Emerson Fisher Baumann 24003 Data Sheet

Product Bulletin
24003 Valve
D103329X012
52.1:243WY
November 2012
Baumann™ 24003 3-Way Bronze or Stainless Steel Control Valve
The Baumann 24003 3-way control valve is ideally suited for control of flow and temperature where mixing or diverting service is required. This 3-way valve uses a rugged cast bronze or CF8M stainless steel body with S31600 austenitic stainless steel trim for extended service life.
Features
Compactandlightweightdesign reduces installed
piping costs.
Optional ENVIRO-SEALt packing system to meet
critical emission control requirements; suitable for use in light duty chemical service (not for use in corrosive service). This option is available in the stainless steel version only.
High quality S31600 austenitic stainless steel trim
materials.
W9764
Stainless Steel 3-Way Valve with Baumann 32 Actuator
Dual plug and stem guiding provides increased
stability during plug travel.
Multiple trim capacity reductions available to meet
changing processrequirements.
Epoxy powder-coated actuator with stainless steel
fasteners for corrosion resistance.
Multi-spring, field-reversible actuator with reduced
deadband, permits direct operation from remote signal devices.
Actuator and yoke can be removed from the valve
assembly while maintaining packing integrity.
Fisherr FIELDVUEt digital valve controllers available
for remote calibration and diagnostics in facilities utilizing the PlantWebt architecture.
W9765
Bronze 3-Way Valve with Baumann 54 Actuator and
FIELDVUE DVC2000 Digital Valve Controller
www.Fisher.com
Product Bulletin
52.1:243WY November 2012
24003 Valve
D103329X012
Table 1. Flow Direction
Service Inlet Outlet
Diverting C UandL
Mixing UandL C
1. C = Common port, U = Upper port, L = Lower port
(1)
Figure 1. Baumann 24000F Valve Body with Standard Bonnet and NPS 1 Integral Seat
O-RING USED IN
STAINLESS STEEL VALVE
ASSEMBLY ONLY
E1281
NPS 1/2 and 1
NPS 1-1/2 and 2
Table 2. Materials of Construction
KEY NO.
1 Valve Body Bronze ASTM B62 ASTM A351CF8M
2 Seat Rings ASTM A276S31600 Condition A ASTM A276S31600 ConditionA
2B O-Ring N/A TFE/P (tetrafluoroethylene/propylene)
3 Bonnet Bronze ASTM B62 ASTM A351CF8M
4 Plug & Stem Assembly ASTM A276S31600 Condition A ASTM A276S31600 ConditionA
5 Bottom Port Bronze ASTM B62 ASTM A351CF8M
6 Packing
7 Packing Follower ASTM A276 S31600 ConditionA Stainless Steel
8 Drive Nut (Yoke) ASTM A194 S30400 Gr. 8
27 Locknuts Stainless Steel (18-8 SST)
58 Travel Indicator ASTM A240 S30400
DESCRIPTION
Bronze Stainless Steel
Standard PTFE (Polytetrafluoroethylene) / PTFE, 25% carbon filled
Optional
Molded Graphite Ribbon (Flexible Graphite)
ENVIRO-SEAL (Stainless Steel ONLY)
MATERIAL
2
24003 Valve
D103329X012
Product Bulletin
52.1:243WY
November 2012
Figure 2. Standard Spring-Loaded PTFE V-Ring Packing Kit
E1240
Table 3. Standard Spring-Loaded PTFE V-Ring Packing Kit
Key Number Description Material
6 Spring ASTM A313 S30200
14 Packing Set
16 Washer ASTM A240 S31600
20 Spacer
PTFE (Polytetrafluoroethylene) /
PTFE, 25% carbon filled
J-2000
(filled-Polytetrafluoroethylene)
Figure 4. ENVIRO-SEAL Packing Kit (Optional for Stainless Steel Only)
E1248
Table 5. ENVIRO-SEAL Packing Kit (Optional for Stainless Steel Only)
Key Number Description Material
13 Bushing Carbon-Graphite
14 Packing Set
17
18 Bushing PEEK (polyetheretherketone)
19 Washer Modified PTFE
Belleville
Spring
PTFE (Polytetrafluoroethylene) /
PTFE, 25% carbon filled
N06600 NickelAlloy (ASTM B637
N07718, 40 HRC max)
Figure 3. Molded Graphite (Flexible Graphite) Packing Kit (Optional)
E1241
Table 4. Molded Graphite (Flexible Graphite) Packing Kit (Optional)
Key Number Description Material
13 Bushings Carbon-Graphite
14A Packing Rings Graphite
14B Packing Ring Graphite
Special ENVIRO-SEAL Packing Note
The ENVIRO-SEAL PTFE packing system is suitable for 100 ppm environmental applications on services up to
51.7 barg (750 psig) and process temperatures ranging from -46 to 232_C(-50to450_F).
For non-environmental applications, this packing system offers excellent performance at the same temperature range up to the maximum valve working pressure.
Temperature limits apply to packing arrangements only. Complete valve assembly temperature limits may differ, refer to appropriate pressure/temperature ratings.
(Reference Fisher Packing Selection Guidelines for Sliding-Stem Valves, Bulletin 59.1:062, D101986X012).
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Product Bulletin
52.1:243WY November 2012
Table 6. Technical Specifications
NOMINAL PIPE SIZE NPS 1/2, 1, 1-1/2, and 2
END CONNECTIONS Screwed NPT
SEAT PLUG SEALING Metal-to-Metal
CHARACTERISTIC Linear
SEAT LEAKAGE Class III
VALVE BODY MATERIAL Bronze Stainless Steel
PRESSURE RATING 400 psi @ 150_F / 250 psi @ 400_F 720 psi@ 150_F / 515 psi@ 400_F
TEMPERATURE LIMITS -20 to400_F -20 to450_F
24003 Valve
D103329X012
Figure 5. Valve Body and Temperature Limits
Table 7. Maximum Cv Values at 100% Plug Opening (Kv = 0.86 x Cv)
E1282
720 psi@ 150_F
CF8M VALVE BODY
ACCEPTABLE OPERATING LIMITS
400 psi@ 150_F
BRONZE VALVE BODY
ACCEPTABLE OPERATING
LIMITS
OPERATING TEMPERATURE _F
515 psi@ 400_F
250 psi@ 400_F
VALVE SIZE
NPS inches inches C
1/2
1
1-1/2 1.676 0.75 20
2 2.126 0.75 40
ORIFICE
DIAMETER
0.626 0.56 1, 2
0.876 0.56 4
0.876 0.56 4
1.126 0.56 10
PLUG TRAVEL
Table 8. Maximum Cv Values
Valve Series CVRating F
1 2
688
4 10 20 40
L
0.9 0.46 0.68 0.73
F
d
X
T
K
Table 9. Actuator Specifications
(1)
TYPE
DIAPHRAGM AREA 210, 350,450 cm2/ 32, 54, 70 in
AIR FAILURE 32 and 54 Fails Open or Closed (Field Reversible) / 70 Fails Closed ONLY
(2)
TRAVEL
AMBIENT TEMPERATURE RANGE -29_Cto71_C/-20_F to 160_F
MAXIMUM AIRPRESSURE 2.41 barg / 35 psig
DIAPHRAGM MATERIAL
SPRING CASES Steel, Powder Epoxy-Coated with Stainless Steel Fasteners
YOKE Ductile Iron, Powder Epoxy-Coated
1. Electric actuatorsavailable. Refer tobulletins 52.1:ECV (D103347X012)and 52.1:NVACT (D103326X012).
2. Dual travelstops are availableon Baumann 32 and 54 actuators. These are not field reversible.
3. Optional reinforced VMQ (Silicone) diaphragm with FKM (Fluorocarbon) O-ring actuator stem seal for high temperature conditions (-29_Cto121_C/-20_F to 250_F) is available with Baumann 32 and 54 actuators ONLY.
(3)
32, 54, 70 Multi-SpringDiaphragm (Single Acting)
2
14.2 or19.1 mm / 0.56 or 0.75 inches
NBR (Nitrile) / TPES (Polyester Thermoplastic)
RATED
VALUES
V
C
4
24003 Valve
D103329X012
Table 10. Allowable Pressure Drops (psi) - Mixing (Combining) Service
ALLOWABLE PRESSURE DROP
ORIFIC
DIAMETER
(inch)
0.626 0.56
0.876 0.56
1.126 0.56
1.676 0.75
2.126 0.75
1. Use Baumann54 or larger actuator with moldedgraphite ribbon or ENVIRO-SEAL packing systems.
NOMINAL
PLUG TRAVEL
(1)
(inch)
ACTUATOR
TYPE
32
54
32
54
32
54
70 8-15 220 309 --- --- ---
54
70 7-15 82 123 --- --- ---
54
70
BENCH
RANGE (psi)
5-13 112 225 3-11 281 563 7-15 225 337 5-13 112 394 7-14 375 563 3-10 469 720 9-15 563 720 3-13 187 656 5-13 60 121 3-11 151 303 7-15 121 259 5-13 60 212 7-14 202 303 3-10 252 505 9-16 303 404 3-13 101 353 5-13 37 75 3-11 94 189 7-15 75 113 5-13 37 132 7-14 126 189 3-10 157 315 9-16 189 252 3-13 63 220
5-15 29 58 3-10 73 147 7-13 58 88 3-13 29 102
3-10 --- --- 3-10 46 93 7-13 37 55 3-13 18 65 7-15 52 78 --- --- ---
10-15 91 117 --- --- ---
PORT L FAILS CLOSED (PSI)
3-15 psi Signal to Actuator
With Positioner
20 psigAir
Supply
BENCH
RANGE (psi)
Product Bulletin
52.1:243WY
November 2012
ALLOWABLE PRESSURE DROP
PORT L FAILS OPEN (PSI)
3-15 psi Signal to Actuator
With Positioner
20 psigAir
Supply
Table 11. Allowable Pressure Drops (psi) - Diverting (Diverging) Service
ALLOWABLE PRESSURE DROP
ORIFIC
DIAMETER
(inch)
0.626 0.56
0.876 0.56
1.126 0.56
1.676 0.75
2.126 0.75
1. Use Baumann54 or larger actuator with moldedgraphite ribbon or ENVIRO-SEAL packing systems.
NOMINAL
PLUG TRAVEL
(1)
(inch)
ACTUATOR
TYPE
32
54
32
54
32
54
70 8-15 157 220 --- --- ---
54
70 7-15 59 88 --- --- ---
54
70
BENCH
RANGE (psi)
5-13 80 160 3-11 201 402 7-15 160 241 5-13 80 281 7-14 268 402 3-10 335 670 9-15 402 670 3-13 134 469 5-13 43 86 3-11 108 216 7-15 86 185 5-13 43 151 7-14 144 216 3-10 180 360 9-16 216 288 3-13 72 252 5-13 27 54 3-11 67 135 7-15 54 81 5-13 27 94 7-14 90 135 3-10 112 225 9-16 135 180 3-13 45 157
5-15 21 42 3-10 52 105 7-13 42 63 3-13 21 73
3-10 --- --- 3-10 33 66 7-13 26 39 3-13 13 46 7-15 37 55 --- --- ---
10-15 65 83 --- --- ---
PORT L FAILS CLOSED (PSI)
3-15 psi Signal to Actuator
With Positioner
20 psigAir
Supply
BENCH
RANGE (psi)
ALLOWABLE PRESSURE DROP
PORT L FAILS OPEN (PSI)
3-15 psi Signal to Actuator
With Positioner
20 psigAir
Supply
5
Product Bulletin
52.1:243WY November 2012
24003 Valve
D103329X012
Figure 6. Mixing Service Flow Characteristics
FLOW INTO PORTS U AND L
PERCENTAGE OF MAXIMUM RATED Cv
E1283
% TRAVEL
Figure 7. Diverting Service Flow Characteristics
PERCENTAGE OF MAXIMUM RATED Cv
E1284
FLOW INTO PORTC
%TRAVEL
Table12.ValveBodyDimensionsandWeights:NPTValveBodiesOnly
VALVE SIZE
NPS A B C1 A B C1 Inches lbs
1/2 4.88 2.75 2.75 5.0 2.75 2.75 0.56 8
1 4.88 2.75 2.75 5.0 2.75 2.75 0.56 8
1-1/2 5.75 3.81 3.31 6.1 3.38 3.31 0.75 15
2 6.50 4.0 3.6 6.50 3.75 3.6 0.75 20
BRONZE, NPT STAINLESS STEEL,NPT (A)
VALVE BODY MATERIAL
TRAVEL WEIGHT
Table 13. Actuator Weights
BAUMANN 32 ACTUATOR BAUMANN 54 ACTUATOR BAUMANN 70 ACTUATOR
kg lbs kg lbs kg lbs
4.5 10 11.3 25 15.4 34
6
24003 Valve
D103329X012
Figure 8. Dimensional Drawings
Product Bulletin
52.1:243WY
November 2012
216 (48.5)
141 (5.5)
229 (9.0)
C
1
C
B
U
L
A
24000 3-WAY WITH BAUMANN 32
ACTUATOR AND 3660/3661 POSITIONER
160 (46.3)
163 (6.4)
152 (46.0)
127 (5.0)
276 (10.9)
BAUMANN 54 ACTUATOR
w/ FIELDVUE DVC2000
DIGITAL VALVE
CONTROLLER
94 (3.7)
31 (1.24)
279 (411.0)
130 (5.1) MAX
60 (2.4)
271 (10.7)
279 (411.0)
160 (46.3)
333 (413.1)
229
(9.0) 3/4 INCH SQUARE
BAUMANN 70 ACTUATOR w/
FIELDVUE DVC6010 DIGITAL
VALVE CONTROLLER
279 (411.0)
152 (46.0)
71 (2.8) MAX
BAUMANN 32 ATC/
FAIL OPEN ACTUATOR
WITH HANDWHEEL
BAUMANN 32 ATO/
FAIL CLOSED
ACTUATOR WITH
HANDWHEEL
E1285
Note: Actuator removal requires 115 mm (4.5 inches) verticalclearance.
Table 14. Application Port
Service Inlet Outlet
Diverting C UandL
Mixing UandL C
1. C = Common port, U = Upper port, L = Lower port
(1)
BAUMANN 32
ACTUATOR WITH
ADJUSTABLE OPEN/
CLOSE DUAL TRAVEL
STOPS
BAUMANN 54 ATC /
FAIL OPEN ACTUATOR
WITH HANDWHEEL
BAUMANN 54 ATO/FAIL
CLOSED ACTUATOR w/
HANDWHEEL
mm (inch)
7
Product Bulletin
52.1:243WY November 2012
Figure 9. Mixing and Diverting Applications
24003 Valve
D103329X012
DIVERTING VALVE
COOL WATER
E1286
C
L
HEAT EXCHANGER
U
TEMPERED WATER
U
HEATING WATER
MIXING VALVE
C
L
RETURN
Table 15. Model Numbering System
24 3
Actuator Type Valve Body Series Service Port “L” Fails 3-Way Valve Body Material
32 24 D Diverting 1 Closed 3 --- Bronze
54 M Mixing 2 Open S Stainless Steel
70
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Baumann, ENVIRO-SEAL, Fisher, FIELDVUE, and PlantWeb are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of EmersonElectric Co.All other marks are the property oftheir respective owners.
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www.Fisher.com
E 2009, 2012 Fisher Controls International LLC. All rightsreserved.
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