All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
The contents of this manual are subject to change without notice.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being
informed of them.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice:Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment.
DANGERSignals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by
DANGER Headings.
WARNINGSignals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1.ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR
PROCEDURES.
2.NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS
TECHNICIANS IN THEIR LINE OF WORK.
3.WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO
SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC
COMPONENTS.
4.WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJURIER FROM METAL PARTS WITH SHARP EDGES.
WARNING
1.REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2.MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE
EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3.ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED
CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4.IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST
STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5.REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR
OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
6.WHEN USING COMPRESSED AIR PRODUCTS; SUCH AS AIR DUSTER, FOR CLEANING DURING REPAIR AND MAINTENANCE, THE USE OF SUCH
PRODUCTS CONTAINING FLAMMABLE GAS IS PROHIBITED.
Confidential
About This Manual
A D J U S T M E N T
R E Q U I R E D
C A U T I O N
C H E C K
P O I N T
W A R N I N G
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included
herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Manual Configuration
This manual consists of six chapters and Appendix.
CHAPTER 1.PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.
CHAPTER 2.OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the
product.
CHAPTER 3.TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 4.DISASSEMBLY / ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling
the product.
CHAPTER 5.ADJUSTMENT
Provides Epson-approved methods for adjustment.
CHAPTER 6.MAINTENANCE
Provides preventive maintenance procedures and the lists of Epsonapproved lubricants and adhesives required for servicing the product.
APPENDIX Provides the following additional information for reference:
• Exploded Diagram
• Parts List
Symbols Used in this Manual
Various symbols are used throughout this manual either to provide additional
information on a specific topic or to warn of possible danger present during a
procedure or an action. Be aware of all symbols when they are used, and always read
NOTE, CAUTION, or WARNING messages.
Indicates an operating or maintenance procedure, practice or condition
that is necessary to keep the product’s quality.
Indicates an operating or maintenance procedure, practice, or condition
that, if not strictly observed, could result in damage to, or destruction of,
equipment.
May indicate an operating or maintenance procedure, practice or
condition that is necessary to accomplish a task efficiently. It may also
provide additional information that is related to a specific subject, or
comment on the results achieved through a previous action.
Indicates an operating or maintenance procedure, practice or condition
that, if not strictly observed, could result in injury or loss of life.
Indicates that a particular task must be carried out according to a certain
standard after disassembly and before re-assembly, otherwise the quality of the components in question may be adversely affected.
The table below lists the paper type and sizes supported by the printer. The Supported paper type and sizes vary depending on destinations (between EUR and Asia).
.
Table 1-6. Supported Paper
Paper NamePaper Size
Legal215.9 x 355.6 mm (8.5” x 14”)
Letter215.9 x 279.4 mm (8.5” x 11”)Y---Y---
A4210 x 297 mm (8.3” x 11.7”)Y---Y---
Plain paper
Premium Ink jet Plain PaperA4210 x 297 mm (8.3” x 11.7”)0.118021Y---Y---
Bright White Ink jet PaperA4210 x 297 mm (8.3” x 11.7”)0.1392.525Y---Y---
Ultra Glossy Photo Paper
B5182 x 257 mm (7.2” x 10.1”)Y---Y---
A5148 x 210 mm (5.8” x 8.3”)Y---Y---
A6105 x 148 mm (4.1” x 5.8”)Y---Y---
User Defined
A4210 x 297 mm (8.3” x 11.7”)
5” x 7”127 x 178 mmYY------
4” x 6”101.6 x 152.4 mmYYYY
89 x 127- 329 x 1117.6 mm
(3.56” x 5.08” - 13.16” x 44.7”)
ThicknessWeightEURAsia
mmg/m
0.08-0.1164-9017-24
0.3029077
2
lb.P*1B*1P*1B*
Y---Y---
Y---Y---
YYYY
1
Premium Glossy Photo Paper
Glossy Photo Paper
Premium Semigloss Photo Paper
A4210 x 297 mm (8.3” x 11.7”)
5” x 7”127 x 178 mmYYYY
4" x 6
"
16:9 wide102 x 181 mm (4” x 7.11”)Y---------
A4210 x 297 mm (8.3” x 11.7”)
5” x 7”127 x 178 mmYY------
4” x 6”101.6 x 152.4 mmYYYY
A4210 x 297 mm (8.3” x 11.7”)
4” x 6”101.6 x 152.4 mmYYYY
101.6 x 152.4 mmYYYY
0.2725568
0.2525868
0.2725066
YYYY
YYYY
YYYY
Product DescriptionPrinting Specifications13
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Epson Stylus Photo PX650/TX650/TX659Revision A
C A U T I O N
Table 1-6. Supported Paper
ThicknessWeightEURAsia
Photo Paper
Paper NamePaper Size
A4210 x 297 mm (8.3” x 11.7”)
5” x 7”127 x 178 mmYY------
4" x 6
"
101.6 x 152.4 mmYYYY
mmg/m
0.2419051
2
lb.P*1B*1P*1B*
YYYY
Matte Paper Heavy-weightA4210 x 297 mm (8.3” x 11.7”)0.2316744 YYYY
Double-sided Matte PaperA4210 x 297 mm (8.3” x 11.7”)0.2218549Y---Y---
Photo Quality Ink jet PaperA4210 x 297 mm (8.3” x 11.7”)0.1210227Y---Y---
Envelopes
#10104.8 x 241.3 mm (4.125” x 9.5”)
#DL110 x 220 mmY---Y---
---75-9020-24
Y---Y---
#C6114 x 162 mmY---Y---
Iron-On Cool Peal Transfer PaperA4210 x 297 mm (8.3” x 11.7”)0.1413035Y---Y---
Photo Stickers 16A6105 x 148 mm (4.1” x 5.8”)0.19------------Y
Photo Stickers 4A6105 x 148 mm (4.1” x 5.8”)0.19------------Y
CD/DVD
CD/DVD Premium Surface
ø12 cmø12 cm---------Y---Y---
ø8 cmø8 cm---------Y---Y---
*2
---
*2
---
1
Note *1: “Y” in the “P” column stands for “the paper type/size is Supported”. “Y” in the “B”
column stands for “Borderless printing is available”.
*2: Select settings of “Epson Matte” instead of “Photo Quality Ink jet Paper”.
Product DescriptionPrinting Specifications14
Make sure the paper is not wrinkled, fluffed, torn, or folded.
Make sure to correct the warpage of the paper before use.
When printing on an envelope, be sure the flap is folded neatly.
Do not use the adhesive envelopes.
Do not use double envelopes and cellophane window envelopes.
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Epson Stylus Photo PX650/TX650/TX659Revision A
Print Area
LMRM
TM
BM
BM
Cut Sheet (Standard)
Cut Sheet (Borderless)
Paper Size
LM
RM
TM
BM
Print Area
LMRM
Print Area
Envelope
Paper Size
TM
Paper Feed Direction
a
RW
RL
OTM
OLM
Scanning start position
Home position
Scanning range
Scan bed
Original (face down)
Scanning direction
1.2.5 Printing Area
The printing area for this printer is shown below.
Table 1-7. Printing Area (Margins)
Print ModePaper Size
Standard print
Borderless
print
Note * :The margins for Borderless print are margins that bleed off the edges of paper.
KN61000-4-2/-3/-4/-5/-6/-11
AustraliaAS/NZS CISPR22 Class B
1.5 Interfaces
The printer has USB interfaces and memory card slots of the following specifications.
1.5.1 USB Interfaces
The printer has two USB ports; USB Device port for connecting with a host device
such as a computer, and USB Host port for connecting with an external device such as
DSC (Digital Still Camera).
Table 1-13. USB Interface Specification
ItemUSB Device PortUSB Host Port*
• Universal Serial Bus
Specifications Revision 2.0
• Universal Serial Bus Device
Standard
Transfer rate
Data format
Compatible connector
Maximum cable length
Note* : The following devices can be connected to the USB Host port.
• DSC compliant with CIPA DC-001-2003 Rev.2.0 (PictBridge) Specification.
• Devices compliant with Universal Serial Bus Mass Storage Class Bulk-Only Transport
Revision 1.0, and the Subclass code is one of the followings.
0x06 (SCSI transparent command set)
0x05 (SFF-8070i command set)
0x02 (SFF-8020i command set)
Class Definition for Printing
Devices Version 1.1
• Universal Serial Bus Mass
Storage Class Bulk-Only
Transport Revision 1.0
480 Mbps (High Speed)
USB Series BUSB Series A
Table 1-14. Device ID
When IEEE 1284.4 is EnabledWhen IEEE 1284.4 is Disabled
• Universal Serial Bus
Specifications Revision 2.0
NRZI
2 m or less
Product DescriptionInterfaces17
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Epson Stylus Photo PX650/TX650/TX659Revision A
C A U T I O N
1.5.2 Memory Card Slots
If you insert a Memory Stick DUO to the Memory Card Slot
without using the adapter, make sure to turn off the printer first,
then remove the card using tweezers.
Table 1-15. List of Supported Memory Card
Priority
1
2CF Type II
SlotCompatible memory cardStandard
Memory Stick/
Memory Stick
PRO
SD/MMC
xD-Picture
card
Memory Stick“MemoryStick Standard” Format Specification Ver.1.42-00 compatible 128MB
MagicGate Memory Stick---128MBCopy protection function is not supported
MagicGate Memory Stick Duo
Memory Stick PRO
Memory Stick DuoMemoryStick Duo Format Specification Ver.1.11-00 compatible---
Memory Stick Pro DuoMemoryStick PRO Duo Format Specification Ver.1.02-00 compatible---
Memory Stick microMemory Stick Micro Format Specification Ver.1.02-00 compatible---
The Memory Stick adapter for standard size
should be used.
2GB
Speed Class is not supported
8GB
64MB/
4GB
The SD adapter should be used
Speed Class is not supported
Only MultiMediaCard Plus supports 4GB
Remarks
---
Note: • Memory Stick/PRO, SD/MMC and xD-Picture Card shares the same slot.
• When cards are inserted in the two slots at once, the slot which will be accessed first is determined according to the priority shown in the table.
• To select a card that has been inserted in a non-active slot, first remove the card in the active slot.
• In memory card direct printing mode, the image files in the active slot are valid and have assigned frame numbers. The number of images will not change if a card is inserted in another nonselected slot.
• When the card inserted in the slot is accessed from the PC, only one drive is displayed at a time as a removable disk* and only the card that is in the active slot can be accessed via the
removable disk. A card that has been inserted into a non-selected slot cannot be accessed. (This is for Windows. For Macintosh, the card in the active slot will be mounted on the desktop.)
• Does not support 5V type of memory cards.
• When a memory card is being accessed, do not touch the memory card.
• For detailed information on the supported file system and formatting the memory card, refer to “1.7.2 Memory Card Direct Print Function (p.22)”.
Product DescriptionInterfaces18
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Epson Stylus Photo PX650/TX650/TX659Revision A
Power Button
Memory Card button
Speciality Print button
Copy button
Setup button
Display/Crop button
- button+ button
Menu button
Back button
Start button
Stop/Clear button
OK button and Cross keyPower LED
LCD
Mode LEDs
1.6 Control Panel
1.6.1 Operation Buttons & LED
The following tables explain the functions of the buttons and LEDs on the control
panel.
Table 1-16. Operation Buttons & LEDs
Button/LEDFunction
PowerTurns the power ON/OFF.
StartStarts printing.
CopyGoes to the stand alone copy mode.
Memory CardGoes to the memory card direct print mode.
Goes to the special mode that provides Reprint/Restore Photos
and Print on CD/DVD functions.
• Stops operation and displays the menu screen.
• Stops printing and ejects paper.
• Returns the print settings of the current mode to their default
and displays the Top screen. (Returns to the previous screen
during printing maintaining the current settings)
Goes to the Setup mode that provides maintenance menu (head
cleaning, head alignment, etc.) and various option setting menu.
• Goes to the zoom setting screen for the selected image.
• Changes the image preview layout (1-up, 9-up, etc.) on the
LCD.
Selects a menu item of setting value.
Sets the number of copies.
Button
LED*
Specialty Print
Stop/Clear
Setup
Display/Crop
MenuGoes to the print setting menu screen.
OKAccepts the changed settings.
BackCancels the previous operation.
Cross Key
(up/down/left/
right)
+
-
PowerIndicates the power On/Off status.
ModeLights during the corresponding mode is selected.
Table 1-17. LED Functions
Printer Status
Power-on sequenceFlashingOFF
Power-off sequenceFlashingThe current mode LED lights
Fatal errorFlashingAll the mode LEDs flash
Standby/The panel being
operated
Printing/ScanningFlashingThe current mode LED lights
Printing from an external
device (PC/camera)
Running a head cleaning
Running a nozzle check
Printing head alignment pattern
Canceling a print job
Backup of memory card, or
Scan to Memory function is in
process
Running a slide showONThe memory card mode LED lights
Displaying the screen-saverONThe current mode LED lights
Power save modeONFlashing each mode LED one by one.
Note* : In the Setup mode, the mode LED corresponds to the previous mode lights.
Power
LED
Mode LED
ONThe current mode LED lights
FlashingThe current mode LED lights
*
*
*
*
*
Note * :See Table 1-17 on page 19 for more information on the LEDs.
Product DescriptionControl Panel19
Figure 1-5. Control Panel (Europe Version as a Sample)
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Epson Stylus Photo PX650/TX650/TX659Revision A
1.7 Specifications of Each Function
1.7.1 Stand-alone Copy Function
1.7.1.1 Copy print mode and available paper type/size and print layout
Table 1-18. Copy Print Mode & Available Paper Size by Layout
Paper TypeQuality
Plain Paper
Matte
Photo Paper
Glossy
Prem. Glossy
Ultra Glossy
Standard360 x 360MC2-1ONOFFA4, A5---A4CD/DVD
Standard5760 x 1440MC2-2ONONA4---
Standard720 x 720
Standard720 x 720
Standard720 x 720
Standard720 x 720
Resolution
(H x V) dpi
Draft360 x 180EcoONOFFA4, A5------
Best720 x 720MC1-1ONONA4, A5---A4CD/DVD
Best5760 x 1440MC1-5ONONA4---
Best5760 x 1440MC1-5ONONA4, 13 x 18 cm (5” x 7”), 10 x 15 cm (4” x 6”)A4---
Best5760 x 1440MC1-5ONONA4, 13 x 18 cm (5” x 7”), 10 x 15c m (4” x 6”)A4---
Best5760 x 1440MC1-5ONONA4, 13 x 18 cm (5” x 7”), 10 x 15 cm (4” x 6”)A4---
Dot
Size
MC1-2ONON10 x 15 cm (4” x 6”)------
MC2-2ONONA4, 13 x 18 cm (5” x 7”)A4---
MC1-2ONON10 x 15 cm (4”x6”)------
MC2-2ONONA4, 13 x 18 cm (5”x7”)A4---
MC1-2ONON10 x 15 cm (4” x 6”)------
MC2-2ONONA4, 13 x 18 cm (5” x 7”)A4---
MC1-2ONON10 x 15 cm (4” x 6”)------
MC2-2ONONA4, 13 x 18 cm (5” x 7”)A4---
Bi-D
Micro
Weave
With BorderBorderlessRepeat AutoRepeat 42-upCD
Available Paper Size by Print Layout
Best5760 x 1440MC1-5ONONA4, 13 x 18 cm (5” x 7”), 10 x 15 cm (4” x 6”)A4---
CD/DVDBest5760 x 1440MC1-5ONON---CD/DVD
Product DescriptionSpecifications of Each Function20
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Epson Stylus Photo PX650/TX650/TX659Revision A
1.7.1.2 Stand-alone Copy Menu
Table 1-19. Copy Menu
Menu ItemFunction
Number of copiesSets number of copies within the range of 1 to 99.
Copy typeSelects either color or monochrome.
DocumentSelects the document type from “Text”, “Graphics”, and “Photo”.
LayoutSelects print layout from the options listed in Table 1-20.
Paper typeSelects paper type from the options listed in Table 1-18.
Paper sizeSelects paper size from the options listed in Table 1-18.
QualitySelects print quality from the options listed in Table 1-18.
Selects scaling factor from the preset factors listed in Table 1-21,
Print
Settings
Zoom
DensitySelects from the nine density levels of -4 to +/-0 to +4.
Expansion
CD InnerOuter
Auto Fit Page, or specifies a desired scaling factor within the range
of 25 to 400%.
Selects the margins level (margins bleed off the edges of paper)
from the Standard (100%), Mid. (50%) or Min. (25%).
Specifies the printing range on a CD/DVD by entering outer and
inner diameter of a CD/DVD.
Outer: specifies within the range of 114 to 120 mm
Inner: specifies within the range of 18 to 46 mm
Table 1-21. Preset Scaling Factors
Zoom Menu Items
10 x 15 cm → A4195%215%
A4 → 10 x 15 cm47%55%
13 x 18 cm
10 x 15 cm → 13 x 18 cm115%132%
A4 → A569%74%
A5
Note* : A scaling factor corresponds to the selected copy layout and zoom setting is displayed
Available print layout and scaling factors in the stand-alone copy mode are as follows.
Table 1-20. Copy Layout
LayoutDescription
With BorderMakes a copy with 3 mm of left/right/top/bottom white margins.
BorderlessMakes a copy with no white margins.
CD/DVD CopyMakes a copy of a CD/DVD label directly on a CD/DVD.
Repeat Copy
Repeat Copy-4Makes four copies of one document on a sheet of selected sized paper.
2-up Copy
Product DescriptionSpecifications of Each Function21
Makes a specified number of copies of one document on a sheet of
selected sized paper.
Makes a copy of two A4 or letter sized documents on a sheet of A4 or
letter sized paper.
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Epson Stylus Photo PX650/TX650/TX659Revision A
1.7.2 Memory Card Direct Print Function
1.7.2.1 Memory card direct print mode and available paper type/size and print layout
Paper TypeQuality
Plain Paper
Matte
Photo Paper
Glossy
Prem. Glossy
Ultra Glossy
Photo Sticker 16Standard720 x 720MC2-2ONON---A6---
Photo StickersStandard720 x 720MC2-2ONON
Standard360 x 360MC2-1ONOFFA4---A4---A4---A4---
Best720 x 720MC1-1ONONA4---A4---A4---A4---
Standard5760 x 1440MC2-2ONONA4---A4---
Best5760 x 1440MC1-5ONONA4---A4---
Draft720 x 360MC1-1ONON
Standard720 x 720
Best5760 x 1440MC1-5ONON
Draft720 x 360MC1-1ONONA4, 13 x 18 cm (5” x 7”), 10 x 15 cm (4” x 6”)---
Standard720 x 720
Best5760 x 1440MC1-5ONONA4, 13 x 18 cm (5”x7”), 10 x 15 cm (4” x 6”)---
Draft720 x 360MC1-1ONON
Standard720 x 720
Best5760 x 1440MC1-5ONON
Standard720 x 720
Best5760 x 1440MC1-5ONONA4, 13 x 18 cm (5” x 7”), 10 x 15 cm (4” x 6”)---
Resolution
(H x V) dpi
Dot size Bi-D
MC1-2ONON10 x 15cm (4” x 6”)------
MC2-2ONONA4, 13 x 18 cm (5” x 7”), 16:9wideA4, 13 x 18 cm (5” x 7”)---
MC1-2ONON10 x 15 cm (4” x 6”)---
MC2-2ONONA4, 13 x 18 cm (5”x7”)---
MC1-2ONON10x15 cm (4” x 6”)---
MC2-2ONONA4, 13 x 18 cm (5” x 7”), 16:9wideA4, 13 x 18 cm (5”x7”)---
MC1-2ONON10 x 15 cm (4” x 6”)---
MC2-2ONONA4, 13 x 18 cm (5” x 7”)---
Table 1-23. Memory Card Direct Print Mode & Available Paper Size by Layout
Micro
Weave
With
Border
A4, 13 x 18 cm (5” x 7”),
10 x 15 cm (4” x 6”), 16:9wide
A4, 13 x 18 cm (5” x 7”),
10 x 15 cm (4” x 6”), 16:9wide
A4, 13 x 18 cm (5” x 7”),
10 x 15 cm (4” x 6”), 16:9wide
A4, 13 x 18 cm (5” x 7”),
10 x 15 cm (4” x 6”), 16:9wide
100 x 148 mm
Border-
less
P.I.F.
(Single/
Multi)
---100 x 148 mm---
Upper
1/2
Available Paper Size by Print Layout
2-up4-up8-up20-up16-up30-up80-upPhoto ID
A4, 13 x 18 cm (5” x 7”), 10 x 15 cm (4” x 6”)---
A4, 13 x 18 cm (5” x 7”), 10 x 15 cm (4” x 6”)---
A4, 13 x 18 cm (5”x7”), 10 x 15 cm (4” x 6”)---
A4, 13 x 18 cm (5” x 7”), 10 x 15 cm (4” x 6”)---
100 x 148 mm
13 x 18 cm
(5” x 7”)
13 x 18 cm
(5” x 7”)
13 x 18 cm
(5” x 7”)
13 x 18 cm
(5” x 7”)
13 x 18 cm
(5” x 7”)
13 x 18 cm
(5” x 7”)
13 x 18 cm
(5” x 7”)
13 x 18 cm
(5” x 7”)
13 x 18 cm
(5” x 7”)
13 x 18 cm
(5” x 7”)
13 x 18 cm
(5” x 7”)
10 x 15 cm
A4
A4 ---
A4
A4
A4---
A4
A4
A4 ---
A4
A4---
A4
---
(4” x 6”)
10 x 15 cm
(4” x 6”)
10 x 15 cm
(4” x 6”)
10 x 15 cm
(4” x 6”)
10 x 15 cm
(4” x 6”)
10 x 15 cm
(4” x 6”)
10 x 15 cm
(4” x 6”)
10 x 15 cm
(4” x 6”)
10 x 15 cm
(4” x 6”)
10 x 15 cm
(4” x 6”)
10 x 15 cm
(4” x 6”)
Product DescriptionSpecifications of Each Function22
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C H E C K
P O I N T
1.7.2.2 Supported File Type and Media Type
The following describes the file system, media format, and file type supported by the
memory card direct function.
Table 1-24. Supported File System, Types and Media Format
ItemSpecification
DCF Version 1.0 or 2.0 *1 compliant. Other than those does
File System
Memory card
Media
format
File type
Note *1: For more information on the DCF specifications, see “Camera File System Standard
CD-R
DVD
JPEG (*.JPG)
TIFF (*.TIFF)
Camera definition
file (*.MRK)
P.I.F definition file
(*.USD)
P.I.F definition file
(*.FD2)
DCF Version 2.0, JEIDA-CP-3461”.
*2: Available only when the memory card supports FAT32.
*3: UDF-formatted DVDs are not supported.
*4: The memory card direct print functions supports level 1 of the P.I.F.Rev.3.1.
The printer does not detect any files stored under the following
directories or their sub-directories.
• Directories containing system properties or hidden properties.
• “RECYCLED” (Windows directory for deleted files)
• “PREVIEW” (directories of CASIO DSC for thumbnail images)
• “SCENE” (directories of CASIO DSC for its Best Shot function)
• “MSSONY” (directories of SONY DSC for e-mail images, voice memos, movies,
or non-compressed images)
• “DCIM\ALBUM\IMAGE” (directories of CASIO DSC for its album function)
Product DescriptionSpecifications of Each Function23
not ensure proper operation. File systems available with the
card reader are restricted by the host’s specification.
• DCF Version 1.0 or 2.0 compliant
*2
• DOS FAT format (FAT12/FAT16/FAT32
partition (basic partitioned)
ISO9660 Level1 (Joliet) format
ISO9660 Level1 (Joliet), or ISO9660 Level1 (Joliet) & UDF
Bridge format
Image files conform to Exif Version 2.21. (Exif version 1.0/
2.0/2.1/2.2/2.21 are supported)
Image files conform to Exif Version 2.21. (Exif version 1.0/
2.0/2.1/2.2/2.21 are supported)
Camera definition files used for DPOF mode.
“\MISC\AUTOPRINT.MRK” file is valid.
Print layout definition files compliant with PRINT Image
Framer Rev.2.1 specifications. Files in”/EPUDL/” directory
are valid.
Print layout definition files compliant with PRINT Image Framer
Rev.3.1
*3
*4
specifications. Files in a memory card are valid.
) with single
1.7.2.3 Specifications for Handling Image Data
Table 1-25. Specifications for Handling Image Data
ItemSpecificationRemarks
Image size (pixel)
Maximum number
of images
Maximum number
of copies
Valid date and time
Thumbnail image
data
File sorting
• Horizontal: 80
• Vertical: 80
Up to 999 imagesWhen a memory card stores 1,000
99 copies for each image.
Up to 999 sheets in total.
01/01/1980 00:00:00 to
12/31/2099 23:59:59
Supports DCF Ver.1.0 or 2.0compatible data (Exif format,
160x120 pixels)
The printer sorts image files in
ascending ASCII order based on
their full-pathnames such as
“\DCIM\100EPSON\EPSN0000.J
PG”, and assigns a number to each
of them.
≤ X ≤ 9200
≤ Y ≤ 9200
or more images, the first 999
images are detected and become
valid in the printer. The detecting
order varies depending on the
folder configuration in the card, so
which images are included in the
first 999 cannot be defined.
However, images specified by
camera definition files can be
selected to be printed even when
the total number of images has
exceeded 999. Up to 999 camera
defined image files can be
specified.
Thumbnail images are used for the
Print Index Sheet function.
• The image number assigned by
the printer may be different from
that assigned by the camera.
• If two or more files have the
same full pathname, the sorting
function may not operate
properly. (existence of the same
full-pathname is not allowed
under DOS)
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Table 1-25. Specifications for Handling Image Data
ItemSpecificationRemarks
Acquisition of date
and time
information
Camera shooting
information
The printer acquires date and time
information included in image files
in the order of precedence shown
below.
1. Date and time information in
digital camera standard format
(Exif)
2. Date and time information
applied on DOS-compliant file
system.
3. Fixed date and time information
(01/01/1980, 00:00:00)
The following shooting
information conforms to Exif
standard can be printed with the
images.
• Exposure time/Shutter speed
(example: 1/30s)
• F-measure (example: F2.8)
• ISO film speed (example: ISO100)
Date and time information
included in an image file is not
always the shooting date and time.
It changes each time the image is
edited and restored. The printer
acquires the latest date and time
information.
When both an exposure time and
shutter speed information exist, the
exposure time is printed. No
information is printed if the Exifcompliant photo data has no
information.
Embedded rotation tag of an image associated with a P.I.F. script
The image’s rotational direction specified by a tag embedded in the
image file associated with a P.IF. script is always applied when the
image is printed using the stand-alone function. Therefore, if a P.I.F.
file (layout file) that has not been associated with any images is
specified to print an image, the printout result (the image rotational
direction) may differ whether the image has been associated with
another P.I.F.3 script or not.
1.7.2.4 Memory Card Direct Print Menu
Table 1-26. Memory Card Mode Menu
Menu ItemFunction
View and Print
*1,2
Photos
Print All
*1,2
Photos
Print by Date
Print Index
Sheet
Slide Show
Scan to
Memory Card
Note *1: 0 to 99 copies can be specified for each of the images. Up to 999 copies in total.
*2: The images are listed in ASCII descending order.
*3: While performing the slide show, displaying number of copies, printing from an
*4: “Latest 60” and “Latest 90” are displayed on the LCD depending on the number of
Prints the selected images.
Prints all images in a memory card. Specified number of copies is applied to
the all images (the default is 1 copy). Specifying it for each of the images
independently also can be made in the preview screen.
The date of the images are listed in the descending order with the number of
images by date. Selecting date from the list selects the images that has the
*1
selected date information. Specified number of copies is applied to the
selected images (the default is 1 copy). Specifying it for each of the images
independently also can be made in the preview screen.
Print Index Sheet
Prints an index sheet that prints images in a memory card in thumbnailed
form. The number of images to be included in the sheet can be selected from
the following four options.
“All image” (default), “Latest 30”, “Latest 60”, “Latest 90”
Make Prints from Index Sheet
Scans the index sheet, and prints images according to markings written on
the sheet.
Starts a slide show on the LCD. Images in a memory card is displayed one by
*3
one in the order sorted by the printer. Printing one of the images can be made
from the paused screen.
Stores an image scanned by the scanner directly into a memory card. The
format in which to save the file can be selected from JPEG and PDF.
external device or from a computer cannot be made.
images in the memory card.
*4
Automatic Detection of Images in Media
• When a memory card is inserted;
The printer automatically searches for all images stored in the memory card
and displays them on the LCD.
• When an external storage device is connected;
If the media in the connected device includes a backup folder, a folder
selection screen appears. The printer automatically searches for all images in
the selected folder and displays them on the LCD. When the backup file does
Product DescriptionSpecifications of Each Function24
not exist, all images in the media are searched for and displayed.
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1.7.3 Backup Function
The Backup Memory Card function provided in the Setup mode allows the user to
make a backup copy of a memory card on a media in an external device. Printing the
backed up images directly from the external device also can be made.
1.7.3.1 Backup Function Specifications
Table 1-27. Basic Specifications
ItemSpecification
Source media
Destination media
Target files
Operations disabled
during the backup
Note *1: A backup on 700MB or larger size CD-R is not ensured.
*2: The CD-R/DVD-R must be formatted as described in Table 1-24.
*3: The printer cannot recognize USB flash memory that incorporates a hub.
Product DescriptionSpecifications of Each Function25
A memory card conforms to the specifications described in Table 1-24,
and that is inserted into the active slot.
Supports the following media in an external device connected via the
USB Host port. (See Table 1-13 “USB Interface Specification” on
page 17 for information on the available external devices)
• MO:128MB/230MB/640MB/1.3GB
• CD-R:650MB/700MB
• DVD-R: 4.7GB
• USB flash memory
All image files in the source media except the following files.
• Files that have hidden attribute or system attribute.
• Files of which the size is 0 (zero) byte.
In order to prevent the possible corruption of data, the following
operations are disabled during the backup.
• Access from a computer or via a network
• Automatic ejection of the destination media
• ON/OFF of the printer power
*2
*1,2
*3
Due to the file system restriction, a backup of a memory card
that has eight or more levels deep in folder hierarchy cannot be
made on an ISO9660 Level 1-formatted CD-R.
Due to the logical format of the CD/DVD, the pathname length
is restricted as described below;
• Destination media: ISO9660: up to 255 byte
Joliet: up to 240 byte
• Source media: Memory card (FAT12/16/32): up to 260 byte
ItemSpecification
Folder hierarchy
Format
File name
Note *1: As a backup to CD/DVD media requires time, a folder hierarchy definition file
*2: xxx stands for a 3-digit number. The number is automatically assigned from 001 in
Other restrictions on the backup function
The printer does not have the function to write a backup data on an external
Since the printer does not have calendar function, created date and time of
Table 1-28. Specifications on Writing Backup Data
A backup folder is automatically created on the destination media to save
the backup data keeping the original folder hierarchy*1 under the folder. A
number (001 to 999) is assigned as the folder name.
The printer automatically formats the destination media in a supported
format if the media is rewritable and detected as unformatted or formatted
in unsupported format.
Because ISO9660 Level1 format is used to write backup data to a CD/
DVD, double-byte characters are not allowed to be used for the folder or
directory names. Any file or directory names that include double-byte
characters are automatically changed in accordance with the rule
described below.
• A file name is changed to “EPSONxxx”
• A directory name is changed to “EPDIRxxx”
• Replaces an unsupported character in the extension with “_” (underbar)
(EPBKINF.DAT) is first created under the backup folder.
each folder of directory.
*2
*2
The maximum number of writing times
• FAT12/16-formatted media: up to 512 times (001 to 512)
If any files other than backup folders exist in the route directly, the max.
number of writings becomes less than 512 due to the MS-DOS restriction.
When more than 512 times of writing history of an inserted MO is detected,
the printer handles it as a backup error (file name, to folder hierarchy error).
• CD-R:640MB: up to 47 times
700MB: up to 50 times
This is because each session information must be saved.
• DVD-R: 4.7GB: up to 274 times
This is because each session information must be saved.
media back to a memory card in order to prevent the possible corruption of
data.
backup files is the date and time initially assigned or updated by a device
other than the printer.
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1.7.3.2 Backup Errors
If a backup operation is cancelled voluntarily or due to an error, a “Backup canceled”
message appears with a hexadecimal 8-digit error code on the LCD. The following
table lists the leftmost two-digit error codes that are controlled by the printer firmware.
For explanations on other backup errors, see “ 3.2.1 Error List (p.42)”.
0xBEPath length is too long0xFEAcquiring memory pool failed
0xBFFile name is too long0xFFSystem error
Get Track Information
command error
Meaning
Code
0xED
Meaning
Some data exist in the destination
directory
Product DescriptionSpecifications of Each Function26
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1.7.4 Camera Direct Print Function (PictBridge)
Printing operations (selecting images to be printed, making print settings, starting/
canceling printing, and monitoring print process) can be carried out from a directly
connected DSC (Digital Still Camera) that conforms to the standard described below.
1.7.4.1 Available DSC
Those DSCs which are compliant with one of the following standards.
“CIPA DC-001-2003 Digital Photo Solutions for Imaging Devices”
(DPS Version 1.0)
“CIPA DC-001-2003 Rev.2.0 Digital Photo Solutions for Imaging Devices”
(DPS Version 1.1).
1.7.4.2 Print Settings Available from DSC
The following print settings can be made from the DSC. However, depending on the
DSC, some of the settings may not be available.
Table 1-30. Print Settings Available from DSC
ItemSpecification
How to specify images Single Sheet/Multiple Sheet/DPOF specified/XHTML-Print
Paper typePlain Paper/Prem. Glossy
Paper size10 x 15 cm (4” x 6”), 13 x 18 cm (5” x 7”), A4, 16:9 wide, CD/DVD
LayoutBorderless, With Border, 2-up, 4-up, 8-up, 20-up, Index
DateOn/Off
QualityDraft/Standard/Best
Auto CorrectOn/Off
Fit to FrameOn/Off
Print Image FramerNot available
The following operations are available; Getting the printer status,
Control of printer
starting a print job or canceling it immediately or after printing the
current page is finished.
1.7.4.3 General Operation Procedure
Before connecting the DSC, check that the printer is in the
following status.
• No print job from a computer is processed or performed.
• Direct print from a memory card is not processed or performed.
• Stand alone copy using the scanner function is not operating.
• Backup of a memory card is not proceeded.
• No error is occurring such as paper out error or ink out error.
The DSC direct print procedure differs depending on the DSC specifications.The
following explains common procedure.
1.Setting on the printer
Before connecting a DSC with a USB cable, make the print settings such as paper
type/size, layout setting on the printer. This may not be required for some DSCs.
2.Setting on the DSC
Make the following settings on the DSC before connecting it to the printer. Some
DSCs may require to first connect to the printer for making the settings.
• When printing multiple images, specify images and number of copies using
the DPOF and Multiple Sheet menus. The menus may not be available on
some DSCs.
• When printing a single image, specify an image and the number of copies.
Specifying the number of copies may not be available on some DSCs.
• Select the paper type/size, layout, and make the Fit to Frame setting if
necessary. These settings may not be available on some DSCs.
3.Starting to print
When the print settings on both the printer and the DSC is completed, follow the
procedure below to start printing.
1.Connect the printer and the DSC with a USB cable. Using a USB cable
included in the DSC package is recommended.
2.Operate the DSC to start printing.
3.Printing is carried out according to the settings made on the DSC. When some
print settings have not been made on the DSC, the corresponding settings
made on the printer are applied.
Product DescriptionSpecifications of Each Function27
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1.7.4.4 Operating Specifications during Connecting DSC
Table 1-31. Operations during Connecting DSC
OperationSpecifications
Connecting DSC
(print start)
When a DSC is connected as described in “1.7.4.3 General Operation
Procedure (p.27)” Step 3-(1), PictBridge logo is displayed on the LCD.
Canceling
printing
After printing is
completed
Exclusion
control
A print job can be canceled from the DSC.
The [Stop/Clear] button on the control panel also cancels the print job.
When performing memory card direct print after printing from a DSC, the USB
cable connecting the DSC must be disconnected from the printer in advance.
Print settings made on both the DSC and the printer can become
impossible settings for the printer due to unsupported combination of paper
type, paper size and layout. In such case, the settings made on the DSC are
maintained and any print setting items that are not specified by the DSC
are changed in accordance with the DSC settings. When the paper type is
changed, changed to Prem. Glossy, when the paper size is changed,
changed to 4” x 6” size, and when the layout is changed, changed to
Borderless layout.
Product DescriptionSpecifications of Each Function28
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1.7.5 Specialty Print Functions
1.7.5.1 Specialty print functions and available paper type/size and print layout
Paper TypeQuality
Plain Paper
Matte
Photo Paper
Glossy
Prem. Glossy
Standard360 x 360MC2-1ONOFF
Standard5760 x 1440MC2-2ONONA4
Standard720 x 720
Standard720 x 720
Standard720 x 720
Resolution
(H x V) dpi
Best720 x 720MC1-1ONONCD/DVD
Best5760 x 1440MC1-5ONON---
Draft720 x 360MC1-1ONON---
Best5760 x 1440MC1-5ONON---
Draft720 x 360MC1-1ONON---
Best5760 x 1440MC1-5ONON---
Draft720 x 360MC1-1ONON---
Best5760 x 1440MC1-5ONON---
Dot size
MC1-2ONON10 x 15 cm (4” x 6”)---
MC2-2ONONA4, 13 x 18 cm (5” x 7”)
MC1-2ONON10 x 15 cm (4” x 6”)---
MC2-2ONONA4, 13 x 18 cm (5” x 7”)
MC1-2ONON10 x 15 cm (4” x 6”)---
MC2-2ONONA4, 13 x 18 cm (5” x 7”)
Bi-D
Micro
Weave
Reprint/Restore Photos
CD PrintCD Jacket
BorderlessWith Border1-up4-up8-up12-upJewel UpperJewel Index
---
---
---A4
---
---
---
CD/DVD Print
A4
A4
A4
A4
A4
A4
A4
Ultra Glossy
Standard720 x 720
Best5760 x 1440MC1-5ONON---
CD/DVDBest5760 x 1440MC1-5ONON---CD/DVD---
MC1-2ONON10 x 15 cm (4” x 6”)
MC2-2ONONA4, 13 x 18 cm (5” x 7”)
---
---
A4
Product DescriptionSpecifications of Each Function29
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Picture (1)
5mm
Document
Glass
5mm
5mm
Home position
Picture (2)
Scanning Direction
1.7.5.2 Specialty Print Mode
The following explains each of the functions provided in the Specialty Print mode.
1.7.5.2.1 Print on CD/DVD Function
This function allows the user to print an image in a memory card directly on a CD/
DVD. Printing a CD jacket on A4 or letter size paper is also provided.
1.7.5.2.2 Reprint/Restore Photos Function
This function allows the user to copy their silver halide film-based pictures. The printer
scans the pictures automatically detecting them as silver halide film-based picture, and
makes a copy of them. The following explains the specifications of the function.
Available picture size: 30 x 40 mm to 127 x 178 mm (5” x 7”)
Lay the pictures on the glass face down. The number of pictures available at
one time is as follows:
• 4” x 6” or smaller: up to 2 pictures
• 5” x 7”:up to 1 picture
The spaces required between the pictures:
• 5 mm or more space from the right and front edges of the document glass.
• 5 mm or more space between pictures.
Product DescriptionSpecifications of Each Function30
The pictures must not be tilted.
Figure 1-6. Laying Silver Halide Pictures
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11
1
31
21
51
41
71
61
81
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50
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50
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70
90
0.282 mm (1/90 inch)
32 dots
720 dpi MC1-1
Note : The numbers shown in the figure are nozzle numbers. The numbers and the
color names are not printed on an actual nozzle check pattern.
YellowBlackLight CyanLight MagentaMagentaCyan
1.7.6 Setup Mode
The Setup mode provides maintenance menus and various configuration setting menus.
The following explains about the menu functions.
1.7.6.1 Maintenance Menu
Table 1-32. Maintenance Menu Functions
ItemFunction
A nozzle check pattern to check the Printhead nozzles status is
Nozzle Check
Head Cleaning
Head Alignment
Change Ink Cartridge
Thick Paper
LanguageChanges languages.
Screen Saver Settings
printed. A head cleaning can be run if necessary. Figure 1-7 shows
the nozzle check pattern printed by the printer.
Runs a printhead cleaning. The cleaning cannot be made when low
ink level is detected. In such case, an ink low error is displayed
instead of running the cleaning.
An adjustment to ensure the bi-directional print quality. Follow the
instructions displayed on the LCD to carry out the adjustment. The
default value for each of the four modes is “5”, and can be changed
within the range of 1 to 9.
Runs an ink cartridge replacement sequence. The sequence also can
be run from the Ink Levels menu or by following the instructions on
the LCD when an ink-related error occurs.
Setting to “On” widens the platen gap to reduce friction between the
printhead and thick paper. The setting is applied until the printer
power is turned off, and returns to the default (Off) at the next
power-on.
• Off: normal platen gap is applied.
• On: the wider platen gap is applied.
By setting to the “Memory Card Data”, the printer automatically
runs a slide show using images in a memory card as a screen saver
when no control panel operation has been made for 180 seconds in
standby mode. If no memory card is inserted, or when this is set to
“Off”, the LCD display does not change.
Figure 1-7. Nozzle Check Pattern
If the printer power is turned Off during printing the
adjustment pattern or entering the adjustment value, the
pattern print is canceled, and the values return to the default.
While the adjustment is carried out, the printer does not goes
into the panel power save mode.
If a paper out error occurs, load a paper and press the Start
button to cancel the error state.
If a paper jam error occurs, press the Start button to eject the
paper. If the paper is ejected normally, the printer recovers
from the error and prints the adjustment pattern.
Product DescriptionSpecifications of Each Function31
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1.7.6.2 Ink Levels
The current ink levels of each of the cartridges are displayed in bar chart by the rules
described below. After displaying the ink levels, the next operation to change the ink
cartridge can be performed with “Change Cartridge”.
• The bar chart is displayed in the order of yellow, black, light cyan, light
magenta, magenta, and cyan from the left.
• When initial ink charge is completed, or after replacing the cartridge, the ink
level becomes 100% (full).
• The ink level is indicated in increment of 1%. Lower than 1% is rounded
down.
• When the ink level becomes lower than 10%, “!” icon appears to notify the
user of the ink low status.
1.7.6.3 PictBridge Setup
The print settings to be used for the camera direct print (PictBridge) can be specified.
When print settings (paper type, paper size, layout, quality, auto correct) are specified
from the DSC, the DSC settings are applied and the settings made here are ignored. For
more details, see “1.7.4 Camera Direct Print Function (PictBridge) (p.27)”.
1.7.6.4 CD/Sticker Print Position
The printing range when printing on a CD/DVD or a sticker can be adjusted.
1.7.6.5 Backup Memory Card
This menu allows the user to make a backup copy of a memory card on media in an
external device. The “Folder Select” displays a folder selection screen to select the
target folder in an external media to be printed.
The “Folder Select” menu item is disabled (grayout) in the following cases.
When any external device is not connected
When no image files is detected in the inserted memory card.
See “1.7.3 Backup Function (p.25)” for more information on the backup function.
1.7.6.6 Restore Default Settings
This menu allows to restore the default settings of the panel settings.
1.7.6.7 Bluetooth Settings
Bluetooth communication settings can be configured. This menu is enabled only when
the optional Bluetooth unit is connected.
Table 1-33. Bluetooth Settings Sub Menus
ItemExplanation
Sets the passkey to request to an external device when accepting the
BT PIN Code Set
BT Printer ID Set
BT Mode
BT Encryption
BT Device Address
communication request from the device. The setting range is 0000 to
9999.
Sets the printer ID to be identified in the Bluetooth communication
when multiple same models exist. Enter a one-digit number (1 to 9, 0)
to be appended as a suffix to the printer name. The change does not
take effect until the printer is rebooted.
Selects the BT communication mode from the following three
options.
• Discoverable
Allows an external device to search for the printer and the
connection can be established.
No authentication or passkey request is made by the printer.
•Not Discoverable
Does not allow an external device to search for the printer but the
connection can be established.
No authentication or passkey request is made by the printer.
•Pairing
Allows an external device to search for the printer and the
connection can be established.
The printer requests a passkey to the device. Once the connection is
established, the printer remembers the device (only one device can
be remembered), and does not request a passkey for the second or
later access of the device.
When this is set to “On”, the Bluetooth communication data is
encrypted and the printer requests device authentication.
The physical address (unique value) of the Bluetooth module is
displayed. The address is displayed in hexadecimal 12-digit numbers
(xx-xx-xx-xx-xx-xx).
Product DescriptionSpecifications of Each Function32
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OPERATING PRINCIPLES
CHAPTER
2
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Epson Stylus Photo PX650/TX650/TX659Revision A
PF Motor
CR Motor
CR Encoder
PE Sensor
PF Roller Shaft
APG Sensor
PF Encoder
APG Unit
I/S Assy
CR Lock Lever
Cap Assy
CR Guide Shaft
Eject Roller Shaft
CR Lock Lever
CR Assy
PW Sensor
Case Open
Sensor
CD-R Guide
Sensor
CD-R Tray
Sensor
ASF Unit
LD Roller
Retard Roller
Printhead
2.1 Overview
This section describes the operating principles of the printer mechanism of Epson
Stylus Photo PX650/TX650/TX659.
2.1.1 Printer Mechanism
The printer mechanism of this product consists of the printhead, carriage mechanism,
paper loading mechanism, paper feed mechanism, and the ink system.
As the conventional models, this product is equipped with two DC motors; one is used
to drive the paper loading and paper feed mechanisms, and also the pump mechanism
that includes the carriage lock mechanism. The other one is used to drive the carriage
mechanism. Paper is fed from the rear at the ASF unit with the LD roller and Retard
roller, and ejected to the front at the tray.
Operating PrinciplesOverview34
Figure 2-1. Schematic Printer Mechanism
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PF Encoder
APG Sensor
CR Encoder
PW Sensor
CD-R Guide Sensor
CD-R Tray Sensor
PE Sensor
PF Motor
CR Motor
Case Open Sensor
CR Contact Module
2.1.2 Motors and Sensors
Epson Stylus Photo PX650/TX650/TX659 are equipped with the following printhead,
motors and sensors.
Table 2-1. Motors and Sensors (Printer Mechanism)
No.NameFunction
1PrintheadF3-MACH Turbo 2 head (6 colors x 90 nozzles)
Type:DC motor
Voltage:42V DC ± 5% (voltage applied to the driver)
Characteristics:Armature resistance: 22.7 Ω ± 10%
Drive system:PWM constant-current chopping system
Type:DC motor
Voltage:42V DC ± 5% (voltage applied to the driver)
Characteristics:Armature resistance: 21.2 Ω ± 10%
Drive system:PWM system
Function: Detection of the paper tail end, Paper leading edge
The nozzle layout as seen from behind the printhead is shown below.
Figure 2-3. Motors and Sensors (Scanner Unit)
Operating PrinciplesOverview36
Figure 2-4. Nozzle Layout.
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CR lockCR
CR lock
is released
2.2 Power-On Sequence
This section describes the power-on sequences.
Condition
Completing ink charge.
No CDR Tray and no paper on the paper path.
The stacker is not set on the CDR printing position.
The Printhead is capped with the Cap of the Ink System.
The Carriage is locked by the CR lock.
Table 2-3. Operation of the power-on sequence
Operation
1. Checking waste ink overflow
1-1.Reads out the protection counter value to check
waste ink overflow.
2. Avoiding deadlock sequence
2-1.The carriage moves to the 0-digit side slowly and
confirms it touches the Right Frame.
2-2.The carriage slightly moves to the 80-digit side.
2-3.The PF Motor rotates clockwise and releases the
CR lock.
2-4.The carriage moves to the 0-digit side slowly and
confirms it touches the Right Frame.
2-5.The carriage returns to its home position.
3. CDR Tray sensor
3-1.Checks with the CDR Tray sensor if the CDR
Tray is not set.
3-2.The PF Motor rotates clockwise to eject the CDR
Tray.
*1
movement and position
*4
Carriage/PF roller
*2
*3
PG
Any
position
↓
↓
↓
↓
↓
↓
↓
Table 2-3. Operation of the power-on sequence
Operation
4. Releasing the CR lock
4-1.The PF Motor rotates clockwise and releases the
CR lock.
5. Seeking the home position
5-1.The carriage slowly moves to the 80-digit side.
5-2.The carriage moves to the 0-digit side slowly and
confirms it touches the Right Frame.
5-3.The carriage slowly moves to the CR lock set
position.
5-4.The PF motor rotates clockwise and releases the
CR lock.
5-5.The PF motor rotates counterclockwise and sets
the CR lock.
5-6.The carriage moves to the 80-digit side slowly and
confirms it touches the CR lock.
5-7.The carriage slowly moves to the 0-digit side to
the CR lock set position.
5-8.The PF motor rotates clockwise and releases the
CR lock.
5-9.The carriage moves to the 80-digit side slowly and
confirms it does not touch the CR lock.
5-10.The carriage slowly moves to its original
position, and home position is fixed.
Afterward, the carriage position is monitored
according to the signals from the CR Encoder.
6. Resetting APG
6-1.The carriage slowly moves to the Right Frame and
stops there.
*1
Carriage/PF roller
movement and position
(Continue to the next page)
*2
*3
PG
Any
position
↓
↓
↓
↓
↓
↓
↓
↓
↓
↓
↓
Operating PrinciplesPower-On Sequence37
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Table 2-3. Operation of the power-on sequence
Operation
6-2.The PF Motor rotates clockwise while monitoring
the PG sensor.
6-3.After the PG sensor switched from Off to On, the
PF Motor rotates clockwise by the specified step
until it detects the PG-- (APG home position).
6-4. After detecting the APG home position, the carriage
slightly moves to
the 80-digit side.
6-5. After the PF Motor rotates counterclockwise, it
rotates clockwise to confirm the PG sensor is set to
On-state.
6-6.The carriage slowly returns to its home position.
7. Setting the APG to PG++
7-1.The carriage slowly moves to the Right Frame and
stops there.
7-2.The PF Motor rotates clockwise and sets to PG++.
7-3.The carriage slowly returns to its home position.
8. PF initialization
8-1.Checks if paper exists by the PE sensor*5 and the
PF Motor rotates clockwise for one second.
9. PF Motor measurement
9-1.The PF motor rotates clockwise for four seconds,
and performs a load measurement.
10.Low temperature operation sequence
10-1.The PF Motor rotates clockwise, and releases the
CR lock.
10-2.The carriage moves back and forth between CR
lock and the 80-digit side for two times.
*1
*6
*7
Carriage/PF roller
movement and position
*2
*3
PG
Any
position
↓
↓
PG--
↓
↓
PG++
↓
↓
↓
↓
↓
Table 2-3. Operation of the power-on sequence
Operation
11.Setting the APG to PG--
11-1.The carriage slowly moves to the Right Frame
and stops there.
11-2.The PF Motor rotates clockwise and sets to PG--.
11-3.The carriage slowly returns to its home position.
12.CR measurement and PW sensor initialization
12-1.The PF Motor rotates clockwise, and releases the
CR lock.
12-2.The carriage slowly moves to the 80-digit side.
12-3.The carriage performs a load measurement while
moving to the VH Check position, and records the
detected voltage of the PW sensor at the specified
three positions, then stops.
12-4.The carriage detects the voltage of the PW sensor
at the carriage stop position (the black area at the
Paper Guide Front).
12-5.The carriage performs a load measurement while
moving to the 0-digit side, and stops.
12-6.The carriage performs a load measurement while
moving to the VH Check position, and records the
detected voltage of the PW sensor at the specified
three positions, then stops.
12-7.The carriage detects the voltage of the PW sensor
at the carriage stop position (the black area at the
Paper Guide Front).
12-8.The carriage performs a load measurement while
moving to the 0-digit side, and stops.
*1
Carriage/PF roller
movement and position
(Continue to the next page)
*3
PG
*2
PG++
PG--
↓
↓
↓
↓
↓
↓
↓
↓
↓
Operating PrinciplesPower-On Sequence38
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Table 2-3. Operation of the power-on sequence
Operation
13.Detecting ink cartridge and initializing ink system
13-1.The PF Motor rotates clockwise and releases the
CR lock.
13-2.The PF Motor rotates clockwise for one second,
and resets the PF Roller.
13-3.The carriage slowly moves to the 0-digit side.
13-4.The carriage moves to the 80-digit side to check
the ink end sensor. The ink remaining is detected
after completing the check.
13-5.The carriage slowly returns to its home position.
14.CR lock setting
14-1.The carriage slowly moves to the CR lock set
position.
14-2.The PF Motor rotates counterclockwise, and sets
the CR lock.
14-3.The carriage slowly returns to its home position.
Note *1: The rotation direction of the PF Motor is as follows.
Clockwise:Paper is fed normally
Counterclockwise: Paper is fed backward
*2: The condition of the CR lock is as follows.
Red:CR lock is set
White: CR lock is released
*3: Indicates the PG position. “Any position” means that the PG position is not
recognized because APG is not reset yet.
*4:Checks if the carriage is not deadlock such as the CR lock is caught in the gap of the carriage.
*5: Eject the paper if any.
*6: When paper exists, the existing measurement value saved in EEPROM is read out;
therefore, the PF Motor does not rotate.
*7:Executes when the detected temperature is under 5 oC (41oF) by the thermistor on the Printhead.
*8: The empty suction operation may occur depending on the situation.
*9:If paper remains in the printer, the PF Roller rotates by steps enough to eject the paper forcibly.
*1
*9
Carriage/PF roller
movement and position
*8
2.3 Printer Initialization
*3
PG
*2
PG--
↓
↓
↓
↓
↓
↓
↓
There are four kinds of initialization method, and the following explains each
initialization.
1.Hardware initialization
This printer is initialized when turning the printer power on, or printer recognized
the cold-reset command (remote RS command).
When printer is initialized, the following actions are performed.
(a) Initializes printer mechanism
(b) Clears input data buffer
(c) Clears print buffer
(d) Sets default values
2.Operator initialization
Initialization when resetting the USB software, and the following are performed.
(a) Clears input data buffer
(b) Clears print buffer
(c) Sets default values
3.Software initialization
The ESC@ command also initialize the printer.
When printer is initialized, the following actions are performed.
(a) Clears print buffer
(b) Sets default values
4.IEEE 1284.4 “rs” command initialization
The printer recognized the IEEE 1284.4 “rs” command.
When printer is initialized, the following action is performed.
Troubleshooting When There is
Error Display (p.42)”, identify
the error and repair it.
(Also refer to “Solving Problems”
in User's Guide)
Troubleshooting for Printer (p.50)
Ink Supply Related Troubleshooting (p.54)
I/F Related Troubleshooting (p.56)
Troubleshooting for Scanner (p.57)
Power Supply Related Troubleshooting (p.54)
START
To Troubleshooting for
Individual Units
3.1 Overview
With Epson Stylus Photo PX650/TX650/TX659, almost all troubles can be coped with
by following the instructions given on “EPSON Status Monitor 3” (when connected to
the PC) or on the LCD.
Once an error occurs, the “EPSON Status Monitor 3” will appear as a pop-up window
on the screen of the host PC. It will show details of how to cope with the trouble. In
almost all cases, the user can recover the unit from the error, provided that the user
follows the instructions indicated on the pop-up window.
In addition, the User’s Manual for Epson Stylus Photo PX650/TX650/TX659 describes
detailed steps to be taken for recovery from typical errors.
3.1.1 Specified Tools
Epson Stylus Photo PX650/TX650/TX659 does not require any specified tools for
troubleshooting.
3.1.2 Preliminary Checks
Before starting troubleshooting, be sure to verify that the following conditions are all
met:
The power supply voltage must be within the specification limits. (Measure
the voltage at the wall outlet.)
The POWER CORD must be free from damage, short circuit or breakage, or
miswiring in the POWER CORD.
The Unit must be grounded properly.
The Unit should not be located in a place where it can be exposed to too high
or low temperature, too high or low humidity, or abrupt temperature change.
The Unit should not be located near waterworks, near humidifiers, near
heaters or near flames, in a dusty atmosphere or in a place where the Unit can
be exposed to blast from an air conditioner.
The Unit should not be located in a place where volatile or inflammable gases
are produced.
The Unit should not be located in a place where it can be exposed to direct
rays of the sun.
The Unit must be placed on a strong and steady level table (without an
inclination larger than 5 degrees).
There must be no vibration generating source placed in contact with this Unit.
The paper used must conform to the specification.
There must be no error in handling of the Unit.
Check the inside of the Unit, and remove foreign matters, if any, such as paper
clips, staples, bits of paper, paper dust or toner.
Clean the inside of the Unit and the rubber rolls.
3.1.3 Procedure for Troubleshooting
Perform troubleshooting according to the flowchart shown below.
Flowchart 3-1. Procedure for Troubleshooting
TroubleshootingOverview41
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C H E C K
P O I N T
3.2 Troubleshooting When There is Error Display
The messages displayed on the LCD that are listed in the “Error
List” above and “Warning List (p.43)” on the next page and
subsequent pages are given only for information. In other words,
they are not exactly the same as the messages actually displayed.
BT File size errorThe document is too large to print with Bluetooth.Data size is too big.
BT Designation errorThe document is too complex to print with Bluetooth.Data quantity exceeded the range where it can be processed.
BT structure errorData error. The document cannot be printed.There is an error in the contents of data.
A part of the reference object
is broken (BT-MIME)
BT communications error
The printer’s ink pads are nearing the end of their service life.
Contact Epson Support.
The CD/DVD tray is set incorrectly. Set the CD/DVD tray
correctly, then press the Start button.
The front tray is in the wrong position. Push down the tray lever
to set the front tray to the CD/DVD position.
The front tray is in the CD/DVD position. Raise the tray lever to
set the front tray to the paper position.
Data Error.
The document may not be printed correctly.
Bluetooth print adapter not recognized. Please remove and
reinstall the adapter.
The waste ink pads have already absorbed waste ink nearly
to its full capacity.
At start of printing, the printer has not recognized the CD-R/
DVD tray correctly.
The printing data for CD/DVD printing has been sent from
the printer driver but the Stacker Assy is on the ASF
position.
The printing data for normal printing has been sent from the
printer driver but the Stacker Assy is on the CDR position.
While XHTML-Print data could be decoded, a part or all of
the reference object had a MIME encode error and could not
be obtained. The following two problems are considered
depending on the type of the un-obtained reference object.
• For an image, an area where that image is to be printed
becomes blank.
• For a CSS (style sheet) file, the background color, basic
character size or the like cannot be the same as specified
by the sending side.
An error has occurred in communication with the BT
adapter.
Replace the waste ink pads.
See “6.1.1 Maintenance Error”
(p.130)
Set the CD-R/DVD tray correctly, and
press the Start button.
Push the lever down to change the
Stacker Assy to CDR position.
Push the lever up to change the
Stacker Assy to ASF position.
Change or check the transmitted data.
Remove the BT adapter. Press the OK
button to clear the message.
TroubleshootingTroubleshooting When There is Error Display43
An error occurred in the CR
motor operating sequence
Checking the operation of the CR Unit:
Move the CR Unit by hand, and check to see if it moves smoothly.
Making the following adjustments:
♦Bi-D Adjustment
♦PF Adjustment
♦PW Adjustment
Checking the following parts and replacing the defective one
♦Checking the head FFC (CN10/11/12) for disconnection or breakage
♦Checking the lead wires of the CR Motor (CN14) for disconnection or breakage
♦Checking the CR Encoder FFC (CN16) for disconnection or breakage
♦Checking the printer frame for adhesion of dirt or insufficient lubrication (p. 134)
♦Checking the CR Guide Shaft for adhesion of dirt or insufficient lubrication (p.133)
♦Checking the Linear Scale for adhesion of dirt or damage (p.86)
♦Checking the CR Encoder for adhesion of dirt or damage (p.35)
♦Checking the PW Sensor for adhesion of dirt or damage (p.35)
♦Checking the CR Belt for damage or improper tension (p.95)
♦Checking the CR Motor and replacing it if necessary (p.95)
♦Main Board (p.77)
♦Power Supply Board (p.82)
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Table 3-3. Fatal Errors (continued)
CategoryError CodeErrorCauseRemedy
DC error
(PF motor)
APG motor
Motor drive
time error
FBHPF acceleration lock error
FEH
FCH
FAH
PF speed over error
Measurement value error in PF Duty
limiting control
EFHPosition error in PF BS control
F0HDTY_max error in PF BS control
70HAPG error (normal drive error)
71HAPG home seek error
72HError in APG drive by factory command
D1HCR (PID) drive time-out
D2HCR (load positioning) drive time-out
D3HPF (PID) drive time-out
D4HPF (BS) drive time-out
An error occurred in the PF
motor operating sequence
An error occurred in the APG
operating sequence
The motor kept operating for
more than the specified time.
Checking the PF mechanism by visual inspection:
Check the PF mechanism for paper jam or adhesion of foreign matters by visual
inspection.
Checking the operation of the PF mechanism:
Operate the PF mechanism by hand, and check to see if it operates smoothly.
Making the following adjustments:
♦Bi-D Adjustment
♦PF Adjustment
♦PW Adjustment
Checking the following parts and replace the defective one:
♦Checking the PF Encoder FFC (CN8) for disconnection or breakage
♦Checking the lead wires of the PF Motor (CN13) for disconnection or breakage
♦Checking the PF scale for adhesion of dirt or damage (p.89)
♦Checking the PF encoder for adhesion of dirt or damage (p. 89)
♦Checking the Upper Paper Guides for improper installation (p. 101)
♦Checking the PF Motor and replacing it if necessary (p. 90)
♦Main Board (p.77)
♦Power Supply Board (p.82)
Checking the installation of the APG Sensor:
position of the sensor and connection of the connector (CN7)
Checking the drive of the APG Unit:
♦Installation of the composite gear of the ASF Unit - APG Unit
♦Standalone operation of the APG Unit
♦Reinstallation of the APG Unit (phase)
Checking the following parts and replace the defective one:
♦APG Unit (p.94)
♦ASF Unit (p.92)
♦APG Sensor (p.35)
♦PG Left Cam (p.97)
♦Main Board (p.77)
♦Power Supply Board (p.82)
Checking the mechanism and operation:
Check the mechanism and operation of the motor in question.
Checking the connection of the connectors and routing of the lead wires
Checking the motor in question and the following parts and replacing the defective part:
♦Main Board (p.77)
♦Power Supply Board (p.82)
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Table 3-3. Fatal Errors (continued)
CategoryError CodeErrorCauseRemedy
Factory
command
error
Head system
error
Sequence
error
Sensor error
30HError by EEPROM verify command---
40HTransistor ambient temperature abnormal
41HError in X-Hot detection before printing
42HError in X-Hot detection after flushing
The thermistor on the
printhead detected abnormal
temperature.
43HHead ambient temperature abnormal
50HHome seek error
51HCR unlocking error
52HCR locking error
53H
56H
Paper detect error before initial charge
completion
Obstructed sequence error at ink cartridge
replacement
An error occurred in the
carriage operating sequence.
60HPW detection error (Hi check error)
61HPW detection error (Low check error)
PW detector trouble
62HTray detection (CDR detector 2) error
63HPaper detection error
Sensor trouble
Checking the following parts and replace the defective one:
♦Main Board (p.77)
♦Power Supply Board (p.82)
Checking the following parts and replace the defective one:
♦Printhead (p.84)
♦Main Board (p.77)
♦Power Supply Board (p.82)
♦Replace the Head FFC
See Remedy for DC error (CR motor)
Checking the PW Sensor (p.35):
♦Checking the PW Sensor for adhesion of dirt and dust
♦Checking the connection of the FFC
Making the following adjustments:
♦PW Adjustment
Checking the following parts and replace the defective one:
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Table 3-3. Fatal Errors (continued)
CategoryError CodeErrorCauseRemedy
Maintenance
error
Abnormal
operation
A0HWaste ink overflow
88HInserted tray error during cleaning
89H
Obstruction detection error during
cleaning
Life expiration of maintenance
parts
An error occurred during
cleaning
Replace all the maintenance parts, and clear the maintenance counter.
(Refer to “6.1.1 Maintenance Error” (p.130).)
Pulling out the CDR Tray
Checking the CDR Tray Sensor (p.35):
♦Checking the CDR Tray Sensor for adhesion of dirt or dust
♦Checking the connection of the connector of the CDR Tray Sensor
Checking the connection of the FFC
Checking the following parts and replace the defective one:
♦CDR Tray Sensor (p.35)
♦CDR Tray
Checking the operation of the CR Unit:
Move the CR Unit by hand, and check to see if it moves smoothly.
Checking the following parts and replacing the defective one:
♦Checking the lead wires of the CR Motor (CN14) for disconnection or breakage
♦Checking the CR Encoder FFC (CN16) for disconnection or breakage
♦Checking the printer frame for adhesion of dirt or insufficient lubrication (p. 134)
♦Checking the CR Guide Shaft for adhesion of dirt or insufficient lubrication (p.133)
♦Checking the Linear Scale for adhesion of dirt or damage (p.86)
♦Checking the CR Encoder for adhesion of dirt or damage (p.35)
♦Checking the CR Belt for damage or improper tension (p.95)
♦Checking the CR Motor and replacing it if necessary (p.95)
♦Main Board (p.77)
TroubleshootingTroubleshooting When There is Error Display49
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3.3 Troubleshooting When There is No Error Display
3.3.1 Troubleshooting for Printer
This section describes repair/service of the Printer Mechanism. Listed below are various problems which may occur, observations of such problems, check point and remedies.
Faulty paper loading
Table 3-4. Diagnostics when feeder is abnormal
ConditionCauseCheck PointRemedy
Clean the rollers using a cleaning sheet.
1. Set a cleaning sheet upside down in the ASF Unit.
2. Start paper feed with the panel button.
3. Repeat steps above several times.
To remove oils from rollers, staple a cloth dampened with alcohol
to a postcard and follow the steps below.
1. Set the postcard in the tray with the alcohol dampened cloth side
facing the LD Roller (or Retard Roller).
2. Start paper feed while firmly holding the upper edge of the card.
3. Repeat the paper feed operation several times to clean the surface of
the LD Roller (or Retard Roller).
If these steps do not correct the problem, replace both the LD Roller
and Retard Roller.
Remove the dust and dirt, if any.
Connect the PE Sensor connectors to the sensor and Main Board CN6
properly.
Install the torsion spring on the PE Lever properly.
Install the tension spring properly.
Paper is not
loaded.
Several sheets of
paper are fed at
the same time
LD Roller and Retard Roller dirty or
worn
Operation of paper loading mechanism
is abnormal
PE Sensor/PE Lever not operating
properly
Retard Roller operation is abnormal
Check to see if no Micro Pearl or oily substance is adhering to
the paper loading roller.
Check to see if there is no abnormality in the paper loading
mechanism.
Check to see if the PE Sensor connector has not been
disconnected from the sensor or Main Board.
Check to see if the torsion spring has been set on the PE Lever
properly.
Check for damaged PE Sensor.Replace the PE Sensor.
Check to see if the tension spring on the Retard Roller is
disengaged.
Check to see if the Retard Roller is out of position.Install the Retard Roller properly.
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Faulty paper ejection
Table 3-5. Diagnostics when paper ejection is abnormal
ConditionCauseCheck PointRemedy
Faulty PF-related operation
Paper is jammed
on the way of
paper ejection.
PF deterioration offset counter
Faulty operation of Paper Eject RollerCheck to see if the Paper Eject Roller rotates correctly.Properly engage the gears driving the Paper Eject Roller.
Faulty carriage operation
ConditionCauseCheck PointRemedy
Abnormal
carriage operation
during printing
Carriage does not move smoothly.
Turn the PF Roller, and check to see if the paper is transferred
to the Paper Eject Rollers properly.
Check the PF deterioration offset counter and the number of
printed sheets using the adjustment program.
Engage the PF-related gears properly.
Initialize the PF deterioration offset counter and write the maximum
value.
Table 3-6. Diagnostics when carriage action is abnormal
Check to see if there is an obstacle in carriage route.Remove the obstacle.
Operate the carriage by hand and check to see if carriage moves
smoothly.
Check tension of the timing belt.Replace the compression spring of the Driven Pulley Holder.
Move the carriage to the right end and left end fully and check
to see if the length of the Head FFC is proper and the carriage
moves smoothly.
Clean the CR guide shaft and lubricate.
Remove the Head FFC once and reinstall it properly.
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Printer stops during initialization
Table 3-7. Diagnostics when printer stops during format
ConditionCauseCheck PointRemedy
Paper Eject Frame not installed properly
CR Motor not operating properly
PF Motor not operating properly
Linear Scale not operating properly
CR Encoder not operating properly
Printer error is
indicated.
Rotary Scale not operating properly
PF Encoder not operating properly
Head FFC not operating properly
Head Hot ErrorCheck to see if ink is emitted from all nozzles.If condition does not improve after cleaning, replace the Printhead.
Check to see if the hook securing the Paper Eject Frame has
been engaged.
Check for disconnected CR Motor connector.Check the connector (CN14) of the CR Motor.
Check to see if the CR Motor coil resistance is as specified.Replace the CR Motor.
Check for the disconnected PF Motor connector.Check the connector (CN13) of the PF Motor.
Check to see if the PF Motor coil resistance is as specified.Replace the PF Motor.
Check to see if the Linear Scale is through the CR Encoder.Enable the Linear Scale to pass through the CR Encoder.
Check for dirt on the Linear Scale.Completely clean the Linear Scale.
Check for the damaged Linear Scale.Replace the Linear Scale.
Check to see if the Encoder FFC is connected to the CR
Encoder Board.
Check for paper bits and dust adhering to the CR Encoder.Remove paper bits and dust adhering to the CR Encoder.
Check for the damaged Encoder FFC.Replace the Encoder FFC (CR Unit).
Check for the damaged CR Encoder.Replace the CR Unit.
Check to see if the Rotary Scale is not through the PF Encoder. Enable the Rotary Scale to pass through the PF Encoder.
Check for dirt on the Rotary Scale.Completely clean the Rotary Scale.
Check for the damaged Rotary Scale.Replace the Rotary Scale.
Check to see if the Encoder FFC is connected to the PF Encoder
Board.
Check for paper bits and dust adhering to the PF Encoder.Remove paper bits and dust adhering to the PF Encoder.
Check for the damaged Encoder FFC.Replace the Encoder FFC.
Check for the damaged PF Encoder.Replace the PF Encoder.
Check for the disconnected Head FFC.
Check for the damaged Head FFC.Replace the Head FFC.
Install the Paper Eject Frame properly.
Connect the Encoder FFC to the CR Encoder Board.
Connect the Encoder FFC to the PF Encoder Board.
Firmly connect the Head FFC to the Main Board CN10 - 12 and to the
Printhead.
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Faulty print
Table 3-8. Diagnostics when printing is abnormal
ConditionCauseCheck PointRemedy
Printhead surface is dirty (Dot missing) Alternate cleaning and test printing several times.Clean the Printhead surface with a cotton swab.
Improper printing
occurs only with
specific dots
Dot missing
sometimes occurs
Print is not as
intended
Vertical lines are
not in alignment
White lines
appear in output
data
Capping absorbent material is in contact
with Printhead surface
Head FFC not operating properlyCheck for the damaged Head FFC.Replace the Head FFC.
Printhead not operating properlyAlternate cleaning and nozzle check several times.If condition does not improve after cleaning, replace the Printhead.
Printhead surface is dirty (Dot missing) Alternate cleaning and nozzle check several times.Clean the Printhead surface with a cotton swab.
Ink Cartridge not operating properlyInstall a new ink cartridge and perform nozzle check.Replace the ink cartridge.
Faulty connection inside the Head FFC Use a circuit tester to check the FFC.Replace the Head FFC.
Printhead not operating properlyRepeat cleaning several times, and then perform nozzle check.If condition does not improve after cleaning, replace the Printhead.
Head FFC is not connected
Printhead not operating properlyCheck connection of Head FFC to Printhead.
Bi-D adjustment is not madeCheck to see if Bi-D adjustment has been done properly.Perform Bi-D adjustment.
Dirt is adhering to CR Guide ShaftCheck for dirt adhering to surface of the CR Guide Shaft.Clean the surface of the CR Guide Shaft with a soft dry cloth.
PF Roller not operating properly
Ink Cartridge not operating properlyInstall a new ink cartridge and test printing.Replace the ink cartridge.
Carriage Slide not moving properly
Platen Gap not set properlyCheck to see if platen gap adjustment has been done properly.Adjust platen gap. (p. 119)
Gear is damaged
Dot jet direction is angled due to dirt on
Printhead surface
Printhead not operating properlyRepeat cleaning several times, and then perform test print.Replace the Printhead.
CR Guide Shaft not operating properly
Check for the deformed or damaged capping absorbent
material.
Check to see if the FFC is firmly connected to each board and
CR Unit.
Check for dirt on the PF Roller.Carefully clean the surface of the PF Roller with a soft brush.
Check for the damaged PF Roller.Replace the PF Roller.
Check to see if sufficient grease is remaining on carriage slide
parts at back of main frame.
Check for abnormality in gears between PF mechanism and
ASF mechanism.
Alternate cleaning and test printing several times.Clean with a cotton swab.
Check for dust and dirt on the Cleaner Blade.Clean or replace the Cleaner Blade.
Check to see if the CR Guide Shaft is firmly installed in
specified position.
Check for damage to surface of the CR Guide Shaft.Replace the CR Guide Shaft.
Replace the Ink System Assy.
Connect the FFC firmly.
If there is no problem with the Head FFC to Printhead connection,
replace the Printhead.
Clean the main frame carriage slide parts and lubricate with a specified
quantify of G-71.(p. 134)
Replace the damaged parts.
Reassemble the CR Guide Shaft.
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3.3.2 Power Supply Related Troubleshooting
If the printer does not operate at all (LED does not light up) even with the power turned ON, refer to the following table and perform troubleshooting.
Table 3-9. Power Supply Related Troubleshooting
CauseCheck PointRemedy
Defective power cordConnect the normal power cord.Replace the power cord.
Abnormal AC power
voltage
Faulty connection of the
connector
Fuse blownCheck the fuse (F1) on the Power Supply Board.Replace the Power Supply Board with a new one.
Abnormal output voltage of
Power Supply Board
Check the AC power voltage.Supply the normal power.
Check the connection between the Power Supply Board
- Main Board (CN3).
Check the output voltage of the Power Supply Board.
Correct the connection.
When the output voltage is normal: Replace the Main Board with a new one.
When the output voltage is abnormal: Replace the Power Supply Board with a new one.
3.3.3 Ink Supply Related Troubleshooting
Printer stops during initialization or printing.
Table 3-10. Troubleshooting for Printer Stop During Initialization or Printing
ConditionCauseCheck PointRemedy
Ink End error is
displayed.
No Ink Cartridge error
is displayed.
Ink Cartridge Trouble
error is displayed.
Ink is out.Check to see if ink is remaining in all the ink cartridges. Replace the ink cartridge.
Not all the ink cartridges
have been installed.
Ink cartridge is damaged.
Check to see if all the ink cartridges have been installed
in the I/C holders.
Check to see if no ink cartridge is in a raised position.Install the ink cartridge properly.
The front or back hook of an ink cartridge is broken.Replace the ink cartridge.
Check to see if the CSIC Board is not dislocated.Replace the ink cartridge.
Check to see if no chip on the CSIC Board is chipping. Replace the ink cartridge.
Install all the ink cartridges.
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Printing is not carried out correctly
Table 3-11. Diagnostics when printing is erratic
ConditionCauseCheck PointRemedy
Ink Cartridge not operating
properly
FFC not connected
properly
Carriage moves
correctly but printing is
not normal.
Cleaner Blade not
operating properly
FFC internal disconnection Check each FFC with a circuit tester.Replace the FFC.
Faulty PrintheadAlternate cleaning and test printing several times.
Ink leakage or clogging
with ink
Waste ink is not discharged properly
ConditionCauseCheck PointRemedy
Pump tube collapsedVisually check the tube.Replace the Ink System Assy
Cap is dirty or damaged.
Ink is not flowing from
Printhead to Cap or
from Cap to Ink Tube
Tube is disconnected from
Cap bottom
Cap does not slide up
properly
Tube between the Waste
Ink Tray Assy - I/S Assy
collapsed
Install a new ink cartridge and test printing.Replace the ink cartridge.
Check the FFC connection between each CSIC Board Main Board.
Check for debris adhering to the Cleaner Blade.Clean or replace the Cleaner Blade.
Check to see if there is ink leakage from the Printhead.
Connect the FFC firmly.
When the condition is not improved even after cleaning, replace the Printhead with a
new one.
Install the ink cartridges properly.
If this does not improve the condition, replace the ink cartridges and the Printhead.
Table 3-12. Troubleshooting for Faulty Ink Supply or Faulty Waste Ink Discharge
Check for foreign object adhering to the Cap or
damaged Cap.
Visually check for disconnection of the tube from Cap
bottom.
Check for installation of compression spring on the tube
assembly.
Check the tube connection on the bottom of the Waste
Ink Tray Assy and the tube route under the tray.
Remove foreign object from the Cap with a cotton swab. If the Cap is damaged,
replace the Ink System Assy.
Connect the tube properly.
Replace the Ink System Assy with a new one.
Connect the tube of the Waste Ink Tray Assy properly, and route the tube properly.
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3.3.4 I/F Related Troubleshooting
This section describes the troubleshooting for the USB I/F and Memory Card Slot.
USB I/F error
Table 3-13. USB I/F Error
CauseCheck PointRemedy
Host PC does not
support Windows
98 essentially.
Printer driver is
not installed
correctly.
Defective USB
cable
Poor contact
Defective main
board
On Windows, open “My computer”
→“Property”→“Device manager”.
“Universal serial bus controller” is
effective?
On Windows, open “My computer”
→“Property”→“Device manager”.
Printer driver is installed in “Other
devices” by mistake?
Operation is normal if USB cable is
replaced?
Check to see if there is no adhesion of
foreign matters in the USB interface
connector.
Check to see if the main board is not
damaged.
Remove the USB driver, and
install it again.
Delete the driver and install it
again according to operation
manual.
Replace the USB cable.
Remove the foreign matters,
and clean the contact.
Replace the main board.
Troubleshooting for Memory Card Slot
Table 3-14. Troubleshooting for Memory Card
CauseCheck PointRemedy
Driver has not
been installed
correctly.
Data has been
destroyed.
A memory card
other than those
specified is used.
Memory card is
faulty.
Poor contact.
Firmware has
abnormality.
Electric noise, etc.
has been
generated.
Defective main
board
Check to see if a memory card
is recognized in the single Assy
mode.
Data on card may be destroyed
due to static electricity.
Check the card to see if it is one
of the specified cards.
Check to see if another Memory
card can be recognized.
Check to see if foreign matters
are not adhering to memory
card or slot.
---Update firmware.
Check to see if the FFC is
connected correctly and the
Ferrite Core is positioned in
place inside the printer.
Check to see if the main board
is not damaged.
Temporarily remove the driver, and then
install it again.
Check to see if card data is read by a
PC. If not, format the card.
Use a specified memory card.
Use a new memory card.
Remove the foreign matters, and clean
the contact.
After the confirmation, if they have no
abnormality, replace the main board.
Replace the main board.
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3.3.5 Troubleshooting for Scanner
This section describes repair/service for the Scanner mechanism. In troubleshooting,
first identify the trouble at the Assy level based on the observation.
According to the observation as described in Table 3-16, perform the necessary
checking by referring to the appropriate table.
Scanner Errors at User Level
Table 3-15. Scanner Errors at User Level
ErrorCauseRemedy
• Defective CIS unit
Scanner error
Command error Undefined command is detected.
Scanner openScanner cover is open.Close the cover.
• Defective scanner motor
• The scanner carriage is
interfering with any other part.
Observation of Trouble and Reference for Remedy
Table 3-16. Observation of Trouble and Reference for Remedy
ObservationDescription of Trouble
Even with power turned on, the
machine does not operate.
“Fatal error” occurred.
Indication error occurs and it is not
cleared even after power is turned off
once and then turned on again.
Picture is not read clearly.Picture is not read clearly.Table 3-21
“Communication error”.
Indication error occurs and when
communication with the host is tried
again, “Communication error” recurs.
The machine does not operate for
initialization.
CR unit does not operate.Table 3-18
CR unit operates but error is
indicated.
The LED does not light up.Table 3-20
USB interface errorTable 3-13
• Replace the scanner CR Unit.
• Remove the obstacle.
When correct command is received, error
status is cancelled.
Turn the power off once and then turn it
on again.
Reference for
Remedy
Table 3-17
Table 3-19
Scanner does not operate for initialization
Table 3-17. Scanner does not operate for initialization
CauseCheck PointYes/NoRemedy
Connector is
disconnected.
Check each connector for
disconnection. Is there any
connector disconnected?
Connect the disconnected
Yes
connector.
NoReplace the main board.
Carriage unit does not operate
Table 3-18. Carriage unit does not operate
CauseCheck PointYes/NoRemedy
Connector on the Main
Board is disconnected
Faulty carriage moving
mechanism
Faulty CR motor
Defective main board------Replace the main board.
Is any of the connectors
(CN17, 19 and 20) on the
Main Board disconnected?
Grease is applied
properly?
1. Does CR motor operate
when power is turned ON
with upper case of Scanner
removed?
2. Does CR unit move with
CR motor removed?
Disconnect the connector
(CN17) of the CR Motor
from the Main Board, and
check continuity between
pin 1 and pin 2 on the
motor side, using a circuit
tester.
YesConnect the connector.
Apply grease at designated
No
point
Check the carriage moving
mechanism, replace the
No
relevant parts or remove
and reinstall them.
NoReplace the CR motor.
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Carriage operates but error indicated
Table 3-19. Carriage operates but error indicated
CauseCheck PointYes/NoRemedy
Upper case of scanner is
removed.
Defective main board------Replace the main board
Upper case of scanner is
removed?
YesInstall the upper case.
LED does not light up
Table 3-20. LED does not light up
CauseCheck PointYes/NoRemedy
Connector on the Main
Board is disconnected
Defective CIS Unit
Defective main board------Replace the main board
Connector CN19 on main
board is disconnected?
Does the lamp light up when
the CIS Unit is replaced?
Note : Refer to “ 2.1.2 Motors and Sensors ” (p.35) for the locations of the motors and sensors.
CN6 Pin 1 & 3
CN7 Pin 1 & 3
CN4 Pin 1 & 2
CN4 Pin 3 & 4
CN5 Pin 1 & 2
2.4V or overPaper absent
Less than 0.4VPaper present
2.4V or overPG position
Less than 0.4VOut of PG position
Open: 2.4V or overCD-R Guide down
Close: Less than 0.4VCD-R Guide up
Open: 2.4V or overCD-R Tray present
Close: Less than 0.4VCD-R Tray absent
Open: 2.4V or overScanner Unit open
Close: Less than 0.4VScanner Unit closed
10%
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DISASSEMBLY AND ASSEMBLY
CHAPTER
4
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Epson Stylus Photo PX650/TX650/TX659Revision A
W A R N I N G
C A U T I O N
4.1 Overview
This section describes procedures for disassembling the main components of the
product.
Unless otherwise specified, disassembled units or components can be reassembled by
reversing the disassembly procedure.
4.1.1 Precautions
See the precautions given under the heading “WARNING” and “CAUTION” in the
following column when disassembling or assembling the product.
Things, if not strictly observed, that could result in injury or loss of life are described
under the heading “Warning”.
Precautions for any disassembly or assembly procedures are described under the
heading “CAUTION”.
Chips for disassembling procedures are described under the heading “CHECK
POINT”.
If the assembling procedure is different from the reversed procedure of the
disassembling, the procedure is described under the heading “REASSEMBLY”.
Any adjustments required after disassembling the units are described under the heading
“ADJUSTMENT REQUIRED”.
When you have to remove any units or parts that are not described in this chapter, refer
to the exploded diagrams in the appendix.
Read precautions described in the next section before starting.
When using compressed air products; such as air duster, for
cleaning during repair and maintenance, the use of such
products containing flammable gas is prohibited.
Use only recommended tools for disassembling, assembling or
adjusting the Epson Stylus Photo PX650/TX650/TX659.
Observe the specified torque when tightening screws.
Make the specified adjustments when you disassemble the
Epson Stylus Photo PX650/TX650/TX659.
Use the special package for transportation.
Prior to disassembly and reassembly, remove the accessories,
such as memory cards.
When removing or installing exterior parts, take great care
that no coated surface is scratched and no coating is peeled off.
4.1.2 Tools
Use only specified tools to avoid damaging the Epson Stylus Photo PX650/TX650/
TX659.
Table 4-1. Tools
NameTool Code
Phillips precision screwdriver1080530
Phillips precision screwdriver1080532
Tweezers1080561
Note : All of the tools listed above are commercially available. EPSON provides the tools
listed with EPSON tool code.
4.1.3 Preparation before Disassembly
Make the following preparations before disassembling the Epson Stylus Photo PX650/
TX650/TX659:
Disconnect the power cable before disassembling or assembling
the printer.
Always wear gloves for disassembly and reassembly to avoid
injury from sharp metal edges.
To protect sensitive microprocessors and circuitry, use static
discharge equipment, such as anti-static wrist straps, when
accessing internal components.
When the Main Board is to be replaced, make a copy of the EEPROM data.
When the CR Unit is to be moved out of its home position, locate it at a position
other than the home position before starting disassembly by turning the power ON
and turning it OFF timely. (See
As soon as the repaired product has been returned to the user, there may be a case
a maintenance call occurs because of the expiration of the life of a service part.
Avoid such a case, if possible, as follows: Check the maintenance counter for
regularly replaced parts before disassembly. If the life of any part is found almost
expired, communicate with the user to that effect. If the user's consent is obtained,
replace also the relevant service parts with new ones.
4.1.5 How to Unlock the Carriage (p.61)
)
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Handle part
Clip
7mm
25mm
50mm
Special Tool
C A U T I O N
EJ Roller Gear
Carriage Lock Lever
4.1.4 Making a Special Tool for CSIC Board
The CSIC board (refer to p. 84) can be easily removed by using a special tool. The
method for making the tool is described below.
1.Prepare a handle part of a clip, or a similar metal wire piece.
Figure 4-1. Making Special Tool for CSIC Board (1)
2.Bend the metal wire as shown below.
4.1.5 How to Unlock the Carriage
Some of the disassembling operations require unlocking the carriage. In those
cases, carry out any of the following operations to unlock the carriage and move
the carriage to other than its home position.
Be extremely careful not to damage the EJ Roller gear. Extra care
must be taken to avoid injury from sharp metal edges.
Turn the power off forcibly by disconnecting the power cable when the CR
Unit becomes unlocked and moves away from the home position.
Until the carriage is unlocked, turn the EJ Roller gear on the left side of the
printer in the direction of the arrow as shown in Fig. 4-3.
Figure 4-3. How to Unlock the Carriage
Figure 4-2. Making Special Tool for CSIC Board (2)
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NOTE *1:
When replacing the Middle Housing, the attached Main Board Unit must be removed from the Middle
Housing, however, when only removing the Middle Housing to disassemble the parts mentioned after
it in this flowchart, you do not need to remove the attached Main Board Unit from the Middle Housing.
*2:
When replacing the Printer Mechanism, the following parts should be replaced other than the housings.
• Printhead (p.84)
• PF Encoder/PF Scale ( p. 89)
• Head FFC Assy (p.97)
C H E C K
P O I N T
You need to remove the parts/units shown in dashed line box if
they exist on the way to the target part/unit.
The color and shape of the printer illustrated in this manual
may differ from the final product.
4.2.4 Upper Housing/
Scanner Cable Cover (p.65)
START
4.2.3 Document Cover/
ASF Cover (p.64)
4.2.5 Scanner Unit (p.68)
4.2.6 Panel Unit (p.71)
4.2.7 M/B Cover (p.73)
4.3.1 Main Board Unit
(p.77)
*1
4.2.8 Waste Ink Tray Assy
(p.73)
4.2.9 Middle Housing
(p.74)
4.4.3 Printer Mechanism
(p.87)
*2
4.4.2 Linear Scale (p.86)
4.4.4 PF Encoder/PF Scale
(p.89)
4.4.10 CR Unit (p.97)
4.4.6 Ink System Unit
(p.91)
4.4.8 APG Unit (p.94)
4.2.2 Stacker Cover (p.63)
4.2.1 Paper Support Assy
(p.63)
4.2.8 Waste Ink Tray Assy
(p.73)
4.2.6 Panel Unit (p.71)
4.2.7 M/B Cover (p.73)
4.3.1 Main Board Unit
(p.77)
4.5.1 Scanner Housing
(p.105)
4.5.2 CIS Unit (p.106 )
4.4.1 Printhead (p.84)
4.5.3 CR Motor Unit
(p. 107)
4.3.2 Panel Board (p.80)
4.4.2 Linear Scale (p.86)
4.4.4 PF Encoder/PF Scale
(p.89)
4.4.14 Waste Ink Pads
(p.104)
4.4.11 Paper Eject Frame
Assy (p.99)
4.4.9 CR Motor (p.95)
4.4.5 PF Motor (p.90)
4.4.4 PF Encoder/PF Scale
(p.89)
4.4.7 ASF Unit (p.92)
4.4.12 Upper Paper Guides
(p.101)
4.4.6 Ink System Unit
(p.91)
4.4.7 ASF Unit (p.92)
4.4.12 Upper Paper Guides
(p.101)
4.4.11 Paper Eject Frame
Assy (p.99)
4.4.13 Front Paper Guide
Assy (p.103)
4.3.3 Power Supply Board
(p.82)
4.1.6 Disassembly and Reassembly Procedure
The flowchart below shows step-by-step disassembly procedure for Epson Stylus Photo PX650/TX650/TX659. When disassembling each component, refer to the page indicated for
the relevant component.
Disassembly and AssemblyOverview62
Flowchart 4-1. Disassembly Procedure
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Epson Stylus Photo PX650/TX650/TX659Revision A
Dowel
Push
Paper Support Assy
Bushing of the ASF Unit
Protrusion of Edge Guide
Dowel
Convex Portion
Hole
1
2
Dowel
Stacker Cover
4.2 Removal of Exterior Parts
4.2.1 Paper Support Assy
Parts/Components need to be removed in advance: None
Removal procedure
1.Open the Paper Support Assy.
2.Push the bushing of the ASF Unit (left side) in the direction of the arrow to release
the dowel of the Paper Support Assy, and then remove the Paper Support Assy
with disengaging the Edge Guides.
Figure 4-4. Removing the Paper Support Assy
4.2.2 Stacker Cover
Parts/Components need to be removed in advance: None
Removal procedure
1.Pull the Stacker Cover forward to open it.
2.Release the dowels (x2) that secure the Stacker Cover, and remove the Stacker
Cover from the Lower Housing.
Disassembly and AssemblyRemoval of Exterior Parts63
When assembling the Paper Support Assy, align the hole with the
protrusion of the Edge Guide on the left end, and engage the
dowels of the Paper Support Assy in the order shown below.
Figure 4-5. Installing the Paper Support Assy
Figure 4-6. Removing the Stacker Cover
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Epson Stylus Photo PX650/TX650/TX659Revision A
Hook
Document Cover
Rear
ASF Cover
Guide Pins
Rear upper
4.2.3 Document Cover/ASF Cover
Parts/Components need to be removed in advance: None
Removal procedure
Document Cover
1.Open the Paper Support Assy
2.Lift the hinge part of the Document Cover slightly and release the hooks (x2),
and remove the Document Cover.
ASF Cover
1.Open the Paper Support Assy
2.Release the both guide pins of the ASF Cover from the holes of the Scanner
Unit, and remove the ASF Cover.
Figure 4-8. Removing the ASF Cover
Disassembly and AssemblyRemoval of Exterior Parts64
Figure 4-7. Removing the Document Cover
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C H E C K
P O I N T
L-shaped screwdriver
Stubby driver
Scanner Cable Cover
Scanner Unit
Left inside
Rib
Hook
Middle Housing
C.B.P. 3x10 (6±1 Kgfcm)
1
2
Rear upper
4.2.4 Upper Housing/Scanner Cable Cover
The Scanner Unit cannot be opened enough to use a general
screwdriver for removing the screws that secure the Upper
Housing; therefore, this section describes removing the Scanner
Unit before removing the Upper Housing.
The screws that secure the Upper Housing can be removed with a
L-shaped screwdriver, a stubby driver or a similar tool without
removing the Scanner Unit, in that case, you can skip the step 3 to
5 (p.66).
Figure 4-9. L-shaped Screwdriver and Stubby Driver
Parts/Components need to be removed in advance: None
Removal procedure
1.Open the Scanner Unit.
2.Release the hook of the Scanner Cable Cover and remove it in the direction of the
arrow.
3.Close the Scanner Unit and remove the screws (x2) of the hinge part.
Figure 4-11. Removing the Upper Housing (1)
Figure 4-10. Removing the Scanner Cable Cover
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Epson Stylus Photo PX650/TX650/TX659Revision A
C A U T I O N
Push Scanner Unit toward the rear
along the angle of rib to remove groove
of Scanner Unit from the right hinge.
Groove
Rib
Right
Hinge
Hinge
Left
Pull out hinge
Scanner Unit
C.B.P. 3x10 (6±1 Kgfcm)
1
2
3
4
5
67
Upper Housing
Do not use these screws holes (x3).
Left side under Panel Unit
Right side under Panel Unit
Hook
Panel Unit
Be careful not to
damage cables
Upper Housing
Scanner Unit
When removing the Scanner Unit from the printer, be careful not
to damage the cables of the Scanner Unit connected to the printer.
4.Pull out the hinge of the Scanner Unit on the left side.
5.While keeping the Scanner Unit open at 45 degrees, push it in the direction of the
arrow as shown in Fig. 4-12 to remove the Scanner Unit from the right hinge.
6.While holding the Scanner Unit, remove the screws (x7) that secure the Upper
Housing.
Figure 4-13. Removing the Upper Housing (3)
7.Put the Scanner Unit on the Upper Housing.
8.Pull the Panel Unit forward, and release the hooks (x2) on the both sides under the
Panel Unit.
Disassembly and AssemblyRemoval of Exterior Parts66
Figure 4-12. Removing the Upper Housing (2)
Figure 4-14. Removing the Upper Housing (4)
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Epson Stylus Photo PX650/TX650/TX659Revision A
Upper Housing
Scanner Unit
Left
Right
Mall
9.Lift and hold the Scanner Unit, and remove the Upper Housing.
If a Mall comes off when installing the Upper Housing, align
the grooves of the Mall with the ribs of the Upper Housing and
the Middle Housing.
Figure 4-16. Installing the Upper Housing
When installing the Upper Housing, do not use the screw holes
(x3) on the rear side as shown in Fig. 4-13.
When installing the Upper Housing, tighten the screws in the
order given in Fig. 4-13.
When installing the Scanner Unit to the printer, tighten the
screws in the order given in Fig. 4-11.
When attaching the Scanner Cable Cover, insert the rib of the
Scanner Cable Cover to the hole of the Middle Housing, and
secure it with the hook. (See Figure 4-10.)
Figure 4-15. Removing the Upper Housing (5)
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C A U T I O N
Be careful not to break hinge sections
if these are not secured with screws.
Right
Groove
Rib
Hinge
Engage groove of Scanner Unit
with rib of the right hinge.
Left
Hole
Hinge
Insert left hinge to hole
of Middle Housing.
Scanner Unit
C.B.P. 3x10 (6±1 Kgfcm)
Scanner FFC
Scanner CR Encoder Cable
Scanner CR Motor Cable
CN 19CN 17CN 20
Grounding wire
Back of Main Board
4.2.5 Scanner Unit
The Scanner Unit is not secured to the printer when removing
the Upper Housing using a general screwdriver. However,
when removing the Upper Housing using the tools specified in
the check point in p.65, the Scanner Unit is secured to the
printer; therefore, make sure to follow the check point in the
steps and remove the screws that secure the Scanner Unit and
the hinges.
It is difficult to remove/attach the cables with holding the
Scanner Unit; therefore, the following explains the procedure
while engaging the hinges without securing them by screws as
shown below. Be careful for handing them, since the hinge
sections may break easily when opening/closing the Scanner
Unit.
Parts/Components need to be removed in advance
Upper Housing
Removal procedure
1.Install the Scanner Unit to the printer as instructed in Fig. 4-17.
2.Disconnect the Scanner FFC (CN19), the Scanner CR Motor Cable (CN17) and
the Scanner CR Encoder Cable (CN20) from the connector on the Main Board.
3.Remove the screw that secure the grounding wire.
Disassembly and AssemblyRemoval of Exterior Parts68
Figure 4-17. Scanner Unit
Figure 4-18. Removing the Scanner Unit (1)
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Epson Stylus Photo PX650/TX650/TX659Revision A
Acetate tape
Ferrite Core A
Groove and Rib
Double-sided tape
Put ferrite core of Scanner CR
Motor Cable in groove here.
C H E C K
P O I N T
Scanner Unit
Groove
Rib
Right
Hinge
Hinge
Left
Hole
4.Peel off the acetate tape, and release the all cables and FFCs of the Scanner Unit
from the grooves and ribs of the Middle Housing.
5.Pull out the Ferrite Core A from the Scanner FFC.
Figure 4-19. Removing the Scanner Unit (2)
If you remove the Upper Housing using the L-shaped screwdriver,
the stubby driver or a similar tool (p.65), the Scanner Unit is
secured with the screws. Make sure to remove the screws (x2) that
secure the Scanner Unit before taking the following steps. (See
Figure 4-11.)
6.Pull out the hinge of the Scanner Unit on the left side.
7.While keeping the Scanner Unit open at 45 degrees, push it in the direction of the
arrow as shown in Fig. 4-20 to remove the Scanner Unit from the right hinge.
Disassembly and AssemblyRemoval of Exterior Parts69
Figure 4-20. Removing the Scanner Unit (3)
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Epson Stylus Photo PX650/TX650/TX659Revision A
Cable/FFCGroove Number of Rib
Number of double-
sided tape
Scanner FFCA52
Scanner CR Encoder CableB5---
Scanner CR Motor CableC5---
Grounding wireD7---
Groove A
Groove B
Groove C
Groove D
Rear left
Insert slack cables
and FFCs into hole
Groove
Rib
Double-sided tape
When installing the Scanner Unit, route the following cables
through the grooves and ribs of the Middle Housing, and secure
the FFC with double-sided tape.
After routing the cables, put the ferrite core of the Scanner CR
Motor cable in the groove of the Middle Housing. (See Figure
4-19.)
After routing the cables, secure them with acetate tape and
double-sided tape as shown in Fig. 4-19.
After routing the cables from the Main Board side, insert the
slack cables and FFCs into the hole on the Middle Housing. (See
Figure 4-21.)
Disassembly and AssemblyRemoval of Exterior Parts70
Figure 4-21. Routing the Cables
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
C A U T I O N
Double-sided tape
Panel FFC
CN 24
Panel Unit
Main Board
Be careful not to disconnect.
C A U T I O N
M/B Cover
C.B.P. 3x10 (6±1 Kgfcm)
Panel Gear
M/B Cover
Positioning hole and dowel
Panel Unit
Panel Hinge
M/B Cover
Left
Panel Hinge
M/B Cover
Right
Front upper
4.2.6 Panel Unit
Parts/Components need to be removed in advance
Upper Housing
Removal procedure
Be careful not to disconnect the Panel FFC from the connector on
the Panel Board.
1.Disconnect the Panel FFC (CN24) from the connector on the Main Board and peel
off the Panel FFC from the M/B Cover.
2.Remove the screws (x2) that secure the Panel Gear.
3.Remove the screws (x1 each) that secure the Panel Hinges (x2), and remove the
Panel Unit from the M/B Cover.
Figure 4-23. Removing the Panel Unit (2)
Figure 4-22. Removing the Panel Unit (1)
Disassembly and AssemblyRemoval of Exterior Parts71
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
Panel Unit
Panel Gear
Rear of Panel Unit
Protrusion and groove
Panel Gear
Point B
Panel Unit
Panel Gear
Point A
M/B Cover
Rear of point A
Panel Gear
Rib
Groove
Small box
Hole
When attaching the Panel Gear to the Panel Unit, align the
protrusion of the Panel Unit with the groove of the Panel Gear.
When installing the Panel Unit, make sure to engage the point
A and B of the Panel Gear with the M/B Cover properly as
shown below.
• Point A: Insert the ribs (x3) of the Panel Gear to the grooves
(x3) of the M/B Cover.
• Point B: Insert the small box of the Panel Gear to the hole
of the M/B Cover.
Disassembly and AssemblyRemoval of Exterior Parts72
Figure 4-24. Installing the Panel Unit (1)
Figure 4-25. Installing the Panel Unit (2)
When installing the Pane Unit, align the positioning holes (x2
each) of the Panel Hinges with the dowels (x2 each) of the M/B
Covers. (See Figure 4-23.)
Make sure that the Panel Unit moves smoothly after installing
the Panel Unit.
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
Cover Open Sensor Cable
Cover Open Sensor
CN5
Front side of
Main Board
C.B.P. 3x10 (6±1 Kgfcm)
C.B.S. 3x6 (8±1 Kgfcm)
M/B Cover
Front upper
C A U T I O N
Bottom side
Waste Ink Tube
C.B.P. 3x8 (6±1 Kgfcm)
C.B.S. 3x6 (8±1 Kgfcm)
Main Board Shield Plate
EMI Frame
EMI Frame
When installing the Waste Ink Tray
Assy, make sure the EJ Frame spring
is installed properly. (p. 100)
Waste Ink Tray Assy
Install the EMI Frame under
the Main Board Shield Plate.
4.2.7 M/B Cover
Parts/Components need to be removed in advance
Upper Housing / Panel Unit
Removal procedure
1.Disconnect the Cover Open Sensor Cable (CN5) from the connector on the Main
Board.
4.2.8 Waste Ink Tray Assy
Parts/Components need to be removed in advance
Upper Housing
Removal procedure
When removing the Waste Ink Tray Assy, take extra care not to
contaminate the surrounding objects with waste ink.
1.Unlock the Carriage and move the Carriage Unit to the center of the printer.
(See “4.1.5 How to Unlock the Carriage ” (p.61))
2.Remove the screws (x2) that secure the EMI Frame, and remove the EMI Frame.
3.Remove the screws (x2) that secure the Waste Ink Tray Assy, and lift the Waste
Ink Tray Assy.
4.Pull out the Waste Ink Tube from the Waste Ink Tray Assy, and remove the Waste
Ink Tray Assy.
Figure 4-26. Removing the M/B Cover (1)
2.Remove the screws (x4) that secure the M/B Cover, and remove the M/B Cover
from the Middle Housing.
Disassembly and AssemblyRemoval of Exterior Parts73
Figure 4-27. Removing the M/B Cover (2)
Figure 4-28. Removing the Waste Ink Tray Assy
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
A D J U S T M E N T
R E Q U I R E D
Rib
Route the tube with red line facing up
C H E C K
P O I N T
C.B.P. 3x10 (6±1 Kgfcm)
Hinge
Rear right
When connecting the Waste Ink Tube, be careful of the following:
Do not press the Waste Ink Tube when installing the Waste
Ink Tray Assy. Otherwise, the ink may leak.
Route the Waste Ink Tube with red line facing up through the
rib of the Lower Housing without any twisting.
Figure 4-29. Routing the Waste Ink Tube
Wipe the ink off the joint area of the tube, if any. With ink left
adhering to the joint area, the tube cannot be connected firmly
and may come off easily.
4.2.9 Middle Housing
If you do not intend to replace the Middle Housing, you can
remove the Middle Housing together with the Main Board Unit
and the Card Slot Cover.
Parts/Components need to be removed in advance
Upper Housing / Scanner Unit / Panel Unit / M/B Cover / Main Board Unit / Waste Ink
Tray Assy
Removal procedure
1.Remove the screw that secure the hinge, and remove the hinge from the Middle
Housing.
After removing/replacing the Waste Ink Tray Assy, make the
specified adjustments. (See Chapter 5 "ADJUSTMENT".)
Disassembly and AssemblyRemoval of Exterior Parts74
Figure 4-30. Removing the Hinge
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
Positioning hole and dowel
C.B.P. 3x10 (6±1 Kgfcm)
Card Slot Cover
Front upper
C A U T I O N
C.B.P. 3x10 (6.1±1 Kgfcm)
5
2
4
31
Middle Housing
PF Encoder/PF Scale
APG Unit
2.Remove the screws (x2) that secure the Card Slot Cover, and remove the Card Slot
Cover.
Figure 4-31. Removing the Card Slot Cover
When removing the Middle Housing, it may touch and damage the
cables, the PF Encoder, the PF Scale (p.89) or the APG Unit
(p.94). Be careful not to let the Middle Housing interfere with
these parts when removing the Middle Housing.
3.Remove the screws (x5) that secure the Middle Housing.
4.Push outward on the left and right sides of the Middle Housing to widen it, and
remove the Middle Housing while avoiding the PF Encoder, PF Scale and APG
Unit.
Disassembly and AssemblyRemoval of Exterior Parts75
Figure 4-32. Removing the Middle Housing
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
Point A
Point B
Head FFC
Front Frame
Align hooks (x2) with hole of
Middle Housing, slide it in the
direction of the arrow to secure.
In contact with the Front Frame
Front Frame Ground Plate
Hook
Front Frame
When installing the Middle Housing, pull out the Head FFC
from the point A and other cables from the point B. Be careful
not to damage the cables by letting them get caught.
Figure 4-33. Installing the Middle Housing (1)
When installing the Middle Housing, route the Head FFC
between the Front Frame and the Middle Housing.
When installing the Middle Housing, align the hooks (x2) of the
Front Frame Ground Plate with the hole of the Middle
Housing, and then slide it in the direction of the arrow to secure
the hooks. Make sure that the Front Frame Ground Plate
surely comes in contact with the Front Frame.
Figure 4-35. Installing the Middle Housing (3)
Tighten the screws in the order given in Fig. 4-32.
When installing the Card Slot Cover, align the positioning holes
of the Card Slot Cover with the dowels of the Middle Housing.
(See Figure 4-31.)
For routing the cables, see Figure 4-39(p. 78).
Disassembly and AssemblyRemoval of Exterior Parts76
Figure 4-34. Installing the Middle Housing (2)
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
C H E C K
P O I N T
Stacker Lever
Ink Cartridge
Dowel
Stacker Assy
Card Slot Cover
Do not insert cartridge too deep.
1. Press down the Stacker Lever to make the Stacker Assy to the CDR position.
(See Figure 4-62(p. 88).)
2. Insert the Ink Cartridges (x2) with the bottoms side up under the spaces
outside the dowels (x2) on the Middle Housing.
Supporting
point
Support Middle Housing
with the bottom of Ink
CN14
CN13
CN8
CN7
CN6
CN16CN15CN10CN4
CN12CN11CN3
4.3 Removing the Circuit Boards
4.3.1 Main Board Unit
When removing or installing the Main Board Unit, the Middle
Housing may bend by applying the force using the screwdriver,
and it may cause of stress whitening around the screw holes and
positioning holes of the Card Slot Cover.
To prevent this from happening, insert the Ink Cartridges (x2)
under the Middle Housing with bottom side up as shown below,
and remove or install the Main Board Unit while supporting the
Middle Housing with the cartridges.
Parts/Components need to be removed in advance
Upper Housing / Panel Unit / M/B Cover
Removal procedure
1.Disconnect the following cables from the connector on the Main Board.
CN
No.
CN3 Power Supply Unit cableWhite3CN14 CR Motor cableWhite2
CN4 CDR Sensor cableWhite4CN10 Head FFC---13
CN6 PE Sensor cableWhite3CN11 Head FFC---13
CN7 APG Sensor cableBlack3CN12 Head FFC---9
CN8 PF Encoder FFC---5CN15 Head FFC---13
CN13 PF Motor cableBlack2CN16 Head FFC---6
Cable/FFC
Connector
Color
Number
of pins
CN
No.
Cable/FFC
Connector
Color
Number
of pins
Disassembly and AssemblyRemoving the Circuit Boards77
Figure 4-36. Supporting the Middle Housing
Figure 4-37. Removing the Main Board Unit (1)
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
C.B.P. 3x10 (6±1 Kgfcm)
C.B.S. 3x6 (8±1 Kgfcm)
Acetate tape (50mm)
Ferrite core
Line mark
Positioning hole and dowel
Rib of Card Slot Cover
1
2
3
4
5
6
Head FFC
Rear side of printer
Cable/FFCHook/RibDouble-sided tapeCN No.
Power Supply Unit cableRib A---CN3
CDR Sensor cableRib B---CN4
PF Motor cableHook A---CN13
CR Motor cableHook B---CN14
PE Sensor cableHook C---CN6
APG Sensor cableHook C---CN7
PF Encoder FFC---x2CN8
Rib of Lower Housing
Double-sided tape
PF Encoder FFC
Power Supply Unit cable
CR Motor cable
PF Motor cable
CDR Sensor cable
APG Sensor cable
PE Sensor cable
Hook A
Hook B
Hook C
Rib B
Rib A
2.Pull out the Head FFC from the ferrite core.
3.Peel off the acetate tape and remove the ferrite core.
4.Remove the screws (x6) that secure the Main Board Unit.
5.Lift the rear side of the Main Board Unit, and remove it while avoiding from the
rib of the Card Slot Cover.
See the following for routing the cables to the Main Board Unit.
Figure 4-38. Removing the Main Board Unit (2)
When installing the Main Board Unit, align the positioning
holes (x2) of the Main Board Unit with the dowels (x2) of the
Disassembly and AssemblyRemoving the Circuit Boards78
Card Slot Cover. (See Figure 4-38.)
When installing the Main Board Unit, put the Head FFC
through the ferrite core, align the ferrite core with the line
mark of the Shield Plate M/B Upper and secure it with acetate
tape. (See Figure 4-38.)
Tighten the screws in the order given in Fig. 4-38.
1.Remove the screws (x2) that secure the Shield Plate M/B Upper, and remove the
Shield Plate M/B Upper.
Figure 4-40. Removing the Main Board (1)
2.Remove the screws (x2) that secure the Main Board, and remove the Main Board
from the Shield Plate M/B Lower.
When installing the Main Board to the Shield Plate M/B Lower,
tighten the screw in the order given in Fig. 4-41.
When installing the Shield Plate M/B Upper, tighten the screw
in the order given in Fig. 4-40.
After removing/replacing the Main Board Unit, make the specified
adjustments. (See Chapter 5 "ADJUSTMENT".)
Disassembly and AssemblyRemoving the Circuit Boards79
Figure 4-41. Removing the Main Board (2)
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
Panel Unit
Panel Gear
Protrusion and groove
Panel Lever
Panel Unit
Hook
Shaft and bushing
Torsion spring
C.B.P. 3x8 (6±1 Kgfcm)
Panel Housing Lower
Panel FFC
Hook
Hole
4.3.2 Panel Board
Parts/Components need to be removed in advance
Upper Housing / Panel Unit
Removal procedure
1.Disengage the protrusion of the Panel Unit from the groove of the Pane Gear, and
remove the Panel Gear.
2.Remove the torsion spring from the hooks of the Panel Unit and the Panel Lever.
3.Disengage the shaft of the Panel Lever from the bushing of the Panel Unit, and
remove the Panel Lever.
Figure 4-43. Removing the Panel Board (2)
4.Remove the screws (x4) that secure the Panel Housing Lower.
5.Release the hooks (x5) on the upper side of the Panel Unit, and remove the Panel
Housing Lower from the Panel Unit while pulling out the Panel FFC from the hole
of the Panel Housing Lower.
Disassembly and AssemblyRemoving the Circuit Boards80
Figure 4-42. Removing the Panel Board (1)
Figure 4-44. Removing the Panel Board (3)
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
C.B.P. 3x8 (6±1 Kgfcm)
Positioning hole and dowel
CN1
Panel FFC
Panel Board
Panel Upper Housing
LCD FFC
CN2
LCD Unit
Connect FFC with the longer
folded side to LCD Unit.
C.B.P.2x8 (1.5±0.5 Kgfcm)
1
2
Panel Upper Housing
LCD Unit
Panel Upper Housing
13 10 7
14 11 8
15 12 9
16152
17643
Hook
6.Disconnect the Panel FFC (CN1) from the connector on the Panel Board.
7.Disconnect the LCD FFC (CN2) from the connector on the LCD Unit.
8.Remove the screws (x6) that secure the Panel Board, and remove the Panel Board
from the Panel Upper Housing.
10. Remove the following buttons from the Panel Upper Housing.
No.ButtonNo.ButtonNo.Button
1 PS Button7Minus Button13 Plus Button
2 Copy Button8Left Button14 Right Button
3 Memory Card Button9Setting Button15 Back Button
4 Fun Print Button10 Up Button16 Stop Button
5 Set Up Button11 OK Button17 Start Button
6 Zoom Button12 Low Button
Figure 4-45. Removing the Panel Board (4)
9.Remove the screws (x2) that secure the LCD Unit, and remove the LCD Unit from
the Panel Upper Housing.
Disassembly and AssemblyRemoving the Circuit Boards81
Figure 4-46. Removing the Panel Board (5)
Figure 4-47. Removing the Panel Board (6)
When attaching the buttons, insert the hooks (x2 each) of the
buttons from the front of the Panel Upper Housing, and secure
them properly. (See Figure 4-47.)
Tighten the screws in the order given in Fig. 4-46.
When installing the Panel Board, align the positioning holes
(x4) of the Panel Board with the dowels (x4) of the Panel Upper
Housing. (See Figure 4-45.)
When connecting the LCD FFC, connect the longer folded side
1.Remove the screw that secure the P/S Assy, and remove the P/S Assy from the
Lower Housing.
2.Remove the screw, and remove the P/S Cover.
Figure 4-49. Removing the Power Supply Board (1)
3.Remove the Power Supply Board.
Figure 4-48. Removing the P/S Assy
Figure 4-50. Removing the Power Supply Board (2)
Disassembly and AssemblyRemoving the Circuit Boards82
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
A D J U S T M E N T
R E Q U I R E D
Rib
Groove
P/S Connector Cable
Ferrite core
Left side
When installing the Power Supply Board, route the P/S
Connector Cable on the ribs of the P/S Assy as shown in Fig.
4-50.
When installing the P/S Assy, put the ferrite core of the P/S
Connector Cable in the groove of the Lower Housing, and route
the P/S Connector Cable through the ribs (x3) of the Lower
Housing.
Figure 4-51. Installing the P/S Assy
After removing/replacing the Power Supply Board, make the
specified adjustments. (See Chapter 5 "ADJUSTMENT".)
Disassembly and AssemblyRemoving the Circuit Boards83
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
C A U T I O N
Head Cable Cover
Hook
Right side of Carriage Unit
Hook
Head FFC Cover
Pay attention to the FFC
C A U T I O N
Right inside of Carriage Unit
Rear side
Hooks
Removal direction
Front HP side
Front PF side
CSIC Connector Holder Assy
Release the FFC
Special tool
Special tool
Pay attention to the cables
C A U T I O N
Pay attention to the FFC
C A U T I O N
Pay attention to the contacts
C A U T I O N
4.4 Disassembling the Printer Mechanism
4.4.1 Printhead
When removing the Head Cable Cover and the Head FFC
Cover, do not use tools with sharp ends as the FFC may get
damaged.
Be careful not to damage the FFCs and cables when
disengaging the hook of the CSIC Connector Holder Assy.
Handle the CSIC Connector Holder Assy carefully; especially
take care not to touch it with your bare hand or not to bend it.
Parts/Components need to be removed in advance
Upper Housing / Scanner Unit
Removal procedure
1.Unlock the Carriage.
(See “4.1.5 How to Unlock the Carriage” (p.61).)
2.Move the Carriage Unit to the center and open the Cartridge Cover, and then take
out the all ink cartridges.
3.Release the hook of the Head Cable Cover on the right side of the Carriage Unit,
and remove the Head Cable Cover by sliding it downward.
4.Release the hook of the Head FFC Cover with the flathead screwdriver or a similar
tool, and pull the Head FFC Cover upward to remove it.
Figure 4-53. Removing the Head FFC Cover
5.Disconnect the FFC from the CSIC Connector Holder Assy.
6.Release the hooks (x2) of the CSIC Connector Holder Assy on the rear left/right of
the Carriage Unit with the special tools (see p.61), and remove the CSIC
Connector Holder Assy upward.
Disassembly and AssemblyDisassembling the Printer Mechanism84
Figure 4-52. Removing the Head Cable Cover
Figure 4-54. Removing the CSIC Connector Holder Assy
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
C.B.P. 2.6x8 (4±1 Kgfcm)
1
2
3
Head ID
AD J U S T M E N T
RE Q U I R E D
Printhead
Do not touch nozzle surface
C A U T I O N
Head FFC
A D J U S T M E N T
R E Q U I R E D
Head FFC Cover
The bottom protrusions (x2) and the top
sliding sections (x2) must be in
alignment.
Head Cable Cover
Engage the protrusion in the rear with the
carriage first and then insert the top
protrusions (x2) to the hole of the carriage.
7.Remove the screws (x3) that secure the Printhead, and lift the Printhead upward.
Make sure that the FFC is connected properly.
Tighten the screws in the order given in Fig. 4-55.
Install the Head FFC Cover and Head Cable Cover as shown
below.
Figure 4-55. Removing the Printhead
8.Disconnect the Head FFCs (x2) from the connectors (x2) on the rear of the
Printhead, and remove the Printhead.
Disassembly and AssemblyDisassembling the Printer Mechanism85
Figure 4-56. Releasing the Head FFCs
For replacing the Printhead, note down the head ID before
installing the Printhead.
After removing/replacing the Printhead, make the specified
adjustments. (See Chapter 5 "ADJUSTMENT".)
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
C A U T I O N
C H E C K
P O I N T
CR_Scale02.eps
About 25mmAbout 45mm
Hold here
Hold hereHold here
Hold here
Step 1. Remove the spring
Step 2. Release it from the hook
Step 3. Pull it out from CR Encoder
CR Unit
Step 4. Turn it by 90 degrees and release it
Cutting Portion
4.4.2 Linear Scale
When you hold the Linear Scale, hold its ends or two points of
the top and bottom surfaces with your hands; do not touch the
reading surface.
Take care that the reading surface is not soiled or scratched.
Especially when putting the Linear Scale through the CR
Encoder during reassembly work, take great care that grease of
the CR Guide Shafts does not adhere to the reading surface.
If you need to move the Carriage Unit, unlock the Carriage in
advance.
(See 4.1.5 How to Unlock the Carriage (p.61).)
Parts/Components need to be removed in advance
Upper Housing / Scanner Unit / Panel Unit / M/B Cover / Waste Ink Tray Assy /
Middle Housing
Removal procedure
1.Remove the spring from the left frame of the printer.
2.Release the Linear Scale from the hook at the right frame of the printer.
3.Pull out the Linear Scale from the CR Encoder of the CR Unit.
4.Turn the Linear Scale upward by 90 degrees and release it from the left hook.
Disassembly and AssemblyDisassembling the Printer Mechanism86
Figure 4-57. Removing the Linear Scale
Install the Linear Scale with the cutting portion upward.
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
C A U T I O N
Handling Precaution
P
r
i
n
t
e
r
M
e
c
h
a
n
i
s
m
About
15°
Do not tilt more than 15
degrees, or drag it while
tilting.
C A U T I O N
Groove
Ferrite core
Acetate tape
CR Motor cable
Rear right side
Relay Connector
CDR Guide Sensor cable
Front left side
4.4.3 Printer Mechanism
When lifting the Printer Mechanism, be sure to hold the
positions specified in the figure below to prevent the Main
Frame from being deformed.
The PF Scale comes in contact with the floor if the Printer
Mechanism Assy is turned counterclockwise by about 15
degrees. In such a case, the PF Scale may be damaged. Take
great care not to damage the PF Scale when handling the
removed Printer Mechanism Assy. (Alternatively, remove the PF Encoder/PF Scale. (p.89))
Parts/Components need to be removed in advance
Upper Housing / Scanner Unit / Panel Unit / M/B Cover / Waste Ink Tray Assy /
Middle Housing
Removal procedure
1.Peel off the acetate tape that secure the ferrite core of the CR Motor Cable, and
pull out the ferrite core from the groove of the Lower Housing.
Figure 4-59. Removing the Printer Mechanism (1)
2.Disconnect the Relay Connector of the CDR Guide Sensor cable.
Disassembly and AssemblyDisassembling the Printer Mechanism87
Figure 4-60. Removing the Printer Mechanism (2)
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
C.B.P.(P2). 3x8 (6.1±1 Kgfcm)
1
2
5
3
6
4
Link Stacker
Stacker Lever
Combination Gear 14.4,45.6
Align the phases
ASF position
Stacker Assy
CDR position
Stacker Lever
Stacker Assy
3.Remove the screws (x6) that secure the Printer Mechanism and lift the Printer
Mechanism upward to remove it.
Before installing the Printer Mechanism, make sure that the
Stacker Assy operates properly with the switching of the
Stacker Lever. If it does not operate properly, check the phases
of the Stacker Lever on the left side of the Lower Housing, the
Combination Gear 14.4,45.6, and the Link Stacker, and install
them to be aligned correctly.
Figure 4-61. Removing the Printer Mechanism (3)
Figure 4-62. Phase Adjustment of the Stacker Assy
When installing the Printer Mechanism, put the ferrite core of
the CR Motor Cable in the groove of the Lower Housing, and
secure it with acetate tape. (See Figure 4-59.)
Tighten the screws in the order given in Fig. 4-61.
Disassembly and AssemblyDisassembling the Printer Mechanism88
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
A D J U S T M E N T
R E Q U I R E D
C A U T I O N
C.B.P. 2.6x8 (4±1 Kgfcm)
Double-sided tape
PF Encoder
PF Scale
Left side
After removing/replacing the Printer Mechanism, make the
specified adjustments. (See Chapter 5 "ADJUSTMENT".)
After replacing the Printer Mechanism, be sure to perform the
required lubrication. (See Chapter 6 "MAINTENANCE".)
4.4.4 PF Encoder/PF Scale
Parts/Components need to be removed in advance
Upper Housing / Scanner Unit / Panel Unit / M/B Cover / Waste Ink Tray Assy /
Middle Housing
Removal procedure
Handle the PF Scale with care not to scratch or contaminate it. Do
not touch it with your bare hand.
1.Disconnect the FFC of the PF Encoder, remove the screw, and remove the PF
Encoder.
2.Peel off the double-sided tape that secure the PF Scale, and remove the PF Scale.
Figure 4-63. Removing the PF Encoder/PF Scale
When installing the PF Encoder, confirm that the reading area
does not come in contact with the PF Scale.
Disassembly and AssemblyDisassembling the Printer Mechanism89
Take extra care not to contaminate the surrounding objects
with ink. In addition, when removing the Waste Ink Tube, take
care not to spill ink.
Do not touch the head cleaner (wiper) with your bare hand, and
make sure that it is free from grease. Touching with your bare
hand or adhering grease can cause nozzle clogging.
Figure 4-67. PF Motor Cable/CR Motor Cable
When installing the PF Motor, secure the cables and the ferrite
core as the following. (See Figure 4-64.)
• Route the PF Motor Cable and the CR Motor Cable through
the hooks (x2) of the Cable Holder Frame and the hook of
the ASF Unit.
• Put the ferrite core of the PF Motor Cable in the groove of
the ASF Unit, and secure it with acetate tape.
After removing/replacing the PF Motor, make the specified
adjustments. (See Chapter 5 "ADJUSTMENT".)
1.Remove the screws (x2) that secure the Ink System Unit, and remove the Ink
System Unit.
Figure 4-68. Removing the Ink System Unit
Disassembly and AssemblyDisassembling the Printer Mechanism91
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
A D J U S T M E N T
R E Q U I R E D
Bottom
Waste Ink Tube
Groove
Bottom
Positioning hole and shaft
Rear right side
LD Roller Guide
Push the protrusions
C.B.S. 3x6 (8±1 Kgfcm)
Linear Scale
Hook
4.4.7 ASF Unit
When installing the Ink System Unit, route the Waste Ink Tube
through the groove on the bottom of the Ink System.
Figure 4-69. Routing the Waste Ink Tube
When connecting the Waste Ink Tube to the Waste Ink Tray
Assy, wipe the ink off the joint area of the tube, if any. With ink
left adhering to the joint area, the tube cannot be connected
firmly and may come off easily.
When installing the Ink System, insert the shafts (x5) of the Ink
System surely to the positioning holes (x5) of the frame.
Parts/Components need to be removed in advance
Upper Housing / Scanner Unit / Panel Unit / M/B Cover / Waste Ink Tray Assy /
Middle Housing / Printer Mechanism / Ink System Unit
Removal procedure
1.Release the PF Motor Cable and the CR Motor Cable from the hook of the ASF
Unit on the left side. (See Figure 4-64.)
2.Remove the screw that secure the LD Roller Guide.
3.While being careful not to damage the Linear Scale, push the right and left
protrusions, lift the LD Roller Guide and release the hooks (x5), and remove the
LD Roller Guide.
Disassembly and AssemblyDisassembling the Printer Mechanism92
Figure 4-70. Installing the Ink System Unit
Tighten the screws in the order given in Fig. 4-68.
After replacing the Ink System Unit, be sure to perform the
required lubrication. (See Chapter 6 "MAINTENANCE".)
Figure 4-71. Removing the ASF Unit (1)
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
1
C.B.S.(P4). 3x6 (8±1 Kgfcm)
2
Hook
Front left
Front right
Tip of Change Lever
Right side
Gear engagement
Composite Gear
(10, 15.2)
A D J U S T M E N T
R E Q U I R E D
ASF Unit
LD Roller
Blade
Align the arrows
LD Roller Shaft
4.Remove the right and left screws (x2) that secure the ASF Unit.
Figure 4-72. Removing the ASF Unit (2)
5.On the front side, release the right and left hooks (x2) that secure the ASF Unit and
the tip of the Change Lever from the printer frame.
6.Remove the Composite Gear (10, 15.2), and remove the ASF Unit.
When installing the ASF Unit, make sure that the composite
gear, the chip of Change Lever and the hooks (x2) are engaged
properly. (See Figure 4-73.)
Tighten the screws in the order given in Fig. 4-72.
Install the LD Roller aligning the arrow on the LD Roller with
the arrow on the blade of the shaft. Make sure the LD Roller is
securely attached without any gap or misalignment.
Figure 4-74. Installing the LD Roller
After removing/replacing the ASF Unit, make the specified
adjustments. (See Chapter 5 "ADJUSTMENT".)
After replacing the ASF Unit, be sure to perform the required
lubrication. (See Chapter 6 "MAINTENANCE".)
Disassembly and AssemblyDisassembling the Printer Mechanism93
1.At the rear of the printer, detach the CR Motor Cable from the frame.
Figure 4-81. Removing the CR Motor (1)
2. At the rear of the printer, remove the tension spring of the Driven Pulley Assy.
3.Remove the Driven Pully from the Main Frame.
Figure 4-80. Installing the APG Unit (4)
6.Tighten the screws (x2) in the order given in Fig. 4-75 to
install the APG Unit.
Figure 4-82. Removing the CR Motor (2)
After replacing the APG Unit, be sure to perform the required
lubrication. (See Chapter 6 "MAINTENANCE".)
Disassembly and AssemblyDisassembling the Printer Mechanism95
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Epson Stylus Photo PX650/TX650/TX659Revision A
C A U T I O N
Timing Belt
Pinion gear
C.P 3x4 (4±1 Kgfcm)
CR Motor
A D J U S T M E N T
R E Q U I R E D
Printed area
Take extra care not to contaminate the Timing Belt with grease.
The belt deteriorates faster if grease adheres to it.
4.Remove the Timing Belt from the pinion gear of the CR Motor.
Figure 4-83. Removing the CR Motor (3)
5.Remove the screws (x2), and remove the CR Motor.
Install the CR Motor with its printed area facing upward.
Figure 4-85. Installing the CR Motor
Install the Timing Belt with the tooth side facing inside and
make sure that it is not twisted.
When the CR Motor has been replaced with a new one, wind
acetate tape (18x20 mm, x3) around the CR Motor Cable as
shown. (See Figure 4-81.)
After removing/replacing the CR Motor, make the specified
adjustments. (See Chapter 5 "ADJUSTMENT".)
After replacing the CR Motor, be sure to perform the required
lubrication. (See Chapter 6 "MAINTENANCE".)
Figure 4-84. Removing the CR Motor (4)
Disassembly and AssemblyDisassembling the Printer Mechanism96
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
Acetate tape (18 x 50mm)
Head FFC
Front Frame
Rib
Double-sided tape
C.B.S. 3x6 (8±1 Kgfcm)
Protrusion
Cable Holder Frame
Hook
Spring
Left side
Loosen the screw and turn
C.B.S.(P4). 3x6 (8±1 Kgfcm)
Left Parallelism Bush
Mark
Spring
Washer
Right side
Right PG Cam
CR Guide Shaft
4.4.10 CR Unit
Parts/Components need to be removed in advance
Upper Housing / Scanner Unit / Panel Unit / M/B Cover / Waste Ink Tray Assy /
Middle Housing / Printer Mechanism / Linear Scale / PF Scale / PF Encoder / APG
Unit
Removal procedure
1.Remove the Driven Pully from the Main Frame. (See Figure 4-82.)
2.Peel off the acetate tape, and release the Head FFC from the Front Frame.
Figure 4-86. Removing the CR Unit (1)
3.Remove the screw that secure the Cable Holder Frame, and remove the Cable
Holder Frame.
4.At the left side of the printer, remove the spring, and mark the contact point on the
Parallelism Bush with the frame. Then loosen the screw, and turn the Parallelism
Bush toward the front.
Figure 4-88. Removing the CR Unit (3)
5.At the right side of the printer, remove the spring, the washer, and the Right PG
Cam.
Disassembly and AssemblyDisassembling the Printer Mechanism97
Figure 4-87. Removing the CR Unit (2)
Figure 4-89. Removing the CR Unit (4)
Confidential
Epson Stylus Photo PX650/TX650/TX659Revision A
C H E C K
P O I N T
Lift the left shaft slightly and shift it to the right to
release it from the frame, and remove the CR Unit
together with the shaft.
Hook
Cartridge Cover Hinge
Insert here
Cartridge
Cover
Toothed
(inside)
No tooth
(outside)
Up
Both inside and
outside toothed
With the cam
positioned outside
PG Left Cam
APG Sensor
Must not touch
the sensing area
6.Remove the CR Unit together with the CR Guide Shaft from the left side of the
printer frame.
Figure 4-90. Removing the CR Unit (5)
To remove the Cartridge Cover, it is necessary to remove the
Cartridge Cover Hinge. However, there is no way to release the
hook. Therefore, insert a slotted screwdriver as shown below and
break the hook. (At installation, replace it with a new one.)
After installing the Cable Holder Frame, confirm the
engagement of the protrusion, and then tighten the screw. (See
Figure 4-87.)
When installing the CR Unit, route the Head FFC through the
ribs (x2) of the Front Frame, and secure it with acetate tape
and double-sided tape. (See Figure 4-86.)
After installing the Head FFC as shown, move the carriage
several times and confirm that the FFC is free from too much
tension or slack. (See Figure 4-86.)
Install the Timing Belt on the carriage properly that the
toothed areas on the inside and outside of the belt as shown
below.
Figure 4-91. Installing the CR unit (1)
Install the PG Left Cam by mating the D cut surfaces and with
the cam positioned outside so that it does not come in contact
with sensing area of the APG Sensor
.
Disassembly and AssemblyDisassembling the Printer Mechanism98
Figure 4-92. Installing the CR unit (2)
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Epson Stylus Photo PX650/TX650/TX659Revision A
A D J U S T M E N T
R E Q U I R E D
Rear
Carriage guide
C.B.S. 3x6 (8±1 Kgfcm)
2
1
Front Frame
Protrusion
Install the CR Unit so that the guide is engaged with the frame.
Figure 4-93. Installing the CR unit (3)
When installing the Cable Holder Frame, make sure that it is
positioned correctly in the front and back direction. (Fig. 4-87)
After removing/replacing the CR Unit, make the specified
adjustments. (See Chapter 5 "ADJUSTMENT".)
After replacing the CR Unit, be sure to perform the required