Druck DPI 610LP, DPI 615LP Operating Manual

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Page 1

Sensing

& Inspection Technologies

Druck DPI 610/615

Portable Pressure Calibrator Series

User manual - K0415

Page 2

Page 3

English

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i K0415 Issue No. 2

Page 4

Safety

The manufacturer has designed this equipment to be safe when operated using the procedures detailed in this manual. Do not use this equipment for any other purpose than that stated. This publication contains operating and safety instructions that must be followed to ensure safe operation and to maintain the equipment in a safe condition. The safety instructions are either warnings or cautions issued to protect the user and the equipment from injury or damage. Use suitably qualified * technicians and good engineering practice for all procedures in this publication.

Pressure

Do not apply pressures greater than the safe working pressure to this equipment.

Maintenance

The equipment must be maintained using the procedures in this publication. Further manufacturer’s procedures should be carried out by authorized service agents or the manufacturer’s service departments.

www.gesensing.com

For technical advice contact the manufacturer.

* A qualified technician must have the necessary technical knowledge,

documentation, special test equipment and tools to carry out the required work on this equipment.

Symbols

This equipment meets the requirements of all relevant European safety directives. The equipment carries the CE mark.

This symbol, on the instrument, indicates that the user should refer to the user manual. This symbol, in this manual, indicates a hazardous operation.

This symbol, on the instrument, indicates do not throw-away in domestic bin, hazardous material, dispose correctly in accordance with local regulations.

K0415 Issue No. 2 ii

Page 5

Specification

Safe working pressure

20 bar range (300 psi) 1.75 x full-scale 350 bar range (5000 psi) 1.2 x full-scale 400 bar range (6000 psi) 1.5 x full-scale All other ranges 2 x full-scale

Accuracy

Combined non-linearity, hysteresis and repeatability

±70 mbar range (2 inHg) 0.05% F.S. up to ±150 mbar (4.4 inHg) 0.05% span 200 mbar to 20 bar (3 psi to 300 psi) [Calibrator]): 0.025% F.S. 35 bar to 700 bar (500 psi to 10000 psi) [Indicator] 0.025% F.S. 70 bar to 400 bar (1000 psi to 6000 psi) [Hydraulic] 0.025% F.S.

Pressure Ranges

Refer to the pressure range matrix in the data sheet.

Temperature Effects

±0.004% of reading/°C (averaged over -10° to +40°C w.r.t. 20°C) ±0.002% of reading/°F (averaged over +14° to 104°F w.r.t. 68°F)

Power supply

Batteries 6 x 1.5 V C cells, alkaline (up to 60 hours nominal use at 20°C) Rechargeable NiCad battery pack (20 hours nominal use) supplied with charger/ adaptor, supplies power to instrument while charging batteries.

Voltage Inputs

Range: ±50V Accuracy ±0.05% rdg, ±0.004% F.S. Resolution 100µV max

Voltage Outputs

Range: ±10V Accuracy ±0.1% Load 10mA

Range: ±24V Accuracy ±5% Load 26mA

Current Inputs

Range: ±55mA Accuracy ±0.05% rdg, ±0.004% F.S. Resolution 1µA max

Current Output

Range: 24mA Accuracy ±0.05% rdg, ±0.01% F.S. Resolution 1µA max

iii K0415 Issue No. 2

Page 6

Display

Size: 60 x 60 mm (2.36” x 2.36”) LCD Graphics Reading ±99999, update rate 2 readings/sec

Environment

Operating Temperature: -10°C to 50°C (+14°F to 122°F) Calibrated Temperature: -10°C to 40°C (+14°F to 104°F) Storage Temperature: -20°C to 60°C (-4°F to 140°F) Calibration Temperature: 21°C ±2°C (70°F ±4°F)

Sealing

Physical

Size: 300 x 170 x 140 mm (11.8” x 6.7” x 5.5”) Weight: 3 kg (6.6lb)

Specification (contd.)

Sealed to IP54 (NEMA 4)

K0415 Issue No. 2 iv

Page 7

Introduction

General

Description of Procedures 1

Summary of Functions

Using the Guide 2

Getting Started

Fitting Batteries 7 Switching On 7 Change Pressure Units 8 Voltage and Current Measurement 8 Typical Calibration Set-up (Pressure to Voltage) 9 Zero Display Reading 9

OPERATOR CONTROLS 3 DISPLAY 3 HARD KEY FUNCTIONS 4 SOFT KEYS 5 CURSOR KEYS 5 ELECTRICAL CONNECTIONS 6

Task Selection

Task Key 10 Using Task Functions 10 Set Units 10 Set 24 Volts 10 Cal Mode (DPI 615 versions only) 11 Basic Mode (Task BASIC) 11

Taking Measurements

Pressure Transmitter (P-I) Task 12 Voltage Output Pressure Transmitter (P-V) Task 12 Pressure Converter (P-P) Task 13 Current to Pressure Converter (I-P) Task 14 Pressure Switch Test (P-Switch) Task 14 Pressure Switch Testing with Contact Resistance Measurement 15 Pressure to Display (P-Display) Task 16 Leak Test (Leak Test) Task 17 Transmitter Simulator (TX SIM) Task 18 Relief Valve Test (REL VALVE) Task 19

v K0415 Issue No. 2

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Advanced Task

Electrical Outputs (Loop Power) 25

General 20 Select Input 20 Ambient Temperature Measurement 20 Process Functions 21 Tare Process Function 22 Min/Max Process Function 23 Filter Process Function 23 Flow Function 24 % Span 24 Select Output 25

mA Step 26 mA Ramp 27 mA Value 28 24 Volt 28 Define New Task 29 Clear Task 29

Memory Operations

Saving Display or Data Log 30 Store Operations (Screen Snapshots) 30 Recalling Stored Data (Screen Snapshots) 30 Datalog Operations 31

Using Set-up

General 37 Store Mode 37 Contrast 37 Settings - Select Set-up Option 38

Auto Log (Timer) 31

Manual Logging 31 Recall Data Log Files 32 Uploading Data Log Files 33 Delete Data Log and Procedure Files 33 Downloading Procedure Files (DPI 615 versions only) 34 Running Procedure Files (DPI 615 versions only) 35 Recalling Data Files 36

Units 38

Define Special Units 38

Language 39

RS232 39

Powerdown 40

K0415 Issue No. 2 vi

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Date and Time (Real Time Clock) 41

Backlight 42

Calibration

General 43 Calibration Check 43 Calibration Adjustment 43 General Procedures 44 Using The Calibration Menu 45 Change PIN 45 Pressure 46 Voltage Input Range (5 Volts) 47 Voltage Input Range (50 Volts) 49 Current Input Range (55 mA) 51 Current Output Range (24 mA) 53 Temperature 56 External Pressure Range 57 Add External Sensor 58

Hydraulic Calibrator Versions

Calibration 40

Date Format 41

Set Date 41

Set Time 41

Introduction 61 Safety Instructions 62 Preparation for Use 62 Bleeding the System 63 Draining the Hydraulic Fluid 64 Flushing, Replenishing or Changing the Hydraulic Fluid 65

Low Pressure Calibrator Versions

Introduction 69 Preparation for Use Low Volume Systems 70 Method of Testing with Low Volume Systems 70 Preparation for Use Larger Volume Systems 72 Method of Testing with Larger Volume Systems 74 Calibration 75 Calibrate Internal Pressure Range 75

Appendix 1 - Datalog File Example

Typical Uploaded Datalog File (DPI 610) 79 Typical Uploaded Procedure Data File (DPI 615) 80

vii K0415 Issue No. 2

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K0415 Issue No. 2 viii

Page 11

INTRODUCTION Summary of Functions

General

The versions of the DPI 610 and DPI 615 instruments are: pneumatic indicator, pneumatic calibrator, hydraulic calibrator and low pressure pneumatic calibrator. All instruments measure and display pneumatic and hydraulic pressure applied to the test port or to an externally connected pressure sensor. Pressure measurement can be absolute, gauge and sealed gauge and in ranges from 2.5 mbar to 700 bar (1.0 inH

The calibrator versions of this instrument contain pneumatic or hydraulic pressure generation components to produce pneumatic pressure ranges between -1 to 20 bar (-14.5 psi to 300 psi) and hydraulic pressure ranges up to 400 bar (6000 psi). The electrical connections, on the front of the instrument, enable the instrument to measure ±50 volts d.c. and ±55 mA and produce 10 volts d.c. or 24 volts d.c. and a maximum of 24 mA. An integral sensor provides measurement of ambient temperature. Additional sensors (option B1) connect to an external connector and extend the pressure measurement range and include differential pressure measurement. The instrument has an RS232 connector to enable uploading of test data to a compatible documenting system. The DPI 615 has the ability to download, from a PC, pre-defined calibration and test routines. Six alkaline C size batteries or (option A) rechargeable batteries with a charger/adaptor, power the instrument.

Important Notice

Zinc-carbon and zinc-chloride cells should NOT be used in this instrument.

Use only the battery types as shown in the table on page 7.

O to 10000 psi).

Description of Procedures

In the procedures outlined in this user guide, hard (fixed function) and soft (variable function) key operations are shown in bold type (e.g.) TASK and F1. These statements mean press the TASK key and press the F1 key. Soft key operations can be allocated to both the F1 and F2 keys. Where a specific soft function is referred to it is written in bold italics (e.g.) PROCESS. This instrument has a number of operating modes that are described in a simplified form in the following sections. Diagrams accompanying the procedures give typical selection sequences and shaded controls indicate that this control key should be pressed in the appropriate sequence. Diagrams should be read from left to right, top to bottom where appropriate. A shaded display soft box indicates that the function key immediately below that soft box should be pressed (either F1 for the left hand soft box or F2 for the right).

In the above diagram the following key sequence is indicated. (a) Press the F2 key (the key immediately below the

(b) Use the

shaded, use all these keys to select or enter data).

and

Down

cursor keys (only) to select the required option. (If all keys

PRESSURE UNITS

1 K0415 Issue No. 2

soft box).

Page 12

INTRODUCTION Summary of Functions

Using this guide

The following key symbols are used in the procedure diagrams that follow:

SELECT VALUE

Shaded cursor keys indicate that a combination of these four keys, Up, Down, Left and Right should be used to (e.g.) enter an alpha numeric value or to select a function.

Indicates the ENTER key. Used to confirm an operation or a selection. Shading indicates key operation.

Exit key, used to clear current menu selection and return to next menu level above current level. Used as an escape key from current operation. Shading indicates key operation.

Hardkey (total 7). Legend beside key symbol indicates function. Shading indicates key operation.

Maximum Instrument Ratings

The following table shows the maximum measurement input ratings of the instrument that should not be exceeded.

PRESSURE 120% FULL SCALE

VOLTAGE 50 V d.c.

CURRENT 55 mA d.c.

Note 1: The display flashes if the input pressure, voltage or current overrange.

Note 2: Max applied voltage for external loop supply = 30V dc (see page 8).

K0415 Issue No. 2 2

Page 13

PRESSURE INT

bar

VOLTAGE

F2F1

CURRENT

PRESSURE

UNITS

TASK: BASIC

DPI 615

PRESSURE INT bar

VOLTAGE

CURRENT

UNITS

PRESSURE

TASK: BASIC

Status display

Input display

Output display

Soft boxes

INTRODUCTION Summary of Functions

OPERATOR CONTROLS (Figure 1 and 2)

These divide into two groups, the operator/display controls (Figure 1) and the pressure/ vacuum generation components (Figure 2). The operator controls and a typical display, common to all instrument versions, is shown below.

1 Display 2 Electrical Input Sockets 3 Electrical Output Sockets 4 Cursor 5 Enter Key 6 On/Off Key 7 Function (soft) Keys 8 Hard Keys

Figure 1 - DPI 610/615 Key-pad

Display

The display section of the instrument basically divides into four distinct sections. The two main sections of the display are used to display a input and an output. The remaining sections show the status display area and define the soft key functions. A typical display is shown below:

3 K0415 Issue No. 2

Page 14

INTRODUCTION Summary of Functions

HARD KEY FUNCTIONS (Figure 1)

Key Function

I/O

SETUP*

ZERO

INPUT*

TASK

OUTPUT*

This key is used to turn the instrument ON and OFF. 7

The

SETUP

key provides access to the instrument’s general configuration parameters that are set up to certain default parameters on delivery.

The

ZERO

key can be used to zero either the selected input or output display, if the display reading is within 5% of zero. Attempts to zero a larger offset result in an error message,

The

INPUT

key is used to select the input parameter to be displayed. 20, 21

The

TAS K

key is used as a means of rapidly configuring the instrument for a number of different types of external device calibration. There are twenty task configurations available, eleven of which are preprogrammed and nine are user definable

The

OUTPUT

key is used to select output parameter to be displayed. 25-28

Zero too large.

Page

reference

STORE*

RECALL*

ENTER

EXIT

Depending upon how the instrument’s is used either to store up to 20 display screens (in or to manually log a screen in

This key is used to recall a previously stored screen to the display. Depending on the either the snapshot of a previously stored screen or datalog file. In

STORE

mode, selection displays the last screen stored. By using the cursor keys, the operator can scroll either forward or back through memory locations.

The

ENTER

conjunction with the soft keys, to accept a given selection.

The

EXIT

keys to exit from the current screen or menu level, to the level immediately preceding it. To quit completely from any menu level, press

key is used either to enter data (accept entered data), or, in

key operates in conjunction with all the other hard and soft

EXIT

until the

STORE

MEASURE/SOURCE

DATALOG

mode set-up, operation of this key recalls

STORE

mode.

screen is displayed.

* These key functions are not available in BASIC mode

mode is setup, this key

SNAPSHOT

mode),

30-36

30, 32-36

K0415 Issue No. 2 4

Page 15

INTRODUCTION Summary of Functions

SOFT KEYS (Figure 1)

Three soft keys, designated F1, EXIT and F2, are situated immediately below the display as shown below. These keys have their function allocated by the instrument software which is indicated in the bottom of the display (Voltage for F1 and Units for F2 in this example). They are used to select menu (program) options and are fully described under the appropriate section headings.

CURSOR KEYS (Figure 1)

The cursor keys consist of a block of four keys, designated up , down , left and right . In programs where options need to be selected from a list, (e.g.) the TASK

selection program, the up and down cursor keys are used to highlight one of the options, from which it can be selected by the ENTER key. In TASK mode, where more

than one page of options are provided, the left and right cursor keys will switch between pages.

1 Test port, connect to unit under test 2 Hard keys 3 Cover (external interfaces) 4 Electrical inputs 5 Electrical outputs 6 Cursor keys 7 Function (soft) keys 8 Release valve (releases pressure through 9) 9 Vent port 10 Select positive or negative pressure 11 Pump 12 Fine pressure adjuster

Figure 2 - DPI 610/615 Calibrator Controls

5 K0415 Issue No. 2

Page 16

PRESSURE INT

bar

VOLTAGE

F2F1

CURRENT

UNITS

PRESSURE

TASK: BASIC

DPI 615

INPUTS

OUTPUTS

INTRODUCTION Summary of Functions

ELECTRICAL CONNECTIONS

1 Cover, closed when

not using connectors 2 External transducer 3 RS232 connector 4Temperature sensor 5 DC power input

Figure 3 - Electrical System Connections

Measurement inputs and Source outputs are made via the control panel sockets as shown below.

1 Status display 2 Input display 3 Electrical input sockets 4 Electrical output sockets 5 Output display

Figure 4 - Electrical Measurement Inputs/Outputs

K0415 Issue No. 2 6

Page 17

Getting Started

Fitting Batteries

1Cover fixing screws.

2 Rechargeable NiCad pack Part no.

191-126

3 Six alkaline C-cells Type no. LR14.

Caution: Old batteries can leak and cause corrosion. Never leave

discharged batteries in the instrument.

Note: After fitting a rechargeable NiCad battery pack the display may show the battery

low indication caused by the battery pack not being fully charged. Use the power adaptor/charger to fully charge the pack.

Switching On

Press the I/O switch on the front panel and proceed as follows.

The first time the instrument powers up, it will be in BASIC mode with the main screen displaying voltage in the input display area and pressure in the output display area. To switch to CURRENT as input, press F1 as shown. Similarly, F1 to return to VOLTAGE.

Note: No other keys are active in this mode and the instrument can only be reconfigured

by pressing the TASK key and selecting another mode.

7 K0415 Issue No. 2

Page 18

55mA

Vin

mA in

mA Sink

mA out 10V out

Xmtr

24V out

max 50V

CAT II

max

55mA

Vin

mA in

mA Sink

mA out 10V out

Xmtr

24V out

max 50V

CAT II

max

55mA

Vin

mA in

mA Sink

mA out 10V out

Xmtr

24V out

max 50V

CAT II

max

LOAD

Getting Started

Change Pressure Units

To change the pressure units proceed as follows. If the four units displayed are not the units required, press TAS K and select any task, other than BASIC, press SETUP and proceed as detailed on page 37. To return to BASIC mode, press TASK and select BASIC.

In BASIC mode, the instrument is configured to carry out basic Pressure to Voltage (P to

V) or Pressure to Current (P to I) tests, a typical test procedure follows.

Voltage and Current Measurement

Connect the electrical input sockets as follows for voltage and current measurements. Use the test leads provided and DO NOT push bare wires into the sockets.

Note: Maximum applied voltage = 50V dc,. Maximum input current = 55mA dc

Note: Maximum applied voltage for external loop supply = 30V dc

K0415 Issue No. 2 8

Page 19

F2F1

bar

CURRENT

PRESSURE

UNITS

TASK: BASIC

DPI 615

ZERO

VOLTAGE

PRESSURE INT bar

YES

ZERO VOLTAGE DC ?

VOLTAGE

PRESSURE INT bar

ZERO

INPUT

ZERO

OUTPUT

TASK: BASIC TASK: BASIC

ZERO

VOLTAGE

PRESSURE INT bar

YES

ZERO INTERNAL SENSOR ?

VOLTAGE

PRESSURE INT bar

ZERO

INPUT

ZERO

OUTPUT

TASK: BASIC TASK: BASIC

Getting Started

Typical Calibration Set-up (Pressure to Voltage)

Connect a device under test to the instrument as shown below:

A - External pressure source (indicator instruments only) B - Pressure regulator C - Excitation 10V

General procedure

• Use the hand-pump to pressurize the system to the required level as indicated on the

display. Allow the display to settle and screw the volume adjuster in or out as a fine

adjustment to the required pressure. Record the input (e.g.) Voltage, reading at each

applied pressure.

Zero Display Reading

Both the input and output readings can be set to zero using the ZERO key and if the displayed reading is within 5% of zero. To zero either the INPUT or OUTPUT displays, proceed as follows:

9 K0415 Issue No. 2

Page 20

BASIC

USER TASKS

P - SWITCH

ADVANCED

REL VALVE

LEAK TEST

TX SIM

TASKS TASKS TASKS

P - DISPLAY

P-I

I-P

P-P P-V

Current (Page 2) (Page 3)

OUTPUT

SELECT

FUNCTION

UNITS

inHg

hPa Pa

bar

SELECT FUNCTION

SELECT UNITS OF PRESSURE

SELECT UNITS

24 VOLT

OFF

OUTPUT

SELECT ON/OFF

SELECT FUNCTION

SELECT OUTPUT

24 VOLT

OFF

UNITS

24 VOLT

UNITS

SELECT OUTPUT

Task Selection

TASK key

The TASK key is used to set-up the instrument for a number of specific types of test. There are two modes BASIC and ADVANCED and nine other specific types of test that automatically configure the instrument on selection from the TAS K menu. The tasks available under the TAS K menu are held on three pages shown below. To select a task from the menu, press the TASK key, position the cursor over the required task and press the ENTER key as shown below. Use the right/left cursor keys to switch between pages.

Using Task Functions

Specific tasks are selected as shown above. The following diagrams show how to connect the unit under test (UUT) for each task selectable under the TA SK menu.

Input and output units, where applicable, can be selected by pressing either the INPUT or OUTPUT keys as shown below. The output key also provides the facility of turning the 24V output supply ON and OFF. When not in use, the 24V supply output should be turned OFF to conserve battery power.

Set Units

Note: If the four units displayed are not the units required, press SETUP, select SETTINGS

and refer to page 38.

Set 24 Volts

K0415 Issue No. 2 10

Page 21

0.00

2000.00

OUTPUT

MAX. ERROR

ERROR TYPE

CHANGE

VALUE

psi

4.00

20.00

LINEAR

0.05%

%span

SELECT VALUE

psi

TASK : P-I DATALOG

24V OFF

..........

. %span FAIL

TURN OFF CAL MODE

TURN ON

CAL MODE

TASK : P-I DATALOG

24V OFF

..........

psi

Task Selection

Cal mode (DPI 615 versions only)

Cal mode, which is available in tasks P-I, P-P, P-V, P-P, P-DISPLAY and P-SWITCH, provides a method of setting-up test parameters manually. Downloaded test procedures can also automatically set-up and turn on the Cal Mode function. The method of turning on and setting-up Cal Mode is shown below for a P-I task. The method is similar for all the other tasks available in Cal Mode.

Pressing the F1 key (TURN ON CAL MODE), provides the set-up screen for the CAL mode. Initially, the cursor is placed in the UUT SPAN field to allow the required span range to be entered. The corresponding values for the UUT output parameter (current) are then set, followed by the maximum error value and error type (% rdg or % span). When all test parameters have been set-up, the screen changes to display the input and output and the test results. The test result can only be displayed to within a range of ±9.99%. If the test result is outside this range, either the left pointing (-ve error) or right pointing (+ve error) chevrons are displayed. Within this error band, the actual tolerance value is displayed. Test results can either be stored as snapshots or logged as datalog files, depending upon how the instrument has been set-up.

Basic Mode (Task BASIC)

This instrument powers up in this mode the first time that it is used. To select BASIC from any other task, press the TASK key and select BASIC and press the ENTER key. BASIC mode is fully described in the Getting Started, section (see page 7).

11 K0415 Issue No. 2

Page 22

F2F1

bar

TASK : P-I SNAPSHOT MODE

24V OFF

DPI 615

F2F1

bar

CURRENT

PRESSURE

UNITS

TASK: BASIC

DPI 615

Taking Measurements

Pressure Transmitter (P-I) Task

Select the P-I task from the task menu and connect the Unit Under Test (UUT) to the calibrator as shown below.

A - External pressure source (indicator instruments only) B - Pressure regulator C - Pressure to current 24V device

• If required, select the output units as described on page 10.

• If applicable, turn on Cal Mode and set-up test parameters as detailed on page 11.

Voltage Output Pressure Transmitter (P-V) Task

Select the P-V task from the task menu and connect the UUT to the calibrator as shown below. Voltage output transducers with a 10 V supply and outputs of ±10 V can be calibrated using the 10V output sockets (supply) and the transducer output connected to a voltmeter (refer to Method on page 13 for a test procedure).

A - External pressure source (indicator instruments only) B - Pressure regulator C - Excitation 10V

• If required, select the output units as described on page 10.

• If applicable, turn on Cal Mode and set-up test parameters as detailed on page 11.

K0415 Issue No. 2 12

Page 23

Taking Measurements

Pressure Converter (Pressure to Pressure) Task

Select the P-P task from the task menu and connect the UUT to the calibrator as shown below. Testing a converter requires one pressure to be applied to the unit under test (UUT) and another (converter output) to be measured. The additional measurement is provided by the external transducer option.

Method

• Connect the UUT to the calibrator and plug the external transducer into the

calibrator as shown below.

A - External pressure source (indicator instruments only) B - Pressure regulator C - External pressure supply D - Pressure to pressure device E - External transducer

• Press the TASK key and select the P-P task. Providing the external transducer has

been calibrated and its parameters stored in the calibrator, the display shows

External pressure in the input window and calibrator Output pressure in the output

window. If an error message “NO SENSOR OR CAL INVALID” is displayed, this

indicates that the external transducer has not been entered and/or calibrated with

the calibrator. Refer to page 45 for details of adding an external transducer. If an

external transducer change is made, switch the calibrator off and then on to load

new transducer data.

• If required, select the input and output units as described on page 10.

• If applicable, turn on Cal Mode and set-up test parameters as detailed on page 11.

Note: Match pressure ranges to give required accuracy and avoid overpressure. If

external pressure is required as the output and internal pressure the input, use ADVANCED mode for this set-up.

13 K0415 Issue No. 2

Page 24

F2F1

bar

OUTPUT

NEW VALUE

TASK : I-P SNAPSHOT MODE

24V OFF

DPI 615

TURN ON

CAL MODE

F2F1

bar

RUN

CONTACTSTATE

TASK : P-SWITCH SNAPSHOT MODE

24V OFF

DPI 615

Taking Measurements

Current to Pressure Converter (I-P) Task

A - External pressure supply B - Pressure to current device (24V)

•Use the up and down cursor keys to adjust the loop current to the required

value. Alternatively, press ENTER and use cursor keys to enter a finite value. Cursor

keys can then be used to nudge the output either up or down. If required, change

pressure units with INPUT key.

Pressure Switch Test (P-SWITCH) Task

A - External pressure source (indicator instruments only) B - Pressure regulator C - Pressure switch under test

• Contact state will be shown on display. When contacts close, buzzer sounds.

• To run switch test, close vent valve and press the RUN (F1) key.

• Using the hand-pump, increase the applied pressure to just below the switch

operating point. Screw the volume adjuster in until the switch operates (the display

then shows the operating pressure of the switch).

• Reduce pressure until the switch releases (indicated by the switch symbol). The

display then shows the release pressure and the hysteresis value.

K0415 Issue No. 2 14

Page 25

F2F1

bar

RUN

CONTACTSTATE

TASK : P-SWITCH SNAPSHOT MODE

24V OFF

DPI 615

INPUT

SELECT

RESISTANCE

SELECT

ZERO

SELECT

FUNCTION

RESIST

OFF

ZERO

SELECT

FUNCTION

RESIST

ZERO

Connect Vin +, SW + and mA in + together.

Connect Vin +, SW + and mA in

+ together.

Connect switch test leads across switch symbol.

Connect switch

test leads

across switch

symbol.

Open circuit test leadsOpen circuit test leads

Press ENTER to continue.Press ENTER

to continue.

Switch Resistance input now ready for use.

Switch Resistance input now

ready for use.

Press ENTER to continue.Press ENTER

to continue.

Open circuit test leads.Open

circuit test leads.

Now short test leads.Now short test leads.

Press ENTER to continue.Press ENTER

to continue.

bar

RUN

CONTACT STATE

TASK : P-SWITCH SNAPSHOT MODE

24V OFF

RUN

bar

CONTACT STATE

CLOSED AT 15.060 bar OPENED AT 14.059 bar HYSTERESIS 1.001 bar RESISTANCE 3 m

TASK: P-SWITCH SNAPSHOT MODE

Taking Measurements

Pressure Switch Testing with Contact Resistance Measurement

A - External pressure source (indicator instruments only)B - Pressure regulator C - Pressure switch under test

To perform switch test with contact resistance measurement, select P-SWITCH and proceed as follows:

To ensure accurate measurements it is recommended that the zero procedure (that compensates for the resistance of the test leads) is carried out before performing this test.

Note: Allow sufficient time after contact closure for the resistance to stabilize.

The switch test is performed in the same way as the previous section, except that the contact resistance is measured and displayed with the results.

15 K0415 Issue No. 2

Page 26

F2F1

bar

DISPLAY

CHANGE

VALUE

TASK : P-DISPLAY LOG FILE: NONE

24V OFF

TURN ON

CAL MODE

DPI 615

ENTER VALUE

DISPLAY

CHANGE

VALUE

DISPLAY

CHANGE

VALUE

DISPLAY

LOG NOW

STOP

LOGGING

STORE

bar bar

bar

TASK: P-DISPLAY LOG FILE: A1

24V OFF 24V OFF 24V OFF

DISPLAY

bar

LOG NOW

STOP

LOGGING

STORE

FINAL POINT

TASK: P-DISPLAY LOG FILE: A1

24V OFF

Taking Measurements

Pressure to Display (P - Display) Task

P-Display is a special application of Datalog. To use this mode, select Datalog from the Store Mode menu as detailed on page 37. Connect the UUT to the instrument as shown below and, if required, turn on and set-up Cal Mode (see page 11).

A - External pressure source (indicator instruments only) B - Pressure regulator C - Dial gauge under test

• Press

TASK

and select

P-DISPLAY

. If required, use

OUTPUT

key to change pressure units.

• Set-up a data log file as detailed on page 31.

Note: TRIGGER field, automatically set to KEYPRESS, cannot be changed.

• Apply a series of test pressures to the device under test. Enter displayed reading at

each pressure and log each point:

• After logging final test point, terminate as

follows:

K0415 Issue No. 2 16

Page 27

PRESSURE INT

bar

F2F1

RUN

CHANGE

VALUE

WAIT DURATION

START PRESS STOP PRESS

PRESS CHANGE LEAK RATE

secs secs

bar bar

bar bar/m

TASK : LEAK TEST SNAPSHOT MODE

24 V OFF

DPI 615

SET WAIT TIME SET DURATION

CION

WAIT DURATION

START PRESS STOP PRESS

PRESS CHANGE

180

LEAK RATE

secs secs

bar bar

bar bar/m

PRESSURE INT bar

CHANGE

VALUE

RUN

TASK : LEAK TEST SNAPSHOT MODE

CION

WAIT DURATION

START PRESS STOP PRESS

PRESS CHANGE

180

LEAK RATE

secs secs

bar bar

bar bar/m

PRESSURE INT bar

CHANGE

VALUE

RUN

TASK : LEAK TEST SNAPSHOT MODE

24 V OFF

Taking Measurements

Leak Test (LEAK TEST) Task

A - External pressure source (indicator instruments only) B - Pressure regulator C - Unit/system under test

• If required, use the INPUT key to change pressure units.

• Set-up the leak test WAIT and DURATION times to the required values as shown

below. Recommended minimum wait period - 3 minutes.

• Close the vent valve and pressurize the unit/system to the required LEAK TEST

pressure.

•Press the RUN (F2) key to start the leak test. When completed, the beeper sounds

and the leak test results are written to the display.

17 K0415 Issue No. 2

Page 28

PRESSURE INT

bar

CURRENT OK

TASK : TX SIM SNAPSHOT MODE

CHANGE

VALUE

24 V OFF

Taking Measurements

Transmitter Simulation (TX SIM) Task

Provides a current output proportional to the calibrator’s measured output pressure (indicated pressure on indicator only version). Select task TX SIM. Press EXIT to skip setup screen if parameters are correct.

On completion of TX SIM set-up, the display is configured as follows:

Set-up the output loop as detailed on page 25 and, if necessary, turn on the internal electrical supply.

To subsequently change any of the TX SIM scaling parameters, press CHANGE VALUE (F1) to obtain the TX Simulation display.

To change the pressure units, press INPUT and select the required scale units. If the required scale units are not listed, press SETUP, select SETTINGS and proceed as detailed on page 38.

K0415 Issue No. 2 18

Page 29

F2F1

bar

RESET

MAXIMUM

MINIMUM

MAX/MIN

TASK : RELVALVE SNAPSHOT MODE

24V OFF

DPI 615

Taking Measurements

Relief Valve Test (REL VALVE) Task

To carry out a relief valve test, press TASK and select REL VALVE. Connect the output pressure port of the instrument to an external system as shown below:

A - External pressure source (indicator instruments only) B - Pressure regulator C - Relief valve under test

• To change the pressure units, if required, press INPUT and select the required

units using the cursor keys.

• If necessary, turn on the 24 Volt internal supply by pressing OUTPUT, select 24

VOLT and switch ON with the right cursor button and press ENTER.

• Close the vent valve and, using the hand-pump or external pressure supply,

apply pressure to the relief valve under test.

• When the relief valve operates, the maximum recorded pressure indicates the

operating point of the valve.

Note: The STORE key can be used for this purpose. Use right cursor key initially,

followed by up/down keys to enter Snapshot text).

• Record the test results.

• Open vent valve to release test pressure.

Note: If using external pressure supply, isolate supply before opening the vent

valve.

19 K0415 Issue No. 2

Page 30

SELECT UNITS

SELECT UNITS OF PRESSURE

INPUT

SELECT INPUT

PRESSURE INT

VOLTAGE CURRENT

PRESSURE EXT

AMBIENT TEMP

PROCESS UNITS

INPUT

SELECT INPUT

NO INPUT

inHg

bar

hPa Pa

SELECT UNITS

SELECT AIR TEMPERATURE

INPUT

SELECT INPUT

PROCESS UNITS

UNITS

CELSIUS

FAHRENHEIT

AMBIENT TEMP

NO INPUT

Advanced Task Select Input

General

Advanced task allows the user to configure the instrument to monitor one of a number of different input measurements and outputs (sources). Additionally, five process functions, Tare, Max/Min, Filter, Flow and % Span can be applied to the input functions.

Select Input

To display an input channel, select ADVANCED task from the task menu. The display shows the list of the input selections and, if available, the PROCESS soft box (F1) and the UNITS soft box (F2). The following procedure shows the method of input channel selection and the method of changing units:

Note: Left/right arrow keys function as page up/down keys.

Refer to pages 21 to 24 for details of process functions.

Ambient Temperature Measurement

To set-up the instrument to read ambient temperature, proceed as follows:

Note: Make sure the temperature reading has stabilized.

K0415 Issue No. 2 20

Page 31

Advanced Task Process Functions

Process Functions

If required, the following process functions are available on the input display but only in ADVANCED task. If the instrument is in any other mode i.e. BASIC or any other task mode, the input and output displays must first be configured in ADVANCED task.

Note: PROCESS functions are not available to the output channel.

A summary of the process functions follows:

Tare Allows either the current display value or a manually

entered value to be tared off display parameter reading.

Max/Min Displays running Max/Min and present display values

simultaneously. Resettable via F1 key.

Filter Applies low pass filter function to displayed parameter.

Filter characteristics (Settling time and Band) are user programmable.

Flow Applies square root function to displayed parameter.

% Span Converts displayed parameter reading to a percentage of

span. Span definable via the F1 key.

Following selection of ADVANCED from the task menu, press the INPUT key. Use the up

or down cursor keys to select the required input. Press the PROCESS (F1) key and

use the left or right cursor keys to enable the process on/off:

Press ENTER to switch the process ON with existing settings or F1 to change process settings (where applicable).

21 K0415 Issue No. 2

Page 32

VOLTAGE

PRESSURE INT

bar

VOLTAGE

MAKE READING

ZERO

TARE OFF

A VALUE

PRESSURE INT

bar

TASK : ADVANCED SNAPSHOT MODE

24V OFF

TASK : ADVANCED SNAPSHOT MODE

VOLTAGE V

MAKE READING

ZERO

TARE OFF

A VALUE

PRESSURE INT

bar

TASK : ADVANCED SNAPSHOT MODE

ENTER VALUE

VOLTAGE V

PRESSURE INT

bar

TASK : ADVANCED SNAPSHOT MODE

VALUE: 10.000 NEW VALUE: _

24V OFF

Advanced Task Process Functions

Tare Process Function

To set-up a Tare function, enable TARE from the process menu and press F1 to enter the Tare SETTINGS functions.

Disable TARE by entering process menu and turning the function OFF.

Note: Last TARE setting is retained and will be applied when function is next

enabled.

Tare Current Input Reading To tare off the current display reading, proceed as follows:

Tare Off An Entered Value To tare off an entered value, proceed as follows:

Note: Display shows the last entered Tare value.

K0415 Issue No. 2 22

Page 33

TASK : ADVANCED SNAPSHOT MODE

24V OFF

Advanced Task Process Functions

Max/Min Process Function

To set-up an input display to show max/min and present input reading, enable MAX/MIN from the process menu and press F1 (SETTINGS) to provide RESET function. The display now shows the max/min values as follows:

Reset Max/Min display at any time by pressing the F1 key.

To quit max/min, press INPUT, select MAX/MIN from process menu and switch the function off.

Filter Process Function

To apply the low pass filter to a selected input, enable FILTER from the process menu and press F1 (SETTINGS) to provide access to the filter parameters. Two settings are required, Time to Settle and Band. To examine the current filter settings and exit without change, press the EXIT key.

The set-up procedure is as follows:

23 K0415 Issue No. 2

Page 34

PRESSURE INT

bar

VOLTAGE V

TASK : ADVANCED SNAPSHOT MODE

24V OFF

Advanced Task Process Functions

Flow Function

To apply the flow function to a selected input, enable FLOW from the process menu and press ENTER. The square root symbol is displayed beside the input value to indicate that the FLOW function is active:

To cancel FLOW, press INPUT and turn function OFF at the process menu.

%Span

To convert a selected input display from a numerical value to a percentage of full-scale reading, enable SPAN from the process menu and press F1 (SETTINGS) to provide access to the span definition parameters. Two span definitions are required, Zero and Full Scale.

To leave span at current setting, press EXIT.

To define zero and full-scale settings, proceed as follows:

To cancel %SPAN, press INPUT and turn function OFF at the process menu.

K0415 Issue No. 2 24

Page 35

OUTPUT

SELECT OUTPUT

UNITS

PRESSURE INT

SELECT OUTPUT

NO OUTPUT

24 VOLT OFF

PRESSURE EXT mA STEP mA RAMP mA VALUE

55mA

Vin

mA in

mA Sink

mA out 10V out

Xmtr

24V out

max 50V

CAT II

max

55mA

Vin

mA in

mA Sink

mA out 10V out

Xmtr

24V out

max 50V

CAT II

max

CURRENT SOURCING (24V ON)

CURRENT SINKING (24V OFF)

Ext. d.c. Supply (30V Max)

LOAD

Advanced Task Select Output

Select Output

To display an output channel, select ADVANCED mode from the task menu. The display shows the list of output selections and, if available, the UNITS soft box (F2).

The following procedure shows the method of output channel selection from two pages of options. The second page can be obtained directly from the first by pressing the right

cursor key:

Note: Left and right keys function as page up/down keys.

To change the output units (pressure channels only), select the channel with the cursor keys and press F2 before pressing ENTER.

Electrical Outputs (Loop Power)

For all the electrical outputs, the output loop can be powered either by the instrument’s internal 24V supply (sourcing) or alternatively, from an external supply (current sinking). To conserve battery power, the 24V internal supply should be switched off (even when not being used to power an external loop).

External connections to the front panel of the instrument are shown below for both sourcing and sinking applications:

25 K0415 Issue No. 2

Page 36

PRESSURE INT

bar

LINEAR 4-20 mA STEP

4 812 16 20

RUN

PRESSURE INT

bar

LINEAR 4-20 mA STEP

481216 20

STOP

CURRENTmASTOPPED

CURRENTmARUNNING

TASK : ADVANCED SNAPSHOT MODE

24V ON

TASK : ADVANCED SNAPSHOT MODE

Advanced Task Select Output

mA Step

To select one of the electrical output programs, press the OUTPUT key and proceed as follows:

On selection of (e.g.) Linear, the output display window changes to show the selected program of output currents:

• For current sourcing applications, turn on the 24V supply as shown on page 28. For

current sinking applications, connect an external supply as shown on page 25 and

leave the 24V supply switched OFF.

•Press RUN (F1) to run program. A flashing status display CHECK LOOP indicates a

fault in the external loop i.e. supply fault or open circuit.

Note: The dwell time at each step is approximately 10 seconds.

•Press STOP (F1) when running to stop at any point. Press RUN (F1) to resume.

K0415 Issue No. 2 26

Page 37

ENTER VALUE

PRESSURE INT bar

START

START OUTPUT END

CURRENT

STOPPED

TASK : ADVANCED SNAPSHOT MODE

PRESSURE INT bar

START

START OUTPUT END

CURRENT

STOPPED

TASK : ADVANCED SNAPSHOT MODE

24V OFF

ENTER VALUE

PRESSURE INT bar

START

START OUTPUT END

CURRENT

STOPPED

TASK : ADVANCED SNAPSHOT MODE

PRESSURE INT bar

STOP

START OUTPUT END

CURRENT

TASK : ADVANCED SNAPSHOT MODE

RAMPING

24V OFF

ENTER VALUE

PRESSURE INT

bar

STOP

START OUTPUT END

CURRENT

STOPPED

TASK : ADVANCED SNAPSHOT MODE

PRESSURE INT

bar

CONTINUE RESET

START OUTPUT END

CURRENT

TASK : ADVANCED SNAPSHOT MODE

PAUSED

24V OFF

Advanced Task Select Output

mA Ramp

Press the OUTPUT key and select mA RAMP as shown previously in mA Step.

• Define ramp required by entering START and END current values as shown below:

• For current sourcing applications, turn on the 24V supply as shown on page 28. For

current sinking applications, connect an external supply as shown on page 25 and

leave the 24V supply switched OFF.

•Press START (F1) to run the program. A status display CHECK LOOP indicates a fault

in the external loop i.e. supply fault or open circuit.

Note: The ramp cycle (min to max or max to min), is approximately 60 seconds.

•Press STOP (F1) when running to stop at any point. Press CONTINUE (F1) to resume

from point of pause or RESET (F2) to return to start point.

27 K0415 Issue No. 2

Page 38

SELECT OUTPUT

SET LEVEL

SELECT OUTPUT

PRESSURE INT PRESSURE EXT mA STEP mA RAMP

mA VALUE

PRESSURE INT

bar

OUTPUT

NEW VALUE

CURRENT mA

TASK : ADVANCED SNAPSHOT MODE

24 V OFF

OUTPUT

ENABLE OUTPUT

SELECT OUTPUT

24 VOLT

OFF

NO OUTPUT

SELECT OUTPUT

24 VOLT

NO OUTPUT

Advanced Task Select Output

mA Value

Press the OUTPUT key and select mA VALUE from the output menu. The procedure is shown below:

• For current sourcing applications, turn on the 24V supply as shown below. For

current sinking applications, connect an external supply as shown on page 25 and

leave the 24V supply switched OFF.

•Use up and down cursor keys to adjust output current level. While the loop is

made, a status display indicates OK. A status display CHECK LOOP indicates a fault

in the external loop i.e. supply fault or open circuit.

24 Volt

Press the OUTPUT key and select 24 VOLT from the Output menu. The procedure is shown below:

Note: The 24V selection is located on the second page of output functions.

Note: To conserve battery power, keep the 24V supply switched off when not in use (even

if the output is unloaded).

K0415 Issue No. 2 28

Page 39

Advanced Task Task Set-up/Removal

Define New Task

To define a new task, proceed as follows.

• Select ADVANCED from TASKS menu.

•Using the INPUT key, select the required input for the input display and set-up any

process functions required.

•Using the OUTPUT key, select the required output for the output display.

•Press TASK and select free. Enter new task name as follows:

On completion of this procedure, the display reverts to newly set-up task as shown:

Clear Task

To clear a user defined task, select TASK and proceed as follows:

29 K0415 Issue No. 2

Page 40

ENTER TEXT

STORE

bar

TASK: ADVANCED SNAPSHOT MODE

VOLTAGE

bar

TASK: ADVANCED SNAPSHOT MODE

SNAPSHOT 19

TEXT :

24V OFF 24V OFF

SELECT LOCATION

EXIT

RECALL

VOLTAGE

PRESSURE INT

bar

TASK: ADVANCED SNAPSHOT 2 TEST19

24 V OFF

Memory Operations Store

Saving Display or Data Log

In Store Mode three memory operations can be set-up: None, Snapshot and Data Log. Refer to Using Setup for details.

Store Operations (Screen Snapshots)

To store any display (menu displays excepted), press the STORE key. This saves the current display to the next available location. Supporting text (10 characters) may be appended. Twenty memory locations are available on a cyclic buffer. When all 20 have been used, store operations overwrite existing locations, starting at Location 1.

Recalling Stored Data (Screen Snapshots)

To recall a previously stored display, press the RECALL key. This recalls the last display saved. Press the left or right cursor keys to recall the previous or next locations

respectively. To exit RECALL, press the EXIT key:

K0415 Issue No. 2 30

Page 41

ENTER VALUE

STORE

LOGFILE2

PRESSURE INT

bar

VOLTAGE

CHANGE

VALUE

DATA LOGGING

FILENAME :

DATE :

TIME :

TRIGGER:

PERIOD :

POINTS :

21/02/99

12:29

00:05

PERIODIC

CHANGE

VALUE

DATA LOGGING

FILENAME :

DATE :

TIME :

TRIGGER :

PERIOD :

POINTS :

21/02/99

12:29

00:05

PERIODIC

START

LOGGING

(ANY KEY)

CLEAR

TASK : CO2INLET POINT 10 OF 10

24 V OFF

CHANGE

VALUE

DATA LOGGING

FILENAME :

DATE :

TIME :

TRIGGER :

PERIOD :

POINTS :

21/02/99

12:29

KEYPRESS

LOGFILE3

CHANGE

VALUE

DATA LOGGING

FILENAME :

DATE :

TIME :

TRIGGER :

PERIOD :

POINTS :

21/02/99

12:29

KEYPRESS

LOGFILE3

PRESSURE INT

bar

VOLTAGE

LOG FILE : LOGFILE3

TASK: ADVANCED

START

LOGGING

START

LOGGING

24 V OFF

PRESSURE INT

bar

ENTER VALUE

PRESSURE INT

bar

VOLTAGE

LOG FILE : LOGFILE3LOG FILE : LOGFILE3

TASK: ADVANCED

STORE

VOLTAGE

LOG NOW

STOP

LOGGING

24 V OFF

Memory Operations Data Log

Data Log Operations

Data Log is a special application of store mode that enables the calibrator to either automatically log displays at preset time intervals or to manually log a display on operation of the STORE key. Logged data is written to a user specified file.

To set-up a Data Log file, proceed as follows:

• Select a task, other than BASIC. If using ADVANCED, set-up required output

parameters.

•Use SETUP to select Data Log from the Store Mode Menu (see page 37).

Auto Log (Timer)

Press STORE and set up the Data Log file parameters as shown below. Use CHANGE VALUE (F1) followed by cursor keys to set field values. For Auto Log, set TRIGGER field to PERIODIC.

Manual Logging

Enter the file details as shown above and select KEYPRESS for TRIGGER field. Screen reverts to displayed parameters showing set-up file as shown below:

Use a combination of STORE and LOG NOW (F1) to log events as follows:

31 K0415 Issue No. 2

Page 42

FILE SUMMARY

REVIEW TRANSMIT

FILE NAME: TEST5 DATE: TIME: TRIGGER: FILE SIZE:

06/11/99 15:58 KEYPRESS 886 bytes

FILE

LOGGED DATA

bar

TASK : P-I DATALOG

AUTO STEP

..........

. %span FAIL

DATA POINT

1OF11

MANUAL REVIEW

24 V OFF

Memory Operations Data Log

Recall Data Log Files

To recall a Data Log file to the display, ensure that DATA LOG is selected from the SETUP menu and proceed as follows:

Data Log files can be displayed either as text (stored screens) or in graphical form. To display as text, proceed as follows from the File Summary menu. Select Auto Step to

automatically review each screen at 1 second intervals or use the left or right cursor keys to manually review.

To display logged data in graphical form, on screen, proceed as follows from the File Summary menu:

K0415 Issue No. 2 32

Page 43

Memory Operations Data Log

Uploading Data Log Files

Connect the RS232 socket of the instrument to either the COM1 or COM2 port of the PC. Ensure that the RS232 parameters at the PC end match those of the instrument. The RS232 parameters of the instrument can be checked as detailed on page 39. Set-up a file on the PC to receive the data, (e.g.) in the Windows® Terminal program.

To upload a file, proceed as follows. Appendix 1 give details of a typical uploaded data log file.

Delete Data Log and Procedure Files

To delete a Data Log file, or a procedure file (DPI 615 only), proceed as follows. Alternatively, to delete all logged files simultaneously, select ERASE ALL FILES (F2) at the erase screen.

33 K0415 Issue No. 2

Page 44

Memory Operations Data Log

Downloading Procedure Files (DPI 615 instruments only)

Complete test procedures may be downloaded from a PC to the DPI 615 instrument via the RS232 port. A procedure consists of a number of Druck Universal Command Interface (DUCI) commands that are usually assembled by a linking management software application (e.g.) Druck Intecal.

Before downloading a procedure, the instrument must be in the REMOTE mode. To place the instrument into REMOTE mode, proceed as follows:

• Connect the instrument’s RS232 port to a free COM port on a PC.

• Ensure that the COMMS parameters of the PC match those of the instrument (refer to

page 39).

• Ensure that the instrument is not already running a procedure. If it is, quit the

procedure.

• Download the procedure. Procedures are stored in the Data Log directory.

The following sequence shows a typical download sequence that starts with the instrument in LOCAL mode.

After the procedure file has been downloaded, the instrument is usually returned to the LOCAL mode by the last command in the procedure file. If the instrument remains in REMOTE mode, switch it OFF and ON to reset it.

K0415 Issue No. 2 34

Page 45

G3459

FEEDPRESS11

TEST1

TEST5

TEST2

ERASE

RECALL

MEMORY USED

FILE1of9 DATE: 04/11/99 TIME 10:18

RUN

PROCEDURE

REVIEW

LOGGED FILE

DEVICE UNDER TEST

I/P LOW: I/P HIGH O/P LOW: O/P HIGH

0 BAR

20 BAR

0 VOLTS

10 VOLTS

SELECT FILE

FEEDPRESS11

MAX PRESS: POINTS: MAX. ERROR:

22 5 UP/DOWN

0.1% SPAN

bar

FEEDPRESS11

LOG

NOW

..........

%span PASS

GO TO 0.000 bar

0.04

bar

FEEDPRESS11

24V OFF

LOG

NOW

..........

%span PASS

GO TO 5.000 bar

0.04

bar

FEEDPRESS11

..........

%span PASS

GO TO 0.000 bar

DATA POINT LOGGED

SETUP & LOG POINT 1 SETUP & LOG POINT 2 etc.POINT 1 STORED

24V OFF24V OFF

Memory Operations Data Log

Running Procedure Files (DPI 615 instruments only)

To run a procedure, make sure the instrument is set to the Store mode, Data Log (see page 37), and proceed as follows:

After selecting F1, proceed by entering the User ID and Serial Number and then select F1 (Continue) and follow the on-screen procedural instructions:

When the test procedure for a given UUT has been completed, the result of running the first test is stored as an AS FOUND file. This file cannot be overwritten. Any subsequent tests on the device are stored as an AS LEFT file that is overwritten each time the procedure on this device is run.

When recalling the results of a procedure, the choice of AS FOUND or AS LEFT is provided (refer to page 36).

35 K0415 Issue No. 2

Page 46

bar

TASK : P-V DATA LOG

AUTO STEP

24V OFF

. %span FAIL

DATA POINT

5OF10

MANUAL REVIEW

TRANSMIT

FILE

REVIEW

LOGGED DATA

USER ID: SERIAL No.

RESULTS

CLIFF 99127007

FAIL

FEEDPRESS11

MAX PRESS: POINTS: MAX. ERROR:

20 5 UP/DOWN

0.1% SPAN

Memory Operations Data Log

Recalling Data Files (DPI 615 instruments only)

Data or results files generated by running procedures are stored in the instrument’s Data Log directory. To recall a data file to the display, ensure that DATA LOG is selected from the SETUP menu and proceed as follows:

Use the cursor keys to select either the AS FOUND option or the AS LEFT option for display. AS FOUND is the result of the first run of a procedure and AS LEFT is the result of the last time the procedure was run. Procedure data files can be displayed either as text (stored screens) or in graphical form. To display as text, select the TEXT option (F1) from the directory and proceed as follows from the File Summary menu. Select AUTO STEP (F1) to automatically review each

screen at 1 second intervals or use the left or right cursor keys to manually review.

To transmit the selected logged data via the RS232 interface, connect the instrument to a free port on an external PC, ensure that the instrument’s RS232 parameters match those of the PC.

To display logged data in graphical form, on screen, select GRAPH (F2) from the directory and proceed as follows:

K0415 Issue No. 2 36

Page 47

SELECT OPTION

STORE MODE

NONE

SNAPSHOT DATA LOG

SETUP

SETTINGS

DATE & TIME

STORE MODE

CONTRAST

DRY CELL LEVEL

SETUP

SELECT OPTION

Using Set-up

General

SETUP mode is available in all modes except BASIC and permits the changing of the

following instrument parameters.

• Store Mode - None, Snapshot, Data Log.

•Contrast.

• Settings - Units, Language, RS232 parameters, Powerdown and Calibration Routines

(Refer to page 43 for Calibration details).

• Date and Time (Real Time Clock).

• Backlight Management - On, Off and Timed.

Store Mode

Select STORE MODE from the Set-up menu and select required mode as follows:

Contrast Select CONTRAST from the Set-up menu and proceed as follows:

37 K0415 Issue No. 2

Page 48

Using Set-up

Settings - Select Setup Option To select one of the SETTINGS options from the set-up menu, proceed as follows:

Units

Select

Define Special Units

Select UNITS from the SETTINGS menu and select SPECIAL UNITS and proceed as follows:

UNITS from the SETTINGS menu and proceed as follows:

K0415 Issue No. 2 38

Page 49

Using Set-up

Language Select the LANGUAGE version required from the SETTINGS menu and proceed as follows:

RS232 Select RS232 from the SETTINGS Menu and proceed as follows:

Notes:

• Communications default settings are shown above.

• If a communications problems occurs at a particular baud rate, change the

baud rate on the instrument and PC to a lower rate.

39 K0415 Issue No. 2

Page 50

SELECT OPTION SELECT PERIOD

SELECT VALUE

POWERDOWN

POWERDOWN POWERDOWN

CHANGE

VALUE

TIMEOUT MODE

OFF

TIMEOUT = 10 Seconds

INSTRUMENT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION

POWERDOWN

CHANGE

VALUE

TIMEOUT MODE

TIMER

TIMEOUT = 10 Seconds

CHANGE

VALUE

TIMEOUT MODE

TIMER

TIMEOUT =

CHANGE

VALUE

TIMEOUT MODE

TIMER

TIMEOUT =

10 Seconds

Using Set-up

Powerdown

Select POWERDOWN from the SETTINGS menu and proceed as follows:

If selected to TIMER mode, following a period of inactivity, the instrument automatically powers off after the preset TIMER period.

If selected OFF, auto power off is inhibited and once switched on, the instrument remains ON until it is manually switched OFF.

Calibration

Refer to page 43 for a full description of the calibration procedures.

K0415 Issue No. 2 40

Page 51

SELECT OPTION CHANGE FORMAT

SETUP

SETTINGS

STORE MODE

CONTRAST

DRY CELL LEVEL

DATE & TIME

CALIBRATION

CHANGE DATE FORMAT

FORMAT:

DATE:

TIME:

DD/MM/YY

07/08/99

06:20:27

SELECT OPTION

SET DATE

CALIBRATION

CHANGE DATE FORMAT

FORMAT:

DATE:

TIME:

DD/MM/YY

07/08/99

06:20:27

CHANGE DATE

FORMAT:

DATE:

TIME:

DD/MM/YY

07/08/99

06:20:27

SELECT OPTION

SET TIME

CALIBRATION

CHANGE DATE FORMAT

FORMAT:

DATE:

TIME:

DD/MM/YY

07/08/99

06:20:27

CHANGE TIME

FORMAT:

DATE:

TIME:

DD/MM/YY

07/08/99

06:20:27

Using Set-up

Date and Time (Real Time Clock)

Date Format

To set-up the real time clock, select DATE & TIME from the set-up menu and, using the key, set the required date format:

Set Date

Select DATE from the DATE & TIME menu and, using the cursor keys, change the date as shown below. The up and down keys change the numerical value of the selected digit (indicated by the underline cursor) and the left and right keys select the required digit position.

Set Time

Select TIME from the DATE & TIME menu and, using the cursor keys, change the time as shown below. The up and down keys change the numerical value of the selected digit (indicated by the underline cursor) and the left and right keys select the required digit position.

41 K0415 Issue No. 2

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EXIT

SELECT OPTION SELECT PERIOD

BACKLIGHT

CHANGE

VALUE

MODE OF OPERATION

OFF

TIMEOUT = 10 Seconds

BACKLIGHT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION

BACKLIGHT

CHANGE

VALUE

MODE OF OPERATION

TIMER

TIMEOUT = 10 Seconds

BACKLIGHT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION

BACKLIGHT

CHANGE

VALUE

MODE OF OPERATION

TIMER

TIMEOUT = BACKLIGHT WILL TURN

OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION

10 Seconds

SELECT VALUE

BACKLIGHT

CHANGE

VALUE

MODE OF OPERATION

TIMER

TIMEOUT =

BACKLIGHT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION

BACKLIGHT

MODE OF OPERATION

TIMER

TIMEOUT =

BACKLIGHT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION

SAVE CHANGES ?

YES

Using Set-up

Backlight

Select BACKLIGHT from the set-up menu and proceed as follows:

If TIMER mode is selected, any key press switches on the backlight for the TIMER period.

If ON is selected, the backlight remains on permanently and, if OFF is selected, the backlight remains permanently off.

K0415 Issue No. 2 42

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Calibration

General

The instrument is supplied by the manufacturer, complete with calibration certificate(s). A calibration period of 12 months is recommended. The actual calibration interval depends on instrument usage and the total measurement uncertainty acceptable for the specified application.

The DPI 610 and DPI 615 are very precise measuring instruments and the test equipment and conditions of test must be suitable for the type of work. A Class A compensated deadweight tester must be used. The calibration check and calibration adjustment should be carried out in a controlled environment by a calibration technician*.

The manufacturer offers a comprehensive and, if required, UKAS accredited calibration service.

* A calibration technician must have the necessary technical knowledge,

documentation, special test equipment and tools to carry out the calibration work on this equipment.

Calibration Check

At the chosen calibration interval, the instrument readings should be compared with a known pressure standard. The recommended method starts at 0, increasing in 20% steps to 100% full-scale and then decreasing in 20% steps to 0. Note any deviations between the instrument and the pressure standard and consider traceability (accuracy to a National Standard). If, after a calibration check, the results exceed the tolerance in the specification (or other suitable performance standard), carry out a calibration adjustment.

Calibration Adjustment

If the instrument is operating correctly, only zero and full-scale calibration will vary. Any excessive non-linearity or temperature effects indicate a fault. The instrument should be returned to a qualified service agent.

Guide to Calibration Procedures

• Use high quality Repeatable and Linear pressure sources and allow adequate

thermal stabilization time before calibration (minimum 1 hour).

• Conduct the calibration in a temperature controlled and preferably, humidity

controlled environment. Recommended temperature is 21°C, ±2°C (70°F, ±4°F).

• Use deadweight testers carefully and away from draughts.

• Review and become familiar with the whole calibration procedure before

commencing the calibration process.

• The calibration routines cannot be accessed when the instrument is in BASIC mode.

Use the TASK key to select another mode (e.g.) ADVANCED before accessing the

CALIBRATION mode.

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Calibration

Test Equipment

The calibration procedures require the following test equipment.

Calibration

Test Equipment and Instrument Parameter/Range

Digital Voltmeter - 5V input ±30 *ppm ±1 digit ±10 *ppm ±5µV

Digital Voltmeter - 50V input ±45 *ppm ±1 digit ±11 *ppm ± 110 µV

Digital milliammeter - 55mA input ±150 *ppm ±4 digit ±100 *ppm ± 1nA

Digital milliammeter - 24mA output ±150 *ppm ±4 digit ±160 *ppm ± 1nA

Precision thermometer - ambient temperature ±0.2°C ± 0.1°C ±1 digit

Deadweight tester - pressure internal/external Class A deadweight <0.025%

Equipment

Accuracy

Calibration

Uncertainty

*ppm = parts per million

Table 1 Internal/External Pressure Transducer Verification

Permissible deviation

Nominal applied value as a% of

±full-scale

0% (10% for absolute ranges) ± 0.025% FS ± 0.05% span

20% ± 0.025% FS ± 0.05% span 40% ± 0.025% FS ± 0.05% span 60% ± 0.025% FS ± 0.05% span 80% ± 0.025% FS ± 0.05% span

100% ± 0.025% FS ± 0.05% span

80% ± 0.025% FS ± 0.05% span 60% ± 0.025% FS ± 0.05% span 40% ± 0.025% FS ± 0.05% span 20% ± 0.025% FS ± 0.05% span

0% (10% for absolute ranges) ± 0.025% FS ± 0.05% span

PC*, HC* and Indicator

Versions

LP* Versions and

external LPE 9400

sensors

PC* = Pressure Calibrator HC* = Hydraulic Calibrator LP* = Low Pressure Calibrator

K0415 Issue No. 2 44

Page 55

SELECT OPTION

CALIBRATION

EXT SENSORS

CHANGE PIN

INT RANGES

Vvt

SET NEW PIN

SET NEW PIN AGAIN

Enter New PIN

5432

Enter New PIN

Calibration

Using the Calibration Menu

The calibration routines are selected from the Settings menu as detailed on page 38. Enter the calibration PIN number, initially set to 4321, press and the display shows the Calibration Menu.

PIN security

To prevent unauthorised access, it is recommended that the PIN number be changed as soon as possible.

Change PIN

To change the PIN code, select CHANGE PIN from the calibration menu and proceed as follows:

Note: To set and verify a new PIN, the new PIN code must be entered twice.

• If the second code entered differs from the first, the new PIN will not be set.

Calibrate Internal Ranges

Select the INT RANGES from the menu as shown above and follow the calibration procedure on the display.

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VOLTAGE IN

Calibration

Internal Pressure Range

Use the following procedure for calibrating the internal pressure range.

Note: If calibrating the hydraulic calibrator version, the calibrator must first be primed as

detailed on pages 59 to 66.

(1) Connect the outlet port of the instrument to a pressure standard. (2) Allow the instrument’s temperature to stabilize for a minimum of 1 hour. (3) Switch the instrument on, enter CALIBRATION mode and select INT RANGES from

the CALIBRATION menu and then PRESSURE INT.

(4) Apply zero pressure and store the zero point:

(5) Close the vent valve, apply full-scale pressure and store the full-scale point:

(6) Press the ENTER key to accept the calibration. Press the EXIT key four times to

quit CALIBRATION and SETUP modes.

(7) Check calibration by applying test pressures in Table 1, page 44.

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Page 57

SELECT OPTION

SELECT RANGE

50 VOLTS

5 VOLTS

CALIBRATION

VOLTAGE IN

CURRENT IN CURRENT OUT

PRESSURE INT

TEMPERATURE

Calibration

Voltage Input Range (5 Volts)

Use the following procedure for calibrating the internal 5 Volt range. (1) Switch the instrument on, enter CALIBRATION mode and select INT RANGES from

the CALIBRATION menu as shown on page 45.

(2) Select 5V range for calibration:

(3) Link the voltage input terminals with a short lead and enter the zero point:

(4) Remove the shorting link from the voltmeter terminals, connect the Vin terminals

of the instrument to a variable voltage source and connect a digital voltmeter across the source:

47 K0415 Issue No. 2

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Calibration

(5) Set the variable supply voltage to 5V ± 0.1V and enter the measured full-scale

voltage applied:

(6) Press the ENTER key to accept the calibration. Press the EXIT key once to return

to the calibration menu or four times to quit the CALIBRATION and SETUP modes.

(7) Verify the instrument calibration by applying the test voltages given in Table 2

(page 50), to the voltmeter (after both voltage ranges have been calibrated).

(8) Disconnect the calibration/test equipment.

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Page 59

Calibration

Voltage Input Range (50 Volts)

Use the following procedure for calibrating the internal 50 Volt range. (1) Switch the instrument on, enter CALIBRATION mode and select INT RANGES from

the CALIBRATION menu as shown on Page 45.

(2) Select 50V range for calibration:

(3) Link the voltage input terminals with a short lead and enter the zero point:

(4) Remove the shorting link from the voltmeter terminals, connect the Vin terminals

of the instrument to a variable voltage source and connect a digital voltmeter across the source:

49 K0415 Issue No. 2

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Calibration

(5) Set the variable supply voltage to 50V ± 0.1V and enter the measured full-scale

voltage:

(6) Press the ENTER key to accept the calibration. Press the EXIT key four times to

quit the CALIBRATION and SETUP modes.

(7) Verify the instrument calibration by applying the test voltages given in Table 2 to

the voltmeter (after both voltage ranges have been calibrated).

(8) Disconnect the calibration/test equipment.

Voltage Calibration 50V Range Verification Tolerances Voltage Calibration 5V Range Verification Tolerances

Applied Voltage Permissible Deviation Applied Voltage Permissible Deviation

-50 ± 0.05% rdg, ± 0.004% FS -5 ± 0.05% rdg, ± 0.004% FS

-40 ± 0.05% rdg, ± 0.004% FS -4 ± 0.05% rdg, ± 0.004% FS

-30 ± 0.05% rdg, ± 0.004% FS -3 ± 0.05% rdg, ± 0.004% FS

-20 ± 0.05% rdg, ± 0.004% FS -2 ± 0.05% rdg, ± 0.004% FS

-10 ± 0.05% rdg, ± 0.004% FS -1 ± 0.05% rdg, ± 0.004% FS 0 ± 0.05% rdg, ± 0.004% FS 0 ± 0.05% rdg, ± 0.004% FS

10 ± 0.05% rdg, ± 0.004% FS 1 ± 0.05% rdg, ± 0.004% FS 20 ± 0.05% rdg, ± 0.004% FS 2 ± 0.05% rdg, ± 0.004% FS 30 ± 0.05% rdg, ± 0.004% FS 3 ± 0.05% rdg, ± 0.004% FS 40 ± 0.05% rdg, ± 0.004% FS 4 ± 0.05% rdg, ± 0.004% FS 50 ± 0.05% rdg, ± 0.004% FS 5 ± 0.05% rdg, ± 0.004% FS

Table 2 Electrical Voltage Input Calibration Tolerances

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Page 61

MILLIAMMETER

Calibration

Current Input Range (55 mA)

Use the following procedure for calibrating the current input range. (1) Switch the instrument on, enter CALIBRATION mode and select INT RANGES from

the CALIBRATION menu as shown on Page 45.

(2) Select CURRENT IN range for calibration:

(3) Open circuit the mA in terminals and enter the zero point:

(4) Connect the mA in terminals of the instrument to a variable current source and

connect a digital milliammeter in series with the supply:

51 K0415 Issue No. 2

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Calibration

(5) Set the input current to 55 ± 0.1mA and enter the measured full-scale input

current:

(6) Press the ENTER key to accept the calibration. Press the EXIT key four times to

quit the CALIBRATION and SETUP modes.

(7) Verify the instrument calibration by applying the test currents given in Table 3 to

the milliammeter.

(8) Disconnect the calibration/test equipment.

Current Calibration, 55mA Range Verification Tolerances

Applied Current (mA) Permissible Deviation

-55 ± 0.05% rdg ± 0.004% FS

-45 ± 0.05% rdg ± 0.004% FS

-35 ± 0.05% rdg ± 0.004% FS

-25 ± 0.05% rdg ± 0.004% FS

-15 ± 0.05% rdg ± 0.004% FS

-5 ± 0.05% rdg ± 0.004% FS 0 ± 0.05% rdg ± 0.004% FS 5 ± 0.05% rdg ± 0.004% FS

15 ± 0.05% rdg ± 0.004% FS 25 ± 0.05% rdg ± 0.004% FS 35 ± 0.05% rdg ± 0.004% FS 45 ± 0.05% rdg ± 0.004% FS 55 ± 0.05% rdg ± 0.004% FS

Table 3 Electrical Current Input Calibration Tolerances

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Calibration

Current Output Range (24 mA)

Use the following procedure for calibrating the current output range.

(1) Switch the instrument on, enter CALIBRATION mode and select INT RANGES from

the CALIBRATION MENU as shown on page 45.

(2) Select CURRENT OUT range for calibration:

(3) Connect a digital milliammeter to the instrument as shown below.

Note: On standard instruments, during a current out calibration routine, the 24V

dc output is automatically turned on.

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Measure 90% FS - output

Press ENTER key when applied value is stable

Store Cal point?

YES NO

Enter Measured Current:

RUN

Calibration

(4) Measure the 10% full-scale output current and enter the value measured on the

external milliammeter:

(5) Measure the 90% full-scale output current and enter the value measured on the

external milliammeter

(6) Press the ENTER key to accept the calibration. Press the EXIT key four times to

quit the CALIBRATION and SETUP modes.

(7) Verify the instrument’s output current calibration by setting up the loop test

currents as shown in Table 4 and checking the set values against the milliammeter standard.

(8) Press the OUTPUT key, select 24 VOLT and turn the 24V supply to ON. Proceed as

follows:

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Calibration

(9) Set the loop output current to 5 mA as shown below and check that the output

current, measured on the milliammeter standard is within the limits given in Table 4.

(10) Repeat (9) for all output values given in Table 4.

Current Output Calibration, 24mA Range Verification

Tolerances

Applied Current (mA) Permissible Deviation

0 ± 0.05% rdg ± 0.01% FS 5 ± 0.05% rdg ± 0.01% FS

10 ± 0.05% rdg ± 0.01% FS 15 ± 0.05% rdg ± 0.01% FS 20 ± 0.05% rdg ± 0.01% FS 24 ± 0.05% rdg ± 0.01% FS 20 ± 0.05% rdg ± 0.01% FS 15 ± 0.05% rdg ± 0.01% FS 10 ± 0.05% rdg ± 0.01% FS

5 ± 0.05% rdg ± 0.01% FS 0 ± 0.05% rdg ± 0.01% FS

Table 4 Electrical Current Output Calibration Tolerances

(11) Disconnect the calibration/test equipment.

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Calibration

Ambient Temperature Channel

Use the following procedure for calibrating the ambient temperature measurement channel. (1) Switch the instrument on, enter the CALIBRATION mode and select

TEMPERATURE:

(2) Allow the instrument’s temperature to stabilize in the calibration environment for

at least one hour.

(3) Read the environmental temperature on a calibrated digital thermometer and

enter the recorded value as shown below. Example shown for a measured ambient temperature of 21.5° Celsius.

Note: Only one temperature point is required.

(4) Press the ENTER key to accept the calibration. Press the EXIT key once to return

to the calibration menu or four times to quit the CALIBRATION and SETUP modes.

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Page 67

INT RANGES

CHANGE PIN

EXT SENSORS

Calibration

Calibrate External Sensors

Use the following procedure for calibrating external pressure sensors.

(1) Connect the required external transducer to the EXT TRANSDUCER socket located

on the rear of the instrument.

(2) Allow the instrument’s temperature and the temperature of the external

transducer to stabilize in the calibration environment for a minimum of 1 hour.

(3) Switch the instrument on, enter CALIBRATION mode and select EXT SENSORS

from the CALIBRATION menu:

(4) Select the transducer to be calibrated from the transducer menu using the

cursor keys and press ENTER:

If the sensor to be calibrated is not in the directory, or no sensors are listed in the directory, press the F1 key (ADD NEW SENSOR). This will place the sensor in the directory, allowing it to then be selected.

(5) Connect the pressure standard to the inlet of the external transducer, apply the

zero point pressure and store the zero point:

57 K0415 Issue No. 2

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(6) Apply the full-scale pressure to the external transducer and store the full-scale

CALIBRATING PRESSURE EXT

RANGE 20000 kPa g

CALIBRATING PRESSURE EXT

RANGE 20000 kPa g

CALIBRATING PRESSURE EXT

RANGE 20000 kPa g

Apply nominal FS value

Press ENTER key when applied value is stable

CHANGE VALUE

(FS) point.

(7) Release the applied pressure and disconnect the pressure reference. Press the

(8) Check the calibration of the external transducer by applying the test pressures as

Add External Sensor

To add an external sensor to the directory of external sensors, proceed as follows:

ENTER key to accept the calibration. Press the EXIT key once to return to the calibration menu or four times to quit the CALIBRATION and SETUP modes.

detailed in Table 1, page 44.

• Connect the required external transducer to the EXT TRANSDUCER socket located on the rear of the instrument.

Digitally compensated transducers will be downloaded into the directory as soon as the F1 key is operated. Data for other types can be edited by selecting EDIT (F2). If the data cannot be edited a warning message (INVALID ACTION) is displayed.

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Hydraulic Calibrator Versions

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Hydraulic Calibrator Versions Operation

Introduction (Figure A1)

These versions of the DPI 610 and DPI 615 Calibrators provide manual generation of hydraulic pressure and consist of a screw-press with a priming pump and isolation valve.

1 Isolation valve 2 Priming port 3 Bleed hose assembly 4 Priming pump 5 Screw-press 6 Bonded seal 7 UUT/system under test

Figure A1 - DPI 610/615 HC Connections

The internal hydraulic parts are brass, stainless steel, copper, nylon and fluorocarbon rubber (Viton). The hydraulic fluid can be either demineralized water or one of the hydraulic fluids listed below:

Caution: Only use the recommended hydraulic fluids.

DO NOT mix hydraulic fluids.

ISO 3448 Viscosity

grade

VG10 5W Tellus R10 Nuto H10 Velocite No. 6 VG15 Tellus T15

VG22 Tellus 22

VG32 10W Tellus V32 Nuto H32 DTE Oil Light

VG37 Tellus 37

Approx. SAE

Viscosity

Classification

Shell

Tellus V15

Tellus R22

Tellus R37 Tellus T37 Tellus V37

Esso

(Exxon)

Nuto H15

Nuto H22 DTE 22

Mobil

DTE 24

Table A1 - Recommended Hydraulic Fluids

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Hydraulic Calibrator Versions Operation

Safety Instructions WARNING HYDRAULIC FLUID IS INJURIOUS. OBSERVE RELEVANT HEALTH AND SAFETY

PRECAUTIONS. USE APPROPRIATE PROTECTIVE BARRIERS AND EYE PROTECTION.

BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR DAMAGE AND ENSURE THAT ALL EQUIPMENT IS TO THE CORRECT PRESSURE RATING.

DO NOT EXCEED THE MAXIMUM WORKING PRESSURE OF THE INSTRUMENT (INDICATED ON START-UP SCREEN AT SWITCH-ON).

Caution: Observe absolute cleanliness when using the instrument.

Severe damage can be caused if equipment connected to this instrument is contaminated. Connect only clean equipment to the instrument. To avoid any contamination, an external filter is recommended.

Preparation for Use (Figure A1)

• Use an appropriate seal and connect the bleed hose assembly (3) to the priming port.

• Make sure that the screw-press (5) is wound fully in (clockwise).

• Make sure that the isolation valve (1) is open (fully counter clockwise).

• Use a bonded seal (6) and connect the unit or system under test (7) to the pressure port.

WARNING

MAKE SURE THAT THE CONNECTING LINE TO THE EXTERNAL DEVICE OR SYSTEM IS CAPABLE OF WITHSTANDING THE LINE PRESSURE TO BE APPLIED.

Note: A bleed point must be provided on the external device.

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Hydraulic Calibrator Versions Operation

1 Bleed hose assembly 2 Priming pump 3 Screw-press 4 UUT/system under test 5 UUT bleed valve 6 Isolation valve O- Open C- Closed

Figure A2 - Priming/Test Set-up

Bleeding the System (Figure A2)

Before any measurements can be made, the hydraulic system needs to be primed and bled free of air. During the following operations, prepare for fluid spillage and provide a suitable receptacle for collecting the spillage.

1. Prepare for use as detailed on page 62.

2. Fill a suitable container with clean hydraulic fluid and place the bleed hose

assembly (1) connected to the priming port into the fluid.

3. Open the UUT bleed valve (5) and, if possible, fit a hose to the bleed point and locate

the hose end in a container of the same hydraulic fluid.

4. Use the priming pump (2), to pump hydraulic fluid into the instrument and the

connected system. Monitor the hydraulic fluid level, ensuring that the bleed hose assembly (1) stays below the fluid level and is not allowed to suck in air. Top-up hydraulic fluid level as necessary.

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Hydraulic Calibrator Versions Operation

5. Continue use of the priming pump (2) until only hydraulic fluid and no air is expelled

from the bleed point.

6. Close the UUT bleed valve (5) when the priming pump (2) is at the bottom of its stroke

(fully pushed in) and slowly wind out the screw-press (3) to its fullest extent to draw

in further hydraulic fluid (approx. 7cc or 0.43 in

7. Switch the instrument ON and, still using the priming pump (2), pressurize the

system to approximately 2 bar (30 psi).

8. Close the isolation valve (6) disconnect the bleed hose assembly (1) from the priming

port.

Operation

To obtain a pressure reading, proceed as follows.

1. Switch the instrument ON and select the required TASK .

2. Rotate the screw-press clockwise to increase the applied pressure.

Note: When hydraulic fluid is compressed and flows through a restriction, there is an

increase in temperature that affects the pressure. Allow sufficient time for this pressure reading to stabilize before recording or logging a reading.

3. After testing, reduce the pressure in the system to zero by turning the screw-press

counter clockwise. Before disconnecting the UUT, open the isolation valve.

4. Remove the connection to the UUT and fit a blanking plug into the instrument’s

pressure port. Clean any spilt fluid off the instrument case.

Draining the Hydraulic Fluid (Figure A3)

To drain the hydraulic fluid from the instrument, proceed as follows:

1. Turn the isolation valve (4) fully counter clockwise. Turn the instrument onto the left

hand side (pressure port nearest to the work bench). Place receptacle below the pressure port to collect hydraulic fluid.

2. Drain the system by slowly winding in the screw-press (3) and then depressing the

priming pump (2) plunger to expel any fluid remaining in the instrument.

3. If necessary, apply an air line to the priming port to clear any remaining fluid out of

the instrument.

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Hydraulic Calibrator Versions Operation

Flushing - Replenishing or Changing the Hydraulic Fluid (Figure A3)

If necessary, to remove any contaminants, flush out the hydraulic system as follows.

a. Connect the bleed hose assembly (1) to the priming port and a bleed hose to the

pressure port as shown below:

1 Bleed hose assembly 2 Priming pump 3 Screw-press 4 Isolation valve O - Open C - Closed

Figure A3 - Flushing/Filling Connections

b. Fill the priming fluid container with clean hydraulic fluid of the required type. Use

the priming pump (2), to pump fresh hydraulic fluid through the system until clean hydraulic fluid, free of air bubbles, emerges into the container at the output port. Discard the contaminated fluid expelled during this process.

c. Remove the bleed hose assembly (1) located to the output port and, to prevent

the ingress of any contaminant, fit a blanking plug in its place.

d. Close the isolation valve (4) and remove the bleed hose assembly (1) from the

priming inlet.

e. Clean off any surplus oil that may have spilled onto the instrument casing.

The instrument is now ready for operation or storage. If storing, apply a label detailing the type of hydraulic fluid contained in the instrument. For long term storage, it is

recommended that the instrument be drained and stored empty.

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Low Pressure Calibrator

Versions

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Low Pressure Calibrator Versions

Introduction (Figure B1)

These versions of the DPI 610 and DPI 615 Calibrator measure and display low differential pneumatic pressures applied to the pressure port. The differential pressure measurement ranges can be: 2.5, 12.5, 25, 50, 75 or 150 mbar (1.0, 5.0, 10.0, 20.0, 30.0 and 60.0 inH

For low volume external systems or devices, test pressures are generated by an integral two-stage (coarse/fine) volume adjuster. For larger volume external systems or devices, test pressures are generated by an external, hand-operated, pneumatic pump. An internal pressure limiter operates at 120% of the full-scale, positive or negative test pressure. If this over-pressure remains for more than approximately 1 second, a valve within the calibrator opens, directly connecting the positive and negative pressure ports together, to release the excess pressure. When the pressure decreases to within the operational limits, the valve automatically closes to allow normal operation to restart.

This section should be read in conjunction with the operation and calibration sections of this manual. All the operational features described for the standard calibrator are available on this low pressure version of the calibrator.

O).

1 Control panel 2 Vent valve 3 Positive pressure output port 4 Volume adjuster (fine) 5 Volume adjuster (coarse) 6 Reference port

Figure B1 - Calibrator Controls

69 K0415 Issue No. 2

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Preparation for Use Low Volume Systems

ZERO

TASK: P-DISPLAY

mbar

CHANGE

VALUE

TASK: P-DISPLAY

DISPLAY

24V OFF

mbar

YES

ZERO INTERNAL SENSOR ?

24V OFF

mbar

PLEASE WAIT . . .

TASK: P-DISPLAY

24V OFF

Caution: This calibrator can produce a maximum differential pressure of 120%

full-scale. Make sure any component connected to this calibrator can withstand this maximum differential pressure.

• Use the TASK key to set-up the calibrator for an appropriate test:

Example:

P-DISPLAY.

• To record test data for other tasks, set-up the calibrator to either Data log or

Snapshot as required, refer to pages 30 or 31.

• Fit an appropriate pressure fitting to both the positive (+) and negative (-) ports

using a bonded seal as shown in Figure B2. Ensure that both fittings are tight.

• To generate pressure, start with the volume adjuster wound fully out.

• To generate vacuum, start with the volume adjuster wound fully in.

• Ensure that the vent valve is open (fully counter-clockwise).

• Connect the device or system under test to both the reference (-) and the

pressure port (+). Connect the ribbed arm of the double tubing to the high (+) pressure input of the device under test.

Note: To minimize temperature effects, always use double tubing, separating the arms of the tubing only by the minimum amount necessary to make the pressure connections. A typical application, P-DISPLAY, showing test connections to a Magnehelic pressure gauge are shown in Figure B2.

Method of Testing with Low Volume Systems

• Connect the device under test to the calibrator and prepare for test as detailed

above.

• Close the vent valve (turn fully clockwise).

• Zero the calibrator by pressing the ZERO key as in the sequence below:

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Low Pressure Calibrator Versions

C - Closed O - Open

Figure B2 - Test Connections

71 K0415 Issue No. 2

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Method of Testing with Low Volume Systems (continued)

• Turn the volume adjuster coarse control clockwise (counter-clockwise for

vacuum) to set-up the required test pressure. Use the volume adjuster fine control to adjust the test pressure of the calibrator to exactly the required value.

• Use the TASK key to set-up the calibrator for an appropriate test:

Example:

P-DISPLAY

• To record test data for other tasks, set-up the calibrator to either Data log or

Snapshot as required (refer to pages 30 or 31). If required, and for DPI 615 calibrators only, switch on Cal Mode (refer to pages 11, 34 and 35).

• Turn the volume adjuster clockwise to set-up any additional test pressures

required. The recommended method starts at 0, increasing to 10%, 25%, 50%, 75% and 100% full-scale and then decreasing to 75%, 50%, 25%, 10% and 0.

Note: To release the output pressure at any point during a test or series of tests,

open the vent valve. Allow sufficient time for the connected system to vent (very important when connected to larger system volumes, >0.25 litres [15 cubic inches]).

Preparation for Use with Larger Volume Systems

• Set-up the calibrator to record the test data, using either Data log or Snapshot

facilities refer to pages 30 or 31. If required, and for DPI 615 calibrators only, switch on Cal Mode (refer to pages 11, 34 and 35).

• Fit the appropriate pressure fitting to both the positive (+) and negative (-) ports

using a bonded seal as shown in Figure B3. Make sure that both pressure fittings are tight.

• Turn the volume adjuster (counter-clockwise) to approximately half-way

(approximately 30mm (1”) of thread showing).

• Make sure that the vent valve is open (fully counter-clockwise).

• Connect the hand-pump and tee-piece as shown in Figure B3. Connect the

device or system under test to both the reference (-) and the pressure port (+) as shown. Connect the ribbed arm of the double tubing to the high (+) pressure input of the device under test.

Note: To minimize temperature effects, always use double tubing, separating the

arms of the tubing only by the minimum amount necessary to make the pressure connections. See Figure B3.

K0415 Issue No. 2 72

Page 83

Low Pressure Calibrator Versions

1 - To device/system under test C - Closed 2 - Tee-piece inserted in positive output line O - Open

Figure B3 - Hand-pump Connections

73 K0415 Issue No. 2

Page 84

Method of Testing with Larger Volume Systems

ZERO

TASK: P-DISPLAY

mbar

CHANGE

VALUE

TASK: P-DISPLAY

DISPLAY

24V OFF

mbar

YES

ZERO INTERNAL SENSOR ?

24V OFF

mbar

PLEASE WAIT . . .

TASK: P-DISPLAY

24V OFF

• Connect the device or external system under test to the calibrator and prepare

for test as detailed on Page 72.

Note: To apply a negative differential pressure, connect the tee piece (refer to

Figure B3), to the negative port and use the hand-pump to apply a positive pressure to the negative port.

• Close the vent valve (turn fully clockwise).

• Zero the calibrator by pressing the ZERO key as in the sequence below:

CAUTION:TO AVOID THE APPLICATION OF TRANSIENT OVER-PRESSURE PULSES TO

SENSITIVE EXTERNAL SYSTEMS, SQUEEZE THE HAND-PUMP SLOWLY.

• Close the pump valve and operate the hand-pump to pressurize or depressurize

the device or system under test to just above/below the required level.

• Adjust the output pressure to the required level by using the volume adjuster as a

fine adjustment. Allow a short period for the pressure to stabilize before fine trimming.

Note: The larger the external volume, the less effect the volume adjuster will have

on the output pressure.

• Record the test result using either data log or snapshot facility as required.

• Use the pump and volume adjuster to set-up any additional test pressures

required. The recommended method starts at 0, increasing to 10%, 25%, 50%, 75% and 100% full-scale and then decreasing to 75%, 50%, 25%, 10% and 0. Record the results for each test pressure.

Note: To release the output pressure at any point during a test or series of tests,

open the vent valve. Allow a few seconds for the connected system to vent. With larger volume systems connected, first disconnect both the reference and positive pressure lines from the calibrator and then reconnect before zeroing.

K0415 Issue No. 2 74

Page 85

CALIBRATING PRESSURE INT RANGE 2.5000 mbar L

Apply -ve F.S. value

ENTER VALUE

CHANGE

VALUE

Enter Applied Value:

Store -ve F.S. point ?

YES NO

Press ENTER key when applied value is stable

CALIBRATING PRESSURE INT RANGE 2.5000 mbar L

Apply half -ve F.S. value

ENTER VALUE

CHANGE

VALUE

Enter Applied Value:

Store half -ve F.S.point ?

YES NO

Press ENTER key when applied value is stable

Low Pressure Calibrator Versions

Calibration

The calibration routines for the DPI 610 and DPI 615 Low Pressure calibrators are as described in calibration page 43, with the exception of the internal pressure range. The calibration procedure for the internal pressure range requires the application of five test pressures as detailed below.

Note: Refer to page 43 for the general procedures of calibrating the instrument. Refer to

Table 1, page 44 for the transducer verification.

Calibrate Internal Pressure Range

To calibrate the internal pressure range:

• Connect the outlet port of the instrument to a pressure standard.

• Switch the instrument ON.

• Allow at least one hour for the temperature of the instrument to stabilize.

•Select SETUP and enter the SETTINGS menu.

Note: SETUP cannot be selected from BASIC mode.

•Select CALIBRATION from the SETTINGS menu and enter the calibration PIN

number (refer to page 45 for PIN number details).

•Select PRESSURE INT from the CALIBRATION menu (refer to page 46).

• Apply negative full-scale pressure to the instrument. Store the negative full-scale

point:

• Apply negative, half full-scale pressure to the instrument and store the negative

half full-scale point:

75 K0415 Issue No. 2

Page 86

• Apply a nominal zero pressure to the instrument and store the zero point:

CALIBRATING PRESSURE INT RANGE 2.5000 mbar L

ENTER VALUE

CHANGE

VALUE

Enter Applied Value:

Store zero point ?

YES NO

Apply nominal zero value

Press ENTER key when applied value is stable

CALIBRATING PRESSURE INT RANGE 2.5000 mbar L

Apply half +ve F.S. value

ENTER VALUE

CHANGE

VALUE

Enter Applied Value:

Store half +ve F.S.point ?

YES NO

Press ENTER key when applied value is stable

CALIBRATING PRESSURE INT RANGE 2.5000 mbar L

Apply nominal F.S. value

ENTER VALUE

CHANGE

VALUE

Enter Applied Value:

Store +ve F.S. point ?

YES NO

Press ENTER key when applied value is stable

CALIBRATING PRESSURE INT RANGE 2.5000 mbar L

RESULTS

a= 1.632719e-13 b= -7.546076e-06 c= 3.915159e+00 Applied Measured

0.0000 523166

1.2500 354205

2.5000 182699 Calibration complete

Press ENTER to continue

a= 1.47115e-14 b= -7.546076e-06 c= 3.808651e+00 Applied Measured

-2.5000 865995

-1.2500 694638

0.0000 523166 Calibration complete

Press ENTER to continue

MORE MORE

• Apply the positive, half full-scale pressure to the instrument and store the positive, half full-scale point:

• Apply positive full-scale pressure to the instrument and store the full-scale point:

• After application of the final calibration pressure, the calibration results are displayed as shown below. To view the second page of calibration data press

MORE (F1). Press ENTER to complete the pressure calibration procedure.

K0415 Issue No. 2 76

Page 87

Appendix 1

DATA LOG FILE EXAMPLE

77 K0415 Issue No. 2

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This page intentionally blank

K0415 Issue No. 2 78

Page 89

Typical Uploaded Data log File (DPI 610)

The following gives details of a typical data file upload.

FILENAME: TEST 5 DATE: 05/11/1999 TIME: 15:58 TRIGGER: KEYPRESS AMBIENT TEMP : 24.1 C

NO. OF POINTS 11 RECORD TYPE 0 CURRENT mA PRESSURE INT bar

3.902 0.008 -0.65 %span 05/11/1999 15:58:55

6.076 2.311 1.42 %span 05/11/1999 16:00:03

7.598 4.404 0.47 %span 05/11/1999 16:00:57

8.085 5.023 0.41 %span 05/11/1999 16:01:45

9.949 7.249 0.94 %span 05/11/1999 16:02:42

13.002 11.300 -0.23 %span 05/11/1999 16:03:30

17.005 16.102 0.77 %span 05/11/1999 16:05:00

17.766 17.106 0.51 %span 05/11/1999 16:06:07

17.812 17.105 0.80 %span 05/11/1999 16:07:49

18.532 17.965 1.00 %span 05/11/1999 16:16:35

20.007 20.212 -1.02 %span 05/11/1999 16:18:23

The Record Type number contained in the header is a 16-bit field, with the individual bits representing result formats as detailed below. Record Type 1 P-Display Record Type 2 Switch Test Record Type 4 Leak Test Record Type 8 Input channel: Min/Max ON Record Type 120 Combination of all input process functions Record Type 896 Combination of all output process functions Record Type 1024 mA step mode Record Type 2048 mA value mode Record Type 4096 mA ramp mode Record Type 8192 no input selected Record Type 16384 no output selected

79 K0415 Issue No. 2

Page 90

Typical Uploaded Procedure Data File (DPI 615)

The following gives details of a typical data file upload.

FILENAME: TEST 6 DATE: 05/11/1999 TIME: 15:58 TRIGGER: KEYPRESS AMBIENT TEMP : 24.1 C

NO. OF POINTS 11 RECORD TYPE 0 CURRENT mA PRESSURE INT bar

3.902 0.008 -0.65 %span PASS 05/11/1999 15:58:55

6.076 2.311 1.42 %span FAIL 05/11/1999 16:00:03

7.598 4.404 0.47 %span PASS 05/11/1999 16:00:57

8.085 5.023 0.41 %span PASS 05/11/1999 16:01:45

9.949 7.249 0.94 %span PASS 05/11/1999 16:02:42

13.002 11.300 -0.23 %span PASS 05/11/1999 16:03:30

17.005 16.102 0.77 %span PASS 05/11/1999 16:05:00

17.766 17.106 0.51 %span PASS 05/11/1999 16:06:07

17.812 17.105 0.80 %span PASS 05/11/1999 16:07:49

18.532 17.965 1.00 %span PASS 05/11/1999 16:16:35

20.007 20.212 -1.02 %span FAIL 05/11/1999 16:18:23

K0415 Issue No. 2 80

Druck DPI 610LP, DPI 615LP Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION Summary of Functions

INTRODUCTION Summary of Functions

INTRODUCTION Summary of Functions

INTRODUCTION Summary of Functions

INTRODUCTION Summary of Functions

INTRODUCTION Summary of Functions

Getting Started

Getting Started

Getting Started

Task Selection

Task Selection

Taking Measurements

Taking Measurements

Taking Measurements

Taking Measurements

Taking Measurements

Taking Measurements

Taking Measurements

Taking Measurements

Advanced Task Select Input

Advanced Task Process Functions

Advanced Task Process Functions

Advanced Task Process Functions

Advanced Task Process Functions

Advanced Task Select Output

Advanced Task Select Output

Advanced Task Select Output

Advanced Task Select Output

Advanced Task Task Set-up/Removal

Memory Operations Store

Memory Operations Data Log

Memory Operations Data Log

Memory Operations Data Log

Memory Operations Data Log

Memory Operations Data Log

Memory Operations Data Log

Using Set-up

Using Set-up

Using Set-up

Using Set-up

Using Set-up

Using Set-up

Calibration

Calibration

CALIBRATION

Calibration

CALIBRATION

Calibration

Calibration

Calibration

Calibration

Calibration

Calibration

Calibration

Calibration

Calibration

Calibration

Hydraulic Calibrator Versions Operation

Hydraulic Calibrator Versions Operation

Hydraulic Calibrator Versions Operation

Hydraulic Calibrator Versions Operation

Hydraulic Calibrator Versions Operation

Low Pressure Calibrator Versions

Introduction (Figure B1)

Preparation for Use Low Volume Systems

Method of Testing with Low Volume Systems

Low Pressure Calibrator Versions

Method of Testing with Low Volume Systems (continued)

Low Pressure Calibrator Versions

Low Pressure Calibrator Versions

Calibration