fanuc 30iB, 31i B, 32i- B Operation Manual
UC Series 3
FANUC Series 30+-MODEL B
FANUC Series 31+-MODEL B
FAN
2+-MODEL B
OPERATION AND MAINTENANCE
HANDBOOK
B-64487EN/03
• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without
The products in this manual are controlled based on Japan’s
“Foreign Exchange and Foreign Trade Law”. The export of Series
30i-B, Series 31i-B5 from Japan is subject to an export license by
the government of Japan. Other models in this manual may also
be subject to export controls.
Further, re-export to another country may be subject to the
license of the government of the country from where the product
is re-exported. Furthermore, the product may also be controlled
by re-export regulations of the United States government.
Should you wish to export or re-export these products, please
contact FANUC for advice.
The products in this manual are manufactured under strict quality
control. However, when some serious accidents or losses are
predicted due to a failure of the product, make adequate
consideration for safety.
In this manual we have tried as much as possible to describe all
the various matters.
However, we cannot describe all the matters which must not be
done, or which cannot be done, because there are so many
possibilities.
Therefore, matters which are not especially described as possible
in this manual should be regarded as ”impossible”.
This manual contains the program names or device names of
other companies, some of which are registered trademarks of
respective owners. However, these names are not followed by ®
or ™ in the main body.
notice.
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC
units.
It is essential that these precautions be observed by users to ensure the
safe operation of machines equipped with a CNC unit (all descriptions in
this section assume this configuration). Note that some precautions are
related only to specific functions, and thus may not be applicable to
certain CNC units.
Users must also observe the safety precautions related to the machine,
as described in the relevant manual supplied by the machine tool builder.
Before attempting to operate the machine or create a program to control
the operation of the machine, the operator must become fully familiar
with the contents of this manual and relevant manual supplied by the
machine tool builder.
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and
preventing damage to the machine. Precautions are classified into
Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning,
Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a
danger of both the user being injured and the equipment being damaged if
the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the
approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than
Warning and Caution.
• Read this manual carefully, and store it in a safe place.
GENERAL WARNINGS AND CAUTIONS
WARNING
1 Never attempt to machine a workpiece without first checking the operation
of the machine. Before starting a production run, ensure that the machine
is operating correctly by performing a trial run using, for example, the
single block, feedrate override, or machine lock function or by operating
the machine with neither a tool nor workpiece mounted. Failure to confirm
the correct operation of the machine may result in the machine behaving
unexpectedly, possibly causing damage to the workpiece and/or machine
itself, or injury to the user.
2 Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the
machine behaving unexpectedly, possibly causing damage to the
workpiece and/or machine itself, or injury to the user.
3 Ensure that the specified feedrate is appropriate for the intended
operation. Generally, for each machine, there is a maximum allowable
feedrate. The appropriate feedrate varies with the intended operation.
Refer to the manual provided with the machine to determine the maximum
allowable feedrate.
If a machine is run at other than the correct speed, it may behave
unexpectedly, possibly causing damage to the workpiece and/or machine
itself, or injury to the user.
4 When using a tool compensation function, thoroughly check the direction
and amount of compensation. Operating the machine with incorrectly
specified data may result in the machine behaving unexpectedly, possibly
causing damage to the workpiece and/or machine itself, or injury to the
user.
s-1
SAFETY PRECAUTIONS
WARNING
5 The parameters for the CNC and PMC are factory-set. Usually, there is not
need to change them. When, however, there is not alternative other than
to change a parameter, ensure that you fully understand the function of the
parameter before making any change.
Failure to set a parameter correctly may result in the machine behaving
unexpectedly, possibly causing damage to the workpiece and/or machine
itself, or injury to the user.
CAUTION
1 Immediately after switching on the power, do not touch any of the keys on
the MDI panel until the position display or alarm screen appears on the
CNC unit.
Some of the keys on the MDI panel are dedicated to maintenance or other
special operations. Pressing any of these keys may place the CNC unit in
other than its normal state. Starting the machine in this state may cause it
to behave unexpectedly.
2 The User’s Manual and programming manual supplied with a CNC unit
provide an overall description of the machine's functions, including any
optional functions. Note that the optional functions will vary from one
machine model to another. Therefore, some functions described in the
manuals may not actually be available for a particular model. Check the
specification of the machine if in doubt.
3 Some functions may have been implemented at the request of the
machine-tool builder. When using such functions, refer to the manual
supplied by the machine-tool builder for details of their use and any related
cautions.
4 The liquid-crystal display is manufactured with very precise fabrication
technology. Some pixels may not be turned on or may remain on. This
phenomenon is a common attribute of LCDs and is not a defect.
NOTE
Programs, parameters, and macro variables are stored in nonvolatile
memory in the CNC unit. Usually, they are retained even if the power is
turned off. Such data may be deleted inadvertently, however, or it may
prove necessary to delete all data from nonvolatile memory as part of error
recovery. To guard against the occurrence of the above, and assure quick
restoration of deleted data, backup all vital data, and keep the backup
copy in a safe place.
WARNINGS AND CAUTIONS RELATED TO PROGRAMMING
This section covers the major safety precautions related to programming.
Before attempting to perform programming, read the supplied User’s
Manual carefully such that you are fully familiar with their contents.
WARNING
1 Coordinate system setting
If a coordinate system is established incorrectly, the machine may behave
unexpectedly as a result of the program issuing an otherwise valid move
command. Such an unexpected operation may damage the tool, the
machine itself, the workpiece, or cause injury to the user.
2 Positioning by nonlinear interpolation
When performing positioning by nonlinear interpolation (positioning by
nonlinear movement between the start and end points), the tool path must
be carefully confirmed before performing programming. Positioning
involves rapid traverse. If the tool collides with the workpiece, it may
damage the tool, the machine itself, the workpiece, or cause injury to the
user.
s-2
WARNING
3 Function involving a rotary axis
When programming polar coordinate interpolation or normal-direction
(perpendicular) control, pay careful attention to the speed of the rotary
axis. Incorrect programming may result in the rotary axis speed becoming
excessively high, such that centrifugal force causes the chuck to lose its
grip on the workpiece if the latter is not mounted securely. Such mishap is
likely to damage the tool, the machine itself, the workpiece, or cause injury
to the user.
4 Inch/metric conversion
Switching between inch and metric inputs does not convert the
measurement units of data such as the workpiece origin offset, parameter,
and current position. Before starting the machine, therefore, determine
which measurement units are being used. Attempting to perform an
operation with invalid data specified may damage the tool, the machine
itself, the workpiece, or cause injury to the user.
5 Constant surface speed control
When an axis subject to constant surface speed control approaches the
origin of the workpiece coordinate system, the spindle speed may become
excessively high. Therefore, it is necessary to specify a maximum
allowable speed. Specifying the maximum allowable speed incorrectly
may damage the tool, the machine itself, the workpiece, or cause injury to
the user.
6 Stroke check
After switching on the power, perform a manual reference position return
as required. Stroke check is not possible before manual reference position
return is performed. Note that when stroke check is disabled, an alarm is
not issued even if a stroke limit is exceeded, possibly damaging the tool,
the machine itself, the workpiece, or causing injury to the user.
7 Tool post interference check
A tool post interference check is performed based on the tool data
specified during automatic operation. If the tool specification does not
match the tool actually being used, the interference check cannot be made
correctly, possibly damaging the tool or the machine itself, or causing
injury to the user. After switching on the power, or after selecting a tool
post manually, always start automatic operation and specify the tool
number of the tool to be used.
CAUTION
1 Absolute/incremental mode
If a program created with absolute values is run in incremental mode, or
vice versa, the machine may behave unexpectedly.
2 Plane selection
If an incorrect plane is specified for circular interpolation, helical
interpolation, or a canned cycle, the machine may behave unexpectedly.
Refer to the descriptions of the respective functions for details.
3 Torque limit skip
Before attempting a torque limit skip, apply the torque limit. If a torque limit
skip is specified without the torque limit actually being applied, a move
command will be executed without performing a skip.
4 Programmable mirror image
Note that programmed operations vary considerably when a
programmable mirror image is enabled.
5 Compensation function
If a command based on the machine coordinate system or a reference
position return command is issued in compensation function mode,
compensation is temporarily canceled, resulting in the unexpected
behavior of the machine.
Before issuing any of the above commands, therefore, always cancel
compensation function mode.
B-64487EN/03
s-3
SAFETY PRECAUTIONS
WARNINGS AND CAUTIONS RELATED TO HANDLING
This section presents safety precautions related to the handling of
machine tools. Before attempting to operate your machine, read the
supplied User’s Manual carefully, such that you are fully familiar with
their contents.
WARNING
1 Manual operation
When operating the machine manually, determine the current position of
the tool and workpiece, and ensure that the movement axis, direction, and
feedrate have been specified correctly. Incorrect operation of the machine
may damage the tool, the machine itself, the workpiece, or cause injury to
the operator.
2 Manual reference position return
After switching on the power, perform manual reference position return as
required.
If the machine is operated without first performing manual reference
position return, it may behave unexpectedly. Stroke check is not possible
before manual reference position return is performed.
An unexpected operation of the machine may damage the tool, the
machine itself, the workpiece, or cause injury to the user.
3 Manual numeric command
When issuing a manual numeric command, determine the current position
of the tool and workpiece, and ensure that the movement axis, direction,
and command have been specified correctly, and that the entered values
are valid.
Attempting to operate the machine with an invalid command specified may
damage the tool, the machine itself, the workpiece, or cause injury to the
operator.
4 Manual handle feed
In manual handle feed, rotating the handle with a large scale factor, such
as 100, applied causes the tool and table to move rapidly. Careless
handling may damage the tool and/or machine, or cause injury to the user.
5 Disabled override
If override is disabled (according to the specification in a macro variable)
during threading, rigid tapping, or other tapping, the speed cannot be
predicted, possibly damaging the tool, the machine itself, the workpiece, or
causing injury to the operator.
6 Origin/preset operation
Basically, never attempt an origin/preset operation when the machine is
operating under the control of a program. Otherwise, the machine may
behave unexpectedly, possibly damaging the tool, the machine itself, the
tool, or causing injury to the user.
7 Workpiece coordinate system shift
Manual intervention, machine lock, or mirror imaging may shift the
workpiece coordinate system. Before attempting to operate the machine
under the control of a program, confirm the coordinate system carefully.
If the machine is operated under the control of a program without making
allowances for any shift in the workpiece coordinate system, the machine
may behave unexpectedly, possibly damaging the tool, the machine itself,
the workpiece, or causing injury to the operator.
8 Software operator's panel and menu switches
Using the software operator's panel and menu switches, in combination
with the MDI panel, it is possible to specify operations not supported by the
machine operator's panel, such as mode change, override value change,
and jog feed commands.
Note, however, that if the MDI panel keys are operated inadvertently, the
machine may behave unexpectedly, possibly damaging the tool, the
machine itself, the workpiece, or causing injury to the user.
s-4
WARNING
9 RESET key
Pressing the RESET key stops the currently running program. As a result,
the servo axes are stopped. However, the RESET key may fail to function
for reasons such as an MDI panel problem. So, when the motors must be
stopped, use the emergency stop button instead of the RESET key to
ensure security.
CAUTION
1 Manual intervention
If manual intervention is performed during programmed operation of the
machine, the tool path may vary when the machine is restarted. Before
restarting the machine after manual intervention, therefore, confirm the
settings of the manual absolute switches, parameters, and
absolute/incremental command mode.
2 Feed hold, override, and single block
The feed hold, feedrate override, and single block functions can be
disabled using custom macro system variable #3004. Be careful when
operating the machine in this case.
3 Dry run
Usually, a dry run is used to confirm the operation of the machine. During a
dry run, the machine operates at dry run speed, which differs from the
corresponding programmed feedrate. Note that the dry run speed may
sometimes be higher than the programmed feed rate.
4 Tool radius and tool nose radius compensation in MDI mode
Pay careful attention to a tool path specified by a command in MDI mode,
because tool radius or tool nose radius compensation is not applied. When
a command is entered from the MDI to interrupt in automatic operation in
tool radius or tool nose radius compensation mode, pay particular attention
to the tool path when automatic operation is subsequently resumed. Refer
to the descriptions of the corresponding functions for details.
5 Program editing
If the machine is stopped, after which the machining program is edited
(modification, insertion, or deletion), the machine may behave
unexpectedly if machining is resumed under the control of that program.
Basically, do not modify, insert, or delete commands from a machining
program while it is in use.
B-64487EN/03
WARNINGS RELATED TO DAILY MAINTENANCE
WARNING
1 Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the
machine (CNC) turned on, and apply an emergency stop to the machine.
Because this work is performed with the power on and the cabinet open,
only those personnel who have received approved safety and
maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high-voltage
circuits (marked
Touching the uncovered high-voltage circuits presents an extremely
dangerous electric shock hazard.
NOTE
The CNC uses batteries to preserve the contents of its memory, because it
must retain data such as programs, offsets, and parameters even while
external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the
machine operator's panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within
a week. Otherwise, the contents of the CNC's memory will be lost.
Refer to the Section “Method of replacing battery” of the Part IV,
“Maintenance” in the User’s Manual (Common to T/M series) for details of
the battery replacement procedure.
and fitted with an insulating cover).
s-5
SAFETY PRECAUTIONS
WARNING
2 Absolute Pulsecoder battery replacement
When replacing the memory backup batteries, keep the power to the
machine (CNC) turned on, and apply an emergency stop to the machine.
Because this work is performed with the power on and the cabinet open,
only those personnel who have received approved safety and
maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high-voltage
circuits (marked
Touching the uncovered high-voltage circuits presents an extremely
dangerous electric shock hazard.
NOTE
The absolute Pulsecoder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the
machine operator's panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within
a week. Otherwise, the absolute position data held by the Pulsecoder will
be lost.
Refer to the FANUC SERVO MOTOR αi series Maintenance Manual for
details of the battery replacement procedure.
WARNING
3 Fuse replacement
Before replacing a blown fuse, however, it is necessary to locate and
remove the cause of the blown fuse.
For this reason, only those personnel who have received approved safety
and maintenance training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the
high-voltage circuits (marked
Touching an uncovered high-voltage circuit presents an extremely
dangerous electric shock hazard.
and fitted with an insulating cover).
and fitted with an insulating cover).
s-6
PREFACE
The Operation and Maintenance Handbook is for persons who are
familiar with NC programs and operations. It is used to refer to
necessary information quickly in operating or maintaining NC machine
tools at a work site.
The Handbook only contains reference information. It does not contain
other types of information, such as essential information or notes. Read
the following manuals first.
The Handbook assumes that the reader is familiar with the information in
the following manuals.
For information on safety precautions, be sure to read "SAFETY
PRECAUTIONS" described on the first page of the manual.
(1) Applicable models
This manual describes the models indicated in the table below.
In the text, the abbreviations indicated below may be used.
Model name Abbreviation
FANUC Series 30i-MODEL B 30i-B Series 30i
FANUC Series 31i-MODEL B5 31i-B5
FANUC Series 31i-MODEL B 31i-B
FANUC Series 32i-MODEL B 32i-B Series 32i
NOTE
1 For an explanatory purpose, the following descriptions may be used
according to the types of path control used:
• T series: For the lathe system
• M series: For the machining center system
2 Unless otherwise noted, the model names 31i-B, 31i-B5, and 32i-B are
collectively referred to as 30i. However, this convention is not necessarily
observed when item 3 below is applicable.
3 Some functions described in this manual may not be applied to some
products. For details, refer to the DESCRIPTIONS (B-64482EN).
(2) Special symbols
This manual uses the following symbols:
M
-
Indicates a description that is valid only for the machine center system
set as system control type (in parameter No. 0983).
In a general description of the method of machining, a machining center
system operation is identified by a phase such as "for milling machining".
T
-
Indicates a description that is valid only for the lathe system set as
system control type (in parameter No. 0983).
In a general description of the method of machining, a lathe system
operation is identified by a phrase such as "for lathe cutting".
-
Indicates the end of a description of a system control type.
When a system control type mark mentioned above is not followed by
this mark, the description of the system control type is assumed to
continue until the next item or paragraph begins. In this case, the next
item or paragraph provides a description common to the control types.
Series 31i
p-1
(3) Description of parameters
Parameters are classified by data type as follows:
Data type Valid data range Remarks
Bit
Bit machine group
Bit path
Bit axis
Bit spindle
Byte
Byte machine group
Byte path
Byte axis
Byte spindle
Word
Word machine group
Word path
Word axis
Word spindle
2-word
2-word machine
group
2-word path
2-word axis
2-word spindle
Real
Real machine group
Real path
Real axis
Real spindle
NOTE
1 Each of the parameters of the bit, bit machine group, bit path, bit axis, and
bit spindle types consists of 8 bits for one data number (parameters with
eight different meanings).
2 For machine group types, parameters corresponding to the maximum
number of machine groups are present, so that independent data can be
set for each machine group.
3 For path types, parameters corresponding to the maximum number of
paths are present, so that independent data can be set for each path.
4 For axis types, parameters corresponding to the maximum number of
control axes are present, so that independent data can be set for each
control axis.
5 For spindle types, parameters corresponding to the maximum number of
spindles are present, so that independent data can be set for each spindle
axis.
6 The valid data range for each data type indicates a general range. The
range varies according to the parameters. For the valid data range of a
specific parameter, see the explanation of the parameter.
0 or 1
-128 to 127
-32768 to 32767
0 to ±999999999
See the standard
parameter
setting tables.
Some parameters handle these
types of data as unsigned data.
Some parameters handle these
types of data as unsigned data.
Some parameters handle these
types of data as unsigned data.
B-64487EN/03
p-2
PREFACE
(4) Related manuals of Series 30i-MODEL B, Series 31i-MODEL B5,
Series 31i-MODEL B, Series 32i-MODEL B
The following table lists the manuals related to Series 30i-B, Series
31i-B, Series 31i-B5, Series 32i-B. This manual is indicated by an
asterisk (*).
Manual name
DESCRIPTIONS B-64482EN
CONNECTION MANUAL (HARDWARE) B-64483EN
CONNECTION MANUAL (FUNCTION) B-64483EN-1
OPERATOR’S MANUAL
(Common to Lathe System/Machining Center System)
OPERATOR’S MANUAL (For Lathe System) B-64484EN-1
OPERATOR’S MANUAL (For Machining Center System) B-64484EN-2
MAINTENANCE MANUAL B-64485EN
PARAMETER MANUAL B-64490EN
Programming
Macro Executor PROGRAMMING MANUAL B-63943EN-2
Macro Compiler PROGRAMMING MANUAL B-66263EN
C Language Executor PROGRAMMING MANUAL B-63943EN-3
PMC
PMC PROGRAMMING MANUAL B-64513EN
Network
PROFIBUS-DP Board CONNECTION MANUAL B-63993EN
Fast Ethernet / Fast Data Server OPERATOR’S MANUAL B-64014EN
DeviceNet Board CONNECTION MANUAL B-64043EN
FL-net Board CONNECTION MANUAL B-64163EN
CC-Link Board CONNECTION MANUAL B-64463EN
Operation guidance function
MANUAL GUIDE i (Common to Lathe System/Machining
Center System) OPERATOR’S MANUAL
MANUAL GUIDE i (For Machining Center System)
OPERATOR’S MANUAL
MANUAL GUIDE i Set-up Guidance
OPERATOR’S MANUAL
Dual Check Safety
Dual Check Safety CONNECTION MANUAL B-64483EN-2
Specification
number
B-64484EN
B-63874EN
B-63874EN-2
B-63874EN-1
p-3
(5) Related manuals of SERVO MOTOR αi series, SPINDLE MOTOR αi
series, SERVO AMPLIFIER αi series
The following table lists the manuals related to SERVO MOTOR αi
series, SPINDLE MOTOR αi series, and SERVO AMPLIFIER αi series.
Manual name
FANUC AC SERVO MOTOR αis series
FANUC AC SERVO MOTOR αi series
DESCRIPTIONS
FANUC AC SERVO MOTOR αiS/αiF/βiS series
PARAMETER MANUAL
FANUC AC SPINDLE MOTOR αi series DESCRIPTIONS B-65272EN
FANUC AC SPINDLE MOTOR αi/βi series
PARAMETER MANUAL
FANUC SERVO AMPLIFIER αi series DESCRIPTIONS B-65282EN
FANUC AC SERVO MOTOR αis/αi series
FANUC AC SPINDLE MOTOR αi series
FANUC SERVO AMPLIFIER αi series
MAINTENANCE MANUAL
Either of the following servo motors and the corresponding spindle can
be connected to the CNC covered in this manual.
This manual mainly assumes that the FANUC SERVO MOTOR αi series
of servo motor is used. For servo motor and spindle information, refer to
the manuals for the servo motor and spindle that are actually connected.
B-64487EN/03
Specification
number
B-65262EN
B-65270EN
B-65280EN
B-65285EN
p-4
Table of Contents
1 SCREEN DISPLAY AND OPERATION ................................... 1
1
2 OPERATION LIST ................................................................. 55
3 G CODE ................................................................................. 65
4 PROGRAM FORMAT ............................................................ 79
5 CUSTOM MACRO ................................................................. 99
6 HARDWARE ........................................................................ 129
7 PARAMETERS .................................................................... 193
8 ALARM LIST........................................................................ 401
9 SIGNAL LIST (X/Y, G/F) ...................................................... 523
10 PMC...................................................................................... 597
11 ETHERNET .......................................................................... 679
12 POWER MATE CNC MANAGER FUNCTION ..................... 721
13 DIAGNOSIS INFORMATION ............................................... 727
14 HISTORY FUNCTION .......................................................... 765
15 WAVEFORM DIAGNOSIS ................................................... 777
16 DIGITAL SERVO.................................................................. 783
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17 AC SPINDLE........................................................................ 811
18 MAINTENANCE INFORMATION......................................... 827
19 MAINTENANCE FUNCTION ............................................... 853
c-1
17
18
19
Table of Contents
SAFETY PRECAUTIONS ............................................................. s-1
DEFINITION OF WARNING, CAUTION, AND NOTE......................... s-1
GENERAL WARNINGS AND CAUTIONS.......................................... s-1
WARNINGS AND CAUTIONS RELATED TO PROGRAMMING ........s-2
WARNINGS AND CAUTIONS RELATED TO HANDLING.................. s-4
WARNINGS RELATED TO DAILY MAINTENANCE........................... s-5
PREFACE .....................................................................................p-1
1 SCREEN DISPLAY AND OPERATION ................................... 1
1.1 SETTING AND DISPLAY UNITS................................................. 1
1.1.1 Standard MDI Unit (ONG Key) ......................................2
1.1.2 Standard MDI Unit (QWERTY Key)............................... 2
1.1.3 Small MDI Unit (ONG Key)............................................ 3
1.1.4 Explanation of the MDI Keyboard.................................. 4
1.2 FUNCTION KEYS AND SOFT KEYS ..........................................6
1.2.1 General Screen Operations........................................... 6
1.3 SCREENS DISPLAYED BY FUNCTION KEY
1.3.1 Position Display in the Workpiece Coordinate System 13
1.3.2 Position Display in the Relative Coordinate System .... 15
1.3.3 Overall Position Display ..............................................17
1.3.4 Handle Interrupt Display.............................................. 18
1.3.5 Operating Monitor Display........................................... 19
1.4 SCREENS DISPLAYED BY FUNCTION KEY
MODE) ......................................................................................21
1.4.1 Program Contents Display...........................................21
1.4.2 Program Check Screen............................................... 22
1.4.3 Next Block Display Screen .......................................... 23
1.5 SCREENS DISPLAYED BY FUNCTION KEY
MODE) ......................................................................................24
1.5.1 Editing a Program........................................................ 24
1.5.2 Program Folder Screen ............................................... 26
1.6 SCREENS DISPLAYED BY FUNCTION KEY
1.6.1 Setting and Displaying the Tool Offset Value .............. 27
1.6.2 Displaying and Entering Setting Data.......................... 30
1.6.3 Displaying and Setting the Workpiece Origin Offset
Value........................................................................... 32
1.6.4 Direct Input of Workpiece Origin Offset Value
Measured .................................................................... 33
1.6.5 Displaying and Setting Custom Macro Common
Variables ..................................................................... 34
1.6.6 Displaying and Setting the Software Operator's Panel 35
1.6.7 Character-to-Codes Correspondence Table................ 37
1.7 SCREENS DISPLAYED BY FUNCTION KEY
1.7.1 Displaying and Setting Parameters .............................38
1.7.2 Checking by Self-Diagnosis Screen ............................ 39
1.7.3 Coordinate System on Part Drawing and Coordinate
System Specified by CNC - Coordinate System.......... 40
1.7.4 Displaying and Setting Pitch Error Compensation
Data ............................................................................44
1.8 SCREENS DISPLAYED BY FUNCTION KEY
1.8.1 Alarm Display.............................................................. 47
1.8.2 Alarm History Display.................................................. 49
1.9 HELP FUNCTION...................................................................... 50
1.9.1 Initial Menu Screen...................................................... 50
1.9.2 Alarm Detail Screen ....................................................51
1.9.3 Operation Method Screen ...........................................53
1.9.4 Parameter Table Screen .............................................54
.................. 13
(MEM
(EDIT
.................. 27
.................. 38
.................. 47
2 OPERATION LIST ................................................................. 55
3 G CODE ................................................................................. 65
3.1 G CODE LIST IN THE MACHINING CENTER SYSTEM........... 67
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3.2 G CODE LIST IN THE LATHE SYSTEM ................................... 72
B-64487EN/03
4 PROGRAM FORMAT ............................................................ 79
5 CUSTOM MACRO ................................................................. 99
5.1 TYPES OF VARIABLES ............................................................ 99
5.2 SYSTEM VARIABLE .................................................................99
5.3 ARGUMENT SPECIFICATION I/II........................................... 118
5.4 ARITHMETIC AND LOGIC OPERATION ................................ 118
5.5 CONTROL COMMAND ........................................................... 119
5.6 MACRO CALL ......................................................................... 120
5.6.1 Simple Call (G65)...................................................... 120
5.6.2 Modal Call: Call After the Move Command (G66)...... 120
5.6.3 Modal Call: Each Block Call (G66.1) .........................121
5.6.4 Macro Call Using a G Code....................................... 121
5.6.5 Macro Call Using a G Code (Specification of Multiple
Definitions) ................................................................ 121
5.6.6 Macro Call Using a G Code with a Decimal Point
(Specification of Multiple Definitions)......................... 121
5.6.7 Macro Call Using an M Code..................................... 122
5.6.8 Macro Call Using an M Code (Specification of Multiple
Definitions) ................................................................ 122
5.6.9 Subprogram Call Using an M Code........................... 122
5.6.10 Subprogram Call Using an M Code (Specification of
Multiple Definitions)................................................... 122
5.6.11 Subprogram Calls Using a T Code............................ 123
5.6.12 Subprogram Calls Using an S Code.......................... 123
5.6.13 Subprogram Calls Using a Secondary Auxiliary
Function .................................................................... 123
5.6.14 Subprogram Call Using a Specific Address............... 124
5.7 INTERRUPTION TYPE CUSTOM MACRO ............................. 125
5.8 EXTERNAL OUTPUT COMMANDS........................................ 126
5.9 COMMAND RANGE................................................................ 127
6 HARDWARE ........................................................................ 129
6.1 LCD-MOUNTED TYPE CONTROL UNIT HARDWARE........... 129
6.1.1 LCD-mounted Type Control Unit (8.4” LCD Unit and
10.4” LCD Unit A)...................................................... 129
6.1.2 LCD-mounted Type Control Unit (10.4” LCD Unit B
6.2 LCD-MOUNTED TYPE CONTROL UNIT (WITH PERSONAL
6.3 STAND-ALONE TYPE CONTROL UNIT HARDWARE............ 152
6.4 HARDWARE COMMON TO LCD-MOUNTED TYPE AND
and 15” LCD Unit) ..................................................... 137
COMPUTER FUNCTION WITH Windows®CE) HARDWARE . 144
6.2.1 Inverter Board and Fan Adapter Board...................... 149
6.2.2 Backup Unit............................................................... 151
6.3.1 Stand-Alone Type Control Unit.................................. 152
6.3.2 Display Unit for Stand-Alone Type Control Unit......... 156
6.3.2.1 Display unit (10.4” LCD unit A) .................. 156
6.3.2.2 Display unit (10.4” LCD unit B and
15” LCD unit)............................................. 159
6.3.2.3 Display unit for automotive manufacturers. 163
6.3.3 Display Unit for Stand-Alone Type Control Unit (with
Personal Computer Function with Windows®CE)...... 168
6.3.3.1 Inverter Board and Fan adapter Board ...... 171
6.3.3.2 Backup unit................................................ 173
STAND-ALONE TYPE CONTROL UNITS............................... 174
6.4.1 Optional Board .......................................................... 174
6.4.1.1 Fast Ethernet board................................... 174
6.4.1.2 Additional axis board ................................. 177
6.4.1.3 HSSB interface board................................ 177
6.4.1.4 PROFIBUS-DP board................................ 178
6.4.1.5 DeviceNet board........................................ 181
6.4.1.6 CC-Link board ........................................... 188
6.4.2 Other Units................................................................ 190
6.4.2.1 Separate detector interface unit................. 190
6.4.2.2 Analog input separate detector interface
unit ............................................................191
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Table of Contents
7 PARAMETERS .................................................................... 193
7.1 HOW TO ENTER THE PARAMETERS ................................... 193
7.2 PARAMETER LIST.................................................................. 195
7.2.1 Setting....................................................................... 198
7.2.2 Reader/Puncher Interface ......................................... 198
7.2.3 CNC Screen Display .................................................200
7.2.4 Ethernet / Data Server Function ................................ 200
7.2.5 Power Mate CNC Manager .......................................201
7.2.6 System Configuration................................................ 201
7.2.7 Axis Control / Increment System ...............................202
7.2.8 Coordinate System 1................................................. 204
7.2.9 Stroke Limit Check .................................................... 205
7.2.10 Chuck and Tail Stock Barrier..................................... 207
7.2.11 Feedrate.................................................................... 207
7.2.12 Acceleration/Deceleration Control............................. 210
7.2.13 Servo......................................................................... 212
7.2.14 DI/DO 1..................................................................... 228
7.2.15 Display and Edit 1 .....................................................229
7.2.16 Programs 1................................................................ 238
7.2.17 Pitch Error Compensation .........................................242
7.2.18 Spindle Control.......................................................... 243
7.2.19 Serial Spindle............................................................ 249
7.2.20 Spindle Control 2....................................................... 266
7.2.21 Tool Compensation 1 ................................................ 267
7.2.22 Canned Cycle............................................................ 272
7.2.23 Rigid Tapping............................................................ 275
7.2.24 Scaling/Coordinate Rotation...................................... 278
7.2.25 Single Direction Positioning....................................... 279
7.2.26 Polar Coordinate Interpolation................................... 279
7.2.27 Normal Direction Control ........................................... 279
7.2.28 Index T
7.2.29 Involute Interpolation................................................. 280
7.2.30 Exponential Interpolation........................................... 280
7.2.31 Flexible Synchronous Control 1................................. 280
7.2.32 Straightness Compensation ...................................... 282
7.2.33 Inclination Compensation.......................................... 283
7.2.34 Custom Macros......................................................... 283
7.2.35 Patter Data Input ....................................................... 288
7.2.36 Positioning by Optimum Acceleration........................ 288
7.2.37 Skip Functions........................................................... 289
7.2.38 External Data Input....................................................293
7.2.39 Fine Torque Sensing................................................. 294
7.2.40 Manual Handle Retrace 1.......................................... 294
7.2.41 Graphic Display 1...................................................... 297
7.2.42 Screen Display Colors............................................... 297
7.2.43 Run Hour and Parts Count Display............................ 297
7.2.44 Tool Life Management 1............................................ 298
7.2.45 Position Switch.......................................................... 300
7.2.46 Manual/Automatic Operation Functions..................... 301
7.2.47 Manual Handle.......................................................... 302
7.2.48 Manual Linear/Circular Interpolation.......................... 303
7.2.49 Reference Position with Mechanical Stopper ............303
7.2.50 Software Operator's Panel ........................................303
7.2.51 Program Restart 1..................................................... 304
7.2.52 Software Operator's Panel 2...................................... 305
7.2.53 High-speed Cutting....................................................305
7.2.54 Fixture Offset............................................................. 306
7.2.55 Polygon Turning ........................................................ 307
7.2.56 Electric Gear Box
7.2.57 Axis Control by PMC 1 .............................................. 310
7.2.58 Multi-path ..................................................................312
7.2.59 Interference Check for Each Path..............................312
7.2.60 Synchronous/Composite Control and Superimposed
7.2.61 Angular Axis Control.................................................. 316
7.2.62 Axis Synchronous Control ......................................... 317
able ...............................................................280
(EGB)............................................ 308
Control 1 ...................................................................313
c-4
7.2.63 Sequence Number Comparison and Stop ................. 319
7.2.64 Chopping/ High precision oscillation function ............319
7.2.65 AI Contour Control..................................................... 319
7.2.66 High-speed Position Switch....................................... 320
7.2.67 Others ....................................................................... 322
7.2.68 Maintenance.............................................................. 323
7.2.69 Macro Executor ......................................................... 323
7.2.70 Wrong Operation Prevention Function ...................... 326
7.2.71 Automatic Data Backup............................................. 327
7.2.72 Axis Control............................................................... 328
7.2.73 Parallel Axis Control.................................................. 328
7.2.74 Axis Switching........................................................... 328
7.2.75 Tool Retract and Recover..........................................328
7.2.76 Screen Display Colors 2............................................ 328
7.2.77 High-speed Smooth TCP 1........................................ 329
7.2.78 Dual Check Safety..................................................... 329
7.2.79 Diagnosis ..................................................................329
7.2.80 Three-dimensional Rotary Error Compensation.........329
7.2.81 Three-dimensional Error Compensation.................... 330
7.2.82 3-dimensional Machine Position Compensation........ 331
7.2.83 Rotation Area Interference Check ............................. 332
7.2.84 Built-in 3D Interference Check................................... 332
7.2.85 Spindle Control Based on Servo Motor/Cs Contour
Control 1 ...................................................................347
7.2.86 Path Table Operation ................................................ 349
7.2.87 Workpiece Setting Error Compensation 1..................349
7.2.88 Linear Inclination Compensation ...............................350
7.2.89 Tilted Working Plane Indexing................................... 350
7.2.90 Axis Control / Increment System 2 ............................ 350
7.2.91 DI/DO 2..................................................................... 351
7.2.92 Feedrate Control and Acceleration/Deceleration
Control ......................................................................351
7.2.93 Program R
7.2.94 Tool Center Point Control.......................................... 351
7.2.95 Coordinate System 2................................................. 352
7.2.96 Synchronous/Composite Control and Superimposed
Control 2 ...................................................................352
7.2.97 Programs 2................................................................ 353
7.2.98 Display and Edit 2 .....................................................353
7.2.99 Embedded Macro 1................................................... 355
7.2.100 Display and Edit 3 ..................................................... 355
7.2.101 Graphic Display 2...................................................... 355
7.2.102 Display and Edit 4 ..................................................... 356
7.2.103 Tool Compensation 2................................................ 358
7.2.104 Optimum Torque Acceleration/Deceleration For Rigid
Tapping ..................................................................... 359
7.2.105 Arbitrary Speed Threading ........................................ 360
7.2.106 Programs 3................................................................ 360
7.2.107 Machining Quality Level Adjustment.......................... 363
7.2.108 Workpiece Setting Error Compensation 2.................. 363
7.2.109 High-speed Smooth TCP 2........................................ 363
7.2.110 Servo 2...................................................................... 363
7.2.111 Axis Control by PMC 2 .............................................. 364
7.2.112 PMC .......................................................................... 364
7.2.113 Dual Check Safety 2..................................................365
7.2.114 Embedded Macro Functions 2................................... 365
7.2.115 High-speed Position Switch 2.................................... 366
7.2.116 Malfunction Protection............................................... 366
7.2.117 Manual Handle 2....................................................... 366
7.2.118 Synchronous/Composite Control and Superimposed
Control 3 ...................................................................369
7.2.119 Axis Control by PMC 3 .............................................. 369
7.2.120 External Deceleration Positions Expansion ...............370
7.2.121 Display and Edit 5 ..................................................... 370
7.2.122 Tool Management Functions..................................... 373
7.2.123 Tool Life M
estart 2..................................................... 351
anagement 2............................................ 375
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Table of Contents
7.2.124 Straightness Compensation 2 ................................... 376
7.2.125 Flexible Synchronous Control 2................................. 377
7.2.126 Programs 4................................................................ 378
7.2.127 Tool Management ..................................................... 378
7.2.128 Manual Liner/Circular Interpolation............................ 378
7.2.129 Canned Cycles for Drilling M Code Output
Improvement ............................................................. 379
7.2.130 Tool Management ..................................................... 379
7.2.131 Machining Condition Selection Functions .................. 379
7.2.132 Dual Check Safety 3..................................................380
7.2.133 FSSB 1...................................................................... 381
7.2.134 Linear Scale with Absolute Address Reference
Position ..................................................................... 381
7.2.135 Pivot Axis Control ...................................................... 381
7.2.136 FSSB 2...................................................................... 381
7.2.137 SERVO GUIDE Mate ................................................ 382
7.2.138 Graphic Display 3...................................................... 382
7.2.139 Embedded Ethernet .................................................. 382
7.2.140 Rotation Area Interference Check 2 ..........................383
7.2.141 Periodical Secondary Pitch Compensation................ 385
7.2.142 Manual Handle Retrace 2.......................................... 386
7.2.143 AI Contour Control 2..................................................386
7.2.144 Cylindrical Interpolation .............................................387
7.2.145 Optimum Torque Acceleration/Deceleration.............. 387
7.2.146 Nano Smoothing .......................................................388
7.2.147 Tool Compensation 3................................................ 388
7.2.148 5-axis Machining Function......................................... 391
7.2.149 FSSB 3...................................................................... 393
7.2.150 Display and Edit 6 ..................................................... 395
7.2.151 High precision oscillation function.............................. 395
7.2.152 Spindle Control Based on Servo Motor/Cs Contour
Control 2 ...................................................................396
7.2.153 Spindle Unit Compensation and Nutating Rotary
H
7.2.154 Graphic Display 4...................................................... 398
ead Tool Length Compensation.............................. 397
8 ALARM LIST........................................................................ 401
8.1 ALARM LIST (CNC)................................................................. 401
8.1.1 Alarms on Program and Operation (PS Alarm),
Background Edit Alarms (BG Alarm), Communication
Alarms (SR Alarm) ....................................................401
8.1.2 Parameter Writing Alarm (SW Alarm)........................ 452
8.1.3 Servo Alarms (SV Alarm) ..........................................452
8.1.4 Overtravel Alarms (OT Alarm)................................... 463
8.1.5 Memory File Alarms (IO Alarm) ................................. 464
8.1.6 Alarms Requiring Power to be Turned Off
(PW Alarm)................................................................ 464
8.1.7 Spindle Alarms (SP Alarm)........................................ 467
8.1.8 Overheat Alarms (OH Alarm) ....................................470
8.1.9 Other Alarms (DS Alarm)........................................... 470
8.1.10 Malfunction Prevention Function Alarms (IE Alarm) ..475
8.2 ALARM LIST (SERIAL SPINDLE) ...........................................477
8.3 SYSTEM ALARMS .................................................................. 495
8.3.1 Overview ................................................................... 495
8.3.2 Operations on the System Alarm Screen................... 496
8.3.3 System Alarms Detected by Hardware...................... 499
8.3.4 System Alarms 114 to 160 (Alarms on the FSSB)..... 500
8.4 SYSTEM ALARMS RELATED TO THE PMC AND I/O LINK... 504
8.5 PMC ALARM MESSAGES ......................................................509
8.6 POWER MATE CNC MANAGER FUNCTION .........................519
8.7 ERROR DISPLAY ON THE SPINDLE AMPLIFIER ................. 520
9 SIGNAL LIST (X/Y, G/F) ...................................................... 523
9.1 LIST OF SIGNALS .................................................................. 525
9.1.1 List of Signals (in Order of Symbols) ......................... 525
9.1.2 List of Signals (in Order of Addresses) ...................... 546
9.2 LIST OF ADDRESSES ............................................................ 567
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B-64487EN/03
10 PMC...................................................................................... 597
10.1 OPERATING THE PMC SCREEN........................................... 597
10.1.1 Transition of the PMC Screens.................................. 598
10.2 PMC DIAGNOSIS/MAINTENANCE SCREEN
([PMC MAINTE])...................................................................... 599
10.2.1 Monitoring PMC Signal Status ([STATUS] Screen) ... 599
10.2.2 Checking PMC Alarms ([PMC ALARM] Screen)........ 600
10.2.3 Setting and Displaying Variable Timers ([TIMER]
Screen) .....................................................................600
10.2.4 Setting and Displaying Counter Values ([COUNTR]
Screen) .....................................................................602
10.2.5 Setting and Displaying Keep Relays ([KEEP RELAY]
Screen) .....................................................................603
10.2.6 Setting and Displaying Data Tables ([DATA] Screen) 608
10.2.7 Data Input/Output ([I/O] Screen)................................ 611
10.2.8 Displaying the I/O Device Connection Status
([I/O DEVICE] Screen) ..............................................613
10.2.9 Signal Trace Function ([TRACE] Screen).................. 615
10.2.10 Setting of Trace Parameter ([TRACE SETING]
Screen) .....................................................................615
10.2.11 Execution of Trace .................................................... 617
10.2.12 Monitoring the Network Communication Status and
10.3 LADDER DIAGRAM MONITOR AND EDITOR SCREENS
10.4 PMC CONFIGURATION DATA SETTING SCREENS ([PMC
the PMC Signal Status ([I/O DGN] Screen) ...............619
([PMC LADDER])..................................................................... 620
10.3.1 Displaying a Program List ([LIST] Screen)................. 621
10.3.2 Monitoring Ladder Diagrams ([LADDER] Screen) .....622
10.3.3 Collective Monitor Function ....................................... 623
10.3.4 Editing Ladder Programs........................................... 625
10.3.5 NET EDITOR Screen ................................................ 626
10.3.6 PROGRAM LIST EDITOR Screen............................. 627
10.3.7 Duplicate Coil Check Function ..................................628
CONFIG]) ................................................................................ 629
10.4.1 Displaying and Editing Title Data ([TITLE] Screens).. 630
10.4.1.1 PMC title data display screen.................... 630
10.4.1.2 Title (message) data display screen ..........630
10.4.2 Displaying and Editing Symbol and Comment Data
([SYMBOL] Screens)................................................. 631
10.4.2.1 SYMBOL & COMMENT DATA VIEWER
10.4.2.2 SYMBOL & COMMENT DATA VIEWER
10.4.3 Displaying and Editing Message Data ([MESAGE]
Screens).................................................................... 632
10.4.4 Displaying and Editing I/O Module Allocation Data
([MODULE] Screens) ................................................632
10.4.4.1 I/O MODULE VIEWER screen...................632
10.4.5 Displaying and Editing PMC Settings ([SETING]
Screens).................................................................... 633
10.4.6 Displaying the Status of PMCs and Changing
the Target PMC ([PMC STATUS] Screens)............... 636
10.4.7 Displaying and Setting Parameters for the Online
Function ([ONLINE] Screen)...................................... 636
10.4.8 Displaying and Setting System Parameters
([SYSTEM PARAM] Screens) ...................................637
10.4.9 Displaying and Setting Configuration Parameters
([CONFIG PARAM] Screens) .................................... 639
10.4.9.1 MENU screen............................................ 639
10.4.9.2 CNC-PMC INTERFACE screen................. 639
10.4.9.3 MACHINE SIGNAL INTERFACE screen ... 640
10.4.9.4 LADDER EXECUTION screen...................641
10.4.9.5 PMC MEMORY SETTING screen ............. 642
10.4.10 Displaying and Editing I/O Link i Assignment Data
([I/O LINK I] Screen).................................................. 642
screen (basic f
screen (extended format)........................... 631
ormat)................................. 631
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Table of Contents
10.4.10.1 Displaying group information of I/O Link i
10.4.10.2 Displaying slot information of I/O Link i
10.4.10.3 Displaying title information of I/O Link i
10.4.10.4 Setting enabled groups of I/O Link i
10.5 FUNCTIONAL INSTRUCTIONS.............................................. 646
10.5.1 List of Functional Instructions.................................... 646
10.5.2 Details of Functional Instructions............................... 650
10.5.2.1 Timer......................................................... 650
10.5.2.2 Counter ..................................................... 650
10.5.2.3 Data transfer.............................................. 651
10.5.2.4 Table data .................................................653
10.5.2.5 Comparison............................................... 655
10.5.2.6 Bit operation .............................................. 657
10.5.2.7 Code conversion........................................663
10.5.2.8 Operation instruction .................................665
10.5.2.9 CNC functions ...........................................668
10.5.2.10 Program control......................................... 669
10.5.2.11 Rotation control ......................................... 671
10.5.3 Functional Instructions (Arranged in Sequence of
SUB No.)................................................................... 671
10.6 I/O MODULE ASSIGNMENT NAMES (I/O Link) ...................... 676
assignment data ........................................ 643
assignment data ........................................ 644
assignment data ........................................ 644
assignment data (assignment selection
function)..................................................... 645
11 ETHERNET .......................................................................... 679
11.1 OVERVIEW ............................................................................. 679
11.2 ETHERNET MOUNTING LOCATIONS ................................... 679
11.3 LIST OF ETHERNET-RELATED SCREENS ...........................679
11.3.1 Setting and Maintenance (SYSTEM key) .................. 679
11.3.2 File Operation (PROG Key)....................................... 680
11.3.3 Error Message (MESSAGE Key)............................... 680
11.4 EMBEDDED ETHERNET ........................................................681
11.4.1 Parameter Setting Screen ......................................... 681
11.4.2 FTP File Transfer Operation Screen.......................... 685
11.4.3 Maintenance Screen for Embedded Ethernet
Function .................................................................... 686
11.4.4 Log Screen of the Embedded Ethernet Function....... 690
11.5 ETHERNET OPTIONAL BOARD............................................. 695
11.5.1 Parameter Setting Screen ......................................... 695
11.5.2 Fast Data Server Operation Screen .......................... 702
11.5.3 Machine Remote Diagnosis Operation Screens........ 705
11.5.4 Maintenance Screen (for Data Server Function)........708
11.5.5 Maintenance Screen ................................................. 709
11.5.6 Error Message Screen ..............................................712
11.6 TROUBLESHOOTING............................................................. 718
11.6.1 Confirmation of Connection with the Hub Unit........... 718
11.6.2 Confirmation of Each Parameter Setting ................... 718
11.6.3 Confirmation of Communications Based on the Ping
Command.................................................................. 718
12 POWER MATE CNC MANAGER FUNCTION ..................... 721
12.1 SCREEN DISPLAY.................................................................. 721
12.2 PARAMETERS........................................................................ 725
12.3 WARNING............................................................................... 726
13 DIAGNOSIS INFORMATION ............................................... 727
13.1 DIAGNOSIS FUNCTION ......................................................... 727
13.1.1 Displaying Diagnosis Screen..................................... 727
13.2 LIST OF DIAGNOSIS INFORMATION (DGN) ......................... 727
13.2.1 Display of Causes of Instructions not Functioning ..... 727
13.2.2 State of TH Alarm...................................................... 727
13.2.3 Details of Serial Pulsecoder ......................................728
13.2.4 Details of Separate Serial Pulsecoder Alarms........... 729
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13.2.5 Details of Invalid Servo Parameter Alarms (on
the CNC Side) ........................................................... 729
13.2.6 Position Error Amount ............................................... 730
13.2.7 Machine Position....................................................... 730
13.2.8 Distance from the end of the deceleration dog to
the first grid point....................................................... 730
13.2.9 Reference Counter.................................................... 730
13.2.10 Machine Coordinates on the Angular/Cartesian Axes730
13.2.11 Servo Motor Temperature Information....................... 730
13.2.12 Cause that Sets Parameter APZ (No. 1815#4) to 0... 731
13.2.13 Details of Invalid Servo Parameter Setting Alarms
(on the Servo Side) ...................................................731
13.2.14 Detailed Descriptions about Invalid Servo Parameter
Setting Alarms........................................................... 732
13.2.15 Diagnosis Data Related to the Inductosyn Absolute
Position Detector....................................................... 740
13.2.16 Diagnosis Data Related to the Serial Spindles .......... 740
13.2.17 Diagnosis Data Related to Rigid Tapping.................. 741
13.2.18 Diagnosis Data Related to the Small-hole Peck
Drilling Cycle ............................................................. 742
13.2.19 Diagnosis Data Related to the Dual Position
Feedback Function.................................................... 743
13.2.20 Automatic Alteration of Tool Position Compensation. 743
13.2.21 Data for Adjusting the Compensation of the Start
Position of Thread Cutting when the Spindle Speed
Is Changed................................................................ 744
13.2.22 State of High-speed HRV Current Control................. 744
13.2.23 Thermal Growth Compensation along Tool Vector.... 744
13.2.24 Spindle Error and Warning States .............................744
13.2.25 Digital Servo (2) ........................................................ 745
13.2.26 Automatic Data Backup ............................................. 745
13.2.27 Fan Rotation Speed .................................................. 746
13.2.28 Custom Macro / Execution Macro / Auxiliary Macro ..746
13.2.29 Spindle Revolution Number History Function ............746
13.2.30 Servo Leakage Detection Function............................ 746
13.2.31 Spindle Leakage Detection Function ......................... 747
13.2.32 Internal cooling fan for the servo amplifier................. 748
13.2.33 Radiator cooling fan for servo amplifier ..................... 748
13.2.34 Internal cooling fan for common power supply........... 748
13.2.35 Radiator cooling fan for common power supply......... 749
13.2.36 Internal cooling fan
13.2.37 Radiator cooling fan for spindle amplifier................... 750
13.2.38 Internal cooling fan for common power supply........... 750
13.2.39 Radiator cooling fan for common power supply......... 750
13.2.40 Tool offset conversion (G44.1) ..................................751
13.2.41 Built-in 3D Interference Check................................... 753
13.2.42 Detector battery exhaustion....................................... 753
13.2.43 Diagnosis Data Related to Axis Synchronous
Control ......................................................................753
13.2.44 Diagnosis Data Related to Synchronous/Composite
Control ......................................................................753
13.2.45 Diagnosis Data Related to Axis Synchronous
Control 2 ...................................................................754
13.2.46 Detailed Descriptions about Invalid FSSB Setting
Alarms....................................................................... 754
13.2.47 Absolute Position Detection....................................... 758
13.2.48 Diagnosis Data Related to Linear Scale with
Absolute Address Reference Marks.......................... 758
13.2.49 Wrong Operation Prevention Function ...................... 759
13.2.50 Flexible Path Axis Assignment Information................ 759
13.2.51 Total Current Actual Power Consumption of All
Servo/Spindle............................................................ 760
13.2.52 Chopping................................................................... 761
13.2.53 Communication ......................................................... 761
13.2.54 Total Current Actual Power Consumption of All
Servo/Spindle............................................................ 762
for spindle amplifier ....................749
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Table of Contents
13.2.55 Current Actual Power Consumption of Each Servo ... 762
13.2.56 Current Actual Power Consumption of Each Spindle. 762
13.2.57 Cumulative Values of Total Power Consumption of
All Servo/Spindle....................................................... 762
13.2.58 Cumulative Power Consumption of Each Servo........ 763
13.2.59 Cumulative Power Consumption of Each Spindle...... 763
13.2.60 Interpolation State..................................................... 763
13.2.61 3-dimensional Machine Position Compensation ........ 763
13.2.62 Automatic Phase Synchronization for Flexible
Synchronous Control................................................. 764
14 HISTORY FUNCTION .......................................................... 765
14.1 OVERVIEW OF HISTORY FUNCTION ................................... 765
14.2 ALARM HISTORY ................................................................... 765
14.2.1 Screen Display .......................................................... 765
14.2.2 Erasing History Data from the ALARM HISTORY
Screen....................................................................... 766
14.2.3 External/Macro Alarm Display................................... 766
14.3 EXTERNAL OPERATOR MESSAGE HISTORY ..................... 767
14.3.1 Screen Display .......................................................... 767
14.3.2 Erasing History Data from the External Operator
Message History Screen ........................................... 767
14.3.3 Parameter Setting ..................................................... 768
14.4 OPERATION HISTORY........................................................... 768
14.4.1 Parameter Setting ..................................................... 768
14.4.2 Screen Display .......................................................... 770
14.4.3 Inputting and Outputting Operation History Data ....... 772
14.4.3.1 Outputting operation history data............... 772
14.4.4 History Data Not Displayed on the Screen ................ 772
14.4.5 Erasing History Data from the Operation History
14.5 SELECTING OPERATION HISTORY SIGNALS .....................773
14.6 OUTPUTTING ALL HISTORY DATA....................................... 775
Screen....................................................................... 773
15 WAVEFORM DIAGNOSIS ................................................... 777
15.1 WAVEFORM DIAGNOSIS PARAMETER SCREEN................ 777
15.1.1 Tracing Data..............................................................778
15.1.2 Outputting Data......................................................... 779
16 DIGITAL SERVO.................................................................. 783
16.1 INITIAL SETTING SERVO PARAMETERS............................. 783
16.2 FSSB SETTING SCREEN ....................................................... 793
16.2.1 FSSB Display and Setting Screen............................. 793
16.3 SERVO TUNING SCREEN...................................................... 801
16.3.1 Parameter Setting ..................................................... 801
16.3.2 Displaying Servo Tuning Screen ...............................801
16.4 αi SERVO INFORMATION SCREEN ...................................... 801
16.5 αi SERVO WARNING INTERFACE ........................................ 805
16.6 ADJUSTING REFERENCE POSITION (DOG METHOD)........ 806
16.7 REFERENCE POSITION SETTING WITHOUT DOGS ........... 808
17 AC SPINDLE........................................................................ 811
17.1 SERIAL INTERFACE AC SPINDLE......................................... 811
17.1.1 Overview of Spindle Control...................................... 811
17.1.1.1 Method A of gear change for M series
17.1.1.2 Method B of gear change for M series
17.1.1.3 T series .....................................................812
17.1.2 Automatic Setting of Standard Parameters................812
17.1.3 Spindle Setting and Tuning Screen ........................... 814
17.1.3.1 Display method.......................................... 814
17.1.3.2 Spindle setting screen ............................... 814
17.1.3.3 Spindle tuning screen................................ 815
17.1.3.4 Spindle monitor screen.............................. 817
17.1.3.5 Correspondence between operation mode
17.1.4 Warning Interface...................................................... 821
(parameter SGB (No. 3705#2)=0) .............811
(bit 2 (SGB) of parameter No. 3705 is 1) ... 812
and parameters on spindle tuning screen.. 819
c-10
17.1.5 Spindle Information Screen ....................................... 823
B-64487EN/03
18 MAINTENANCE INFORMATION......................................... 827
18.1 SCREEN DISPLAY AT POWER ON ....................................... 827
18.1.1 Display until the CNC Starts...................................... 827
18.1.2 IPL Display................................................................ 827
18.1.3 System Label Check Error......................................... 828
18.2 SYSTEM CONFIGURATION SCREEN DISPLAY ...................828
18.2.1 Hardware Configuration Screen ................................829
18.2.2 Software Configuration Screen.................................. 830
18.3 CNC STATE DISPLAY ............................................................833
18.4 PERIODICAL MAINTENANCE SCREEN ................................835
18.4.1 Overview ................................................................... 835
18.4.1.1 Screen configuration.................................. 835
18.4.1.2 Procedure.................................................. 836
18.4.2 Screen Display and Setting ....................................... 836
18.4.2.1 Status screen display and setting.............. 836
18.4.2.2 Setting screen display and setting .............841
18.4.3 Registered Data Input/Output.................................... 844
18.4.3.1 Data output................................................ 844
18.4.3.2 Data input.................................................. 845
18.4.4 Parameter ................................................................. 845
18.4.5 Warning..................................................................... 845
18.5 MAINTENANCE INFORMATION SCREEN............................. 846
18.5.1 Overview ................................................................... 846
18.5.2 Screen Display and Operation................................... 846
18.5.2.1 Screen display........................................... 846
18.5.2.2 Edit operation ............................................ 847
18.5.2.3 Operation of soft keys................................ 848
18.5.2.4 Input/output of maintenance information.... 849
18.5.2.5 Half-size kana input................................... 850
18.5.3 Parameter ................................................................. 851
18.5.4 Warning..................................................................... 852
19 MAINTENANCE FUNCTION ............................................... 853
19.1 INPUT AND OUTPUT OF DATA .............................................853
19.1.1 Setting Parameters for Input/Output.......................... 853
19.1.2 Inputting/Outputting Data........................................... 854
19.1.2.1 Confirming the parameters required for
19.1.2.2 Outputting CNC parameters ...................... 857
19.1.2.3 Outputting pitch error compensation
19.1.2.4 Outputting custom macro variable values.. 857
19.1.2.5 Outputting tool compensation amount ....... 857
19.1.2.6 Outputting part program.............................857
19.1.2.7 Inputting CNC parameters......................... 858
19.1.2.8 Inputting pitch error compensation
19.1.2.9 Inputting custom macro variable values..... 860
19.1.2.10 Inputting tool compensation amount.......... 860
19.1.2.11 Inputting part programs..............................860
19.1.3 Input/Output on the ALL IO Screen ...........................861
19.1.3.1 Inputting/outputting a program................... 861
19.1.3.2 Inputting/outputting parameters................. 862
19.1.3.3 Inputting/outputting offset data................... 862
19.1.3.4 Inputting/outputting custom macro
19.2 MEMRY CARD SLOT.............................................................. 864
19.2.1 Overview ................................................................... 864
19.2.2 Hardware Configuration ............................................ 864
19.3 BOOT SYSTEM....................................................................... 865
19.3.1 Overview ................................................................... 865
19.3.1.1 Displaying the power ON sequence...........865
19.3.1.2 Starting the boot system............................ 866
19.3.1.3 System files and user files......................... 866
19.3.2 Screen Configuration and Operating Procedure........ 867
data output ................................................855
amount ......................................................857
amount ......................................................859
common variables .....................................863
c-11
Table of Contents
19.3.2.1 USER DATA LOADING/SYSTEM DATA
19.3.2.2 SYSTEM DATA CHECK screen................ 870
19.3.2.3 SYSTEM DATA DELETE screen............... 872
19.3.2.4 SYSTEM DATA SAVE screen................... 874
19.3.2.5 SRAM DATA UTILITY screen.................... 875
19.3.2.6 MEMORY CARD FORMAT screen............ 876
19.3.2.7 Quitting BOOT........................................... 877
19.3.3 Error Messages and Required Actions...................... 877
19.4 LED DISPLAY ......................................................................... 879
19.4.1 Overview ................................................................... 879
19.4.2 7-segment LED Indications (Turned on).................... 879
19.4.3 7-segment LED Indications (Blinking)........................ 880
19.5 MAINTENANCE OF PERSONAL COMPUTER FUNCTION
(BOOT AND IPL)..................................................................... 882
19.5.1 Overview ................................................................... 882
19.5.2 Changing Start Sequences........................................ 883
19.5.3 Explanation of Screens .............................................883
19.5.3.1 BOOT screen ............................................884
19.5.3.2 IPL screen ................................................. 886
19.5.4 Other Screens........................................................... 887
19.5.4.1 CNC alarm screen..................................... 887
19.5.4.2 Status screen (Personal computer function
19.5.4.3 Option setting screen................................. 888
19.6 COLOR SETTING SCREEN.................................................... 890
19.6.1 Screen Display .......................................................... 890
19.6.2 Operations for Color Setting...................................... 890
19.7 MAINTENANCE ON THE USB FUNCTION............................. 891
LOADING screen....................................... 868
with Windows XP only) .............................. 887
c-12
1 SCREEN DISPLAY AND OPERATION
1.1 SETTING AND DISPLAY UNITS
The MDI units are shown in below.
Standard MDI Unit (ONG Key).........................................................1.1.1
Standard MDI Unit (QWERTY Key)..................................................1.1.2
Small MDI Unit (ONG Key)...............................................................1.1.3
1
A
A
A
A
A
A
A
A
A
1.1.1 Standard MDI Unit (ONG Key)
- Unit with machining center system
Reset key Help key
ddress/numeric keys
B-64487EN/03
1
Uppercase/
lowercase
switch key
Shift key
UX key
CTRL key
LT key
TAB key
Page change keys
(Page keys)
- Unit with lathe system
Uppercase/
lowercase
switch key
Shift key
CTRL key
TAB key
UX key
LT key
Reset key Help key
Page change keys
(Page keys)
Cursor move keys
(Cursor keys)
ddress/numeric keys
Cursor move keys
(Cursor keys)
Function keys
Function keys
1.1.2 Standard MDI Unit (QWERTY Key)
Help key
Function keys
Edit keys
Cancel
(CAN) key
Input key
Edit keys
Cancel
(CAN) key
Input key
Reset key
ddress keys
Uppercase/
lowercase
switch key
UX key
CTRL key
LT key
TAB key
Page change keys
(Page keys)
Cursor move keys
(Cursor keys)
Edit keys
Cancel (CAN) key
Numeric
keys
Shift
key
Input
key
2
1 SCREEN DISPLAY AND OPERATION
1.1.3 Small MDI Unit (ONG Key)
- Unit with machining center system
Function keys
Address/numeric keys
Cancel (CAN) key
Input key
Shift key
Page change keys
(Page keys)
- Unit with lathe system
Function keys
Page change keys
(Page keys)
Cursor move keys
(Cursor keys)
Address/numeric keys
Cursor move keys
(Cursor keys)
Help key
Reset key
Edit keys
Cancel (CAN) key
Input key
Shift key
Help key
Reset key
Edit keys
3
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