Hellwig 5910 User Manual

559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
Front Stabilizer Bar
CHRYSLER 300C , DODGE CHARGER/MAGNUM W/OAWD
Thank you for purchasing a quality Hellwig Product.
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TORQUE TABLE
BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.
SAFETY: BEFORESTARTINGYOUR INSTALLATION,BE SURE TO SET PARKING BRAKE AND CHOCK THE WHEELS. NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUSTBAR, THE WEIGHTOF THE VEHICLE MUST BE ON THE
SUSPENSION, AS IF DRIVING DOWN THE ROAD. DO NOT RAISE THE VEHICLEBY THE FRAME.
NOTE: THIS SWAY BAR IS DESIGNEDTO MOUNT ON THE FACTORYMOUNTSON THEFRAME. THIS KIT WILL BE US
ING ALL THE MOUNTING HARDWARE. DO NOT DISCARD AS THEY WILL BE NEEDED TO FINISH THE
INSTALLATIONOF THE NEW SWAY BAR.
1. Locate the factory end links and undo the mounting bolt and nut attaching the sway bar. Locate the u-plate supporting
brackets on the vehicles frame, disconnect the factory sway bar. Do not discard any of the factory mounting hard-
ware as it will needed to reinstall the new sway on your vehicle.
2. Lubricate the poly bushings and locate them on the new sway bar in as close a position as the factory sway bar.
3. Raise the sway bar to the vehicles frame and attach using the factory U-plate and the mounting bolts removed in step
one (1). Leave loose at this time to allow for adjustment later. ( SEE PHOTO ONE ).
4. Raise the arms of the sway bar, attach to the factory end links to the forward-most mounting hole using mounting hard-
ware removed in step one (1). Leave loose at this time to allow for adjustment later. ( SEE PHOTOS TWO AND THREE ). Attatching the sway bar on the forward hole will be the mildest setting. Relocating the attachment to the inner holes will make the bar more aggressive. We recommend starting with the forward mounting hole until you are accustomed to the vehicles new handling characteristics.
5. With the new sway bar mounted on the frame and centered on the vehicles frame. Torque all the mounting hardware to their specified rates.
6. Recheck your installation. Make sure the sway bar is centered and that your installation does interfere with any steering components. Test drive the vehicle recheck installation readjust and re-torque as needed .
7. After one month of driving recheck your installation - readjust and re-torque as needed. Check your installation on a regular basis thereafter.
ATTENTION INSTALLER: PLEASE MAKE SURE CUSTOMER RECEIVES THIS INSTRUCTION SHEET,
ALL IMPORTANT NOTE CARDS,WARNINGCARDS AND THE WARRANTY FORM
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5910 ( R-5910 ) 07/07/05
559-734-7451 800-367-5480 FAX 559-734-7460
PARTS LIST
RSB KIT # 5910
PART # QTY DESCRIPTION
21205910 1 1-1/4” SWAY BAR
20905910 1 COMPLETION KIT #-5910
111000005 2 1-1/4" POLY BUSHING
135005910 1 INSTRUCTION SHEET ( R-5910 )
5910 ( R-5910 ) 06/22/05
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