General 50-755 M1 User Manual

SETUP & OPERATION MANUAL

FEATURES

Industrial rated quality and versatile design allows for standard crosscuts, as well as bevels, miters, and head swivels for rip cutting applications.

Powerful 2 HP 220V single phase (M1) or 3 HP 220V 3-phase (M2) TEFC motor.

Cast-iron frame, heavy steel column and sturdy easy to assemble all-steel stand for perfect alignment and stability.

Precision adjustable indexing with positive stops at 90º, 45º and 22.5º.

See-through blade cover with anti-kickback attachment and splitter.

Magnetic switch with overload protection and a lock-out key to prevent unauthorized use.

Automatic mechanical brake stops the blade in seconds upon shutdown.

Dual 4” dust ports above the table, and a 2” dust port on the rear of the blade cover.

12” negative rake, multi-purpose combination blade included.

Adjustable tension cutterhead / carriage return spring to smoothly retract the motor and carriage back to the start position.

5/8” arbor with 1” spacer bushing included.

Replaceable steel guide ways.

Laser included.

12” RADIAL ARM SAW

SPECIFICATIONS

• Blade diameter 12” (305 mm)

• Arbor diameter (with 1” spacer bushing included) 5/8” (16 mm)

• Maximum depth of cut at 90° 3” (76 mm) - with 12” blade 2” (50 mm) - with 10” blade

• Maximum depth of cut at 45° 2” (50 mm) - with 12” blade

• Maximum crosscut capacity (with 12” blade) 16” (407 mm) - in 1” thick

• Maximum rip capacity (with 12” blade) 26 3/8” (670 mm)

• Dado capacity 13/16” (21 mm)

• Table height 36 3/4” (935 mm)

• Table size 27 1/2” x 35 3/8” (700 x 900 mm)

• Overall dimensions (l x w x h) 35 3/4” x 43 1/4” x 70 7/8” (900 x 1100 x 1800 mm)

• Motor M1 2 HP, 220 V, 1 Ph, 9.4 A

• Motor M2 3 HP, 230 V, 3 ph, 9.5 A

• Weight (shipping / net) 580 lbs (263 kg) / 396 lbs (180 kg)

Version #2_Revision #1 - February 2016

MODEL

50-755 M1

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

THANK YOU

for choosing this General® International model 50-755 12” radial arm saw. This radial arm has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this radial arm saw as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

DISCLAIMER: The information and specifications

in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the

unit with which it was supplied. However, special orders and ”after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model radial arm saw and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your unit exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL WARRANTY

All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime Warranty

Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the ”Conditions and Exceptions” as listed below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the ”conditions and exceptions” as listed below.

To file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a ”letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® International will void all warranty.

TABLE OF CONTENTS

Rules for safe operation ..................................................................................................... 5

Electrical requirements ...................................................................................................... 6

Identiﬁcation of main parts and components .................................................................. 7

Unpacking .......................................................................................................................... 8

Basic functions ................................................................................................................... 8

Placement within the shop ................................................................................................ 9

Assembly instructions ................................................................................................... 9-16

Assembling the stand ......................................................................................................................................... 9

Installing the machine on the stand .............................................................................................................. 11

Installing the handwheel handle .................................................................................................................... 12

Installing the blade ........................................................................................................................................... 13

Installing the batteries in the laser .................................................................................................................. 14

Installing the control box ................................................................................................................................. 15

Installing the dust hose and the dust ports .................................................................................................... 15

Installing the riving knife .................................................................................................................................. 16

Connecting the cutter head to the return spring ......................................................................................... 16

Basic adjustments and controls ................................................................................. 16-19

Connecting to a power source .......................................................................................................................16

Main On/Off magnetic switch ........................................................................................................................ 17

Overload protection ......................................................................................................................................... 17

Adjusting the cutter head height .................................................................................................................... 17

Positioning the cutter head on the arm ......................................................................................................... 18

Positioning the cutter head for miter cuts ...................................................................................................... 18

Pivoting the cutter head for ripping ............................................................................................................... 18

Pivoting the cutter head for bevel cross cutting ........................................................................................... 19

Adjusting the cutter head stop ........................................................................................................................ 19

Adjusting the return spring tension ................................................................................................................. 20

Adjusting the anti-kickback ﬁngers ................................................................................................................ 20

Positioning the fence ........................................................................................................................................ 20

Connecting to a dust collector ....................................................................................................................... 21

Operating Instructions ................................................................................................ 21-25

Checklist before starting .................................................................................................................................. 21

Cutting the kerf in the work table .................................................................................................................... 21

Types of cuts ...................................................................................................................................................... 23

Maintenance ............................................................................................................... 25-31

Adjusting the work table parallel to the cutter head ................................................................................... 25

Squaring the blade to the table ..................................................................................................................... 27

Squaring the blade to the fence .................................................................................................................... 28

Adjusting the graduated scale for inboard ripping ..................................................................................... 29

Cutter head bearing adjustment ................................................................................................................... 30

Adjusting the base ............................................................................................................................................ 30

Adjusting the cutter head arm ........................................................................................................................ 31

Parts list & diagrams ................................................................................................... 32-40

Contact information ........................................................................................................ 42

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General harmless for any injury that may result from the improper use of its equipment.

1. Do not operate the saw when tired, distracted, or un der the effects of drugs, alcohol or any medication that impairs reﬂexes or alertness.

2. The work area should be well lit, clean and free of debris.

3. Keep children and visitors at a safe distance when the saw is in operation; do not permit them to ope rate the saw.

4. Childproof and tamper proof your shop and all ma chinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.

5. STAY ALERT! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.

6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.

International disclaims any real or implied warranty and holds itself

13. Do not push or force stock into the blade. The saw will perform better and more safely when working at the rate for which it was designed.

14. To minimize risk of injury in the event of workpiece kickback, never stand directly in-line with the blade or in the potential kickback path of the workpiece.

15. Avoid working from awkward or off balance posi tions. Do not overreach while cutting; keep both feet on ﬂoor. Use outfeed support or have an assistant help when cutting long material.

16. Keep blade covers in place and in working or der. If a guard must be removed for maintenance or cleaning, be sure it is properly re-attached before using the tool again.

17. Never leave the machine running with the power on when not in operation.

18. Use of parts and accessories NOT recommended by General malfunction or risk of injury.

International may result in equipment

7. Do not wear loose clothing, gloves, bracelets, neck laces or other jewelry while the saw is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.

8. Be sure that adjusting wren ches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.

9. Keep hands well away from the blade and all moving parts. Use a brush, not hands, to clear away chips and dust.

10. Be sure that the blade is securely installed and in the proper cutting direction before operation.

11. Be sure the blade has gained full operating speed before beginning to cut.

12. Always use a clean, properly sharpened blade. Dir ty or dull blades are unsafe and can lead to accidents.

19. Never stand on machinery. Serious injury could result if the tool is tipped over or if the blade is unin tentionally contacted.

20. Always disconnect tool from power before servicing or changing accessories such as blades, or before performing any maintenance, cleaning or adjust ments, or if the machine will be left unattended.

21. Make sure that switch is in ”OFF” position before plug ging in the power cord.

22. Make sure the tool is properly grounded. If equip ped with a 3-prong plug it should be used with a

three-pole receptacle. Never remove the third prong.

23. Do not use this saw for any purpose other than its intended use. If used for other purposes, General® International disclaims any real or im plied warranty and holds itself harmless for any in jury, which may result from that use.

ELECTRICAL REQUIREMENTS

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

Note: Voltage requirements and amperage draw for M2 3-phase motor may not be fully described in this manual. For complete electrical requirements refer to the motor I.D. name plate on the machine. If in doubt consult a licensed qualiﬁed electrician before proceeding.

ELECTRICAL CONNECTIONS

Both a manual circuit breaker (or similar device) as well as an electrical plug (similar to the one shown) are recommended and SHOULD BE INSTALLED BY A QUALIFIED ELECTRICIAN.

Use locally approved wire A that includes a separate grounding wire and a 3 prong grounding type plug B with a matching receptacle C.

GROUNDING INSTRUCTIONS

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to the operator. The motor of the ”M1” model of this machine is wired for 220 V single phase operation. As with many stationary industrial type machines, because each installation situation is unique, this machine is supplied without a power cord or plug. The installation of an appropriate power cord and plug must be performed by a qualiﬁed electrician. The machine must be connected to an electrical source using a power cord that has a grounding wire, which must also be properly connected to the grounding prong on the plug. The outlet must be properly installed and grounded and all electrical connections must be made in accordance with all local codes and regulations.

CIRCUIT CAPACITY

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualiﬁed electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualiﬁed technician or our service department.

EXTENSION CORDS

The use of an extension cord is not generally recommended for 220 V equipment. If you ﬁnd it necessary, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately. Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge.

TABLE - MINIMUM GAUGE FOR CORD

EXTENSION CORD LENGTH

AMPERES 50 feet 100 feet 200 feet 300 feet

< 5

6 to 10

10 to 12

12 to 16

*NR = Not Recommended

18 16 16 14

18 16 14 12

16 16 14 12

14 12 *NR *NR

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

A. STAND

B. WORK TABLE

C. DUST PORT SUPPORT

D. ADJUSTABLE TENSION RETURN SPRING

E. BLADE HEIGHT ADJUSTMENT HANDWHEEL

F. DUST HOSE

G. ARM

H. ON/OFF SWITCH

I. ANTI-KICKBACK FINGERS

J. SEE-THROUGH BLADE COVER

UNPACKING

Carefully unpack and remove the unit and its components from the box and check for missing or damaged items as per the list of contents below.

NOTE: PLEASE REPORT ANY DAMAGED OR MISSING ITEMS TO YOUR GENERAL® INTERNATIONAL DISTRIBUTOR IMMEDIATELY.

LIST OF CONTENTS QTY

A. DUST PORT SUPPORT ................................................................ 1

B. RIVING KNIFE ........................................................................... 1

C. HOSE CLAMP ........................................................................... 2

D. BLADE ....................................................................................... 1

E. DUST HOSE ............................................................................... 1

F. DUST PORT ............................................................................... 2

G. HANDWHEEL KNOB ................................................................. 1

H. LEVELING FOOT ....................................................................... 4

I. BOLT ......................................................................................... 4

J. CARRIAGE BOLT ..................................................................... 16

K. FLANGE NUT ........................................................................... 16

L. NUT ........................................................................................... 4

M. WASHER (LARGER) .................................................................. 4

N. WASHER (SMALLER) ............................................................... 16

O. EYE HOOK ................................................................................ 2

P. REVERSIBLE FLAT/PHILLIPS SCREWDRIVER .............................. 1

Q. 5 & 8 MM ALLEN KEYS ............................................................. 1

R. 11-13, 12-14, 21-23 MM WRENCHES ....................................... 1

S. BUTTON CELL ........................................................................... 3

ADDITIONAL REQUIREMENTS FOR SET UP

A. 4 MM ALLEN KEY B. 10 MM WRENCH C. STRAIGHT EDGE D. MACHINIST SQUARE E. MEASURING CALIPERS

I J K L

M N

P Q

BASIC FUNCTIONS

This 12” radial arm saw is designed for multipurpose cutting of solid wood, as well as manufactured wood materials and other wood based by-products. This saw is not designed for cutting metals nor for cutting any materials other than wood or wood based stock.

This versatile unit offers a crosscutting capacity of 16” and uses maximum 12" (305 mm) diameter blades having a center hole bore diameter of 5/8". The maximum stock thickness cutting capacity of this saw is 3” with the blade set 90 degrees to the table. The blade can be tilted up to 45 degrees for bevel cuts to a maximum stock thickness of 2". The 50-755 is also designed to perform miter cuts and compound (beveled) miters and has a dado cutting capacity of 13/16”.

PLACEMENT WITHIN THE SHOP / SAFETY ZONE

THIS RADIAL ARM SAW MODEL 50-755 IS HEAVY. DO NOT OVER-EXERT. A HOIST OR FORKLIFT WITH STRAPS SHOULD BE USED TO LIFT THIS MACHINE. TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT USED TO LIFT THIS MACHINE SHOULD HAVE A RATED CAPACITY IN EXCESS OF 396 LBS (180 KG).

PLACEMENT WITHIN THE SHOP

This machine should be installed and operated only on a solid, ﬂat and stable ﬂoor that is able to support the weight of the machine (396 lbs - 180 kg) and the operator. Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot trafﬁc (either passing shop visitors or other shop workers) or other tools or machinery.

ESTABLISHING A SAFETY ZONE

For shops with frequent visitors or multiple operators, it is advisable to establish a safety zone around shop machinery. A clearly deﬁned ”no-go” zone on the ﬂoor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor.

It is advisable to take a few moments to either paint (using non-slip paint) or using tape, deﬁne on the ﬂoor the limits or perimeter of each machines safety zone. Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.

68"

35 1/4"

42"

37"

ASSEMBLY INSTRUCTIONS

BEFORE ASSEMBLING, MAKE SURE THAT THE SWITCH IS IN THE ”OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED. DO NOT PLUG IN OR TURN ON THE MACHINE UNTIL YOU HAVE COMPLETED THE ASSEMBLY AND INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL.

Note: For your convenience this saw is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service.

ASSEMBLING THE STAND

A B

1. Insert a carriage bolt A into the mounting hole as shown. 2. Secure a cross brace to the leg by hand tightening a ﬂange nut B.

ASSEMBLING THE STAND (CONTINUED)

3. Secure another leg to the cross brace by hand tight-

ening a carriage bolt and a ﬂange nut.

5. Repeat step 3 with another leg.

4. Repeat step 2.

6. Complete the assembly with the last leg and cross

braces.

7. Secure a small cross brace by hand tightening a

8. Repeat the step 7 with the 3 other cross braces.

carriage bolt and a ﬂange bolt.

9. Tighten all the ﬂange nuts using a 13 mm wrench. 10. Set the stand as shown on a ﬂat surface.

ASSEMBLING THE STAND (CONTINUED)

11. Tighten a nut to a leveling foot, then slide a ﬂat

washer onto the rod.

13. Measure the distance from the leveling foot edge to

the end of the leg.

INSTALLING THE MACHINE ON THE STAND

12. Tighten the leveling foot under the leg, then lock

the leveling foot in place by tightening the jam nut with a 11 mm wrench.

14. Repeat step 12 with the other leveling feet, install

ing them at the same distance measured in the previous step.

1. Remove the 2 insert boards to access the lifting

hook mounting holes and then thread the 2 lifting hooks A.

Note: The two other lifting hooks are already installed and located on the dust port support.

2. Make sure the cutter head is lock in position by re- tightening the lock lever B if needed.

INSTALLING THE MACHINE ON THE STAND (CONTINUED)

3. Slip appropriate lifting straps in the 4 lifting hooks C.

Note: Verify the load capacity of the straps.

4. Lift the machine head using an appropriate and

safety lifting equipment.

5. Hold the head above the stand and align the cut-

machine mounting holes with the corresponding holes in the stand D.

6. Secure the machine to the stand from below using

three 12 mm nuts with washers at each corner of the stand E.

INSTALLING THE HANDWHEEL HANDLE

1. Thread the handle into the handwheel using a

screwdriver.

2. Secure the handle by tightening the jam nut using

a 14 mm wrench.

INSTALLING THE BLADE

There are a variety of different types of blades on the market to suit various cutting applications. Your results may vary based on usage, experience and personal preference. Ask your local tool dealer for suggestions for 16” x 1” (406 X 25 mm) blades.

1. Unlock the cutter head by turning the handle A to

the left.

2. While lowering handle B, rotate the cutter head the

right as shown.

3. Release handle B once the cutter head is posi-

tioned in front of you.

4. Loosen lock lever C to position the cutter head at

the end of the arm, then retighten the lever to lock the cutter head in position.

5. Loosen the 2 screws D using a 6 mm Allen key. 6. Remove the blade cover.

+ 29 hidden pages