & TYRES
Wheel type . . . . . . . . . . Six-stud disc wheel (JIS type) PCD 222.25
Rim size . . . . . . . . . . . 6.75 x 17.5 – offset 135mm
Tyre size . . . . . . . . . . . 9.5R17.5-129/127
Number of tyres . . . . . . . . . Seven (including one spare tyre)
Spare tyre carrier . . . . . . . . Equipped
FUEL TANK
Capacity . . . . . . . . . . . 200L
Type . . . . . . . . . . . All steel rectangle
Fuel pre-filter & sedimenter . . . . Equipped
Fuel tank cap key . . . . . . . . Equipped
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