Electrolux EUC1WS, ZUC1WS, NUC1WS, EUC3WS, NUC3WS Installation And Operating Manual

...
UUnnddeerr CCoouunntteerr DDiisshhwwaasshheerr
EUC1WS/NUC1WS/ZUC1WS/EUC3WS/ NUC3WS/ZUC3WS
EENN Installation and operating manual *
*Original instructions
595665I02- 2016.09
2
IInnssttaallllaattiioonn ddiiaaggrraamm
EI = Power supply entry WI = Water Inlet pipe with ⌀ =3/4″ G fittings XD = Inlet pipe for detergents EQ = Equipotential screw D = Drain pipe with internal diameter: ⌀ = 40 mm (Only for model with free-fall drainage) ⌀ = 20 mm (Only for model with drain pump)
3
600
820
46 508 46
XD
D
WI
35.5
54.4
40
15
184
212.5
236.5
38
61
59 431 59
980
D
D
WI
EI
EQ
20
MAX
610
EI
162
30
EQ
645
Ø = 40
Ø = 20
(750.........1000)
(0.......100)
4
FFoorreewwoorrdd
The installation, use and maintenance manual (hereinafter Manual) provides the user with information necessary for correct
and safe use of the machine (hereinafter “machine“ or “appliance“). The following must not be considered a long and exacting list of warnings, but rather a set of instructions suitable for improving
machine performance in every respect and, above all, preventing injury to persons and animals and damage to property due to improper operating procedures.
All persons involved in machine transport, installation, commissioning, use and maintenance, repair and disassembly must consult and carefully read this manual before carrying out the various operations, in order to avoid wrong and improper actions that could compromise the machine's integrity or endanger people. Make sure to periodically inform the user regarding the safety regulations. It is also important to instruct and update personnel authorised to operate on the machine, regarding its use and maintenance.
The manual must be available to operators and carefully kept in the place where the machine is used, so that it is always at hand for consultation in case of doubts or whenever required.
If, after reading this manual, there are still doubts regarding machine use, do not hesitate to contact the Manufacturer or the authorised Service Centre to receive prompt and precise assistance for better operation and maximum efficiency of the machine. During all stages of machine use, always respect the current regulations on safety, work hygiene and environmental protection. It is the user's responsibility to make sure the machine is started and operated only in optimum conditions of safety for people, animals and property.
IIMMPPOORRTTAANNTT
• The manufacturer declines any liability for operations carried out on the appliance without respecting the instructions given in this manual.
• The manufacturer reserves the right to modify the appliances presented in this publication without notice.
• No part of this manual may be reproduced.
• This manual is available in digital format by contacting the dealer or reference customer care.
• The manual must always be kept in an easily accessed place near the machine. Machine operators and maintenance personnel must be able to easily find and consult it at any time.
5
CCoonntteennttss
A SAFETY INSTRUCTIONS ........... .. .. ................. .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ..........7
A.1 Children and vulnerable people safety.................. .. .. ..................... .. ................... .. .. ................... .. .. .. ..7
B GENERAL INFORMATION ....... .. ................... .. .. .. ................... .. ................... .. .. .. ................... .. .. ............... 8
B.1 Introduction ... .. .. .. ................... .. .. ................. .. .. .. ................... .. .. .. ................. .. .. ................... .. .. .. ... 8
B.2 General safety instructions ........... .. ................... .. .. ..................... .. .. ................... .. ................... .. .. .. ..8
B.3 Additional indications........ .. .. .. ................... .. ................... .. .. ................... .. .. .. ................... .. ............. 8
B.4 Definitions..... .. .. .. ................... .. ................... .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ... 8
B.5 Machine and Manufacturer’s identification data................ .. .. ................... .. .. .. ................... .. ................. 8
B.6 How to identify the technical data .............. .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ..........9
B.6.1 How to interpret the factory description ........... .. .. .. ................... .. .. ................... .. ..................... .. 9
B.7 Responsibility ....... .. .. .. ................... .. .. ................. .. .. .. ................... .. .. .. ................. .. ..................... .. 9
B.8 Keeping the manual ..... .. .. ................... .. .. .. ................. .. .. ................... .. .. .. ................... .. ............... 10
B.9 Recipients of the manual.............. .. .. .. ................... .. .. ................. .. .. ..................... .. .. ................... .. 10
B.10 Copyright.... .. .. ................... .. .. .. ................... .. ................... .. .. .. ................... .. ................... .. .. ....... 10
B.11 Personal protection equipment ..... .. .. ................... .. .. .. ................. .. .. ................... .. .. .. ................... .. . 10
C GENERAL SAFETY RULES................... .. .. .. ................... .. ................... .. .. ..................... .. .. ................. .. .. 11
C.1 Introduction...... .. .. ................... .. ..................... .. .. ................... .. ................... .. .. .. ................... .. .. .. 11
C.2 Guards..... .. .. .. ................... .. ................... .. .. .. ................... .. .. ................... .. ................... .. .. .. ....... 11
C.3 Safety signs to be placed on the machine or near its area............ .. .. .. ................... .. .. ................. .. .. .. .... 11
C.4 End of use ................ .. .. ................... .. .. .. ................... .. ................... .. .. ................... .. .. .. .............. 11
C.5 Instructions for use and maintenance ............. .. ................... .. .. .. ................... .. .. ................... .. .. ........ 11
C.6 Reasonably foreseeable improper use ............... .. ................... .. .. .. ................... .. .. ................. .. .. .. .... 12
C.7 Residual risks ........... .. .. .. ................... .. ................... .. .. .. ................... .. ................... .. .. .. ............... 12
D TECHNICAL DATA ................... .. .. ................... .. ................... .. .. .. ................... .. .. ................. .. .. .. ........... 14
D.1 Main technical characteristics................ .. .. ................... .. .. ................... .. .. .. ................... .. ............... 14
D.2 Characteristics of power supply ............. .. .. ................... .. .. ................... .. .. .. ................... .. ............... 14
E TRANSPORT, HANDLING AND STORAGE ............. .. .. .. ................... .. .. ................... .. .. ................... .. .. .. .... 16
E.1 Introduction ... .. .. .. ................... .. .. ................. .. .. .. ................... .. .. .. ................. .. .. ................... .. .. .. . 16
E.2 Transport: instructions for the carrier................ .. .. ................... .. .. .. ................... .. ................... .. .. .. .... 16
E.3 Procedures for handling operations ... .. .. ................... .. .. ................... .. .. ................... .. .. .. .................. 16
E.4 Shifting..... .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ................. .. ................... .. .. .. ....... 16
E.5 Placing the load ........ .. .. ................... .. .. ................... .. .. .. ................... .. ................... .. .. .. ............... 16
E.6 Storage ......... .. ..................... .. .. ..................... .. ................. .. .. .. ................... .. .. ................... .. .. .... 16
F INSTALLATION AND ASSEMBLY........ .. .. .. ................. .. .. ................... .. .. .. ................... .. ................... .. .. .. . 17
F.1 Introduction ....... .. .. .. ................... .. .. ................. .. .. .. ................... .. .. .. ................. .. .. ................... .. . 17
F.2 Customer responsibilities ...... .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ................... .. ..... 17
F.3 Characteristics of the installation place....... .. .. .. ................... .. ................... .. .. .. ................... .. .. .......... 17
F.4 Positioning ....... .. .. .. ................... .. .. ................... .. ..................... .. .. ..................... .. ................. .. .. .. 17
F.5 Disposal of packing.... .. .. .. ................... .. .. ................. .. .. .. ................... .. .. ................... .. .. ............... 18
F.6 Plumbing connections ....... .. .. ................... .. .. ................... .. .. .. ................... .. ................... .. .. .. ........ 18
F.7 Plumbing circuits ....... .. .. .. ................... .. ................... .. .. .. ................... .. .. ................... .. .. ............... 19
F.8 Electrical connections.... .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ................... .. ............ 20
F.8.1 Connections provided for energy control ......... .. .. ................... .. ..................... .. .. ..................... 20
F.9 Safety devices ...... .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ................... .. ................... 20
F.10 Detergent/rinse aid dispensers and prearrangements......... .. .. ................... .. ................... .. .. .. .............. 20
F.10.1 Electrical connections for automatic detergent and rinse-aid dispensers..... .. .. .. ................... .. .. ...... 21
G COMMISSIONING ... .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ................... .. ................... .. .. .. . 22
G.1 Preliminary checks, adjustments and operational tests ........ .. .. .. ................... .. .. ................... .. .. ........... 22
H BEFORE FIRST USE ................. .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ................... .. ........ 23
H.1 Manual activation ....... .. .. ................... .. .. .. ................... ................... .. .. .. ................... .. .. ................ 23
H.2 Setting the dispensers ......... .. .. ................... .. .. .. ................... .. ................... .. .. .. ................... .. .. ...... 23
H.2.1 Peristaltic dispenser .............. .. .. ................... .. .. ................... .. .. .. ................. .. ..................... 23
I CONTROL PANEL...... .. .. .. ................... .. .. ................... .. ..................... .. .. ..................... .. ................. .. .. .. 24
I.1 Control panel description.......... .. ................... .. .. ................... .. .. .. ................... .. ................... .. .. .. .... 24
I.2 Basic Controls ...... .. .. .. ................... .. .. ................. .. .. .. ................... .. .. .. ................. .. ..................... 24
J NORMAL MACHINE USE................... .. ................... .. .. .. ................... .. ................... .. .. .. ................... .. .. ... 25
J.1 Foreseen use ........ .. ................... .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ................. . 25
J.2 Characteristics of personnel enabled to operate on the machine ............... .. .. ................... .. .. .. ............... 25
J.3 Starting ........ .. .. ................. .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ................... .. ..... 25
J.4 Wash cycles.... .. .. ................... .. .. .. ................... .. ................... .. .. .. ................... .. .. ................. .. .. .. . 25
J.5 Operation ..... .. .. .. ................... .. .. ................. .. .. .. ................... .. .. .. ................. .. .. ................... .. .. .. . 25
J.6 Type of racks and loading.................. .. ................... .. .. .. ................... .. ................... .. .. .. .................. 26
K MACHINE CLEANING AND MAINTENANCE.................. .. .. ..................... .. ................. .. .. .. ................... .. .. .. 27
K.1 End of service and daily cleaning ............... .. ................... .. .. .. ................... .. .. ................. .. .. .. ........... 27
K.1.1 Cleaning the exterior surfaces................ .. ................... .. .. .. ................... .. .. ................... .. ....... 27
K.2 Regeneration cycle ..... .. .. ................... .. .. .. ................... ................... .. .. .. ................... .. .. ................ 27
K.3 Maintenance ..... .. .. .. ................... .. .. ................. .. .. .. ................... .. .. .. ................. .. .. ................... .. . 29
6
K.3.1 Prolonged period of inactivity.............. .. ................... .. .. .. ................... .. ................... .. .. .. ........ 29
K.4 Boiler drainage...... .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ................... .. ................... 29
K.5 Preventive maintenance........ .. .. .. ................... .. ................... .. .. .. ................... .. .. ................... .. ....... 29
K.6 Introduction ... .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ................. .. .. ................... .. .. .. . 29
K.7 Waste storage ...... .. .. .. ................... .. .. ................... .. .. ................... .. .. .. ................... .. ................... 29
K.8 Procedure regarding appliance dismantling macro operations ......... .. .. .. ................... .. .. ................. .. .. .. . 29
L TROUBLESHOOTING................ .. .. .. ................... .. ................... .. .. .. ................... .. .. ................. .. .. .. ........ 30
L.1 Common faults..... .. .. .. ................... .. .. ................. .. .. .. ................... .. .. .. ................. .. ..................... 30
L.2 Alarms ......... .. ................... .. .. .. ................... .. .. ................. .. .. .. ................... .. .. ................... .. ....... 30
7
AA SSAAFFEETTYY IINNSSTTRRUUCCTTIIOONNSS AA..11 CChhiillddrreenn aanndd vvuullnneerraabbllee ppeeooppllee ssaaffeettyy
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
Do not let children play with the appliance.
Keep all packaging and detergents away from children.
Cleaning and user maintenance shall not be made by children without supervision.
CCAAUUTTIIOONN Do not wash the appliance with direct or high pressure jets of water.
WWAARRNNIINNGG If the power cable is damaged it must be replaced by the After­Sales Service or in any case by qualified personnel, in order prevent any risk.
8
BB GGEENNEERRAALL IINNFFOORRMMAATTIIOONN
BB..11 IInnttrroodduuccttiioonn
Given below is some information regarding the machine's intended use, its testing, and a description of the symbols used (that identify the type of warning), the definitions of terms used in the manual and useful information for the appliance user.
BB..22 GGeenneerraall ssaaffeettyy
iinnssttrruuccttiioonnss
To ensure safe use of the machine and a proper understanding of the manual it is necessary to be familiar with the terms and typographical conventions used in the documentation. The following symbols are used in the manual to indicate and identify the various types of hazards:
WWAARRNNIINNGG Danger for the health and safety of operators.
WWAARRNNIINNGG Danger of electrocution ­dangerous voltage.
Words further explaining the type of hazard are placed next to the symbols in the text. Warnings serve to ensure the safety of personnel.
BB..33 AAddddiittiioonnaall iinnddiiccaattiioonnss
In this manual the risks arising from incorrect use will be marked with:
CCAAUUTTIIOONN
Risk of damage to the machine or the product.
The parts of the text preceded by the following symbol:
NOTE! Clarifications and explanations
Provide recommendations to keep in mind during the entire life-cycle of the product.
The drawings and diagrams given in the manual are not in scale. They supplement the written information with an outline, but are not intended to be a detailed representation of the machine supplied.
The numerical values given on the machine installation diagrams refer to measurements in mm.
BB..44 DDeeffiinniittiioonnss
Listed below are the definitions of the main terms used in the manual. It is advisable to read them carefully before use.
Operator machine installation, adjustment, use,
maintenance, cleaning, repair and transport personnel.
Manufacturer Electrolux Professional SpA or any other
service centre authorised by Electrolux Professional SpA.
Operator for normal machine use
an operator who has been informed and trained regarding the tasks and hazards involved in normal machine use.
After-sales service or specialised technician
an operator instructed/trained by the Manufacturer and who, based on his professional and specific training, experience and knowledge of the accident-prevention regulations, is able to appraise the operations to be carried out on the machine and recognise and prevent any risks. His professionalism covers the mechanical, electrotechnical and electronics fields.
Danger source of possible injury or harm to
health.
Hazardous situation
any situation where an operator is exposed to one or more hazards.
Risk a combination of probabilities and risks of
injury or harm to health in a hazardous situation.
Protection devices
safety measures consisting of the use of specific technical means (guards and safety devices) for protecting operators against risks.
Guard an element of a machine used in a
specific way to provide protection by means of a physical barrier.
Safety device a device (other than a guard) that
eliminates or reduces the risk; it can be used alone or in combination with a guard.
Customer the person who purchased the machine
and/or who manages and uses it (e. g. company, entrepreneur, firm).
Electrocution an accidental discharge of electric
current on a human body.
BB..55 MMaacchhiinnee aanndd MMaannuuffaaccttuurreerr’’ss
iiddeennttiiffiiccaattiioonn ddaattaa
A reproduction of the marking or dataplate on the machine is given below:
The dataplate gives the product identification and technical data; listed below is the meaning of the various information given on it.
2016 F.Mod.
Comm. Model: PNC Ser.Nr. EL Hz Max 12.1 kW
Nominal 9.9 kW Min
Electrolux Professional spa - Viale Treviso, 15 - 33170 Pordenone (Italy)
IPX4
9
F.Mod. factory description of product
Comm.Model commercial description
PNC production number code
Ser.No. serial number EL power supply voltage
230V 3 - 230V 1N electric convertibility
Hz power supply frequency
Max – kW
max. power
Nominal – kW nominal power
IPX4 dust and water protection rating
CE CE marking
Electrolux Professional SpA Viale Treviso 15 33170 Pordenone Italy
manufacturer
The dataplate is located on the right side panel of the equipment.
WWAARRNNIINNGG Do not remove, tamper with or make the machine marking illegible.
IIMMPPOORRTTAANNTT
When scrapping the machine, the marking must be destroyed.
NOTE! Refer to the data given on the machine marking for relations with the Manufacturer (e.g. when ordering spare parts, etc.).
BB..66 HHooww ttoo iiddeennttiiffyy tthhee tteecchhnniiccaall ddaattaa
To identify the technical data, read the factory description of the product (F. Mod.) on the dataplate, identify the main machine data and consult D.1
Main technical characteristics
paragraph.
BB..66..11 HHooww ttoo iinntteerrpprreett tthhee ffaaccttoorryy ddeessccrriippttiioonn
The factory description on the dataplate has the following meaning (some examples are given below):
VVeerrssiioonn
(1) (2) (3) (4) (5) (6) (7)
E UC A 1 DD G N UC A 1 G R UK E UC 1 WS N UC 3 WS Z UC 3 DD WS
(1) Brand E = Electrolux, N = To brand, Z = Zanussi
(2) Machine type
UC = Under counter
(3 - 6) Options
1 = Single phase, 3 = Three phases, A = Atmospheric, DP = Drain pump, WS = Water Softener, DD = Detergent pump, G = Detergent pump + rinse aid pump + drain pump, MS = Multi rack support, R = Additional rack, UK = UK market
BB..77 RReessppoonnssiibbiilliittyy
The Manufacturer declines any liability for damage and malfunctioning caused by:
• non-compliance with the instructions contained in this manual;
• repairs not carried out in a workmanlike fashion, and replacements with parts different from those specified in the spare parts catalogue (the fitting and use of non­original spare parts and accessories can negatively affect machine operation and invalidates the warranty);
• operations by non-specialised technicians;
• unauthorised modifications or operations;
• inadequate maintenance;
• improper machine use;
• unforeseeable extraordinary events;
• use of the machine by uninformed and untrained personnel;
• non-application of the current provisions in the country of use, concerning safety, hygiene and health in the workplace.
The Manufacturer declines any liability for damage caused by arbitrary modifications and conversions carried out by the user or the Customer.
The employer, workplace manager or service technician are responsible for identifying and choosing adequate and
2016 F.Mod.
Comm. Model: PNC Ser.Nr. EL Hz Max 12.1 kW
Nominal 9.9 kW Min
Electrolux Professional spa - Viale Treviso, 15 - 33170 Pordenone (Italy)
IPX4
.
Electrol u x Pro f e ss ion a l s p a - Vi a le T r e vi s o , 15
Ma i n t e c hn i c a l c h a r a c t e r i st i c s
MODEL
Su p p l y Ele c t r i c
P o w e r sup p ly v o l t ag e V 400 3 N
F re q uenc y H z 5 0
F . Mod EUC1WS
EUC1WS
10
suitable personal protection equipment to be worn by operators, in compliance with regulations in force in the country of use. Electrolux Professional SpA declines any liability for inaccuracies contained in the manual, if due to printing or translation errors. Any supplements to the installation, use and maintenance manual the Customer receives from the Manufacturer will form an integral part of the manual and therefore must be kept together with it.
BB..88 KKeeeeppiinngg tthhee mmaannuuaall
The manual must be carefully kept for the entire life of the machine, until scrapping.
The manual must stay with the machine in case of transfer, sale, hire, granting of use or leasing.
BB..99 RReecciippiieennttss ooff tthhee mmaannuuaall
This manual is intended for:
• the carrier and handling personnel;
• installation and commissioning personnel;
• the employer of machine users and the workplace manager;
• operators for normal machine use;
• specialised technicians - after-sales service (see service manual).
BB..1100 CCooppyyrriigghhtt
This manual is intended solely for consultation by the operator and can only be given to third parties with the permission of Electrolux Professional SpA.
BB..1111 PPeerrssoonnaall pprrootteeccttiioonn eeqquuiippmmeenntt
SSuummmmaarryy ttaabbllee ooff tthhee PPeerrssoonnaall PPrrootteeccttiioonn EEqquuiippmmeenntt ((PPPPEE)) ttoo bbee uusseedd dduurriinngg tthhee vvaarriioouuss ssttaaggeess ooff tthhee mmaacchhiinnee''ss sseerrvviiccee lliiffee..
SSttaaggee PPrrootteeccttiivvee
ggaarrmmeennttss
SSaaffeettyy ffoooottwweeaarr GGlloovveess GGllaasssseess SSaaffeettyy hheellmmeett
Transport
Handling
Unpacking
Installation
Normal use
1
Adjustments
Routine cleaning
1
Extraordinary cleaning
1
Maintenance
Dismantling
Scrapping
KKeeyy::
PPPPEE RREEQQUUIIRREEDD
PPPPEE AAVVAAIILLAABBLLEE OORR TTOO BBEE UUSSEEDD IIFF NNEECCEESSSSAARRYY
PPPPEE NNOOTT RREEQQUUIIRREEDD
1. Use heat resistant gloves suitable for contact with water and the substances used (see the safety data sheet of the substances used to check other possible PPE). Failure to use the personal protection equipment by operators, specialised technicians or users can involve exposure to chemical risk and possible damage to health (depending on the model).
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