General 50-460R, 50-450R User Manual

SETUP & OPERATION MANUAL

FEATURES

Solid wide stance cast-iron trunnions ensure blade alignment and allow for stable vibration free cuts.

Extra large precision ground 31 1/2” x 44” cast-iron table including two 10” full cast-iron extension wings.

Quick release combination riving style splitter and blade guard with anti-kickback pawls.

Deluxe Excalibur sliding rip fence system with 50” rails.

Magnetic 2-step safety switch to prevent unintentional start-up is equipped with an extra-large easy access stop panel and a lock-out key to prevent unauthorized use of the saw.

Wide motor cover door for full, easy access to motor and belts.

Bevelled front table edge for smoother stock feeding.

Deluxe cast-iron miter gauge included.

Arbor lock allows faster safer blade changes using only one wrench.

Poly V-Belt drive for longer belt life and more efﬁcient transfer of power.

Onboard storage mounts for fence, miter gauge and arbor wrench.

12” HEAVY-DUTY CABINET SAW

SPECIFICATIONS

• Blade diameter 12” (305 mm)

• Arbor diameter 1” (25.4 mm)

• Arbor tilt range 0º To 45º (right) - 50-450R 0º To 45º (left) - 50-460R

• Max. depth of cut at 90° and 45° 4” (102 mm) / 2 13/16” (72 mm)

• Dust port diameter 4” (102 mm)

• Arbor speed 4300 rpm

• Table height 33 3/4” (857 mm)

• Table size (w/extension) 44” x 31 1/2” (1120 x 800 mm)

• Table size (w/o extension) 24” x 31 1/2” (612 x 800 mm)

• Base dimensions (L x W) 24 1/2” x 25” (625 x 635 mm)

• Motor M1: 6 HP, 220 V, 1 Ph, 24.5 A M2: 7.5 HP, 220 V, 3 Ph, 18 A M3: 7.5 HP, 600 V, 3 Ph, 6 A

• Weight 506 LBS (230 kg)

Version 2_Revision 3 - (S/NO 53929613) - June 17, 2015

* Model shown 50-460R (left tilt) ; model not shown 50-450R (right tilt)

MODEL

#50-450R/460R*

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

THANK YOU for choosing this General

International model 50-450R/460R 12” cabinet saw. This saw has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this saw as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General Inter-national reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was

supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of saw and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL WARRANTY

All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime Warranty

Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.

Standard 2-Years Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.

To ﬁle a Claim

To ﬁle a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when ﬁling your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® International will void all warranty.

TABLE OF CONTENTS

Rules for safe operation ..................................................................................................... 5

Electrical requirements ...................................................................................................... 6

Identiﬁcation of main parts and components .................................................................. 7

Basic functions ................................................................................................................... 8

Installation ......................................................................................................................... 8

Placement within the shop ................................................................................................................................ 8

Esablishing a safety zone ................................................................................................................................... 8

Unpacking .......................................................................................................................... 9

Clean up .......................................................................................................................... 10

Assembly instructions ................................................................................................. 10-12

Install the blade tilt adjustment handwheel .................................................................................................. 10

Install miter gauge & fence storage brackets .............................................................................................. 11

Mount the switch ............................................................................................................................................... 11

Install the table extension wings ..................................................................................................................... 11

Install the motor cover...................................................................................................................................... 11

Install the fence assembly ............................................................................................... 12

Front fence rail .................................................................................................................................................. 12

Rear fence rail ................................................................................................................................................... 12

Connecting to dust collector ........................................................................................... 13

Install/remove a saw blade ............................................................................................13

Install and adjust riving knife .......................................................................................... 14

Select a riving knife .......................................................................................................................................... 14

Riving knife removal/Installation .................................................................................................................... 15

Blade cover and riving knife assembly ......................................................................................................... 15

Adjustment/alignment ..................................................................................................................................... 16

Setting the splitter/knife 90° to the table ........................................................................................................ 16

Setting the splitter/knife parallel and centered on the blade .................................................................... 16

Level the table insert ......................................................................................................................................... 17

Basic adjustments and controls ...................................................................................... 17

Connecting to a power source .......................................................................................................................17

ON/OFF magnetic power switch .................................................................................................................... 17

Blade height adjustment ................................................................................................................................. 18

Blade tilt(bevel) adjustment ............................................................................................................................ 18

Operating instructions ..................................................................................................... 18

Types of cuts ............................................................................................................... 19-20

Adjusting and using the miter gauge .............................................................................. 20

Using a dado blade ......................................................................................................... 22

Maintenance and adjustments ....................................................................................... 22

Recommended optional accessories ............................................................................. 24

Parts list & diagrams ................................................................................................... 25-33

Contact information ........................................................................................................ 34

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from the improper use of it’s equipment.

1. Do not operate the saw when tired, distracted, or

under the effects of drugs, alcohol or any medication that impairs reﬂexes or alertness.

2. The work area should be well lit, clean and free of

debris.

3. Keep children and visitors at a safe distance when

the saw is in operation; do not permit them to operate the saw.

4. Childproof and tamper proof your shop and all

machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.

5. Stay alert! Give your work your undivided attention.

Even a momentary distraction can lead to serious injury.

6. Fine particulate dust is a carcinogen that can be

hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.

7. Do not wear loose clothing, gloves, bracelets, neck-

laces or other jewelry while the saw is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.

8. Be sure that adjusting wrenches, tools, drinks and

other clutter are removed from the machine and/ or the feed table surface before operating.

9. Keep hands well away from the blade and all mov-

ing parts. Use a brush, not hands, to clear away chips and dust.

10. Be sure that the blade is securely installed and in

proper cutting direction before operation.

11. Be sure the blade has gained full operating speed

before beginning to cut.

12. Always use a clean, properly sharpened blade.

Dirty or dull blades are unsafe and can lead to accidents.

13. If using a power feeder, stop the feeder before stop-

ping the table saw.

14. Do not push or force stock into the blade. The saw

will perform better and more safely when working at the rate for which it was designed.

15. Use suitable support when cutting stock that does

not have a ﬂat surface. Always hold stock ﬁrmly against the fence when ripping, or against the miter gauge when cross cutting.

16. To minimize risk of injury in the event of workpiece

kickback, never stand directly in-line with the blade or in the potential kickback path of the workpiece.

17. Avoid working from awkward or off balance posi-

tions. Do not overreach while cutting; keep both feet on ﬂoor. Never lean over or reach over the blade and never pull the workpiece over the blade from behind. Use out feed support or have an assistant help when ripping long material.

18. Keep blade guards in place and in working order.

If a guard must be removed for maintenance or cleaning, be sure it is properly re-attached before using the tool again.

19. Never leave the machine unattended while it is run-

ning or with the power on.

20. Use of parts and accessories NOT recommended

by GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.

21. Never stand on machinery. Serious injury could re-

sult if the tool is tipped over or if the blade is unintentionally contacted.

22. Always disconnect tool from power before servic-

ing or changing accessories such as blades, or before performing any maintenance, cleaning or adjustments, or if the machine will be left unattended.

23. Make sure that switch is in “OFF” position before

plugging in the power cord.

24. Make sure the tool is properly grounded. If equipped

with a 3-prong plug it should be used with a threepole receptacle. Never remove the third prong.

25. Do not use this saw for any purpose other than

its intended use. If used for other purposes, GENERAL® INTERNATIONAL disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.

ELECTRICAL REQUIREMENTS

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

Note: voltage requirements and amperage draw for M2 & M3 3-phase motors may not be fully described in this manual. For complete electrical requirements refer to the motor I.D. name plate on the machine. If in doubt consult a licensed qualiﬁed electrician before proceeding.

CIRCUIT CAPACITY

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualiﬁed electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualiﬁed technician or our service department.

ELECTRICAL CONNECTIONS

Both a manual circuit breaker (or similar device) as well as an electrical plug are recommended and should be installed by a qualiﬁed electrician. Use locally approved wire that includes a separate grounding wire and a 3-prong grounding type plug A with a matching receptacle B .

GROUNDING INSTRUCTIONS

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to the operator. The motor of the “M1” model of this machine is wired for 220V single phase operation.

As with many stationary industrial type machines, because each installation situation is unique, this machine is supplied without a power cord or plug.

The installation of an appropriate power cord and plug must be performed by a qualiﬁed electrician. The machine must be connected to an electrical source using a power cord that has a grounding wire, which must also be properly connected to the grounding prong on the plug. The outlet must be properly installed and grounded and all electrical connections must be made in accordance with all local codes and regulations.

EXTENSION CORDS

The use of an extension cord is not generally recommended for 220V equipment. If you ﬁnd it necessary, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.

Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.

TABLE - MINIMUM GAUGE FOR CORD

AMPERE

RATING

< 5

6 TO 10

10 TO 12 12 TO 16

* NR = Not Recommended

220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET

------->

TOTAL LENGTH OF CORD IN FEET

AWG

18 16 16 14

18 16 14 12

16 16 14 12

14 12 * NR * NR

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

FRONT VIEW

A. LEFT TABLE EXTENSION WING

B. MITER GAUGE

C. MAIN TABLE

D. SPLITTER/BLADE COVER

E. PUSH STICK

F. RIP FENCE

G. RIGHT TABLE EXTENSION WING

H. FRONT FENCE RAIL

I. FENCE LOCKING LEVER

J. FENCE STORAGE BRACKETS

K. BLADE TILT ADJUSTMENT HANDWHEEL

L. BEVEL ANGLE SCALE

M. BLADE HEIGHT ADJUSTMENT HANDWHEEL

N. MOTOR COVER

O. MAGNETIC SAFETY SWITCH

BASIC FUNCTIONS

25"

85"

34"

24 ½"

31 ½"

The General International model 50-450R (right tilt) - 50-460R (left tilt) cabinet saw is available with various motor size and electrical voltage requirement options (see manual coverpage for complete list).

This cabinet saw has been designed for cutting solid wood as well as manufactured wood materials such as plywood, wood paneling, particleboard, mdf and other wood based by-products.

This saw is not designed for cutting metals nor for cutting any materials other than wood or wood based stock.

This saw is designed for use with maximum 12” (305 mm) diameter blades having a center hole diameter of 1” (25.4 mm).

The blade can be raised to cut a maximum stock thickness of 4” (102 mm) with the blade set 90° to the table. The blade can be tilted up to 45° to the left for bevel cuts to a maximum stock thickness of 2 13/16” (72 mm).

Using any standard after market 8”diameter stacked dado blade set (not included), the maximum dado cutting capacity of this saw is 13/16” (21 mm). Note: for safe dado cutting, an optional dado adapter kit (#50-455 ou

#50-465) is required and can be purchased through your General International distributor.

To encourage safety through the proper use of either the supplied riving style splitter/blade guard assembly or the European style riving knife the 50-450R/460R is designed with a quick install/quick release feature allowing the user to install or remove either of these safety components in seconds.

INSTALLATION

THIS MODEL 50-450R/460R 12” CABINET SAW IS HEAVY. DO NOT OVER-EXERT. A HOIST OR FORKLIFT WITH STRAPS SHOULD BE USED TO LIFT THIS MACHINE. TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT USED TO LIFT THIS MACHINE SHOULD HAVE A RATED CAPACITY IN EXCESS OF 506 LBS (230 KG).

PLACEMENT WITHIN THE SHOP

This machine should be installed and operated only on a solid, ﬂat and stable ﬂoor that is able to support the weight of the machine (506 lbs - 230 kg) and the operator.

Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot trafﬁc (either passing shop visitors or other shop workers) or other tools or machinery.

ESTABLISHING A SAFETY ZONE*

For shops with frequent visitors or multiple operators, it is advisable to establish a safety zone around shop machinery. A clearly deﬁned “nogo” zone on the ﬂoor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor.

It is advisable to take a few moments to either paint (using non-slip paint) or using tape, deﬁne on the ﬂoor the limits or perimeter of each machines safety zone.

Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.

* Shown using left tilt model

UNPACKING

Carefully unpack and remove the saw and its components from the shipping crate and check for damaged or missing items as per the list of contents below.

NOTE: PLEASE REPORT ANY DAMAGED OR MISSING ITEMS TO YOUR GENERAL® INTERNATIONAL DISTRIBUTOR IMMEDIATELY.

LIST OF CONTENTS QTY

A. SAW (NOT SHOWN) ................................................................. 1

B. MOTOR COVER ....................................................................... 1

C. TABLE EXTENSION ................................................................... 2

D. BLADE COVER/SPLITTER .......................................................... 1

E. RIVING KNIFE ........................................................................... 1

F. BLADE TILT ADJUSTMENT HANDWHEEL .................................... 1

G. MITER GAUGE .......................................................................... 1

H. BLADE TILT HANDWHEEL LOCK KNOB ..................................... 1

I. FENCE STORAGE BRACKET ...................................................... 2

J. MITER GAUGE STORAGE BRACKET.......................................... 1

K. ARBOR WRENCH ..................................................................... 1

Note: The Excalibur SLF35T52 rip fence and rails are packaged separately.

ADDITIONAL REQUIREMENTS FOR SET UP

EXTRA PERSON FOR HELP WITH LIFTING

A. B. PHILLIPS SCREWDRIVER C. COMBINATION WRENCHES 10 MM AND 7/16” D. 3 MM AND 4 MM ALLEN KEYS E. STRAIGHTEDGE F. MACHINIST SQUARE OR TRIANGLE SQUARE

CLEAN UP

The protective coating on the saw table prevents rust from forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially ﬂammable solvent-soaked rags according to manufacturer’s safety recommendations).

A putty knife, held ﬂat to avoid scratching the surface, may also be used to scrape off the coating followed by clean-up with solvent. Avoid rubbing the saw’s painted surfaces, as many solvent-based products will remove paint.

To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.

ASSEMBLY INSTRUCTIONS

BEFORE STARTING THE ASSEMBLY, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED. DO NOT PLUG IN OR TURN ON THE SAW UNTIL YOU HAVE COMPLETED THE ASSEMBLY AND INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL.

TIP: WITH A SCREWDRIVER, PUSH A SOLVENT-SATURATED RAG INTO THE T-SLOTS TO REMOVE THE GREASE.

INSTALL THE BLADE TILT ADJUSTMENT HANDWHEEL*

RIGHT SIDE VIEW

1. Install the blade tilt adjustment handwheel A

onto the shaft B on the right or left side of the saw.

Note: First remove the adhesive tape C that holds the key in the shaft.

Note: To limit the potential for damage in transport, this table saw is shipped from the factory with the motor sitting on a styrofoam block G for support.

Turn the handwheel H, located on the right or left side of the saw, counter-clockwise to raise the motor enough to remove the styrofoam block

2. Tighten the screw D to secure the handwheel on

the shaft using a 4 mm Allen key, then thread the lock knob E into the handwheel shaft F to secure the handwheel in place.

* Shown using left tilt model

INSTALL MITER GAUGE & FENCE STORAGE BRACKETS

Install the miter gauge storage bracket J (the smaller one) and the fence storage brackets K on the right or left side of the saw as shown in L, using the screws M already mounted on the right side of the cabinet.

MOUNT THE SWITCH*

1. Loosen the two bolts on front of the saw N and re-

move the two bolts on the right or left side of the saw

INSTALL THE TABLE EXTENSION WINGS*

Level here

2. Slide the switch mounting bracket onto the front

bolts P and tighten from inside the cabinet with a 10 mm socket wrench, then re-install and tighten the side bolts Q.

INSTALL THE MOTOR COVER*

Flush here

Attach the table extension wings to the main table using the 7/16” mm hex head bolts (3 per wing) already mounted on both sides of the main table R. Align the table extensions with the table and loosely attach the bolts. Place a straightedge on the table and extension as shown S to align the extension table and then tighten down the bolts.

Note: Be sure that the table extension wings are flush with front edge of table T.

* Shown using left tilt model

Install the motor cover door on the right or left side of the saw by inserting the pins V into the hinge sockets W.

INSTALL THE FENCE ASSEMBLY*

NOTE: THERE ARE DETAILED INSTALLATION AND OPERATING INSTRUCTIONS IN THE SLF35T52 MANUAL SUPPLIED IN THE BOX WITH THE EXCALIBUR SLF35T52 RIP FENCE.

FRONT FENCE RAIL*

1. Install the front guide rail on the front of the saw aligning the holes in the rail with those on the the saw as

shown below.

5/8"

2. Adjust the rail height until the top of the rail is ap-

proximately 5/8” below the top of the table and level from one end of the table to the other.

Hold the nuts ﬁrm with a wrench and tighten the

screws closest to the ends of the table (left and right) ﬁrst. Then tighten the center screws only after double-checking the height all along the rail and at both ends.

REAR FENCE RAIL*

1. Install the rear guide rail on the rear of the saw aligning the holes in the rail with those on the saw as shown.

3. Assemble the guide tube A to the front fence rail

using the 8 short hex head bolts with lock washers and ﬂat washers B to the underside of the rail.

Note: When the tube is attached, there will be a gap of about 1” between it and the rail, C, in which part of the fence will ride.

* Shown using left tilt model

+ 28 hidden pages