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DPI 611
Operating Manual
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Operating Manual
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Druck DPI 611 Operating Manual

GE Measurement and control
Portable Pressure Calibrator
User Manual – K0571
© 2014 General Electric Company. All Rights Reserved. Specifications are subject to change without notice. GE is a registered trademark of General Electric Company. Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies, which are not affiliated with GE.
GE
Revision History
This document supersedes all previously issued versions, providing new or revised
DPI 611 P
ortable P
ressure Calibrator User Manual
Revision
Date
Issue 1
13/08
/14 Initial release
Measurement and control
information. The most recent publication can be determined by comparing the last three characters at the end of the part number and the date issued.
Part Number: K0571
Level
Issued
General Description of Changes
User Manual Druck DPI611
Contents
1 INTRODUCTION......................................................................................................................................... 7
1.1 EQUIPMENT IN THE BOX ........................................................................................................ 7
1.2 OBSERVANCE OF THE USER MANUAL ........................................................................... 7
1.3 GENERAL SAFETY PRECAUTIONS ...................................................................................... 7
1.4 GENERAL WARNINGS .............................................................................................................. 8
1.5 ELECTRICAL WARNINGS ......................................................................................................... 9
1.6 PRESSURE WARNINGS ......................................................................................................... 10
1.7 OVERVOLTAGE CATEGORY ................................................................................................ 11
1.8 PREPARING THE INSTRUMENT ........................................................................................ 11
1.8.1 Initial Checks ................................................................................................................... 11
1.8.2 Install the Battery ......................................................................................................... 12
1.9 PARTS .............................................................................................................................................. 13
1.9.1 Test Port ............................................................................................................................. 14
1.9.2 Pneumatic Pressure Release Valve .................................................................. 15
1.10 SELECTOR ..................................................................................................................................... 15
1.10.1 Pump.................................................................................................................................... 16
1.10.2 Volume Adjuster ........................................................................................................... 16
1.11 ACCESSORIES: ............................................................................................................................ 17
1.11.1 Carry Case (P/N IO611-CASE-1) .......................................................................... 17
1.11.2 Rechargeable Battery pack (P/N IO611-BATTERY) ................................. 17
1.11.3 Mains Adaptor (P/N IO620-PSU) ......................................................................... 17
1.11.4 USB Cable (P/N IO620-USB-PC) ........................................................................... 17
1.11.5 IDOS to USB Converter (P/N IO620-IDOS-USB) ......................................... 17
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1.11.6 USB to RS 232 Cable (P/N IO620-USB-RS232) ........................................... 17
1.11.7 Dirt Moisture Trap (P/N IO620-IDT621) ........................................................... 18
1.11.8 Pneumatic Hose ........................................................................................................... 18
1.11.9 Pressure Adaptor set ................................................................................................. 19
1.11.10 Comparator Adaptor (P/N IO620-COMP) ................................................ 19
1.12 DRUCK DPI611, MODES ....................................................................................................... 20
1.12.1 Power ON .......................................................................................................................... 20
1.12.2 Power OFF ........................................................................................................................ 20
1.12.3 Power up from Standby Mode ............................................................................ 21
1.13 NAVIGATION ............................................................................................................................... 21
1.13.1 Set Date, Time and Language ............................................................................. 22
1.13.2 Themes ............................................................................................................................... 22
1.13.3 DRUCK DPI611 Manual ............................................................................................ 22
1.14 SOFTWARE AND FIRMWARE UPGRADES .................................................................. 22
1.14.1 Viewing Software Revision..................................................................................... 22
1.14.2 Upgrading the Software .......................................................................................... 23
1.14.3 Upgrade the Application Software ................................................................... 23
1.14.4 Upgrade the Operating System and Boot Loader Software. .......... 23
1.15 MAINTENANCE .......................................................................................................................... 24
1.15.1 Cleaning ............................................................................................................................. 25
1.15.2 Replace the Batteries ................................................................................................ 25
1.16 INSTRUMENT RETURN .......................................................................................................... 25
1.16.1 Returned Material Procedure ............................................................................... 25
1.16.2 Safety Precautions ...................................................................................................... 25
1.16.3 Important Notice .......................................................................................................... 26
1.16.4 Instrument Disposal in the European Union .............................................. 26
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1.16.5 For more information contact ............................................................................. 26
1.17 ENVIRONMENT .......................................................................................................................... 26
1.18 MARKS AND SYMBOLS ......................................................................................................... 27
2 OPERATIONS ............................................................................................................................................ 28
2.1 PNEUMATIC PRESSURE OPERATIONS ......................................................................... 28
2.1.1 Introduction ..................................................................................................................... 28
2.1.2 Release the Pressure ................................................................................................. 28
2.1.3 Attach/Remove the device under test ........................................................... 28
2.1.4 Vacuum or Pressure Operation .......................................................................... 30
2.2 CALIBRATOR OPERATIONS................................................................................................. 31
2.2.1 Basic Calibrator Operation .................................................................................... 31
2.2.2 Set the Function Utility Options .......................................................................... 38
2.2.3 Measurement Display Options ............................................................................ 42
2.2.4 Example Procedures .................................................................................................. 43
2.3 PRESSURE CALIBRATION..................................................................................................... 48
2.3.1 Set up a Leak Test ....................................................................................................... 49
2.3.2 Set the Pressure Module to Zero ........................................................................ 51
2.3.3 Error Indications ........................................................................................................... 51
2.4 MEASURE PRESSURE: IDOS Option ............................................................................... 52
2.4.1 IDOS Option Assembly Instructions ................................................................. 52
2.4.2 IDOS Function Procedures ..................................................................................... 53
3 DATA LOGGING OPERATION .......................................................................................................... 54
3.1 SET-UP ............................................................................................................................................ 55
3.2 OPERATION.................................................................................................................................. 57
3.3 FILE REVIEW ................................................................................................................................ 57
3.4 FILE MANAGEMENT ................................................................................................................ 58
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3.4.1 Transfer .............................................................................................................................. 58
3.4.2 Erase .................................................................................................................................... 59
3.4.3 Memory Status .............................................................................................................. 59
3.5 DATA FORMAT ........................................................................................................................... 59
4 DOCUMENTATION ................................................................................................................................ 61
4.1 ANALYSIS ...................................................................................................................................... 61
4.2 SET-UP ............................................................................................................................................ 62
4.2.1 Define the Reference Channel ............................................................................ 62
4.2.2 Define each Input Channel .................................................................................... 63
4.3 ANALYSIS FUNCTION............................................................................................................. 64
4.4 RUN PROCEDURE .................................................................................................................... 65
4.4.1 Sequence to Upload and Download file ....................................................... 66
5 CALIBRATION ........................................................................................................................................... 67
5.1 GENERAL ....................................................................................................................................... 67
5.2 CALIBRATION CHECK ............................................................................................................ 67
5.3 CALIBRATION ADJUSTMENTS .......................................................................................... 68
5.4 BEFORE STARTING .................................................................................................................. 68
5.5 PROCEDURES: CURRENT (measure) ............................................................................. 70
5.6 PROCEDURES: CURRENT (source).................................................................................. 71
5.7 PROCEDURES: DC mV/Volts (measure) ...................................................................... 72
5.8 PROCEDURES: DC Volts (source) .................................................................................... 74
5.9 PROCEDURES: PRESSURE INDICATOR ........................................................................ 75
5.10 PROCEDURES: IDOS UPM ................................................................................................... 76
6 GENERAL SPECIFICATION ................................................................................................................ 77
7 MANUFACTURER ................................................................................................................................... 79
Page 6 of 79 [EN] English – K0571 Issue 1
User Manual Druck DPI611
1 INTRODUCTION
The Druck DPI611 is a battery-powered instrument for performing
pressure and electrical calibration operations. The Druck DPI611 also
supplies the power and user interface functions for all optional items.
1.1 EQUIPMENT IN THE BOX
The following items are supplied with the Druck DPI611:
• Standard AA size batteries
• 1/8” NPT & BSP pressure adaptors
• Set of four test leads
• Safety and Quick Start Guide
• Stylus
1.2 OBSERVANCE OF THE USER MANUAL
This manual contains safety and battery installation information for
the Druck DPI611. It is the responsibility of the customer, to make sure
that all personnel operating and maintaining the equipment are
correctly trained and qualified. Before operating or using the
equipment read and obey all sections, including all WARNINGS and
CAUTIONS given in the Quick Start Guide.
1.3 GENERAL SAFETY PRECAUTIONS
Read and obey all the operator's local health and safety regulations
and safe working procedures or practices. When doing a procedure or
task.
• Use only the approved tools, consumable materials and
spares to operate and maintain the equipment.
• Read and obey all applicable WARNING signs.
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• Make sure that:
a) All work areas are clean and clear of unwanted tools,
equipment and materials.
b) All unwanted consumable materials are discarded in
accordance with local health and safety and
environmental regulations.
1.4 GENERAL WARNINGS
• It is dangerous to ignore the specified limits for the instrument
or its related accessories. This can cause injuries.
• If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may
be impaired.
• Do not use the instrument in locations with explosive gas,
vapor or dust. There is a risk of an explosion.
• Make sure all equipment is serviceable.
• Use equipment only for the purpose for which it is provided.
• Wear all applicable Personal Protective Equipment (PPE).
• Do not use sharp objects on the touch-screen.
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1.5 ELECTRICAL WARNINGS
• The DC input to the DPI611 is rated at 5V (+/-5%) 4 Amps.
• External circuits should have appropriate insulation to the
mains.
• To prevent electrical shocks or damage to the instrument, do
not connect more than 30V CAT I between the terminals or
between the terminals and the ground (earth).
• This instrument uses standard AA size batteries. To prevent an
explosion or fire do not short circuit.
• The power supply input range to the optional power supply
unit is 100 – 260Vac, 50 to 60Hz, 250mA, installation category
CAT II.
• When using the optional power supply unit as position the
power supply so as not to obstruct the supply disconnecting
device.
• Note that the operating and storage temperature range of
the optional PSU does not match that of the DPI611. Mains
PSU operating temperature range 0°C to +40°C, storage
temperature range -40°C to +70°C.
• To make sure the display shows the correct data, disconnect
the test leads before power is set to ON or changing to
another measure or source function.
• Keep the leads free from all contaminants.
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1.6 PRESSURE WARNINGS
• Some liquid and gas mixtures are dangerous. This includes
mixtures that occur because of contamination. Make sure
that the equipment is safe to use with the necessary media.
• It is dangerous to attach an external source of pressure to a
DPI611 pressure station. Use only the internal mechanisms to
set and control pressure in the pressure station.
• To prevent a dangerous release of pressure, isolate and bleed
the system before disconnecting a pressure connection.
• To prevent a dangerous release of pressure, make sure that
all the related pipes, hoses and equipment have the correct
pressure rating, are safe to use and are correctly attached.
• To prevent damage to the DPI611 calibrator, only use it within
the specified pressure limits.
• Do not exceed the maximum pressures stated in the
appropriate component manual for the unit under test.
• Reduce pressure at a controlled rate when venting to
atmosphere.
• Carefully de-pressurize all pipes to atmospheric pressure
before disconnecting and connecting to the unit under test.
• Observe absolute cleanliness when using the instrument.
• Severe damage can be caused if equipment connected to this
instrument is contaminated.
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User Manual Druck DPI611
Overvoltage
Description
CAT I
Overvoltage category I has the least severe overvoltage
CAT II
Overvoltage category II describes an electrical
• Connect only clean equipment to the instrument. To avoid any
contamination, an external Dirt Moisture Trap (See Section
1.11.7) is recommended.
• Always wear appropriate eye protection when working with
pressure.
1.7 OVERVOLTAGE CATEGORY
The following summary of installation and measurement overvoltage
categories are derived from IEC61010-1. The overvoltage categories
indicate the severity of overvoltage transients.
Table 1-1
Category
transients. Generally CAT I equipment is not designed to be directly connected to the mains supply. Examples of CAT I equipment are process loop powered devices.
installation where typically single phase equipment is connected. Examples of such equipment are appliances and portable tools.
1.8 PREPARING THE INSTRUMENT
On receipt of the instrument check the contents in the box, listed in
accessories See Section 1.11. It is recommended to retain the box and
packaging for future use.
1.8.1 Initial Checks
Before you use the instrument for the first time:
• Make sure that there is no damage to the instrument,
and that there are no missing items; See Section 1.11.
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• Remove the plastic film that protects the display.
1.8.2 Install the Battery
• Remove the battery cover by loosening the captive
battery cover fixing screw and lifting the cover
upwards.
• Place the batteries in the battery compartment with
the correct +/– position.
• Replace the battery cover by pressing the lugs inside
the slots (A) and bring down the cover, securing by
tightening the fixing screw. (See Figure 1-1).
Figure 1-1 Battery Cover Insert
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1.9 PARTS
Figure 1-2 DPI611 Pressure Calibrator
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User Manual Druck DPI611
1
ON
or
OFF
but
ton.
2 Pump mechanism and pressure/vacuum selector.
3 Pneumatic volume adjuster.
4 Test port: To
attach the device under test.
5 Pneumatic pressure release valve to release pressure in the
6 Electrical
connectors for: Voltage
Measure
(V);
7 Isolated
electrical
connectors for:
Voltage
Source (10 Vo)
;
8 Liquid Crystal Display (LCD): Color display with touch
-
9
10 USB type A connector for connections to external
11 USB mini
-
type B connector for communication with a
Table 1-2
system.
Current (mA+, mA-); Switch Operation.
24 V loop power supply (24 Vo).
screen. To make a selection, lightly tap on the applicable display area.
+5 V DC power input socket.
1.9.1 Test Port
peripherals (USB flash memory or optional external modules).
computer.
To attach the device under test, the test
port uses “Quick fit” pressure adaptors;
See Section 1.11. These are easy to
remove, change and install; See Section
Figure 1-3
Test port
2.1.3 (Attach/Remove the device under
test).
Page 14 of 79 [EN] English – K0571 Issue 1
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1.9.2 Pneumatic Pressure Release Valve
This is a needle point valve that lets you
release the pressure or vacuum, or seal
the system.
Figure 1-4
Pressure Release
Valve
OPEN CLOSE
1.10 SELECTOR
Before you turn the pressure/vacuum selector to + or -, release all the pressure. Sudden high pressure in the pump mechanism can cause damage.
This control sets the operation of the
instrument (pressure or vacuum). To
prevent a pressure leak, turn it fully
clockwise or counterclockwise.
Figure 1-5
Selector
+: Pressure, - : Vacuum
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1.10.1 Pump
When you have set the operation to
pressure or vacuum (See Section 1.10),
seal the system (See Section 1.9.2) and
use the pump to set the necessary
Figure 1-6
Pump
1.10.2 Volume Adjuster
Figure 1-7
Volume Adjuster
pressure or vacuum.
You can then make the last
adjustments with the volume adjuster
(See Section 1.10.2).
This control increases or decreases the
pressure/vacuum.
Before you seal the system (See Section
1.9.2), turn this control to the necessary
position:
• For equal adjustment, turn it to the
middle of its range.
• For maximum adjustment, turn it
fully clockwise or
counterclockwise.
When you have set the necessary pressure or vacuum with the pump (See Section 1.10.1), use the volume adjuster to make the fine adjustments.
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1.11 ACCESSORIES:
1.11.1 Carry Case (P/N IO611-CASE-1)
A tailored fabric carry case with carrying strap allows the
DPI611 to be used without removing it from the case.
1.11.2 Rechargeable Battery pack (P/N IO611-BATTERY)
Use in place of AA cells. The battery pack is charged within the
instrument.
1.11.3 Mains Adaptor (P/N IO620-PSU)
A universal input mains adaptor (Input
voltage 100 to 240VAC (50/60Hz) and
Mains socket adaptors are provided.
1.11.4 USB Cable (P/N IO620-USB-PC)
It connects the DPI611 to a PC.
1.11.5 IDOS to USB Converter (P/N IO620-IDOS-USB)
It allows connection of an IDOS
universal pressure module to the
DPI611. USB Cable (P/N IO620-USB-PC)
is also required to connect the
converter to the DPI611 USB port.
1.11.6 USB to RS 232 Cable (P/N IO620-USB-RS232)
It connects the DPI611 to an RS232 interface.
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1.11.7 Dirt Moisture Trap (P/N IO620-IDT621)
It prevents contamination of the
DPI611 pneumatic system and cross
contamination from one device under
test to another. The trap connects
directly to the pressure port and
replicates the DPI611 quick fit
connection for compatibility with
standard adaptors, adaptor kits and
hoses.
1.11.8 Pneumatic Hose
A high pressure pneumatic hose rated
to 400 bar (5800 psi). The hose
connects directly to the DPI611
pressure port and replicates the quick
fit connection for compatibility with the
standard adaptors supplied and the
other adaptor kits.
P/N IO620-HOSE-P1: 1m/3,2ft pneumatic adaptor hose
P/N IO620-HOSE-P2: 2m/6.4ft pneumatic adaptor hose
Page 18 of 79 [EN] English – K0571 Issue 1
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1.11.9 Pressure Adaptor set
A set of test point adaptors to connect the tool-less quick fit
DPI611 pressure port or the extension hoses to the device
under test.
P/N IO620-BSP: G1/8 male and G1/4 male, G1/4 female, G3/8
female and G1/2 female.
P/N IO620-NPT: 1/8” male and ¼” male, ¼” female, 3/8”
female and ½” female.
P/N IO620-MET: 14mm female and 20mm female.
1.11.10 Comparator Adaptor (P/N IO620-COMP)
For greater efficiency, two test devices
can be connected at the same time.
The adaptor connects to the pressure
port of the DPI611 and provides two
outlet ports. It is compatible with the
standard adaptors supplied and the
adaptor kits.
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Power ON/OFF
1.12 DRUCK DPI611, MODES
1.12.1 Power ON
From OFF – momentarily press the power button until the GE
Logo appears.
1.12.2 Power OFF
Press and Release the Power Button:
Select SWITCH OFF from the POWERDOWN OPTIONS window
displayed.
Figure 1-8 Power Button
Figure 1-9 Power Down Options
Page 20 of 79 [EN] English – K0571 Issue 1
SWITCH OFF – Full power down of DPI611 – Recommended if
unit is not going to be used for several hours (Requires full
reboot on next power up).
User Manual Druck DPI611
GO TO STANDBY– DPI611 placed in standby mode – Reduced
power consumption from operating mode – recommended if
unit is to be inactive for short periods. (DPI611 has fast turn on
from STANDBY mode).
CANCEL – Touch CANCEL option if you do not want to Switch
Off or Standby the instrument.
1.12.3 Power up from Standby Mode
When powered-up from standby mode the instrument always
opens the last screen shown before going into standby mode.
1.13 NAVIGATION
On power up the DPI611 displays the Dashboard. The user
should select the desired option by touching the appropriate
icon. Function screens are navigated by swiping a finger from
right to left while touching the screen. List menus are
navigated by swiping a finger up and down while touching
the screen.
Figure 1-10 Dash Board
Page 21 of 79 [EN] English – K0571 Issue 1
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1.13.1 Set Date, Time and Language
To access Date, Time and Language menus Select:
DASHBOARD >> SETTINGS >> DATE
Note: The DPI611 will maintain the date and time for 30 days after being left without batteries. In case of loss of date and time, replace the batteries, connect the mains adaptor to the DPI611 and keep it turned on for 50 hours to fully recharge the clock battery.
1.13.2 Themes
Two themes are available: Dark and Light; select the correct theme for the light level. Select:
DASHBOARD >> SETTINGS >> THEME
1.13.3 DRUCK DPI611 Manual
Select the Help icon on the Dashboard to access the manual. The manual can be downloaded onto a memory stick for viewing or printing on a remote PC.
DASHBOARD >> HELP
1.14 SOFTWARE AND FIRMWARE UPGRADES
1.14.1 Viewing Software Revision
The software revisions running on the DPI611 can be viewed by selecting:
DASHBOARD >> SETTINGS >> STATUS >> SOFTWARE BUILD
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Note: If the software revision number is highlighted red then an upgrade is available.
1.14.2 Upgrading the Software
Follow the website instructions to download the files onto a
USB flash memory drive.
www.ge-mcs.com
DASHBOARD >> SETTINGS >> ADVANCED
Enter the calibration PIN: 5487; Select the button and
continue upgrade with one of these operations.
1.14.3 Upgrade the Application Software
1. Copy the ‘AMC’ application folder into the root of a
USB flash memory device.
2. Put the USB flash memory drive into the USB type A
connector.
3. Select:
4. Follow the on-screen instructions.
1.14.4 Upgrade the Operating System and Boot Loader Software.
1. Copy the ‘OS’ folder into the root of a USB flash
memory device.
2. Put the USB flash memory drive in the USB type A
connector.
3. Select:
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4. Follow the on-screen instructions.
Note: The boot loader can only be upgraded as part of an operating system upgrade.
Notes:
• If a mistake is made during upgrade and there are no files to upload, follow the on-screen instructions and complete the procedure.
• When an upgrade completes normally, the initial operation of the touch screen may be slower (a period of approximately 30 seconds).
• To make sure the upgrade completed correctly, use the Status menu.
1.15 MAINTENANCE
The DPI611 instrument contains no user serviceable parts and
should be returned to a GE service center or an approved
service agent for all repairs.
Do not dispose of this product as household waste. Use an
approved organization that collects and/or recycles waste
electrical and electronic equipment.
For more information, contact our customer service
department at www.ge-mcs.com
Page 24 of 79 [EN] English – K0571 Issue 1
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