Getinge 9120, 9125, 9128, 9122 Technical Manual

GETINGE 9100-SERIES
TECHNICAL MANUAL 6001341502
Contents
PREFACE...................................................................................................................... 5
SAFETY PRECAUTIONS................................................................................................ 6
Important................................................................................................................ 6
Isolator switch......................................................................................................... 6
In an emergency..................................................................................................... 7
Make sure that the assembly and installation is carried out:.................................... 7
When the work is complete, check that................................................................... 7
Product liability........................................................................................................ 7
Attention symbols................................................................................................... 8
INTRODUCTION............................................................................................................ 9
Area of application.................................................................................................. 9
General Description................................................................................................. 9
Washer-disinfector options and selections.............................................................. 9
Performance Characteristics................................................................................. 12
CONTROL PANEL....................................................................................................... 19
OP30 panel........................................................................................................... 19
Display panel rules................................................................................................ 23
OP10 panel......................................................................................................... 107
ALARM MANAGEMENT............................................................................................. 108
Error indicators................................................................................................... 108
Acknowledging an alarm..................................................................................... 109
PREVENTIVE MAINTENANCE.................................................................................... 121
General............................................................................................................... 121
Function check................................................................................................... 122
Loading of System Program and Application Program........................................ 123
Load the back up in the "Flash Prom" to the PACS............................................. 125
Changing of operating language.......................................................................... 125
Cold and warm start of PACS 3500.................................................................... 126
Softstart.............................................................................................................. 127
Adjusting analog input......................................................................................... 129
Pressure transmitter for DISCHARGE PRESSURE (0-2.5 bar)............................. 134
Temperature sensors.......................................................................................... 135
Pressure differential transmitter for drying unit (0-10 mbar).................................. 135
DOSING..................................................................................................................... 136
Replacing a hose in the dosing pump................................................................. 136
Hose selection.................................................................................................... 137
Setting detergent and rinse-aid quantities........................................................... 138
Flow monitoring.................................................................................................. 139
Starting up.......................................................................................................... 139
DOORS...................................................................................................................... 140
Door switches, position and operation................................................................ 140
Adjusting the pressure stabilizer.......................................................................... 141
Adjusting the limit switch..................................................................................... 142
Adjusting safety line breaker................................................................................ 147
Overheating protection (only on electrically heated washer-disinfectors).............. 148
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Dryer (electrically heated).................................................................................... 149
Printer (optional).................................................................................................. 150
LIST OF COMPONENTS............................................................................................ 152
Detergent system................................................................................................ 156
Water system, steam heated............................................................................... 157
Electric heating................................................................................................... 158
Drying system, electrically heated........................................................................ 159
Booster tank, steam heated................................................................................ 160
GLOSSARY............................................................................................................... 162
ADDRESSES............................................................................................................. 163
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PREFACE
This manual is intended for users of products from Getinge Disinfection AB.
The user manual describes the design and operation of the machine and the maintenance for which the user is responsible. The installation manual describes the machine's installation. The technical manual describes necessary information for operators and maintenance personnel. The information in the manual must be complied with to ensure safe and error-free operation.
Read the manual before use.
Users must read through the manual before using the machine for the first time, as well as familiarizing themselves with the operation of the machine and its safety instructions. Operators and maintenance personnel must have completed training through Getinge Academy.
The information in this manual describes the machine as dispatched from Getinge Disinfection AB. There may be differences due to customization for customers or countries.
The machine is accompanied by the following documentation:
User manual
Installation manual
Declaration of conformity
The following documentation is supplied on CD:
User manual
Installation manual
Electrical diagrams
Program sheets
The following documentation shall be provided by the sales company to the end-user on request:
Technical manual
Spare parts list
Getinge Disinfection AB reserves the right to change the specification and design without prior notice. The information in this manual was up-to-date on the date that the manual was issued.
© Copyright
The content of this manual must not be copied, in
whole or in part, without written consent from
Getinge Disinfection AB.
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SAFETY PRECAUTIONS
This machine has a number of built-in safety devices.
To avoid injury, it is highly important not to bypass these safety devices.
If the equipment is used in a manner not specified by the manufacturer this can impair the safety equipment on the machine.
Operators and maintenance personnel must undergo safety training for the machine. All personnel who handle chemicals for washing and disinfection must understand the washing process, possible health hazards and ways of detecting leaks of toxic chemicals.
Operators and maintenance personnel must undergo regular training in the operation and maintenance of the equipment. There must be a documented list of personnel who have been trained to use the machine. Trained personal must be tested to verify the training program.
Important
Take care when handling the chemical agents used in the machine. Read the instructions on the pack or contact the manufacturer before using the machine for instructions about:
o
if the agent comes into contact with the operator’s eyes or skin or if the vapors are breathed in, etc.
o
for storage of packs and sorting of empty packs
o
use personal safety equipment such as safety goggles, protective gloves, etc.
The machine must be connected in accordance with the instructions given in the installation manual.
The machine may only be used by adults.
Installation and servicing may only be done by personnel trained for this machine.
Never bypass door safety switches.
Leaks in the system caused by worn seals in the door, for example, must be repaired immediately.
Before any welding is done, all cables connected to the control system via connectors and sockets must be disconnected.
Before doing any servicing or maintenance work on the machine, isolate it from the electric power supply and drain all tanks.
Do not wash down or hose down the machine with water.
Take care when using corrosive substances.
Observe safety measures for steam and hot water.
The machine must not be operated with cladding plates, roof and plinths removed. Doing this puts at risk the safety and functioning of the machine.
The electrical cabinet may only be opened by authorized and trained personnel.
Spare parts may only be obtained from Getinge sales companies.
Isolator switch
The machine must be preceded by a lockable switch for the electric power supply. The switch must be easily accessible on a wall close to the machine. The installation must conform to and be marked in accordance with local regulations.
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In an emergency
Press the emergency stop.
Switch off the main power switch.
Close shutoff valves in the water and any steam supply lines.
Make sure that the assembly and installation is carried out:
by qualified personnel.
in accordance with current local regulations and rules.
To avoid the risk of back injury, this equipment should be assembled and installed by at least two people.
When the work is complete, check that
all parts have been installed according to the installation manual.
all screws have been properly tightened
there are no sharp edges on any parts that may come into contact with people
all hoses, pipes and connections are intact and free from defects
all the functions of the machine are working properly. Adjust if necessary.
make sure that no electrical wires or hoses are touching any hot surfaces
check electrical connections both inside the electrical cabinet and to elements
Carry out an Installation Qualification, an Operating Qualification, and a Performance Qualification according to ISO 15883 before putting the machine into service.
Incorrect use may result in damage to objects and personal injury.
Product liability
Any modification or incorrect use of the equipment without the approval of Getinge Disinfection AB negates Getinge Disinfection AB’s product liability.
This product was manufactured by: GETINGE DISINFECTION AB Ljungadalsgatan 11, Box 1505 SE-351 15 Växjö, Sweden
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Attention symbols
Some of the warnings, instructions and advice in this manual are so important that we use the following special symbols to draw attention to them. The symbols and designs used are:
Risk of injuries or machine damage.
ESD-sensitive equipment.
Live components.
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INTRODUCTION
Area of application
Getinge's washer-disinfector in the 9100 series is used in medical services for washing, disinfecting at intermediate level (A0 = 600 as standard) and drying. The washer-disinfector is used at hospitals to wash, disinfect and dry items such as carts, containers and equipment (wash basins, bowls and similar items in stainless steel).
Getinge's washer-disinfector in the 9100 series is used in life science for washing, disinfecting at intermediate level (A0 = 600 as standard) and drying. The washer-disinfectors are used by animal testing companies to wash, disinfect and dry items such as transport trolleys, racks, cages and rack equipment.
The containers should be loaded correctly on loading equipment recommended by Getinge Disinfection AB. The customer is responsible for Installation Qualification, Operating Qualification and Performance Qualification being performed according to EN ISO 15883 before product usage.
Incorrect use can result in damage to objects and personal injuries.
General Description
The Getinge 9100-series washer-disinfectors are large capacity, jet spray washers for mechanical washing, intermediate level (A0 value = 600 as standard) thermal disinfection and drying of moisture and temperature stable hospital carts, sterilization containers, material handling carts, stands and utensils.
The washer-disinfector comes in four different sizes: the 9120, 9125, 9128 and 9122 models.
Model
Door Width Door High Chamber Length /
Load Length
9120 960 (38”) 2000 (80”) 2000 (80”) Health Care (HC)
9125 960 (38”) 2000 (80”) 2500 (98”) Health Care (HC)
9128 960 (38”) 2000 (80”) 2850 (112”) Health Care (HC)
9122 1170 (46”) 2200 (86”) 2200 (86”) Life Science (LS)
Washer-disinfector options and selections
The 9100-series washer-disinfector may be equipped according to the following options and accessories.
Floor Mount or Pit Mount
For a floor-mounted washer-disinfector, ramps are required to access the washer-disinfector. The inner floor of a pit-mounted washer-disinfector is at the same level as the area's floor.
Horizontal or Inclined Sliding Door
As standard, the door opens horizontally, straight to the side. An inclined sliding door is required if the unit is mounted in a pit with a width of 1900-2400 mm. The sliding doors open toward the service area.
Right Side or Left Side Service Area
Provide access to components such as plumbing, valves, pumps, tanks, electrical cabinet, etc. The location of service area on your washer can be located left or right hand.
One or two doors
One door for loading/unloading on the same side, or two doors - one for loading on soiled side and one for unloading on clean side.
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Steam or electric heating
The heating elements for water, drying and the booster tank are heated with the building's steam or electricity.
Connection for treated water
Connection for treated water in addition to hot and cold water, which are standard.
Dosing pumps for detergent
The washer-disinfector comes as standard with two dosing pumps for detergent for process chemicals, but a third and fourth can also be installed. This allows the chemical disinfection of e.g. heat-sensitive objects. All dosing pumps for detergents have flow-regulation.
Water-saving tanks
One or two water-saving tanks can be installed in the service area.
Docking for wash cart
A docking mechanism in the floor to dock wash carts equipped with spray arms.
Booster tank
Tank for the preheated water to be used in the process.
Automatic flushing system for valve rack
The spray system to be used with special carts equipped with this type of spray system.
Cooling system for waste water
Cooling system to adjust the temperature of the waste water that comes from the machine.
Neutralization system for waste water
Neutralization system for adjusting the pH value for the waste water that comes from the machine. Comes in two versions, time control or pH monitoring.
Conductivity control, final rinse
Conductivity control for the final rinse.
Conductivity control, dosing
Conductivity control for dosage of detergent
Trolley Tilt
The Chamber floor can be tilted in the washing phase so that the water on the items can drip off and the items can dry faster.
Printer, option 1
Thermal printer that provides a printout of activities in the washer-disinfector during the process at a preset time.
Printer, option 2
Laser printer
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Flow sensor with kalrez seal
Flow sensor with kalrez seal for highly concentrated detergent.
Front panels for service area
Cover plates to conceal the service area. The cover plates have a door for easy access to the space.
Installation kit
Manometer, stop valve and filter for water and steam connection.
Air bleeding kit with drainage hose.
Instrument wash
Instrument wash is a program for the washer-disinfector that cleans, disinfects and dries soiled, heavy surgical instruments. To use this program, you need a wash cart that is suitable for these type of objects.
Ramp
Washers-disinfectors that are floor-mounted come with a split or whole ramp.
NetCom
Netcom connection
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Performance Characteristics
Programming may only be done by authorized personnel.
Door operation
The washer-disinfector has one or two doors. Two doors give an ”airlock” function between the soiled and clean side of the machine. The doors are horizontal sliding doors.
1
001718
1. Control panel
The doors are motorized. As a safety measure, the operator must hold down the open or close button during the entire opening or closing sequence. If the button is released during the sequence, the door stops immediately (on a machine with two doors, the door on the clean side can be opened by pressing the button once).
Machines with two doors have an interlock system so that only one door can be opened at a time. This means that the door on the clean side must be closed and locked with the button before the door on the soiled side can be opened.
Where the door meets the floor, there is a threshold which lowers automatically when the door opens and closes the gap between the chamber floor and the installation floor that is created when the door opens. This function facilitates loading and unloading of the chamber. When the button is pressed, the closing sequence is as follows: the threshold comes out, the door closes, the door locks. When the button is pressed, the opening sequence is as follows: door is unlocked, door opens, the threshold is retracted. The door must be closed and locked before the start button indicates that the machine is ready. In standby mode, the door can open and close with and respectively.
When the program is ready, a green lamp comes on, indicating that the process is ready (on both sides if the machine has two doors). When the items have been unloaded from a machine with two doors, the door on the clean side must be closed using the button before the door on the soiled side can be opened.
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Dosing system
In standard form, the machine has two dosing systems. The dosing amount can be set individually for each program.
The machine cannot be started if detergent level is to low in one of the detergent holders.
If the detergent bottle is empty, no ready-to-start signal is given. If, with the machine in this mode, the start button is pressed, the display shows ”DET X LOW LEVEL” (X= 1,2).
You can also install a third or a fourth dosing system.
The machine is equipped with flow monitoring, which is linked to the monitoring system. If the flow of detergent is too low, this is indicated via an alarm on the display.
4
001719
3
2
1
1. Flowmeter for dosing
2. Dosing pumps
3. Level sensor, detergent
4. Container for detergent/rinsing agent
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Drying
The machine is fitted by default with a drying system, which includes a fan, heating element, filter, heat exchanger and air duct, temperature sensor and a pressure differential sensor.
1
2
3 4 5 6
001790
1. Sensor for pressure differential
2. Temperature sensor
3. Air duct
4. Filter
5. Heating element
6. Fan
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Circulation system
The machine is fitted by default with the following circulation system:
4
1
2 3
1 971
0 00
1. Pressure sensor
2. Filter
3. Circulation Pump
4. Heater
A docking system for docking the wash cart can be added as an option. There are two pressure sensors in the "monitoring" option, one of which is connected to the main system and one to the monitoring system.
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Tanks
The machine is fitted as standard with the following tank system:
1
2
3
001792
1. Waste tank
2. Storage tanks
3. Draining pump
One or two saving tanks can be added as an option. Waste water cooling is also an available option. This includes a temperature sensor and a valve for cooling water.
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Booster tank
The machine can be equipped with an extra tank for using preheated water in the process.
The following equipment is included:
6
6
1
1
3
3
2
2
5
5
4
7
8
8
001793
1. Steam valve
2. Filling valve
3. Booster tank
4. Auxiliary pump
5. Level switch, high
6. Level switch, low
7. Booster valve
8. Condensate drain
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Neutralization system for waste water
The machine can be equipped with a neutralization system for waste water that includes:
2
001794
1
1. pH measuring system
2. Valve
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CONTROL PANEL
OP30 panel
Layout
OP30 is a color graphical display with a 320 W x 240 H pixel resolution mounted in a panel with a number of buttons and LEDs.
000547
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Position Type Explanation
Indication The doors are closed
Indication The doors are closed and locked
Indication Process running
Indication Process completed without errors
Indication Defective process
Button / ind Close door
Button / ind Open door
Key Acknowledge and reset the alarm
Button / ind Cycle start
5 buttons under the display
Key Function buttons different functions for different displays
4 direction Key Arrow buttons for scrolling up/down in the menus
Enter Key Confirmation
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Menu tree
001720
COLDSTART DISPLAY
DETAILS PLOT GRAPH BAR GRAPH
SETUP SELECT CYCLE
DETAILS
PLOT GRAPH
VIEW PARAMTERS
QUICK EDIT PARAMETER*
SYSTEM**
BAR GRAPH
PRINT LAST CYCLE
SELECT PACS
ABOUT
1.1 1.2 1.3
2.1 2.2
2.1.6
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
2.1.7
2.3.1
EDIT POPUP
2.3.2
2.3
Process display
* Requires principal operator’s password ** Requires service personnel password
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SYSTEM MENU
2.1.6
686000
CALIBRATION
DOCUMENTATION
CONFIGURATION
SYSTEM SETUP
PASSWORDS
DIPSWITCHES
SERVICE
SAVE RAM TO FLASH
EXTE. PARAMETERS
LANGUAGE & DATE UNITS
PANEL SETUP
EDIT CYCLES
PARAMETE R SELECT.
MACHINE NAME
EDIT PARAMETERS
NAME
ADD/DELETE
DIAGNOSTICS
PACS ADDRESS
ERROR LOG
ERROR LOG POPUP
ANALOG OUTPUT
TEST
ANALOG
INPUT
2.1.6.2
AUT. CALIB.
2.1.6.2.2
2.1.6.3
2.1.8.3.1
2.1.8.3.2
2.1.8.3.3
TYPE
2.1.8.3.3.1
2.1.6.4.1.1
2.1.6.4.2
2.1.6.4.2.1
2.1.6.4
2.1.6.4.1
2.1.6.4.3
2.1.6.4.3
2.1.6.4.4
2.1.6.4.5
2.1.6.4.4.1
2.1.6.5
2.1.6.6
2.1.6.6.1
2.1.6.6.2
PASSWORD
2.1.6.6.2.1.1
2.1.6.7
2.1.6.8
2.1.6.8.1
2.1.6.8.1.1
2.1.6.8.2
2.1.6.8.2.1
2.1.6.8.2.2
2.1.6.8.2.3
2.1.6.8.2.4
2.1.6.8.2.5
2.1.6.8.2.6
2.1.6.8.2.7
2.1.6.8.2.8
2.1.6.8.2.9
2.1.6.9
TIME SETTINGS
CALENDER
ALARM CLOCK
2.1.6.1
2.1.6.1.1
2.1.6.1.2
MANUAL CALIBRATION
2.1.6.2.1
DOSE MONITOR SELEC
2.1.6.2.3
FACTOR
2.1.6.2.3.1
2.1.6.2.3.2
2.1.6.2.3.3
MEASURD VOLUME
DESIRED VOLUME
PRINT CYCLE
ITEM
2.1.8.3.3.1.1
ACCESS AREAS
2.1.6.6.2.1
TEST
TEST PRINTER
2.1.6.8.3
2.1.6.2.2.1
2.1.6.2.2.2
2.1.6.2.2.3
HI
LO
PRT
TEST
DIGITAL
INPUT
TEST DIGITAL
OUTPUT
TEST USER FLAG
TEST SYSTEM FLAG
TEST LED AND BUZZER
TEST PULSE COUNTER
MACHINE NAME ENTRY
CYCLE NAME ENTRY
PRINTER
PRINTER LOG VALUES
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Display panel rules
Scope
This set of common rules or practices will apply specifically to the LCD display to be used on the OP30. It is the objective of this section of the user interface to create a common method for selecting and editing fields, saving data, etc. The goal is to ensure that all screens and functions used on the OP30 panel operate in a logical and consistent manner. In those cases where there are exceptions to the rules, these are specific to certain screens and are highlighted with comments on the screen.
General rules
1. The four (4) arrow buttons on the OP30 panel have a repeat function. If you press the button, the button's function will be repeated 3-5 times per second until the button is released. The repeat function starts after 0.5-1.0 sec.
2. The ¼ VGA screen will be refreshed 2 times per second.
3. When scrolling in a list, the highlighted field is inverted and displayed in a different color than the original. The colors are determined by CS.
4. When a character is flashing (during editing), it switches between the normal and inverted mode.
Softkey buttons
1. There are five (5) program buttons along the bottom of the LCD screen. The buttons use a small (8x10 pixel) font and have two rows with up to seven (7) characters. The buttons are centered and have (1) or two (2) pixel buttons in 3D.
2. The buttons are displayed in the same place. For example, if the HOME function is active in a screen, it will always be displayed in location No. 2.
3. From the main processing screen, which is standard, use the buttons to move to the display menus and select a function.
Fixed buttons
1. There are five (5) fixed function buttons on the OP30 panel. The fixed buttons are four (4) cursor direction buttons (up, down, left and right) and the ENTER button.
2. Even if they are not specifically associated with the display being used on the OP30 panel, there are several fixed buttons for various functions.
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Panel operation
1. The display is normally made up of various screens with additional function options, screens where data can be displayed or screens with adjustable fields where data can be entered or modified.
2. The arrow buttons can be used to scroll (up, down, right or left) through all of the various selectable fields on the screen.
3. When you select something by going into a field, the highlighting is inverted to indicate that the field is selected.
4. If there are more list items than there is room for in the screen, only the first ten items are displayed along with a scroll bar to the right of the list box.
5. Use the up and down keys to scroll through the list. If the cursor is in the last field in a list, and there are more fields below, you can go up one (1) row on the screen using the down arrow button. The same rule applies when going in the opposite direction.
6. All selectable submenus and options work as a circular list, which means that when you press the down button after highlighting the last item, the cursor moves to the first item in the list. The circular dropdown list works the same way regardless of how many items there are.
7. The HOME button is always in the number 2 location, and takes you to the main menu and logs the user out.
8. Scrollable fields may contain a maximum of 120 lines.
9. System messages on the panel, e.g. “System occupied” etc. are displayed in pop-up screens.
Screen modes
A screen has up to three different modes:
1. READ mode – displaying values
2. EDIT mode – editing values
3. SAVE mode – saving values
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Field editing
When the screen is in Read move, the Enter button activates the Edit mode so that you can edit the highlighted field.
Use the cursor buttons to edit the field.
When the button is in Edit mode, the Enter button activates the Save mode.
Use the cursor buttons to select another field.
When the screen is in Save mode, the Enter button activates the Edit mode so that you can edit the highlighted field.
The SAVE button saves the value in PACS and changes the screen mode to Read.
1. Editing numeric fields - The first character will blink while the remaining are displayed inverted. You can change the blinking character with the up and down buttons. Press the left or right arrow buttons to select the next character to the left or right and make it editable. Press the right arrow button on the character at the far right to move the cursor to the far left. The same applies for the character on the far left. Once you press ENTER after editing a numeric field, the system checks to make sure that the value is within the allowable range.
2. Activating field editing - All characters in the field will blink. Press the up or down buttons to activate the field value for the previous or next field value in the list. If the field is the last value in the list, you can display the first value in the list by pressing the down button. The same applies to the first value in the list, if you press the up button.
3. Editing alphanumeric fields – A keyboard appears in a pop-up screen above the active screen. The pop-up keyboard is not transparent. A cursor displays where the field value is. Field value will be empty. The first key on the keyboard is highlighted. Use the cursor buttons to move to the desired character. Press the ENTER button to insert the selected character in the field. Use the cursor buttons and the ENTER button to enter the remaining characters in the field. The keyboard supports both upper and lower case characters. Then use the "CAPS LOCK" button on the keyboard to switch between upper and lower case. Press the OK button to close the screen and return to the previous screen and insert the selected character in the selected field.
OK and Cancel buttons
Use the OK button in Read mode to go to the previous screen. No dialog box "Confirm cancel"?
The CANCEL function is always in button location 1 and is defined as follows:
a. Read mode – go to previous screen. No dialog box "Confirm cancel"?
b. Edit mode, no pop-up screen – resets the field to the original value and activates Save mode.
Edit mode, pop-up screen – restores the field to its original value, returns to previous screen and activates Save mode.
c. Save mode – opens "Confirm cancel"? (if activated), resets all fields on the screen to their
original values and returns to the previous screen
1. If the flag in the panel setup menu for confirming SAVE/CANCEL is set to Yes, the "Confirm save?" question appears when you select SAVE, so that you have to choose YES or NO. Select YES to continue and save the values in the screen. Select NO to return to the screen.
2. If the flag in the panel setup menu to confirm SAVE/CANCEL is set to Yes, and if any value on the screen has been modified, the question “Confirm Cancel ?” will be displayed when you push CANCEL, allowing the user to select YES or NO. YES will continue and cancel. Select NO to return to the screen.
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Panel communication
Panel boot sequence
1. When the control panel starts, the previous PACS system (saved in the control panel's memory) is connected.
2. Try the next PACS address in the list, if a connection cannot be established (saved in the control panel's memory).
3. If it is not possible to establish a connection with any of the defined PACS addresses in the list or if there isn't a list (new panel), you will need to search through all addresses (01-99) until a connection is established. Stop searching when the first address is found. Add the new PACS address to the list.
4. When the connection is established with a different PACS than the previous one, go to the menu "Select PACS" (2.1.5) and select the PACS that was found.
5. The default settings for the panel are saved in the PACS RAM memory and downloaded to the panel during startup. Default settings are programmed with CS 1000.
Communication error
If a communications error occurs, a message will be displayed on the screen, “COMMUNICATION ERROR”, while the panel will try to establish a communication with the PACS. The panel will try communicating with PACS until the connection can be established.
User access and passwords
Access areas
The menu tree on OP30 is divided into several access areas. Each area is allowing access to various screens. The areas are:
Access area:
Access rights to:
A Parameter Settings Parameter screen (2.3) and all submenus
B Time Settings Time settings (2.1.6.1) and all submenus
C Calibration Calibration screen (2.1.6.2) and all submenus
D Boolean Password 1 Used for Boolean password, initiated from Boolean code
E Service Service screen (2.1.6.8) and all submenus.
F DIP switch The DIP switch screen (2.1.6.7) and all submenus
G Non Process Critical
Configuration
Configuration screen (2.1.6.4) and all sub-screens The Save RAM to Flash screen (2.1.6.9) and all submenus
H Process Critical Configuration System settings screen (2.1.6.5)
I Boolean Code Does not apply to this panel
J Password Setup Password screen (2.1.6.6) and all submenus
K Document Document screen (2.1.6.3) and all submenus
L Boolean Password 2 Used for Boolean password, initiated from Boolean code
After accessing the system menu (2.1.6) and entering the password, the user will only see sub-menus to (2.1.6) that the user has access to. Other menus will be hidden. When logged in the user can freely move around in the menu tree. However leaving the system menu by using CANCEL or HOME will log out user. Next time user tries to access the system menu, the password question will show again. If a user tries to access an area that does not belong to the users access rights, a message “No Access” will be displayed.
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Password system in the standard 9100-Series machine of Getinge Disinfection AB
Password
Users are defined in screen (2.1.6.6). In screen (2.1.6.6.1) users will be entered with a name, a password and areas the user has access to (A through L). Passwords may be numerical or alphanumerical. The password must have a minimum of 3 characters and a maximum of 6 characters. Upper case or lower case letters do not matter.
Different users may not have the same password. This shall be checked when entering a new password.
The authorization groups are as following:
Operator (no password requested for start).
Main operator
Supervisor
Service
Operator
Access code:
Access rights to:
- No authorization to access areas A through L
Main operator
Access code:
Access rights to:
A Authorization to modify the program, adjustable parameters (A parameters).
D Authorization to acknowledge alarms and start password protected programs.
Supervisor
Access code:
Access rights to:
A Authorization to modify the program, adjustable parameters (A parameters).
B Authorization to modify time settings
C Authorization to use calibration function.
D Authorization to acknowledge alarms and start password protected programs.
G Authorization to modify the non-process-critical configuration, extended parameters
J Authorization to define new users and change passwords.
K Authorization to the documentation system.
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Service
Access code:
Access rights to:
A Authorization to modify the program, adjustable parameters (A parameters).
B Authorization to modify time settings
C Authorization to use calibration function.
D Authorization to acknowledge alarms and start password protected programs.
E Authorization to service menu.
F Authorization to change dipswitches.
G Authorization to modify the non-process-critical configuration, extended parameters
H Authorization to modify the process-critical configuration, system setup.
I Authorization to change Boolean codes.
J Authorization to define new users and change passwords.
K Authorization to the documentation system.
Screen Layout
Button:
1 2 3
4
5
6 7
8 9 10 11 12
000555
Section
Description
Section 1-3: Process value or Parameter value
Section 4: Cycle number and name + Phase name and sub number
This field is also linked to the Process Ready LED in terms of colors. If the process is normal with no errors, a green light appears. If errors it is displayed red. If a test process, it blinks with the same function as above.
Section 5: Main screen for text values, bar graphs, trend curves, parameter input data, test
functions, messages, system messages, etc.
Section 6: Alarm messages (tripping)
Section 7: Information and system messages (Non-critical)
Section 8-12: Softkey buttons
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Colors:
000556
1 2 3
4
5
6 7
8 9 10 11 12
Section 4 If the phase is in progress, the area showing the current phase, is displayed in light blue.
If there is an alarm when a normal sterilization process is running, the area is displayed in red. *
If there is an alarm when a test process is running, the area will blink in red. *
After normal sterilization process is completed, the area is displayed in green. *
After a test process is completed, the area is blinking in green. *
* Those functions are linked to the LEDs on the panel and can be programmed with the application software.
Button description
The following buttons/keys are panel controlled:
5 program buttons
4 cursor buttons
1 ENTER button
Following buttons/keys are program-controlled:
1 acknowledge alarm key
1 door open
1 door close
1 start
LED description
Following LEDs are program-controlled:
Start Available
Door(s) Closed
Door(s) Locked
In Progress
Process Error
Process Complete
Door Open Available
Door Close Available
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Buzzer
The buzzer in the control panel is program-controlled.
Cold Start Screen (0.1)
This screen is displayed when the OP30 panel is cold started. It will show while the panel boots up and starts up communication with the PACS, before the Main Process Screen comes on. As this screen is showing, all LEDs on the panel will be lit for test.
PACS 3500
000546
Panel screen
Process screen
When the washer-disinfector has started up, the Cold Start Screen is replaced by either screen 1.1, 1.2 or 1.3. If no active selection is made, screen 1.1 appears after start-up.
Screens (1.1), (1.2) and (1.3) display the values for the process.
These screens contain the "MENU", "SELECT PROGRAM" and "EDIT VALUES" buttons, which brings up other screens.
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