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Getinge 600 User manual

600 SERIES STEAM STERILIZERS
INSTALLATION MANUAL 61301607027 REV A US
INSTALLATION MANUAL
61301607027 REV A US
12/21/07
Getinge®, Biosign®, and EZ-VU® are registered trademarks. Copyright ©2007 Getinge USA, Inc.
PUBLICATION HISTORY
Revision Date Reason
A
For quality service on the equipment and information on our Performance Assurance Plan, contact:
Getinge USA, Inc. 1777 East Henrietta Road Rochester, NY 14623-3133
Phone: 1-800-950-9912
www.getingeproducts.com
NOTE
This manual contains proprietary information of Getinge USA, Inc. It shall not be reproduced in whole or in part without the written permission of Getinge USA, Inc.
This manual is intended for qualified technicians with specialized training. If you require additional help, contact the company service representative.
WARNING
POSSIBILITY OF INJURY: Misuse of equipment or bypassing its safety features may result in personal injury.
12/2007 Initial Release
CAUTION
POSSIBILITY OF EQUIPMENT DAMAGE: Misuse of equipment may result in equipment damage.
The 600 Series Steam Sterilizer is designed to steam sterilize hospital and laboratory goods and solutions. This equipment is NOT intended for use other than expressly stated.
SECTION 1 PREFACE
600 Series Steam Sterilizers

TABLE OF CONTENTS

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–1
Summary of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2
Environmental Impact Assessment. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2
Description of Symbols on the Equipment . . . . . . . . . . . . . . . . . . . . . . .1–3
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–4
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–4
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5
Symbols Used in This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–5
SECTION 2 SAFETY
SECTION 3 PACKAGING
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–6
Plan the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
Install the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–3
Door Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–3
Door Obstruction Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–3
Isolating Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–4
Product Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–5
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–1
Uncrating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–2
Unpacking the Sterilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–2
Removing the Sterilizer Front Panels . . . . . . . . . . . . . . . . . . . . . . . .3–4
Removing the Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–5
SECTION 4 INSTALLATION INSTRUCTIONS
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–1
INS 61301607027 Rev A US iii
Table of Contents
Utility Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Tools and Materials Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Positioning and Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Positioning the Sterilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–5
Leveling the Sterilizer Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–9
Leveling the Sterilizer Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–13
Installing the Kick Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–17
Re-attaching the Front Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–18
Utility Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–19
Connecting the Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–20
Sterilizer Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–20
Booster Pump (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–20
Steam Boiler (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–21
Connecting the Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–22
Electrical Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 4–22
Connecting the Customer Supply. . . . . . . . . . . . . . . . . . . . . . . . . 4–23
Steam Boiler (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–25
Booster Pump (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–25
Anchoring the Sterilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–26
Installing the Hold-Down Brackets . . . . . . . . . . . . . . . . . . . . . . . . 4–26
Installing the Seismic Anchoring Brackets . . . . . . . . . . . . . . . . . . 4–28
Installing the Interior Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–31
Installing the Rack and Shelves . . . . . . . . . . . . . . . . . . . . . . . . . . 4–31
Installing the Loading Car Track . . . . . . . . . . . . . . . . . . . . . . . . . . 4–32
SECTION 5 OPTIONAL EQUIPMENT
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
Steam Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Boiler Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Connecting the Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Connecting the Electrical Power. . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
Checking the Heater Circuit Connections . . . . . . . . . . . . . . . . . . . 5–6
Booster Pump Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–9
Typical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–9
Mounting the Booster Pump and Interface Box . . . . . . . . . . . . . . 5–12
Connecting the Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–13
Connecting the Electrical Power. . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
600 Series Steam Sterilizers
Universal Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–16
Connecting the Transformer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–17
Uninterruptible Power Supply (UPS) . . . . . . . . . . . . . . . . . . . . . . . . . . .5–18
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–19
Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–19
Connecting the Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . .5–20
Water-Saver System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–22
Water Treatment System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–25
Cabinet Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–26
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–27
Preparing the Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–29
Installing the Support Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . .5–30
Hanging the Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–32
SECTION 6 DRAWINGS
List of Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–1
Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–1
SECTION 7 TECHNICAL DATA
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7–1
Sterilizer Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7–2
Interior Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7–2
Exterior Dimensions (with Cabinet Package) . . . . . . . . . . . . . . . . . .7–2
Steam Supply Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7–3
Steam Boiler Feedwater Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7–5
SECTION 8 FUNCTIONAL CHECK
Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8–1
Inspection by Installers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8–1
Final Inspection by Getinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8–1
Validation by Customer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8–1
INDEX
INS 61301607027 Rev A US v
Table of Contents

BEFORE YOU BEGIN

SECTION 1 PREFACE

Before installing the sterilizer, please read all the instructions and become familiar with the sterilizer’s design, safety features, and operation.
This manual is intended to provide the knowledge to ensure safe sterilizer installation by qualified technicians with specialized training in the installation of Getinge 600 Series Sterilizers. If additional help is required, contact a qualified Getinge service representative.
The following documentation is supplied with the machine:
• User Manual, Part Number 61301607026 (633HC) or 61301607502 (633LS)
• Installation Manual, Part Number 61301607027
• Quick Reference Poster, Part Number 61301607268 (633HC) or 61301607503 (633LS)
The following documentation is available for purchase:
• Technical Manual, Part Number 61301607028
• Parts Catalog, Part Number 61301607029
NOTE
Getinge reserves the right to make changes to specifications and equipment without prior notice. The information contained within this manual is current as of the date of issue.
INS 61301607027 Rev A US 1–1
Preface

SUMMARY OF CONTENTS

This manual is divided into eight (8) sections as follows:
• Section 1 Preface—includes information regarding the intended audience, a summary of the manual’s contents, advisories, and environmental impact.
• Section 2 Safety—includes important precautions and safety features.
• Section 3 Packaging—includes information regarding the uncrating and positioning of the sterilizer.
• Section 4 Installation Instructions—includes information regarding the assembly and connection of the sterilizer, as well as plumbing and electrical information.
• Section 5 Optional Equipment—includes information and drawings for all available sterilizer options.
• Section 6 Drawings—includes Roughing-In Drawings, and Seismic Anchorage Calculations.
• Section 7 Technical Data—includes product requirements and specifications.
• Section 8 Functional Check—includes a checklist to verify the operational state of the sterilizer after installation.

ENVIRONMENTAL IMPACT ASSESSMENT

The 600 Series Steam Sterilizers consist of stainless steel, copper, and electronic and electrical components which can be recycled at the end of the sterilizer lifecycle. The sterilizer also contains plastic and batteries which can NOT be recycled and should be disposed of in accordance with local and federal regulations.

DESCRIPTION OF SYMBOLS ON THE EQUIPMENT

!
CONTROLS
DISABLE ENABLE
WS-0243
The following symbols and definitions represent the switches, indicators, and labels found on the unit.

SWITCHES Open Door

Close Door
Clear Alarm
Start
Directional Arrows (for navigating display screens)
600 Series Steam Sterilizers
CONTROLS OFF ON
WS-0091
Enter
Up Arrow Softkeys (for selecting softkey options (i.e. Save, Cancel, or OK))
CONTROLS OFF/ON
CONTROLS DISABLE/ENABLE
INS 61301607027 Rev A US 1–3
Preface
!
HS
Contact Getinge USA Customer Support (800) 950-9912
If water leaks from the front of the sterilizer,
DO NOT open the door (see User Manual)
Steam released from the sterilizer chamber can cause serious burns
Stand away while opening the door
WARNING — BURN HAZARD
MGA
61301607429 REV A
PROCESSING A TYPE OF LOAD OTHER
THAN DEFINED IN USER
MANUAL COULD BE HAZARDOUS
OBSERVE PRECAUTIONS
FOR HANDLING
SENSITIVE
DEVICES

INDICATORS Door(s) Closed

Door(s) Sealed
In Process
Process Complete
Process Failure

LABELS The following labels on the sterilizer alert personnel to possible hazards.

Hot surfaces or heat-emitting area. Avoid contact. Risk of burns.
WARNING—BURN HAZARD: Steam released from the sterilizer chamber can cause serious burns. Stand away when opening door.
WARNING: Do not enter chamber without disabling controls. Processing a type of load other than defined in the User Manual could be hazardous.
The following labels on the Control Box and Power Box alert service personnel to possible hazards.
HIGH VOLTAGE
CAUTION: To reduce the risk of electrical shock, do not remove cover. Refer servicing to qualified service personnel.
ATTENTION: Refer to accompanying documents for further information.
Electrostatic Sensitive Devices

MANUAL CONVENTIONS

600 Series Steam Sterilizers
Before you begin using this manual, it is important to understand the conventions used. These conventions are established for visual ease of use.
ITALIC CAPS Display text, such as the ENTER
PASSWORD prompt.
[ALL CAPS] Softkeys on the control panel, such as
[CANCEL] or [OK].
ALL CAPS Switches and indicators on the control panel,
such as ENTER.
> The > symbol leads you through nested
menu items and dialog box options to a final action. For example: PARAMETERS>enter password>EDIT.
Italic Upper/Lower Case Cross reference to another manual or guide,
such as: see “Leveling the Sterilizer Door” on page 4–13.

SYMBOLS USED IN THIS MANUAL

The following symbols with related notes appear in this manual.
WARNING
“Warning” notes alert the user to the possibility of personal injury.
CAUTION
“Caution” notes alert the user to the possibility of damage to the equipment.
NOTE
“Notes” alert the user to pertinent facts and conditions.
INS 61301607027 Rev A US 1–5
Preface

HOW TO USE THIS MANUAL

PLAN THE INSTALLATION Ensure all installation requirements have been met:

1. Review the Installation Drawings (Section 6) and architect’s drawing.
2. Review the Technical Data (Section 7) for steam supply and steam boiler feedwater quality recommendations.

INSTALL THE EQUIPMENT Install the sterilizer as follows:

1. Unpack the sterilizer.
2. Remove the sterilizer from the skid, then roll the sterilizer to the room where it will be located.
3. Position and level the sterilizer.
4. Connect the plumbing.
5. Connect the wiring.
6. Install any remaining optional equipment.
7. Anchor the sterilizer.
8. Install the optional cabinet package.
9. Perform the functional check.

GENERAL

SECTION 2 SAFETY

The 600 Series Steam Sterilizers are designed to sterilizer and dry (where applicable) typical healthcare and laboratory goods. The sterilizers will include pressure pulse gravity steam, pressure vacuum pulsing, and liquids cycles. These sterilizers are NOT intended for use other than expressly stated.
The sterilizers are designed with a number of built-in safety devices. To avoid injury, it is very important that these safety devices are not bypassed and/or disabled.
CAUTION
DAMAGE TO EQUIPMENT: Follow the instructions in this manual to ensure the safe and efficient performance of the sterilizer. Failure to comply with these instructions or to provide specific services could void the warranty.

AUTHORIZED SERVICE REPRESENTATIVE

• Read all instructions thoroughly before installation.
• Installation and service work must be performed by qualified personnel trained on this sterilizer.
• The sterilizer must be operated by personnel who are knowledgeable about the sterilizer operation and are trained on its use.
• Personnel must receive regular periodic training on the operation and maintenance of this equipment in accordance with established procedures for the workplace.

ELECTRICAL SAFETY

• Switch off the electric power before opening the electrical components. The components contain the following voltage:
Control Box 24 Vac
Power Box 115 Vac
Boilers 208, 240, 480, or 600 Vac, Three-Phase
• Before welding begins on or close to the sterilizer, all wiring connected by plugs and sockets must be disconnected from all circuit boards of the control system.
INS 61301607027 Rev A US 2–1
Safety

HOT SURFACES AND PIPES

WARNING
BURN HAZARD: Turn OFF and lock out/tag out the steam and hot water supplies before servicing the sterilizer. Allow the steam to dissipate and let the sterilizer cool down before touching any piping or surfaces.
• There are hot surfaces in the service area. Avoid touching any piping that could contain steam.
• The sterilizer uses hot water and steam which have the potential of causing burns or serious injuries. Wear personal protective equipment suitable for hot water and steam.

LOCKOUT

• Always keep the door to the service area locked.
• No personnel should be in the service area while the sterilizer is running.
• Never bypass the door limit switches of the sterilizer.
• When servicing the unit, the CONTROLS DISABLE/ENABLE switch should be set to DISABLE. Remove the key and keep it with you.

OTHER CONSIDERATIONS

• Leakage in the system must be repaired without delay.
• The sterilizer must be kept clean to ensure optimum performance.
• Do not hose down the outside of the sterilizer with water.
600 Series Steam Sterilizers
WS-0421
Top of Door Light Beam

Door Obstruction Switch

SAFETY FEATURES

WARNING
SHOCK HAZARD: To disconnect all power, turn OFF the sterilizer at the mains circuit breaker. The On/Off Controls do not remove primary power from the sterilizer.
NOTE
The maximum sound pressure level of the equipment that the operator is exposed to does not exceed 85 dBA

DOOR LOCKOUT The door can be locked in the open position for maintenance when inside

the chamber. Turn the key to DISABLE and remove it. To prevent someone from closing the door during maintenance, keep the keys with you.
FIGURE 2–1. LOCKING THE DOOR IN THE OPEN POSITION
WS-0420
DOOR OBSTRUCTION SWITCH The sterilizer uses a light beam switch at the top of the door to sense when
an object is in the path of the movement of the door. When the light beam is broken as the door is closing, the door stops and reverses for two seconds.
FIGURE 2–2. DOOR OBSTRUCTION SWITCH
INS 61301607027 Rev A US 2–3
Safety
A07027-K
Power Box Main Switch
Steam Boiler
(option)
Mains
Disconnect
Breaker
Heater Voltage
(208/240/480/600 Vac
Three-Phase)

ISOLATING DEVICE

The sterilizer is fitted with a main switch on the power box (located on the right side of the sterilizer). This switch removes primary power (120 Vac) from the sterilizer.
Sterilizers with a steam boiler have a three-phase heating circuit that requires a separate mains disconnect. The power switch on the boiler turns the boiler control circuits ON and OFF.
FIGURE 2–3. CIRCUIT BREAKER LOCATION
NOTE
The CONTROLS ON/OFF switch turns the sterilizer controls ON and OFF but does not remove primary power.
The CONTROLS DISABLE/ENABLE switch disables the door motor circuits to prevent door movement during routine maintenance.
The control voltage for the optional steam boiler is provided by the sterilizer power box.

PRODUCT LIABILITY

600 Series Steam Sterilizers
Modifications made to the sterilizer without the express approval of the manufacturer, or incorrect use of the unit will invalidate the manufacturer’s product liability.
INS 61301607027 Rev A US 2–5
Safety

BEFORE YOU BEGIN

SECTION 3 PACKAGING

The Getinge 600 Series Sterilizers are shipped fully assembled. Only qualified Getinge service representatives or personnel trained by Getinge should install the sterilizer.
WARNING
POSSIBILITY OF INJURY: The sterilizer is top-heavy and could tip when you remove it from the shipping base.
Use caution when moving the unit to ensure there is no accidental tipping causing damage or bodily injury.

SHIPPING WEIGHT

Refer to the following chart for the weight of the crated sterilizers:
Chamber Length 26 in. 39 in. 51 in.
Single Door 1,160 lb
(526 kg)
Double Door N/A 1,508 lb

LIFTING EQUIPMENT

A pallet jack is required to remove the sterilizer from its shipping skid. Once the skid is removed, the sterilizer can be rolled on its casters to the room where it will be located.

CLEARANCES

The uncrated sterilizer is 39.5 inches (1003 mm) wide and 73.5 inches (1867 mm) tall. The maximum length of the sterilizer is 65.75 inches (1670 mm).
1,365 lb
(619 kg)
(684 kg)
1,506 lb
(683 kg)
1,649 lb
(748 kg)
INS 61301607027 Rev A US 3–1
Packaging
A00294-D

UNCRATING

CAUTION
DAMAGE TO EQUIPMENT: Do not lift or position the sterilizer using the cross members of the sterilizer frame. Doing so could misalign the door assembly.

UNPACKING THE STERILIZER To unpack the sterilizer:

1. Move the sterilizer as close to the installation site as possible.
2. Refer to Figure 3–1 on page 3–3. Remove any packaging and shipping material or tape.
3. Set aside the large carton containing the interior equipment.
NOTE
If a loading car and transfer carriage was purchased, the sterilizer carton will contain a track for the loading car. The loading car and transfer carriage will be shipped in a separate carton.
4. Set aside the small carton.
5. Set aside the kick panel.
FIGURE 3–1. REMOVING THE PACKAGING
Carton containing Interior Equipment
Kick Panel
Carton containing Printer Paper and
Anchor Brackets
A07027-BM
Manuals
600 Series Steam Sterilizers
INS 61301607027 Rev A US 3–3
Packaging
Unlock latch
with screwdriver.
Raise and latch
front panel (see detail).
Lift side panels
off frame pins.
Lift bottom panel
off frame pins.
1
2
3
4
A07027-A2
Operator Panel
(in raised position)
Notches
Prop Rod

REMOVING THE STERILIZER FRONT PANELS

To remove the front panels:
1. Refer to Figure 3–2. Use a screwdriver to turn the keyhole latch and unlock the panels.
2. Unlatch the top panel, swing it open, and prop it open with the prop rods found on the left and right sides of the panel.
3. Lift the left and right side panels off of the frame pins. The pins slide through the slots on either side of the panels and lift out of the slot in the lower panel.
4. Lift the bottom panel up off of the frame pins.
FIGURE 3–2. STERILIZER FRONT PANELS

REMOVING THE SKID To remove the sterilizer from its skid:

Outer Beam
Outer
Cross Beam
Leveling Foot
Retaining Block
Center Cross Beam
and Retaining Blocks
A07027-BN
1
1
1
1
2
2
2
2
2
2
3
3
3/8 x 4 in. lag screws
1
1/2 x 4 in. lag screws
2
1/2 x 6 in. lag screws
3
Skid Hardware:
Do not remove hardware
on front to back pieces
1. Refer to Figure 3–3. Remove the hardware from the outer beams:
a. 3/8 x 4 in. lag screws (item 1) that attach the outer cross beams to
the outer beams (16 places).
b. 1/2 x 4 in. lag screws (item 2) that attach the leveling foot retaining
blocks to the outer beams. (18 places on 26 in./39 in. skid, 12 places on 51 in. skid).
c. 1/2 x 6 in. lag screws (item 3) that attach the center cross beam and
retaining blocks to the outer beams (8 places).
FIGURE 3–3. SKID HARDWARE
600 Series Steam Sterilizers
INS 61301607027 Rev A US 3–5
Packaging
A07027-BH
Outer Beam
Pallet Jack
Forks
Turn down leveling feet (4 places) while unit is lifted by pallet jack
2. Using the pallet jack, raise the sterilizer skid until the outer beams can be removed (see Figure 3–4).
FIGURE 3–4. REMOVING THE OUTER BEAMS
CAUTION
DAMAGE TO EQUIPMENT: Do not extend the leveling bolts more than 5 inches (127 mm). The bolts are 6 inches long (152 mm) and might be damaged by the weight of the sterilizer if overextended.
3. Once the outer beams have been removed, turn down all four leveling feet until they extend below the skid.
4. Lower the sterilizer skid until the leveling feet rest on the floor.
5. Remove the pallet jack.
600 Series Steam Sterilizers
6. Remove the motor mounting plate retaining bracket(s) (see Figure 3–5).
FIGURE 3–5. REMOVING THE RETAINING BRACKETS
Remove all skid hardware
(16 places)
Front/Back
Retaining Brackets
(both ends)
7. Remove the front and back retaining brackets.
8. Remove the side retaining brackets.
9. Remove all the remaining skid hardware.
10. Disassemble and remove the rest of the shipping skid.
Side Retaining
Bracket (both sides)
Motor Plate
Retaining Bracket
A07027-BJ
INS 61301607027 Rev A US 3–7
Packaging
A07027-BK
Leveling
Foot
Leveling
Foot
Casters
WARNING
POSSIBILITY OF INJURY: When lowering the sterilizer onto the casters, turn the leveling feet incrementally to keep the unit as even as possible. If the weight of the sterilizer is not evenly distributed, it may become unstable.
11. Lower the sterilizer onto the casters:
a. Turn each leveling foot one half-turn counterclockwise.
b. Continue to turn the leveling feet incrementally until the sterilizer
rests on the casters.
FIGURE 3–6. LOWERING THE STERILIZER ONTO ITS CASTERS
12. Roll the sterilizer to its final location.
SECTION 4 INSTALLATION
INSTRUCTIONS

BEFORE YOU BEGIN

CAUTION
Follow the instructions in this manual to ensure safe and efficient performance of the equipment. Failure to comply with these instructions or to provide specific services could void the equipment warranty.
NOTE
Before installing the sterilizer, be sure the location is prepared for water, electrical power, steam, and waste as outlined on the roughing-in drawing (Figure 6–1, Sheet 5 on page 6–6).
Review the technical requirements for standard and optional equipment outlined in this chapter and in Section 5, Optional Equipment.

UTILITY REQUIREMENTS The following utility connections (as specified on the roughing-in drawing)

are required for all sterilizers:
• Manual shutoff valves, pressure gauges, and steam trap (supplied by customer) for the water and steam supplies at the sterilizer site.
NOTE
Unions must be used for the steam supply, cold water supply, and pressure relief valve connections to the sterilizer.
• Steam Supply (S). The steam source may be either an integral steam boiler or a facility steam supply.
• Cold Water Supply (CW). A backflow preventer (supplied by customer) must be installed as required by local codes.
• 120 Vac Electrical Supply (E). Conveniently accessible fused disconnect switches (supplied by customer) are required in all electrical supply lines at the sterilizer site.
• Three-phase Electrical Supply (K). Required if an integral steam boiler is used. Available boiler voltages are 208, 240, 480, and 600 Vac.
•Drain (D).
• Pressure Relief Valve (SV).
INS 61301607027 Rev A US 4–1
Installation Instructions
A

TOOLS AND MATERIALS REQUIRED

The following tools are required to install the sterilizer:
• 2 ft. spirit level
• torpedo level
• try square (or tape measure)
• torque driver set
• spanner wrench (supplied by Getinge—see Figure 4–1)
• 2 in. x 2 in. shims (see note below)
NOTE
Place shims under leveling feet and door motor mounting plate leveling bolts to prevent damage to soft flooring materials such as linoleum. Single door units require 8 shims, double door units require 16 shims.
The door alignment pins may be used as a guide when leveling the door. See “Leveling the Sterilizer Door” on page 4–13.
FIGURE 4–1. INSTALLATION TOOLS
lignment Pins
Spanner Wrench
A07027-BL

POSITIONING AND LEVELING

600 Series Steam Sterilizers
CAUTION
Be careful to avoid possible surface damage to the floor when maneuvering the sterilizer into position.
Permanent positioning is determined by the configuration of the model being installed. Single door units may be freestanding or recessed into a wall (see Figure 4–2).
FIGURE 4–2. SINGLE DOOR INSTALLATION
Freestanding (with Cabinet)
Recessed into Wall
SERVICE
AREA
A07028-B
INS 61301607027 Rev A US 4–3
Installation Instructions
Steam Boiler
(option)
A07027-B
Recessed at One End (with Cabinet) Recessed at Both Ends
A07028-C
CONTROL
END
CONTROL
END
REMOTE
END
REMOTE
END
SERVICE
AREA
NOTE
26 IN. LENGTH WITH STEAM BOILER: The steam boiler extends beyond the end of the sterilizer frame (see Figure 4–3).
FIGURE 4–3. 26 IN. LENGTH UNIT WITH STEAM BOILER
Double door units may be recessed into a wall at one end or both ends (see Figure 4–4). Compliance with the roughing-in drawing specifications is essential.
FIGURE 4–4. DOUBLE DOOR INSTALLATION
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