Getinge 9120, 9125, 9128, 9122 Installation Manual
GETINGE 9100-SERIES
INSTALLATION MANUAL
6001341302
Contents
PREFACE...................................................................................................................... 4
SAFETY PRECAUTIONS................................................................................................ 5
Important................................................................................................................ 5
Isolator switch......................................................................................................... 5
In an emergency..................................................................................................... 6
Make sure assembly and installation work is carried out by..................................... 6
When the work is complete, check that................................................................... 6
Product liability........................................................................................................ 6
Attention symbols................................................................................................... 6
INSTALLATION REQUIREMENTS.................................................................................. 7
General Description................................................................................................. 7
Model Identification................................................................................................. 7
Utilities and Specifications....................................................................................... 7
Installation Advisory................................................................................................. 7
Washer-disinfector options...................................................................................... 7
Tools and Materials Required................................................................................ 10
INSTALLATION............................................................................................................ 11
Unpacking............................................................................................................ 12
Assembly.............................................................................................................. 16
Venting system..................................................................................................... 52
Electrical connection............................................................................................. 52
Adjusting the limit switch....................................................................................... 54
Washer-disinfector options.................................................................................... 58
Installation drawings.............................................................................................. 65
TECHNICAL DATA....................................................................................................... 81
DOSAGE...................................................................................................................... 85
Hose material on delivery...................................................................................... 85
Available hose materials from Getinge sales companies........................................ 85
Recommendations when Getinge Disinfection AB's detergent is used.................. 85
General recommendations for non-Getinge AB detergents................................... 86
Flow monitoring.................................................................................................... 86
Starting up............................................................................................................ 86
WATER QUALITY......................................................................................................... 87
HANDLING OF WORN-OUT PRODUCTS.................................................................... 88
ADDRESSES............................................................................................................... 89
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PREFACE
This manual is intended for users of products from Getinge Disinfection AB.
The user manual describes the design and operation of the machine and the maintenance for which the
user is responsible. The installation manual describes the machine's installation. The technical manual
describes necessary information for operators and maintenance personnel. The information in the manual
must be complied with to ensure safe and error-free operation.
Read the manual before use.
Users must read through the manual before using the machine for the first time, as well as familiarizing
themselves with the operation of the machine and its safety instructions. Operators and maintenance
personnel must have completed training through Getinge Academy.
The information in this manual describes the machine as dispatched from Getinge Disinfection AB. There
may be differences due to customization for customers or countries.
The machine is accompanied by the following documentation:
• User manual
• Installation manual
• Declaration of conformity
The following documentation is supplied on CD:
• User manual
• Installation manual
• Electrical diagrams
• Program sheets
The following documentation shall be provided by the sales company to the end-user on request:
• Technical manual
• Spare parts list
Getinge Disinfection AB reserves the right to change the specification and design without prior notice.
The information in this manual was up-to-date on the date that the manual was issued.
© Copyright
The content of this manual must not be copied, in
whole or in part, without written consent from
Getinge Disinfection AB.
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SAFETY PRECAUTIONS
This machine has a number of built-in safety devices.
To avoid injury, it is highly important not to bypass these safety devices.
If the equipment is used in a manner not specified by the manufacturer this can impair the safety
equipment on the machine.
Operators and maintenance personnel must undergo safety training for the machine. All personnel who
handle chemicals for washing and disinfection must understand the washing process, possible health
hazards and ways of detecting leaks of toxic chemicals.
Operators and maintenance personnel must undergo regular training in the operation and maintenance of
the equipment. There must be a documented list of personnel who have been trained to use the
machine. Trained personal must be tested to verify the training program.
Important
• Take care when handling the chemical agents used in the machine. Read the instructions on
the pack or contact the manufacturer before using the machine for instructions about:
o
if the agent comes into contact with the operator’s eyes or skin or if the vapors are
breathed in, etc.
o
for storage of packs and sorting of empty packs
o
use personal safety equipment such as safety goggles, protective gloves, etc.
• The machine must be connected in accordance with the instructions given in the installation
manual.
• The machine may only be used by adults.
• Installation and servicing may only be done by personnel trained for this machine.
• Never bypass door safety switches.
• Leaks in the system caused by worn seals in the door, for example, must be repaired
immediately.
• Before any welding is done, all cables connected to the control system via connectors and
sockets must be disconnected.
• Before doing any servicing or maintenance work on the machine, isolate it from the electric
power supply and drain all tanks.
• Do not wash down or hose down the machine with water.
• Take care when using corrosive substances.
• Observe safety measures for steam and hot water.
• The machine must not be operated with cladding plates, roof and plinths removed. Doing this
puts at risk the safety and functioning of the machine.
• The electrical cabinet may only be opened by authorized and trained personnel.
• Spare parts may only be obtained from Getinge sales companies.
Isolator switch
The machine must be preceded by a lockable switch for the electric power supply. The switch must be
easily accessible on a wall close to the machine. The installation must conform to and be marked in
accordance with local regulations.
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In an emergency
• Press the emergency stop.
• Switch off the main power switch.
• Close shutoff valves in the water and any steam supply lines.
Make sure assembly and installation work is carried out by
To avoid the risk of back injury, this equipment should be assembled and installed
by at least two people.
• by qualified personnel.
• in accordance with current local regulations and rules.
When the work is complete, check that
• all parts have been installed according to the installation manual.
• all screws have been properly tightened
• there are no sharp edges on any parts that may come into contact with people
• all hoses, pipes and connections are intact and free from defects
• all the functions of the machine are working properly. Adjust if necessary.
• make sure that no electrical wires or hoses are touching any hot surfaces
• check electrical connections both inside the electrical cabinet and to elements
Carry out an Installation Qualification, an Operating Qualification, and a Performance Qualification
according to ISO 15883 before putting the machine into service.
Incorrect use may result in damage to objects and personal injury.
Product liability
Any modification or incorrect use of the equipment without the approval of Getinge Disinfection AB
negates Getinge Disinfection AB’s product liability.
This product was manufactured by:
GETINGE DISINFECTION AB
Ljungadalsgatan 11, Box 1505
SE-351 15 Växjö, Sweden
Attention symbols
There are warnings, instructions, and advice in this manual that require extra attention. The symbols and
designs used are:
Risk of injuries or machine damage.
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INSTALLATION REQUIREMENTS
General Description
Washer-disinfectors in Getinge's 9100-Series are large capacity, floor loading jet spray washers for
mechanical washing, intermediate level (A0 value = 600 as standard) thermal disinfection and drying of
moisture and temperature stable hospital carts, sterilization containers, material handling carts, stands
and utensils.
The washer can be installed in a shallow pit or installed at level floor level. When installed in a pit, the floor
of the washer’s chamber is level with the room floor, which allows the direct loading and unloading of
carts. When the washer is installed at floor level, the floor of the chamber is higher than the room floor.
Ramps are then provided as standard equipment to facilitate loading and unloading.
The washer has a number of side spray nozzles arranged on spray arms (on either side of the chamber).
Available as an accessory is a docking mechanism in the floor, for docking wash carts with spray arms.
Detergent and rinse aid solutions are dispensed automatically as a standard feature.
The washer is fitted with one or two doors. Two doors create an airlock function between the soiled and
clean sides of the machine. The doors are horizontal sliding doors. The washer-disinfector is available in
four different sizes: the models 9120, 9125, 9128 and 9122.
Wash chamber interior dimensions
Model
Door Width Door High Load Length
9120 960 (38”) 2000 (80”) 2000 (80”)
9125 960 (38”) 2000 (80”) 2500 (98”)
9128 960 (38”) 2000 (80”) 2850 (112”)
9122 1170 (46”) 2200 (86”) 2200 (86”)
Model Identification
The rating plate for washer-disinfectors in the 9100-Series is affixed to the electrical cabinet. Make a note
of the model type and serial number (S/N) from the rating plate.
TYP:_______________________________________________________________________
SERIENUMMER:____________________________________________________________
Always include the model type and serial number when communicating with Getinge Disinfection AB.
Utilities and Specifications
Utility requirements and specifications are included on the appropriate rough-in drawings (pit mounted or
floor mounted version).
Installation Advisory
Washer-disinfectors are assembled at the factory, tested and then disassembled for shipment. Extensive
on-site reassembly is required. The installation instructions in the Installation Manual are intended as the
primary reference for accomplishing this reassembly. Every effort has been to make this information as
accurate as possible.
Washer-disinfector options
The 9100-Series washer-disinfectors may be equipped with the following options.
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Size
There are four different models of washer-disinfectors in the 9100 series; see the section Wash chamber
interior dimensions, Page 7. The washer comes in modules; see the section Unpacking, Page 12 .
Dimension and weight of the largest modules
9120 9125 9128 9122
Main module
unit
Dimensions
(mm)
(inches)
1350 × 2440 ×
1203
53 × 96 × 47
1350 × 2440 ×
1203
53 × 96 × 47
1350 × 2440 ×
1203
53 × 96 × 47
1560 × 2640 ×
1203
61 × 104 × 47
Weight (kg)
(lb)
250
551
250
551
250
551
280
617
Chamber
extension
module
Dimensions
(mm)
(inches)
1315 × 2445 × 415
52 × 96 × 16
1315 × 2445 ×
665
52 × 96 × 26
1315 × 2445 ×
840
52 × 96 × 33
1315 × 2445 ×
515
52 × 96 × 20
Weight (kg)
(lb)
105
232
150
331
177
390
138
304
Glass Door Dimensions
(mm)
(inches)
1095 × 2100 × 35
43 × 83 × 1.5
1095 × 2100 ×
35
43 × 83 × 1.5
1095 × 2100 ×
35
43 × 83 × 1.5
1095 × 2100 ×
35
43 × 83 × 1.5
Weight (kg)
(lb)
100
220
100
220
100
220
130
287
Floor Mount or Pit Mount
For a floor-mounted washer-disinfector, ramps are required to access the washer-disinfector. The inner
floor of a pit-mounted washer-disinfector is at the same level as the area's floor.
Right Side or Left Side Service Area
Provide access to components such as plumbing, valves, pumps, tanks, electrical cabinet, etc. The
location of service area on your washer can be located left or right hand.
One or two doors
One door for loading/unloading on the same side, or two doors - one for loading on soiled side and one
for unloading on clean side.
Horizontal or inclined sliding door
As standard, the door opens horizontally, straight to the side. An inclined sliding door is required if the
unit is mounted in a pit with a width of 1900-2400 mm. The sliding doors open toward the service area.
Steam or electric heating
The heating elements for water, drying and the booster tank are heated with the building's steam or
electricity.
Connection for treated water
Connection for treated water in addition to hot and cold water, which are standard.
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Dosing pumps for detergent
The washer-disinfector comes as standard with two dosing pumps for detergent for process chemicals,
but a third and fourth can also be installed. This allows the chemical disinfection of e.g. heat-sensitive
objects. All dosing pumps for detergents have flow-regulation.
Water-saving tanks
One or two water-saving tanks can be installed in the service area.
Docking for wash cart
A docking mechanism in the floor to dock wash carts equipped with spray arms.
Booster tank
A docking mechanism in the floor to dock wash carts equipped with spray arms.
Automatic spray system for valve rack
The spray system to be used with special carts equipped with this type of spray system.
Waste cooling
Cooling system to adjust the temperature of the waste water that comes from the machine.
Neutralization system for waste water
Neutralization system for adjusting the pH value for the waste water that comes from the machine.
Comes in two versions, time control or pH monitoring.
Conductivity control, final rinse
Conductivity control for the final rinse.
Conductivity control, dosage
Conductivity control for dosage of detergent
Wash cart incline
The Chamber floor can be tilted in the washing phase so that the water on the items can drip off and the
items can dry faster.
Printer, option 1
Thermal printer that provides a printout of activities in the washer-disinfector during the process at a
preset time.
Printer, option 2
Laser printer
Flow sensor with kalrez seal
Flow sensor with kalrez seal for highly concentrated detergent.
Front panels for service area
Cover plates to conceal the service area. The cover plates have a door for easy access to the space.
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Installation kit
• Manometer, stop valve and filter for water and steam connection.
• Air bleeding kit with drainage hose.
Instrument wash
Instrument wash is a program for the washer-disinfector that cleans, disinfects and dries soiled, heavy
surgical instruments. To use this program, you need a wash cart that is suitable for these type of objects.
Ramp
Washers-disinfectors that are floor-mounted come with a split or whole ramp.
NetCom
Netcom connection
Tools and Materials Required
The following lists the specific tools and materials required at the installation site. Items marked with an
asterisk* are supplied by Getinge Desinfection AB.
• Common hand tools
• Lever
• *Silicone
• *Stainless Steel Nuts, Bolts and Washers
• Dolly
• Ladder
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INSTALLATION
The washer-disinfector is shipped in separate modules. Only personnel from Getinge Desinfection AB or
personnel trained by Getinge Desinfection AB may assemble the modules and install the machine.
Before installation, the installation area must be prepared with connections for water, electricity, steam
and waste water as per the information in Installation drawings, Page 65, TECHNICAL DATA, Page
81 and Electrical connection, Page 52.
An example showing how the machine is delivered in modules.
001726
1
7 8 9 3 2 1
2 3 4 5 6
1. Panel package module (load end, unload
end)
2. Glass Door Module
3. Chamber Extension Module
4. Dryer module
5. Core Module
6. Side spraying module
7. Electrical cabinet module
8. Heater, pump & piping module
9. Chamber Floor Module
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Unpacking
Packaging 9122
R
T
S
S
8
9
104 5
7
11
1
2
3
001728
6
1. Core Module
2. Dryer module
3. Heater, pump & piping module
4. Waste water, saving and booster tank
5. Chamber Floor Module
6. Module with front panel for service door
(option)
7. Glass doors
8. Chamber Extension Module
9. Electrical cabinet
10. Panel package module (load end, unload
end)
11. Transformer, complete
Packaging L=2850 Packaging L=3020
Core Module Chamber Extension Module
Dryer module Transformer, complete
Heater, pump & piping module Electrical cabinet
Glass doors Door rails 2 pcs (S)
Waste water, water-saving tank and booster tank Beams and pipes (R)
Chamber Floor Module Panel package module (load end, unload end)
Door locking lower (T)
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Packaging 9120
4
1
2
3
8
9
5
7
10 11
T
R
S
S
6
001730
1. Core Module
2. Dryer module
3. Heater, pump & piping module
4. Waste water, saving and booster tank
5. Chamber Floor Module
6. Module with front panel for service door
(option)
7. Glass doors
8. Chamber Extension Module
9. Electrical cabinet
10. Panel package module (load end, unload
end)
11. Transformer, complete
Packaging L=2850 Packaging L=2850
Core Module Chamber Extension Module
Dryer module Transformer, complete
Heater, pump & piping module Electrical cabinet
Glass doors Panel package module (load end, unload end)
Waste water, water-saving tank and booster tank
Chamber Floor Module
Door locking lower (T)
Door rails 2 pcs (S)
Beams and pipes (R)
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Packaging 9125
3
1
2
6
7
11
8 9 10
T
R
S
S
54
001731
1. Core Module
2. Waste water, saving and booster tank
3. Chamber Floor Module
4. Glass doors
5. Module with front panel for service door
(option)
6. Chamber Extension Module
7. Electrical cabinet
8. Transformer, complete
9. Panel package module (load end, unload
end)
10. Dryer module
11. Heater, pump & piping module
Packaging L=2850 Packaging L=2850
Core Module Chamber Extension Module
Glass doors Dryer module
Waste water, water-saving tank and booster tank Heater, pump & piping module
Chamber Floor Module Transformer, complete
Door locking lower (T) Electrical cabinet
Door rails 2 pcs (S) Panel package module (load end, unload end)
Beams and pipes (R)
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Packaging 9128
R
S
S
T
2 3 7 8 9 10
1
4
5
6
11
001732
1. Waste water, saving and booster tank
2. Core Module
3. Panel package module (load end, unload
end)
4. Dryer module
5. Heater, pump & piping module
6. Electrical cabinet
7. Chamber Extension Module
8. Transformer, complete
9. Chamber Floor Module
10. Module with front panel for service door
(option)
11. Glass doors
Packaging L=2850 Packaging L=3020
Core Module Chamber Extension Module
Waste water, water-saving tank and booster tank Glass doors
Dryer module Transformer, complete
Heater, pump & piping module Electrical cabinet
Panel package module (load end, unload end) Chamber Floor Module
Door locking lower (T)
Door rails 2 pcs (S)
Beams and pipes (R)
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Assembly
Installation begins with assembly of the main modules. This module is affixed to four corner supports.
Four wheels could be mounted on the supports to facilitate transportation to the pit. There are two eye
bolts that can be screwed into the corner supports. These can be used as lifting aids.
• Move the main module and the chamber extension modules to the installation space.
000523
• Measure up exactly where the module will be located. Place four pieces of metal sheeting in the
pit for the module's legs. (The sheeting makes it easier to move the module later on.)
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• Adjust the adjustable feet, so the module is level with the floor of the room. If the washerdisinfector is to be installed in a pit, it is a good idea to measure the depth of the pit before
adjusting the feet. If the pit's depth is 150 mm, the adjustable feet must be lengthened approx.
50 mm, as illustrated below. This means that the extended length of the feet must be 100 mm
less than the depth of the pit.
50 mm
000634
Three people are required for this step. Two to lift the module and one to hold the
rear of the module.
• Lower the lower end of the module into the pit, stand it on the front pair of wheels and push it
towards the middle of the pit. Lift the module into a vertical position and check that the
module's legs are on the pieces of plating.
000524
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• Remove the packing frame.
• Clean the surface where the sealing strip is to be placed.
• Place the sealing strips on the two ends of the main module.
• Apply silicone in the lower corners of both ends of the module. Apply the silicone from the
corner and about 20 cm up along the edge where the strip will be placed. Also apply silicone
from the corner and about 20 cm in towards the middle of the main module, along the edge
where the strip will be located.
Note: It is very important that the sealing strip follows the edge of the seal plate.
Be sure not to take any short cuts in the corners.
000633
1
1
1
1
1
1
1. Sealing strip
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• Repeat the following steps (1-4) for modules with a chamber extension.
1. Get one of the modules with chamber extension and adjust the feet so that the module is level
with the main module. If the washer-disinfector is to be installed in a pit, it is a good idea to
measure the depth of the pit before adjusting the feet. If the pit's depth is 150 mm, the
adjustable feet must be lengthened approx. 50 mm, as illustrated below. This means that the
extended length of the feet must be 100 mm less than the depth of the pit.
50 mm
000634
2. Move the extension module against the main module and insert (do not pull out yet) the top
screw on both sides, to attach the module with chamber extension to the main module.
3. Insert the two guide pins on the floor edge of the chamber extension module into the
corresponding holes in the main module, and move the module for chamber extension towards
the main module.
000635
1
1. Locating pins
Note: Use the silicone seal 732 that comes with the machine. Let the silicone
harden for 12 hours before using the machine.
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4. Screw the chamber extension module to the main module. Check that the seal is sitting
correctly before screwing on the chamber extension modules. Fill the gap between the modules
on the inner side of the chamber with silicone, the entire lower part and about 20 cm up the
walls.
• Fit the limit switch for closed door to each chamber extension module.
000525
• Adjust the chamber floor in relation to the floor level (tolerance 0 to +2 mm). The chamber floor
must be level with or slightly above the building's floor level. Use a straight-edge ruler and a
level. Check and adjust using the four machine feet and a crowbar.
000521
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• Position the machine correctly. Use a lever to adjust the position of the machine.
000534
• Check that the floor of the chamber is level with the floor if installing the washer-disinfector in a
pit. Adjust the chamber floor as needed, according to the instructions in previous steps.
• Lift up and fit the two door rails on the roof.
• Install the distribution canal.
1 1
000637
1. Door rail
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• Install the Dryer module.
• Position the filter and air duct.
1
000638
1. Air duct
• Install the fan.
• Attach the filter and the air duct to the heating element with tension straps.
1 2 3 4
001734
1. Air duct
2. Filter
3. Heating element
4. Fan
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• Install the two brackets and the support beam between them.
1 2
001753
1
1. Brackets
2. Support beam
• Install two distribution pipes inside the chamber. Attach the pipes with a tri-clamp to the water
connection on the underside and with two screws at each end. Start by connecting the
distribution pipe to the water connection on the service side of the machine. Then tighten the
screws.
4
1
2
3
000640
1. Screw
2. End cover
3. Tri-clamp
4. Upper bracket
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• Fit the blower protection cover (the black cover) over the overflow box. Install metal cover over
the box. Push the slotted metal flap downwards (90° angle) to keep the blow protector in the
proper position. Make sure that the black casing can move freely between the trap and the
edge of the casing.
000520
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Risk of crushing when the chamber floor is lowered.
• Install the Chamber floor module. Be careful to place the module in the right direction. The
loading side on the chamber floor is farther from the marks for the wash cart. Check by
measuring or calculating the number of holes before the marks.
• Place four coarse strainers in the two holes on the floor plate and place the service panel over
the two holes. (For 9122 there are also two 105 mm spacers to be placed closest to the
chamber walls.)
B
A
C
001736
2
1
1. Coarse strainer 2 x 4 pce
2. Two service panels
A. Loading side
B. Short
C. Long
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• Place the sealing for the pump module in its groove (A).
• Install the pump module with seven screws (B).
001735
B
A
• Install the profiles for guiding the goods trolley in the machine (adjustable). Place them so that
the cart docking aligns exactly with the floor docking. (Normally they are placed in the second
line of holes from the wall)
1
001737
1. Profiles
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• Fit the two upper fittings for the nozzle pipes, (one on either side of the chamber).
• Place the springs in the holes of the distribution pipes and place a teflon washer at the top of
the spring.
000516
• Install the nozzle pipes on both sides. Press them down towards the springs and pass them
through the holes in the upper bracket.
Note: The left arms should point towards the wall. See illustration below.
• Attach the two link arms to run in the reciprocal direction. The holes in the link arms are not
centered. Make sure that the edge closest to the hole is placed against the wall.
1
2
3
000643
1. Nozzles
2. Link arms
3. The edge nearest the hole must be facing the wall.
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• Install the two long, narrow lifting rods with threads and nuts at the top edge and the eyelet at
the bottom edge (to tilt the chamber).
Screw into the sleeve at the top and tighten the
locknut (A).
Screw the eyelet to the floor plate (B).
A
000532
B
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