General 60-350 User Manual

SETUP & OPERATION MANUAL

FEATURES

Powerful 3 HP motor provides plenty of power to
suit a wide variety of cutting applications.

Variable blade speed - ideal for cutting ferrous
materials.

Mitering capabilities - stops at 90°, 45° left and
45° right.

Heavy-duty spindle and worm gear box.

Quick-clamp vise for easy work piece loading.

Control handle with safety trigger switch.

Coolant pump system with high volume tank.

Specially designed water channel for better
cooling effect.

Shock-proof control panel.

Overload protected inverter.

Digital spindle speed display.

SPECIFICATIONS

• Cutting capacity at 90º
3 3/8” (85 mm)

4 3/4” (120 mm) 3” (75 mm)
4” x 4” (102 x 102 mm)
6 1/8” x 3 1/2” (155 x 90 mm)

14” COLD CUT SAW

-

ELECTRONIC VARIABLE SPEED

• Cutting capacity at 45°
3” (75 mm)
3 3/4” (95 mm)
3 1/8” x 3 1/8” (80 x 80 mm)
3 1/8” x 2 3/4” (80 x 70 mm)

• Blade
14” x 1 1/4” (350 x 32 mm) - optional

• Spindle speed
24 to120 rpm

• Maximum vise opening
6 11/16” (170 mm)

• Coolant pump
1/8 HP

• Coolant tank
5 liters

• Overall dimensions
47 1/4” x 40 1/8” x 76 3/4”
(1200 x 1020 x 1950 mm)

• Stand dimensions
23 5/8” x 22 13/16” x 28 3/8”
(600 x 580 x 720 mm)

• Motor
3 HP, 220 V, 3 Ph, 9.6 A

• Weight
550 lbs (250 kg)

Version #2_Revision #2 - October 2015

© Copyright General International

MODEL

#

60-350

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone [phone] • Fax [phone] • www.general.ca

THANK YOU

for choosing this General® International model 60-350 14”
variable speed cold cut saw. This cold cut saw has been carefully tested and inspected
before shipment and if properly used and maintained, will provide you with years of reliable
service. For your safety, as well as to ensure optimum performance and trouble-free operation,
and to get the most from your investment, please take the time to read this manual before
assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this cold cut saw as well as the set-up, maintenance and identification of its parts and
components. This manual is not intended as a substitute for formal metalworking instruction,
nor to offer the user instruction in the craft of metalworking. If you are not sure about the safety
of performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

DISCLAIMER: The information and specifications

in this manual pertain to the unit as it was supplied
from the factory at the time of printing. Because we
are committed to making constant improvements,
General® International reserves the right to make
changes to components, parts or features of this
unit as deemed necessary, without prior notice and
without obligation to install any such changes on
previously delivered units. Reasonable care is taken
at the factory to ensure that the specifications and
information in this manual corresponds with that of the

unit with which it was supplied. However, special orders
and ”after factory” modifications may render some
or all information in this manual inapplicable to your
machine. Further, as several generations of this model
of cold cut saw and several versions of this manual may
be in circulation, if you own an earlier or later version of
this unit, this manual may not depict your unit exactly. If
you have any doubts or questions contact your retailer
or our support line with the model and serial number of
your unit for clarification.

GENERAL® INTERNATIONAL WARRANTY

All component parts of General® International and Excalibur by General International® products
are carefully inspected during all stages of production and each unit is thoroughly inspected upon
completion of assembly.

Limited Lifetime Warranty

Because of our commitment to quality and customer satisfaction, General® International agrees to
repair or replace any part or component which upon examination, proves to be defective in either
workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime
Warranty does not cover any product used for professional or commercial production purposes nor
for industrial or educational applications. Such cases are covered by our Standard 2-year Limited
Warranty only. The Limited Lifetime Warranty is also subject to the ”Conditions and Exceptions” as listed
below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial
and educational applications are warranted for a period of 2 years (24 months) from the date of
purchase. General® International agrees to repair or replace any part or component which upon
examination, proves to be defective in either workmanship or material to the original purchaser during
this 2-year warranty period, subject to the ”conditions and exceptions” as listed below.

To file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty,
all defective parts, components or machinery must be returned freight or postage prepaid to
General® International, or to a nearby distributor, repair center or other location designated by
General® International. For further details call our service department at 1-888-949-1161 or your local
distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of
purchase and a ”letter of claim” must be included (a warranty claim form can also be used and can
be obtained, upon request, from General® International or an authorized distributor) clearly stating the
model and serial number of the unit (if applicable) and including an explanation of the complaint or
presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but
documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and
location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by
General® International to have been directly or indirectly caused by or resulting from; improper use,
or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or
transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® International will void all warranty.

TABLE OF CONTENTS

Rules for safe operation ..................................................................................................... 5

Electrical requirements ...................................................................................................... 6

Identification of main parts and components .................................................................. 7

Unpacking .......................................................................................................................... 8

Basic functions ................................................................................................................... 8

Placement within the shop ................................................................................................ 9

Assembly instructions ................................................................................................... 9-14

Installing the downfeed handle ........................................................................................................................ 9

Installing a blade .............................................................................................................................................. 10

Installing the support roller .............................................................................................................................. 12

Installing the work stop .................................................................................................................................... 13

Installing the vise handle ................................................................................................................................. 14

Basic adjustments and controls ................................................................................. 14-17

Connecting to a power source .......................................................................................................................14

Magnetic switch ................................................................................................................................................ 14

Blade speed adjustment ................................................................................................................................. 15

Electronic system protector ............................................................................................................................. 15

Adjusting the cut angle .................................................................................................................................... 16

Adjusting the base swivel lock lever ...............................................................................................................16

Adjusting and using the vise ........................................................................................................................... 16

Adjusting the machine head stops ................................................................................................................ 17

Immobilizing the machine .............................................................................................................................. 17

Operating Instructions ..................................................................................................... 18

Checklist before starting .................................................................................................................................. 18

Operations step-by-step ................................................................................................................................... 18

Maintenance .................................................................................................................... 19

Cleaning ............................................................................................................................................................ 19

Changing the gear box oil .............................................................................................................................. 19

Fuse replacement ............................................................................................................................................. 20

Parts list & diagrams ................................................................................................... 21-26

Contact information ........................................................................................................ 28

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations,
as well as potential hazards. General
harmless for any injury that may result from the improper use of its equipment.

1. Do not operate the saw when tired, distracted, or un­ der the effects of drugs, alcohol or any medication
that impairs reflexes or alertness.

2. The work area should be well lit, clean and free
of debris.

3. Keep children and visitors at a safe distance when
the saw is in operation; do not permit them to ope­ rate the saw.

4. Childproof and tamper proof your shop and all ma­ chinery with locks, master electrical switches and
switch keys, to prevent unauthorized or unsupervised
use.

5. STAY ALERT! Give your work your undivided attention.
Even a momentary distraction can lead to serious
injury.

6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector and
wear eye, ear and respiratory protection devices.

®

International disclaims any real or implied warranty and hold itself

13. Do not push or force stock into the blade. The saw
will perform better and more safely when working at
the rate for which it was designed.

14. To minimize risk of injury in the event of workpiece
kickback, never stand directly in-line with the blade
or in the potential kickback path of the work piece.

15. Avoid working from awkward or off balance posi­ tions. Do not overreach while cutting; keep both feet
on floor. Use out feed support or have an assistant
help when cutting long material.

16. Keep blade guards in place and in working or­ der. If a guard must be removed for maintenance or
cleaning, be sure it is properly re-attached before
using the tool again.

17. Never leave the machine running with the power on
when not in operation.

18. Use of parts and accessories NOT recommended
by General
malfunction or risk of injury.

®

International may result in equipment

7. Do not wear loose clothing, gloves, bracelets, neck­ laces or other jewelry while the saw is in operation.
Wear protective hair covering to contain long hair
and wear non-slip footwear.

8. Be sure that adjusting wren ches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.

9. Keep hands well away from the blade and all
moving parts. Use a brush, not hands, to clear away
chips and dust.

10. Be sure that the blade is securely installed and in-
proper cutting direction before operation.

11. Be sure the blade has gained full operating speed
before beginning to cut.

12. Always use a clean, properly sharpened blade. Dir­ ty or dull blades are unsafe and can lead to
accidents.

19. Never stand on machinery. Serious injury could
result if the tool is tipped over or if the blade is unin­ tentionally contacted.

20. Always disconnect tool from power before servicing
or changing accessories such as blades, or before
performing any maintenance, cleaning or adjust­ ments, or if the machine will be left unattended.

21. Make sure that switch is in ”OFF” position before plug­ ging in the power cord.

22. Make sure the tool is properly grounded. If equip­ ped with a 3-prong plug it should be used with a

three-pole receptacle. Never remove the third prong.

23. Do not use this saw for any purpose other than its
intended use. If used for other purposes,
General® International disclaims any real or im­ plied warranty and holds itself harmless for any in­ jury, which may result from that use.

5

ELECTRICAL REQUIREMENTS

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER
SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE
WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE
TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER
SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

ELECTRICAL CONNECTIONS

Both a manual circuit breaker (or similar device) as well
as an electrical plug (similar to the one shown) are re­commended and SHOULD BE INSTALLED BY A QUALIFIED
ELECTRICIAN.

Use locally approved wire A that includes a separate
grounding wire and a 3 prong grounding type plug B
with a matching receptacle C.

GROUNDING INSTRUCTIONS

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to the opera­tor. The motor of the ”M1” model of this machine is wired for 220 V single phase operation. As with many stationary
industrial type machines, because each installation situation is unique, this machine is supplied without a power
cord or plug. The installation of an appropriate power cord and plug must be performed by a qualified electrician.
The machine must be connected to an electrical source using a power cord that has a grounding wire, which
must also be properly connected to the grounding prong on the plug. The outlet must be properly installed and
grounded and all electrical connections must be made in accordance with all local codes and regulations.

A

B

C

CIRCUIT CAPACITY

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as
any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.
If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its
amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs,
contact a qualified technician or our service department.

EXTENSION CORDS

The use of an extension cord is not generally recommended for 220 V equipment. If you find it necessary, use
only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts
the tool’s plug. Repair or replace a damaged extension cord or plug immediately. Make sure the cord rating is
suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage result­ing in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used
based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge.

TABLE - MINIMUM GAUGE FOR CORD

EXTENSION CORD LENGTH

AMPERES 50 feet 100 feet 200 feet 300 feet

< 5

6 to 10

10 to 12

12 to 16

*NR = Not Recommended

18 16 16 14

18 16 14 12

16 16 14 12

14 12 *NR *NR

6

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

A. LEVELING BOLT (4)

B. ELECTRONIC INVERTER ACCESS DOOR

C. SWIVEL BASE LOCK LEVER

D. VISE HANDLE

E. QUICK LOCK LEVER

F. VISE

G. BLADE GUARD

H. DOWNFEED HANDLE

I. PANEL CONTROL

J. MOTOR

K. WORKPIECE STOP BAR

L. DEPTH STOP

M. MITER SCALE

N. WORKPIECE STOP

E

H

G

I

F

J

D

C

L

K

M

N

B

A

7

UNPACKING

Carefully unpack and remove the unit and its components from the box and check for missing or damaged items
as per the list of contents below.

NOTE: PLEASE REPORT ANY DAMAGED OR MISSING ITEMS TO YOUR GENERAL® INTERNATIONAL DISTRIBUTOR IMMEDIATELY.

LIST OF CONTENTS QTY

A. DOWNFEED HANDLE ............................................................... 1

B. WORKPIECE STOP ASSEMBLY .................................................. 1

C. TABLE EXTENSION ROLLER ....................................................... 1

D. VISE HANDLE ............................................................................ 1

E. HEX HEAD BOLT W/NUT ........................................................... 4

F. 10 MM ALLEN KEY ................................................................... 1

G. 4 MM ALLEN KEY ..................................................................... 1

A

ADDITIONAL REQUIREMENTS FOR SET UP

A. 5 & 6 MM ALLEN KEYS
B. PHILLIPS SCREWDRIVER
C. 12 MM WRENCH
D. WRENCH

B

A

B

C D

D

C

E

F

G

BASIC FUNCTIONS

This General International model 60-350 14” slow speed cold cut saw is designed for multipurpose cutting applica­tions in all types of metal fabrication shops.

With the correct carbide or hi-speed steel blade, the built-in coolant system, and its low rpm blade speed this unit
is designed to produce cleaner more accurate cuts, as compared to abrasive wheels, on a variety of materials
including, aluminum, steel, brass and other work pieces of various sizes and profiles.

8

PLACEMENT WITHIN THE SHOP / SAFETY ZONE

THIS COLD CUT SAW MODEL 60-350 IS HEAVY. DO NOT OVER-EXERT. A HOIST OR FORKLIFT WITH STRAPS SHOULD BE
USED TO LIFT THIS MACHINE. TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT
USED TO LIFT THIS MACHINE SHOULD HAVE A RATED CAPACITY IN EXCESS OF 550 LBS (250 KG).

PLACEMENT WITHIN THE SHOP

This machine should be installed and operated only on a
solid, flat and stable floor that is able to support the weight
of the machine (550 lbs - 250 kg) and the operator. Using
the dimensions shown as a guideline, plan for placement
within your shop that will allow the operator to work unen­cumbered and unobstructed by foot traffic (either pass­ing shop visitors or other shop workers) or other tools or
machinery.

ESTABLISHING A SAFETY ZONE

For shops with frequent visitors or multiple operators, it is
advisable to establish a safety zone around shop machin­ery. A clearly defined ”no-go” zone on the floor around
each machine can help avoid accidents that could
cause injury to either the operator or the shop visitor.

It is advisable to take a few moments to either paint (using
non-slip paint) or using tape, define on the floor the limits
or perimeter of each machines safety zone. Take steps to
ensure that all operators and shop visitors are aware that
these areas are off limits whenever a machine is running
for everyone but the individual operating the unit.

72"

40"

39"

ASSEMBLY INSTRUCTIONS

BEFORE ASSEMBLING, MAKE SURE THAT THE SWITCH IS IN THE ”OFF” POSITION AND THAT THE POWER CORD IS
UNPLUGGED. DO NOT PLUG IN OR TURN ON THE MACHINE UNTIL YOU HAVE COMPLETED THE ASSEMBLY AND
INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL.

For your convenience this saw is shipped from the factory partially assembled and requires only minimal assembly and
set up before being put into service.

INSTALLING THE DOWNFEED HANDLE

A

1. Remove plug A by hand.

2. Screw the downfeed handle into the gear box in

place of the plug.

9