Hellwig 7539 User Manual

559-734-7451 800-367-5480 FAX 559-734-7460

INSTALLATION INSTRUCTIONS

Thank you for purchasing a quality Hellwig Product.

PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING YOUR INSTALLATION PROCEDURES.

( R-249 ) 11/29/2012

559-734-7451 800-367-5480 FAX 559-734-7460

TORQUE TABLE

BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – 1/2” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs

SAFETY:

NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUST THE SWAY BAR, THE WEIGHT OF THE VEHICLE MUST BE

PARK YOUR VEHICLE ON A FLAT LEVEL SURFACE, SET THE PARKING AND CHOCK THE FRONT TIRES.

ON THE SUSPENSION AS IF DRIVING DOWN THE ROAD. DO NOT RAISE THE VEHICLE BY THE FRAME.

1. As shown in Photos No. 1, 2 and 3 install the anti-sway bar and axle components to the axle. Note the position of the brake lines over the U-bolts. Do not tighten at this point.

2. Install the frame plates and U-bolts as shown in Photo No. 4. Take special care to avoid fuel lines, electrical wires and brake lines on the frame. Be sure they cannot be crushed or damaged when the frame U-bolt is tightened. However, do not tighten at this point.

3. Install the end links as illustrated and in Photo No. 4. Do not over tighten the self locking nuts. Tighten until the bushing begins to bulge slightly.

4. Adjust the frame and axle components to align the end link in a vertical or near vertical position. Tighten all buts and double nut the U-bolts.

5. Check the torque of all nuts other than end links following the Torque Table above.

6. Bounce the vehicle and check for clearance on all undercarriage components. Be sure all nuts and bolts are securely fastened and double nuts are used where necessary or provided.

7. Recheck your installation after a test drive, look for clearance on gas lines, exhaust pipes, brake lines, wiring, etc. After one week of driving check your installation and periodically thereafter.

ATTENTION INSTALLER: BE SURE THAT THE CUSTOMER RECEIVES THIS INSTRUCTION

( R-249 ) 11/29/2012

SHEET, ALL IMPORTANT NOTE CARDS AND THE WARRANTY FORM.