Datalogic MAGELLAN 8100, MAGELLAN 8200 Manual

0 (0)

Magellan® 8100/8100Ω

8200/8200Ω

Model 8204 shown

Product Reference Guide

Datalogic Scanning, Inc.

959 Terry Street

Eugene, Oregon 97402

Telephone: (541) 683-5700

Fax: (541) 345-7140

An Unpublished Work - All rights reserved. No part of the contents of this documentation or the procedures described therein may be reproduced or transmitted in any form or by any means without prior written permission of Datalogic Scanning, Inc. or its subsidiaries or affiliates ("Datalogic" or “Datalogic Scanning”). Owners of Datalogic products are hereby granted a non-exclusive, revocable license to reproduce and transmit this documentation for the purchaser's own internal business purposes. Purchaser shall not remove or alter any proprietary notices, including copyright notices, contained in this documentation and shall ensure that all notices appear on any reproductions of the documentation.

Should future revisions of this manual be published, you can acquire printed versions by contacting your Datalogic representative. Electronic versions may either be downloadable from the Datalogic website (www.scanning.datalogic.com) or provided on appropriate media. If you visit our website and would like to make comments or suggestions about this or other Datalogic publications, please let us know via the "Contact Datalogic" page.

Disclaimer

Datalogic has taken reasonable measures to provide information in this manual that is complete and accurate, however, Datalogic reserves the right to change any specification at any time without prior notice.

Datalogic is a registered trademark of Datalogic S.p.A. and the Datalogic logo is a trademark of Datalogic S.p.A. all licensed to Datalogic Scanning, Inc. All other trademarks and trade names referred to herein are property of their respective owners.

Magellan, FirstStrike and SurroundScan are registered trademarks of Datalogic Scanning, Inc. All-Weighs, OmegaTek, Produce Rail, Productivity Index Reporting, SmartSentry and Any-Weighs are all trademarks of Datalogic Scanning, Inc.

This product may be covered by one or more of the following patents: 4603262 • 4639606 • 4652750 • 4672215 • 4699447 • 4709369 • 4749879

4786798 • 4792666 • 4794240 • 4798943 • 4799164 • 4820911 • 4845349 • 4861972 • 4861973 • 4866257 • 4868836 • 4879456 • 4939355 • 4939356 • 4943127 • 4963719 • 4971176 • 4971177 • 4991692 • 5001406 • 5015831 • 5019697 • 5019698 • 5086879 • 5115120 • 5144118 • 5146463 • 5179270 • 5198649 • 5200597 • 5202784 • 5208449 • 5210397 • 5212371 • 5212372 • 5214270 • 5229590 • 5231293 • 5232185 • 5233169 • 5235168 • 5237161 • 5237162 • 5239165 • 5247161 • 5256864 • 5258604 • 5258699 • 5260554 • 5274219 • 5296689 • 5298728 • 5311000 • 5327451 • 5329103 • 5330370 • 5347113 • 5347121 • 5371361 • 5382783 • 5386105 • 5389917 • 5410108 • 5420410 • 5422472 • 5426507 • 5438187 • 5440110 • 5440111 • 5446271 • 5446749 • 5448050 • 5463211 • 5475206 • 5475207 • 5479011 • 5481098 • 5491328 • 5493108 • 5504350 • 5508505 • 5512740 • 5541397 • 5552593 • 5557095 • 5563402 • 5565668 • 5576531 • 5581707 • 5594231 • 5594441 • 5598070 • 5602376 • 5608201 • 5608399 • 5612529 • 5629510 • 5635699 • 5641958 • 5646391 • 5661435 • 5664231 • 5666045 • 5671374 • 5675138 • 5682028 • 5686716 • 5696370 • 5703347 • 5705802 • 5714750 • 5717194 • 5723852 • 5750976 • 5767502 • 5770847 • 5786581 • 5786585 • 5787103 • 5789732 • 5796222 • 5804809 • 5814803 • 5814804 • 5821721 • 5822343 • 5825009 • 5834708 • 5834750 • 5837983 • 5837988 • 5852286 • 5864129 • 5869827 • 5874722 • 5883370 • 5905249 • 5907147 • 5923023 • 5925868 • 5929421 • 5945670 • 5959284 • 5962838 • 5979769 • 6000619 • 6006991 • 6012639 • 6016135 • 6024284 • 6041374 • 6042012 • 6045044 • 6047889 • 6047894 • 6056198 • 6065676 • 6069696 • 6073849 • 6073851 • 6094288 • 6112993 • 6129279 • 6129282 • 6134039 • 6142376 • 6152368 • 6152372 • 6155488 • 6166375 • 6169614 • 6173894 • 6176429 • 6188500 • 6189784 • 6213397 • 6223986 • 6230975 • 6230976 • 6237852 • 6244510 • 6259545 • 6260763 • 6266175 • 6273336 • 6276605 • 6279829 • 6290134 • 6290135 • 6293467 • 6303927 • 6311895 • 6318634 • 6328216 • 6332576 • 6332577 • 6343741 • 6454168 • 6478224 • 6568598 • 6578765 • 6705527 • 6974084 • 6991169 •7051940 • AU703547 • D312631 • D313590 • D320011 • D320012 • D323492 • D330707 • D330708 • D349109 • D350127 • D350735 • D351149 • D351150 • D352936 • D352937 • D352938

D352939 • D358588 • D361565 • D372234 • D374630 • D374869 • D375493 • D376357 • D377345 • D377346 • D377347 • D377348 • D388075 • D446524 • EP0256296 • EP0260155 • EP0260156 • EP0295936 • EP0325469 • EP0349770 • EP0368254 • EP0442215 • EP0498366 • EP0531645 • EP0663643 • EP0698251 • GB2252333 • GB2284086 • GB2301691 • GB2304954 • GB2307093 • GB2308267 • GB2308678 • GB2319103 • GB2333163 • GB2343079 • GB2344486 • GB2345568 • GB2354340 • ISR107546 • ISR118507 • ISR118508 • JP1962823 • JP1971216 • JP2513442 • JP2732459 • JP2829331 • JP2953593 • JP2964278 • MEX185552 • MEX187245 • RE37166 • Other Patents Pending

TABLE OF CONTENTS

Manual Overview ....................................................................................................................

1-2

How to Use This Manual ...........................................................................................

1-3

Manual Conventions ...........................................................................................

1-3

Scanner and Scanning-Scale Nomenclature ..........................................................................

1-4

Connectors ................................................................................................................

1-5

Physical Parameters ...............................................................................................................

1-6

Scanning ....................................................................................................................

1-6

Weighing ....................................................................................................................

1-6

Rated Weight Capacity .......................................................................................

1-6

Minimum Increment ............................................................................................

1-6

Maximum Static Weight (Overload) ....................................................................

1-6

Automatic Zero Maintenance ..............................................................................

1-7

Warm-Up Time ..........................................................................................................

1-7

Thermal Equilibrium ............................................................................................

1-7

Power-up .............................................................................................................

1-7

User Configurable Warm-up ...............................................................................

1-7

Electrical Specifications ..........................................................................................................

1-9

Power Supply ............................................................................................................

1-9

Laser and Product Safety .....................................................................................................

1-10

Labeling ................................................................................................................................

1-12

Bar Codes Supported ...........................................................................................................

1-14

Pre-Installation Considerations ...............................................................................................

2-2

Checkstand Design .................................................................................................................

2-3

Scanner Installation ................................................................................................................

2-4

Scanner Maintenance .............................................................................................................

2-4

Ergonomic References ...........................................................................................................

2-4

Scanner Usage .......................................................................................................................

2-4

Site Preparation Overview ......................................................................................................

2-5

Ventilation and Spacing ..........................................................................................................

2-7

Service Access .......................................................................................................................

2-8

Power Installation ...................................................................................................................

2-9

Grounding ..................................................................................................................

2-9

Checkstand Preparation .......................................................................................................

2-10

Liquid Spills and Moisture ........................................................................................

2-10

Counter Cutout .....................................................................................................................

2-11

Product Reference Guide

1

 

Checkstand Mounting ..............................................................................................

2-17

 

Installation Overview .............................................................................................................

2-17

 

 

Unpacking ................................................................................................................

2-17

 

Operational Verification ............................................................................................

2-19

 

 

Diagnostic Modes .....................................................................................................

2-21

 

 

Scanner Diagnostic Mode .................................................................................

2-21

 

 

Scale Diagnostic Mode ......................................................................................

2-22

 

 

Cables & Connections ..............................................................................................

2-22

 

Remote Scale Display Placement/Installation .......................................................................

2-24

 

Lighting Considerations ............................................................................................

2-24

 

 

Viewing Angle ..........................................................................................................

2-25

 

 

Placing and Installing the Remote Scale Display .....................................................

2-26

 

(Short Pedestal Base ONLY) .............................................................................

2-26

 

 

Changing Weighing Modes ......................................................................................

2-29

 

Set-Up & Installation ..............................................................................................................

2-29

 

 

Set-up .......................................................................................................................

2-29

 

Installation ................................................................................................................

2-31

System Power-Up Recap ......................................................................................................

2-33

 

Scanning Items ..........................................................................................................

3-1

 

Proper Scanning Technique ................................................................................

3-2

 

Proper Weighing Technique .......................................................................................

3-3

Operational Controls ...............................................................................................................

3-4

Operational Modes ..................................................................................................................

3-4

 

Power-Up/Selftest & Pre-Operation ...........................................................................

3-4

 

Power-Up/Selftest ................................................................................................

3-4

 

Error Reporting ....................................................................................................

3-5

 

Operational Configuration ....................................................................................

3-5

 

Operating Mode .........................................................................................................

3-6

 

Normal Operation ................................................................................................

3-6

 

Sleep Mode .........................................................................................................

3-6

 

Additional Functions ................................................................................................................

3-7

 

 

Programming ..............................................................................................................

3-7

 

 

Diagnostic Mode ........................................................................................................

3-7

 

Scanner and Scale Reset ..........................................................................................

3-7

 

Scale Adjustments .....................................................................................................

3-8

 

Zeroing the Scale ................................................................................................

3-8

 

Calibrating the Scale ...........................................................................................

3-8

 

 

2

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

 

Operational Maintenance ......................................................................................................

3-10

Vertical Scan Window Replacement .......................................................................

3-11

Horizontal Scan Window Replacement (WRG) .......................................................

3-13

Power-Up Selftest ...............................................................................................

4-1

Operational Tests ................................................................................................

4-1

Diagnostic Tests .................................................................................................

4-2

Diagnostic Procedures ............................................................................................................

4-2

Error Codes ............................................................................................................................

4-3

Scale Error Reporting .............................................................................................................

4-6

Flowcharts ..............................................................................................................................

4-8

Description of Calibration Sequence ......................................................................................

5-2

Motion Test .............................................................................................................................

5-3

Automatic Zero Setting Test ...................................................................................................

5-3

Preparing the Scanner/Scale for Calibration ..........................................................................

5-4

Calibrating the Scale (Pounds & Kilograms) ...........................................................................

5-4

Calibration Verification (U.S. Pounds) ....................................................................................

5-8

Increasing-Load Test (Phase 1) ................................................................................

5-9

Shift Test ...................................................................................................................

5-9

IncreasingLoad Test (Phase 2) .............................................................................

5-11

Blanking Test ...........................................................................................................

5-11

Decreasing-Load Test .............................................................................................

5-12

Return to Zero Test .................................................................................................

5-12

Calibration Verification (Kilograms) ......................................................................................

5-13

Increasing-Load Test (Phase 1) ..............................................................................

5-13

Shift Test (Metric) ....................................................................................................

5-14

IncreasingLoad Test (Phase 2) .............................................................................

5-15

Blanking Test ...........................................................................................................

5-16

Decreasing-Load Test .............................................................................................

5-17

Return to Zero Test .................................................................................................

5-17

Introduction to Label Programming .........................................................................................

6-1

Understanding the Basics .......................................................................................................

6-1

Integrating the Scanner With Your Host System ....................................................................

6-1

Customizing Your Scanner’s Operation ....................................................................

6-2

Programming Overview ..........................................................................................................

6-3

Programming via Handheld Device ...........................................................................

6-3

What Is Programming Mode? ....................................................................................

6-4

Entering and Exiting Programming Mode. .................................................................

6-4

Product Reference Guide

3

 

Programming Session ................................................................................................

6-5

 

Programming Sequence ......................................................................................

6-7

LED and Beeper Indicators .....................................................................................................

6-9

If You Make a Mistake... ..........................................................................................................

6-9

 

Return to Factory Settings .........................................................................................

6-9

 

Test Mode ................................................................................................................

6-10

 

General Scanner and Scale Features ...................................................................................

6-11

 

Double Read Timeout ..............................................................................................

6-11

 

 

Laser Timeout ..........................................................................................................

6-13

 

 

Motor Timeout ..........................................................................................................

6-15

 

 

Green LED Idle State ...............................................................................................

6-18

 

 

Scanner Button Options ...........................................................................................

6-19

 

 

Power-up Beep Control ............................................................................................

6-21

 

 

Good Read Beep Control .........................................................................................

6-23

 

 

Good Read Beep Frequency ...................................................................................

6-24

 

 

Good Read Beep Length .........................................................................................

6-26

 

 

Good Read Beep Volume ........................................................................................

6-27

 

 

Good Read When to Indicate ...................................................................................

6-30

 

Scale Enable ............................................................................................................

6-32

 

 

Scale Country Mode .................................................................................................

6-33

 

 

Scale Enforced Zero Return .....................................................................................

6-35

 

 

Scale Interface Type ................................................................................................

6-37

 

 

Scale Motion Level Filter ..........................................................................................

6-39

 

 

Scale LED Enable ....................................................................................................

6-41

 

 

Remote Display — Enable/Disable ..........................................................................

6-42

 

 

EAS Active State ......................................................................................................

6-43

 

 

EAS Timeout ............................................................................................................

6-44

 

 

Aux Port Mode .........................................................................................................

6-45

 

 

Productivity Index Reporting (PIR) ...........................................................................

6-47

Interface Related Features ....................................................................................................

6-48

 

 

Interface Type ..........................................................................................................

6-48

 

 

RS-232 Interface Selection ................................................................................

6-50

 

 

RS-232 Wincor-Nixdorf Interface Selection .......................................................

6-51

 

RS-232 Single Cable Interface Selection ..........................................................

6-52

 

 

IBM Port 17 Interface Selection .........................................................................

6-53

 

 

IBM USB Interface Selection .............................................................................

6-54

 

 

Maximum Host-Transmitted Message Length .........................................................

6-55

 

 

 

4

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

 

Number of Host Transmission Buffers .....................................................................

6-56

Global Prefix ............................................................................................................

6-57

Global Suffix ............................................................................................................

6-59

IBM Features ........................................................................................................................

6-61

IBM Interface Options ..............................................................................................

6-61

IBM Scale Address ..................................................................................................

6-62

IBM Transmit Labels in Code 39 Format .................................................................

6-64

IBM USB Interface Options .....................................................................................

6-65

IBM USB Scanner Device Type ..............................................................................

6-67

RS-232 Features ..................................................................................................................

6-68

RS-232 Baud Rate ..................................................................................................

6-68

RS-232 Number of Data Bits ...................................................................................

6-72

RS-232 Number of Stop Bits ...................................................................................

6-73

RS-232 Parity ..........................................................................................................

6-74

RS-232 Hardware Control .......................................................................................

6-76

RS-232 Intercharacter Delay ...................................................................................

6-78

RS-232 Software Flow Control ................................................................................

6-79

RS-232 Host Echo ...................................................................................................

6-80

RS-232 Host Echo Quiet Interval ............................................................................

6-81

RS-232 Ignore Host Commands .............................................................................

6-82

RS-232 TTL .............................................................................................................

6-83

RS-232 TTL Invert ...................................................................................................

6-84

RS-232 Beep on ASCII BEL ....................................................................................

6-85

RS-232 Beep After Weigh .......................................................................................

6-86

RS-232 Beep on Not on File ....................................................................................

6-87

RS-232 ACK NAK Enable .......................................................................................

6-88

RS-232 ACK Character ...........................................................................................

6-90

RS-232 NAK Character ...........................................................................................

6-91

RS-232 Retry on ACK NAK Timeout .......................................................................

6-92

RS-232 ACK NAK Timeout Value ...........................................................................

6-93

RS-232 ACK NAK Retry Count ...............................................................................

6-94

RS-232 ACK NAK Error Handling ...........................................................................

6-95

RS-232 Label ID Control .........................................................................................

6-97

Single Cable RS-232 Options ...............................................................................................

6-99

Single Cable RS-232 Scanner Only Protocol ........................................................

6-100

Single Cable RS-232 RTS CTS Selection .............................................................

6-101

Single Cable RS-232 Use BCC .............................................................................

6-104

Product Reference Guide

5

 

Single Cable RS-232 Use ACK/NAK .....................................................................

6-105

 

Single Cable RS-232 Use STX ..............................................................................

6-106

 

Set Single Cable RS-232 STX Character ..............................................................

6-107

 

Single Cable RS-232 Use ETX ..............................................................................

6-108

 

Set Single Cable RS-232 ETX Character ..............................................................

6-109

 

Single Cable RS-232 Datalogic Extensions ...........................................................

6-110

 

Symbology Programming ....................................................................................................

6-111

UPC-A Enable .....................................................................................................................

6-111

 

UPC-A Number System Character Transmission ..................................................

6-112

 

 

UPC-A Check Character Transmission ..................................................................

6-113

 

Expand UPC-A to EAN-13 .....................................................................................

6-114

 

UPC/EAN AIM ID ...................................................................................................

6-115

 

 

UPC-A Label ID ......................................................................................................

6-116

 

 

UPC-A 2-Digit Supplemental Label ID ...................................................................

6-117

 

UPC-A 5-Digit Supplemental Label ID ...................................................................

6-118

 

UPC-A 128 Supplemental Label ID ........................................................................

6-119

UPC-E Enable .....................................................................................................................

6-120

 

UPC-E Number System Character Transmission ..................................................

6-121

 

 

UPC-E Check Character Transmission ..................................................................

6-122

 

Expand UPC-E to UPC-A .......................................................................................

6-123

 

Expand UPC-E to EAN-13 .....................................................................................

6-124

 

UPC-E Label ID ......................................................................................................

6-125

 

 

UPC-E 2-Digit Supplemental Label ID ...................................................................

6-126

 

UPC-E 5-Digit Supplemental Label ID ...................................................................

6-127

 

UPC-E 128 Supplemental Label ID ........................................................................

6-128

EAN-13 Enable ....................................................................................................................

6-129

 

EAN-13 First Character Transmission ...................................................................

6-130

 

EAN-13 Check Character Transmission ................................................................

6-131

 

EAN-13 ISBN Conversion Enable ..........................................................................

6-132

 

EAN 13 Label ID ....................................................................................................

6-133

 

EAN-13 2-Digit Supplemental Label ID ..................................................................

6-134

 

EAN-13 5-Digit Supplemental Label ID ..................................................................

6-135

 

EAN-13 128 Supplemental Label ID ......................................................................

6-136

 

Bookland AIM ID ....................................................................................................

6-137

 

Bookland Label ID ..................................................................................................

6-138

EAN-8 Enable ......................................................................................................................

6-139

 

EAN-8 Check Character Transmission ..................................................................

6-140

 

 

6

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

 

Expand EAN-8 to EAN-13 .....................................................................................

6-141

EAN 8 Label ID ......................................................................................................

6-142

EAN-8 2-Digit Supplemental Label ID ...................................................................

6-143

EAN-8 5-Digit Supplemental Label ID ...................................................................

6-144

EAN-8 128 Supplemental Label ID ........................................................................

6-145

EAN-8 Decoding Levels ........................................................................................

6-146

Other UPC/EAN Options ....................................................................................................

6-149

UPC/EAN Reconstruction ......................................................................................

6-150

Price Weight Check ...............................................................................................

6-151

Enable EAN Two Label .........................................................................................

6-154

Addons ..................................................................................................................

6-155

UPC-A and EAN-13 Decoding Levels ...................................................................

6-157

GTIN Enable .......................................................................................................................

6-160

GTIN Label ID ........................................................................................................

6-161

GTIN 2-Digit Supplemental Label ID .....................................................................

6-162

GTIN 5-Digit Supplemental Label ID .....................................................................

6-163

GTIN Code 128 Supplemental Label ID ................................................................

6-164

RSS-14 Enable ...................................................................................................................

6-165

RSS-14 Check Character Transmission ................................................................

6-166

RSS-14/EAN-128 Emulation .................................................................................

6-167

RSS-14 2D Component Enable .............................................................................

6-168

RSS-14 AIM ID ......................................................................................................

6-169

RSS-14 Label ID ....................................................................................................

6-170

RSS Expanded Enable .......................................................................................................

6-171

RSS Expanded EAN-128 Emulation .....................................................................

6-172

RSS Expanded 2D Component Enable .................................................................

6-173

RSS Expanded AIM ID ..........................................................................................

6-174

RSS Expanded Label ID ........................................................................................

6-175

RSS Expanded Length Control .............................................................................

6-176

RSS Expanded Maximum Label Length ................................................................

6-177

RSS Expanded Minimum Label Length .................................................................

6-178

RSS Expanded Fixed Length 1 .............................................................................

6-179

RSS Expanded Fixed Length 2 .............................................................................

6-180

Code 39 Enable ..................................................................................................................

6-181

Code 39 Start Stop Character Transmission .........................................................

6-182

Code 39 Check Character Calculation ..................................................................

6-183

Code 39 Check Character Transmission ...............................................................

6-184

Product Reference Guide

7

Code 39

Full ASCII ................................................................................................

6-185

 

Code 39

AIM ID ......................................................................................................

6-186

 

Code 39

Label ID ...................................................................................................

6-187

 

Code 39

Length Control .........................................................................................

6-188

Code 39

Maximum Label Length ...........................................................................

6-189

Code 39

Minimum Label Length ............................................................................

6-190

Code 39

Fixed Length 1 .........................................................................................

6-191

 

Code 39

Fixed Length 2 .........................................................................................

6-192

 

Code 39

Stitching ...................................................................................................

6-193

 

Pharmacode 39 Enable .......................................................................................................

6-194

Pharmacode 39 Start Stop Character Transmission ..............................................

6-195

Pharmacode 39 Check Character Transmission ...................................................

6-196

 

Pharmacode 39 Label ID .......................................................................................

6-197

Code 128 Enable

.................................................................................................................

6-198

Code 128 Transmit Function Characters ...............................................................

6-199

 

Convert Code128 to Code 39 ................................................................................

6-200

Code 128 AIM ID ....................................................................................................

6-201

 

Code 128 Label ID .................................................................................................

6-202

 

Code 128 Length Control .......................................................................................

6-203

Code 128 Maximum Label Length .........................................................................

6-204

Code 128 Minimum Label Length ..........................................................................

6-205

Code 128 Fixed Length 1 .......................................................................................

6-206

Code 128 Fixed Length 2 .......................................................................................

6-207

Code 128 Stitching .................................................................................................

6-208

 

EAN-128 Enable

..................................................................................................................

6-209

EAN 128 AIM ID .....................................................................................................

6-210

 

EAN 128 Label ID ..................................................................................................

6-211

 

Interleaved 2 of 5 (I 2 OF 5) Enable ....................................................................................

6-212

 

I 2 of 5 Check Character Calculation .....................................................................

6-213

I 2 of 5 Check Character Transmission ..................................................................

6-214

I 2 of 5 AIM ID ........................................................................................................

6-215

I 2 of 5 Label ID ......................................................................................................

6-216

I 2 of 5 Length Control ............................................................................................

6-217

I 2 of 5 Maximum Label Length ..............................................................................

6-218

I 2 of 5 Minimum Label Length ...............................................................................

6-219

I 2 of 5 Fixed Length 1 ...........................................................................................

6-220

I 2 of 5 Fixed Length 2 ...........................................................................................

6-221

 

 

8

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

 

I 2 of 5 Stitching .....................................................................................................

6-222

Codabar Enable ..................................................................................................................

6-223

Codabar Start Stop Character Transmission .........................................................

6-224

Codabar Start Stop Character Set .........................................................................

6-225

Codabar Start Stop Character Match ....................................................................

6-227

Codabar Check Character Calculation ..................................................................

6-228

Codabar Check Character Transmission ..............................................................

6-229

Codabar AIM ID .....................................................................................................

6-230

Codabar Label ID ..................................................................................................

6-231

Codabar Length Control ........................................................................................

6-232

Codabar Maximum Label Length ..........................................................................

6-233

Codabar Minimum Label Length ...........................................................................

6-234

Codabar Fixed Length 1 ........................................................................................

6-235

Codabar Fixed Length 2 ........................................................................................

6-236

Codabar Stitching ..................................................................................................

6-237

Code 93 Enable ..................................................................................................................

6-238

Code 93 AIM ID .....................................................................................................

6-239

Code 93 Label ID ...................................................................................................

6-240

Code 93 Length Control ........................................................................................

6-241

Code 93 Maximum Label Length ...........................................................................

6-242

Code 93 Minimum Label Length ............................................................................

6-243

Code 93 Fixed Length 1 ........................................................................................

6-244

Code 93 Fixed Length 2 ........................................................................................

6-245

Code 93 Stitching ..................................................................................................

6-246

MSI/Plessey Enable ............................................................................................................

6-247

MSI/Plessey Check Character Calculation ............................................................

6-248

MSI/Plessey Number of Check Characters ...........................................................

6-249

MSI/Plessey Check Character Transmission ........................................................

6-250

MSI/Plessey AIM ID ...............................................................................................

6-251

MSI/Plessey Label ID ............................................................................................

6-252

MSI/Plessey Length Control ..................................................................................

6-253

MSI/Plessey Maximum Label Length ....................................................................

6-254

MSI/Plessey Minimum Label Length .....................................................................

6-255

MSI/Plessey Fixed Length 1 ..................................................................................

6-256

MSI/Plessey Fixed Length 2 ..................................................................................

6-257

MSI/Plessey Stitching ............................................................................................

6-258

Standard 2 of 5 Enable .......................................................................................................

6-259

Product Reference Guide

9

 

Standard 2 of 5 Check Character Calculation ........................................................

6-260

 

 

Standard 2 of 5 Check Character Transmission ....................................................

6-261

 

 

Standard 2 of 5 AIM ID ...........................................................................................

6-262

 

Standard 2 of 5 Label ID ........................................................................................

6-263

 

Standard 2 of 5 Length Control ..............................................................................

6-264

 

Standard 2 of 5 Maximum Label Length ................................................................

6-265

 

Standard 2 of 5 Minimum Label Length .................................................................

6-266

 

 

Standard 2 of 5 Fixed Length 1 ..............................................................................

6-267

 

Standard 2 of 5 Fixed Length 2 ..............................................................................

6-268

 

Standard 2 of 5 Stitching ........................................................................................

6-269

 

Handheld Data Format Requirements General ..........................................................

F-1

 

Datalogic Handheld Data Format Requirements .......................................................

F-2

 

RSS-14 ................................................................................................................

F-2

 

RSS Expanded ....................................................................................................

F-2

 

UPC-A .................................................................................................................

F-2

 

UPC-A with 2-Digit Supplemental ........................................................................

F-2

 

UPC-A with 5-Digit Supplemental ........................................................................

F-3

 

UPC-A with Code 128 Supplemental ..................................................................

F-3

 

UPC-E .................................................................................................................

F-3

 

UPC-E with 2-Digit Supplemental ........................................................................

F-4

 

UPC-E with 5-Digit Supplemental ........................................................................

F-4

 

UPC-E with Code 128 Supplemental ..................................................................

F-4

 

EAN-8 ..................................................................................................................

F-5

 

EAN-8 with 2-Digit Supplemental ........................................................................

F-5

 

EAN-8 with 5-Digit Supplemental ........................................................................

F-5

 

EAN-8 with Code 128 Supplemental ...................................................................

F-5

 

EAN-13 ................................................................................................................

F-6

 

EAN-13 with 2-Digit Supplemental ......................................................................

F-6

 

EAN-13 with 5-Digit Supplemental ......................................................................

F-6

 

EAN-13 with Code 128 Supplemental .................................................................

F-6

 

Code 39 ...............................................................................................................

F-7

 

Code 39-Pharmacode .........................................................................................

F-7

 

I 2 of 5 ..................................................................................................................

F-7

 

Codabar ...............................................................................................................

F-8

 

Code 128 .............................................................................................................

F-8

 

MSI/Plessey .........................................................................................................

F-9

 

Code 93 ...............................................................................................................

F-9

 

 

10

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

 

PDF417 ...............................................................................................................

F-9

AIM Formats ............................................................................................................

F-10

UPC-A ...............................................................................................................

F-10

UPC-E ...............................................................................................................

F-10

EAN-13 .............................................................................................................

F-10

EAN-8 ...............................................................................................................

F-10

2-Digit Supplemental .........................................................................................

F-11

5-Digit Supplemental .........................................................................................

F-11

Code 128 Supplemental ...................................................................................

F-12

Bookland ...........................................................................................................

F-12

Code 39 ............................................................................................................

F-12

Codabar ............................................................................................................

F-13

MSI/Plessey ......................................................................................................

F-13

Code 93 ............................................................................................................

F-13

RSS-14 .............................................................................................................

F-14

RSS Expanded .................................................................................................

F-14

I 2 of 5 ...............................................................................................................

F-14

Code 128 / EAN128 ..........................................................................................

F-15

PDF417 .............................................................................................................

F-15

Product Reference Guide

11

NOTES

12

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

Section 1

Introduction

This Product Reference Guide contains comprehensive instructions on how to install the scanner or scanning-scale (either model may be termed “scanner” for the purpose of simplicity in this manual), how to program it using special programming feature bar code labels, and advanced user information as described in the following overview.

Product Reference Guide

1-1

Manual Overview

Section 1, Introduction, presents the manual’s contents, describes features and specifications, provides regulatory and safety information, and lists the bar code symbologies the scanner will read.

Section 2, Site Preparation and Installation, supplies physical dimensions for the scanner or scanning-scale and its most common accessories, and details counter preparation and installation. Cable routing, connection and testing are also explained in this section.

Section 3, Operation and Maintenance, describes use and maintenance; providing details about operator controls, programming and diagnostic modes, scale “zeroing” and calibration. Scanner and scale routine maintenance are outlined in this section as well.

Section 4, Problem Isolation, provides an outline of three scanning-scale test modes: Selftest, Operational Tests and Diagnostic Tests. Descriptions of the error indications if the scanner detects a system problem and troubleshooting flowcharts to aid in problem resolution are also presented.

Section 5, Calibration, explains scale calibration and verification procedures, including procedures for calibrating the scale in pounds as well as kilograms.

Section 6, Programming, details procedures and provides custom bar codes for setting programmable scanner and scanning-scale features. This section is organized by the categories: General Features, Interface Related Features and Symbology Related Features.

Appendix A, LED/Beeper Indications & Controls, lists the various functions and indications of the scanning-scale control panel features.

Appendix B, Cable Information, outlines wire requirements, connector specifications and pinout details for associated product cabling.

Appendix C, Keypad, furnishes bar codes representing the digits and characters required to enter extended programming data needed during certain programming sessions.

Appendix D, Host Commands, contains a partial listing of available host commands that can be used with a compatible host interface.

Appendix E, Factory Defaults, is a table listing factory defaults for the most common interface types.

Appendix F, Handheld Data Format Requirements, is a useful resource.

1-2

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

How to Use This Manual

You’ll find it helpful to familiarize yourself with the first section of this manual, since it provides both a general description of the product’s features and an overview of the manual’s contents and organization. Reference the other sections as required for information about scanner or scanning-scale installation, operation, maintenance, calibration and bar code programming.

Manual Conventions

LEGAL NOTE

‘NOTE’ blocks contain information that is helpful and recommended. They provide information that is critical to operations and/or procedures described in this manual.

‘LEGAL NOTE’ blocks indicate procedures or activities which may be regulated under law by governmental agencies. It is your responsibility to ensure compliance with the regulations that govern installation of weighing devices.

‘CAUTION’ blocks inform you that proper handling (adherence to the procedures described) is required to avoid damage to equipment and/or property.

‘WARNING’ blocks alert you to potential physical harm or injury. These statements do not include potentially fatal hazards, which would be designated as ‘DANGER’ blocks. Use of this product does not warrant the need for a DANGER block.

Product Reference Guide

1-3

Scanner and Scanning-Scale Nomenclature

Controls, indicators and other nomenclature are shown in Figure 1-1.

Figure 1-1. Scanning-Scale Nomenclature

Volume/Tone Push Button

Weighing Surface — Lean

Yellow LED

Green LED

Oversize Produce Here

 

Scale Zero

 

Bonnet

Push Button

 

 

 

Horizontal

 

Vertical

Window

 

Window

 

 

 

 

All Weighs™

 

 

Platter

1-4

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

Connectors

The appearance of the connector panel will vary depending upon the factory options purchased with your model. Reference Figure 1-2.

Figure 1-2. Connector Panel

 

 

0.00

 

 

 

 

 

 

 

Aux. Port

Remote Display

Power

 

Scale Host

POS Terminal

EAS Interlock

 

AUXILIARY PORT

REMOTE DISPLAY

POWER

SCALE

SCALE HOST

POS TERMINAL

EAS INTERLOCK

· Test Port

Drives Remote Display

AC Brick Input

Factory Connected

Scale Data (dual

· Label Data

· Provides Good Read

· On Screen

 

 

OR

 

cable scanner/scale)

· Scale Data (for

output to enable EAS

Programming (OSP)

 

 

Power off Terminal

 

 

 

single cable interfaces)

antenna RF output

· Application Download

 

(POT) Brick Input

 

 

 

· Application Download

· Provides signal to

· RS-232 Handheld

 

 

 

 

 

 

(where appropriate)

drive external speaker

Scanner Input

 

 

 

 

 

 

 

 

·Auxiliary RS-232 Label Data Output

Connection to

Models with scale

Dual cable units only.

Connection to

this port is

only

(Scale connection may

this port is

Optional

 

be handled through

Optional

 

 

POS Terminal port)

 

Figure 1-3. Connecting the Optional EAS Interlock Cable

EAS

Interlock

Connection

Product Reference Guide

1-5

Physical Parameters

This section provides specifications for performance, environmental and electrical parameters. Reference the second section of this manual, Site Preparation and Installation, for physical measurements of all models and some accessories.

Scanning

The scanner has a scan zone between the two windows where the scanner projects laser light in order to scan items. Three projections, two from the horizontal window and one from the vertical window, combine to form a zone where bar code labels are read. Refer to the Operation and Maintenance section of this manual for more details about the topic: Scanning Items.

Weighing

Specifications for scale capacity, settling time, minimum and maximum static weight, zeroing, and warm-up time are given below. For more information regarding the topic: Proper Weighing Technique, refer to the Operation and Maintenance section of this manual.

Rated Weight Capacity

The scale’s operational weight capacity is:

30.00 pounds, displayed in 0.01 increments OR

15.000 kilograms1, displayed in 0.005 increments.

Minimum Increment

The minimum weight that can be accurately measured by the scale is 0.02 lb. (0.005 kg).

Maximum Static Weight (Overload)

A maximum static weight of 150 pounds (68 kg) can be sustained by the scale without incurring damage or degrading performance.

1. The scale can also be set for 9.99 kg max.

1-6

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

Automatic Zero Maintenance

The scale’s software constantly monitors and adjusts the Zero point as long as the deviation is within acceptable limits1, while compensating for any debris accumulation or removal. During power-up, the scale automatically re-zeros after verifying that all subsystems are functional. Additionally, the scale may be manually “zeroed” by pushing the Scale Zero Push Button located on the top of the vertical enclosure.

Warm-Up Time

There are two pertinent warm-up times that apply to the scanner or scan- ning-scale:

The two warm-up periods can be performed concurrently, thereby reducing the total required warm-up time to 60 minutes.

NOTE

Thermal Equilibrium

When the unit is moved from a cooler temperature (such as a storage area) to a warmer environment (such as a checkstand location), 60 minutes must be allowed to acclimate the unit to ambient conditions prior to calibration or operation.

Power-up

Once installed and powered up, a warm-up time of 15 minutes must be allowed before calibrating or performing weighing operations.

User Configurable Warm-up

The user may configure the unit for a pre-programmed warm-up time that is activated every time the scanner is powered up. During this time, the scale is viewed by the POS terminal as off-line.

1.Acceptable limitis of deviation are set at -0.2 to +0.6 pounds (-0.078kg to 0.23kg), which is -0.67 to +2.0% of total capacity.

Product Reference Guide

1-7

Contact technical support to learn more about this advanced programmable feature.

NOTE

Figure 1-4. Environmental Specifications

Operation

 

 

 

 

 

+40 C

+104 F

 

 

 

10 C

50 F

 

 

 

Temperature

Dust Resistant Optics Cavity, IP5X

 

10 to +40 C

 

 

 

 

50 to +104 F

 

 

Illumination

 

 

 

 

Artificial Light:

Sunlight:

 

 

 

0-200 Foot-candles

0-200 Foot-candles

 

 

 

 

 

 

Humidity

 

 

 

 

Hot / Wet 40°C / 95% RH

 

 

Spill Proof

Hot / Dry 40°C / 5% RH

 

(Datalogic MS-0006-13-0004)

Cold / Dry 10°C / 5% RH

 

 

 

 

Warm / Wet 25%C / 50% RH

Storage

 

 

 

 

 

 

+70 C

+158 F

 

 

 

-40 C

-40 F

 

POS

 

 

 

 

S

 

 

 

 

canner

 

 

 

 

 

 

Temperature

 

 

 

-40 to +70 C

 

 

 

-40 to +158 F

 

1-8

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

Electrical Specifications

Before installation, always verify that the site’s electrical service meets the scanning-scale’s requirements. The scanner has been engineered for compatibility with most international electrical systems operating in ranges from 100 to 240VAC at 50-60 Hz. Verify that the power source will supply “clean” electrical power to the equipment; that is, it must be free of excess electrical noise.

Check the IEC power cord shipped with the scanning-scale. If the cord will not plug into your AC power receptacle, the power cord shipped is not compatible with your electrical system. Please contact your distributor immediately to receive the necessary information and components to ensure electrical compatibility.

Power Supply

The scanner utilizes a single power supply for all models. Unique installation and international connections are accomplished through selection of the proper IEC power cord

VOLTAGE

FREQUENCY

CURRENT (RMS)

PART NUMBER

100-240VAC ±10%

50-60 Hz

0.5 Amps @ 100V

8-0582

Safe operation of your scanner or scanning-scale requires properly grounded electrical outlets. Be sure to have a qualified electrician certify the earth-

ground connection on circuits which will be used to power the unit. CAUTION

The scanner is powered on/off by connecting/disconnecting its AC power supply.

NOTE

Product Reference Guide

1-9

Laser and Product Safety

Laser safety requirements are based on IEC Standard Publication 60825-1 (2001) and CDRH 21CFR, Chapter 1, Subchapter J and (CDRH) Laser Product Performance Standard, User information [1040.10(h)1]:

• User Maintenance. No user maintenance of the system other than cleaning of the scan windows is required.

• Radiant Energy. The scanner is an IEC Class 1 and CDRH IIa laser product. The system uses two embedded Class 3B Visible Laser Diodes (VLDs) operating at 650.0 or 670.0 nm, in an opto-mechanical scanner, resulting in less than 3.9µW radiated power as observed through a 7mm aperture and averaged over 10 seconds. Maximum emitted peak output power at the lower window is 897µW. No attempt should be made by the user to remove the protective housing of the scanning-scale.

• Laser Light Viewing. The horizontal and vertical scan windows are the only apertures through which laser light may be observed in this product.

Exposure to the light emitted from the scan windows has been shown not to be harmful. The safety record of bar code scanning is perfect after millions of hours of use worldwide. This safe and efficient use of laser technology has gained wide acceptance in industries throughout the world.

Operators and installers of the unit should observe the following cautions and warnings:

 

Use of controls, adjustments or performance of procedures other than those

 

specified herein may result in hazardous laser light exposure.

 

The use of optical instruments with the scanner will increase eye hazard. (Opti-

 

cal instruments include binoculars, microscopes, telescopes and magnifying

 

glasses. This does not include eyeglasses worn by the user).

CAUTION

To prevent exposure to laser light, do not remove the protective housing of the

 

scanner. There are no user-serviceable parts inside your scanner or scanning-

 

scale.

 

 

1-10

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

Safety precautions to be taken:

No adjustments or alteration of the scanner or scanning-scale housing are to be attempted by the user.

The failure of the facet wheel motor while the unit is continuing to emit a laser beam causes the emission levels to exceed those for inherently safe operation. The unit has safeguards to prevent this occurrence. If, however, a stationary

 

 

CAUTION

laser beam is ever emitted, the failing unit should be disconnected from its

 

 

 

 

 

 

power supply until repaired by a qualified technician.

 

 

 

 

 

 

 

 

 

 

 

This equipment has been tested and found to comply with the limits for a Class

 

 

 

 

 

 

A digital device, pursuant to part 15 of the FCC Rules. These limits are

 

 

 

designed to provide reasonable protection against harmful interference when

 

 

 

the equipment is operated in a commercial environment. This equipment gener-

 

 

 

 

 

 

ates, uses, and can radiate radio frequency energy and, if not installed and

 

WARNING

used in accordance with the instruction manual, may cause harmful interfer-

 

ence to radio communications. Operation of this equipment in a residential

 

 

 

area is likely to cause harmful interference in which case the user will be

 

 

 

required to correct the interference at his or her own expense.

 

 

 

 

This Class A digital apparatus meets all requirements of the Canadian

Interference-Causing Equipment Regulations.

Cet appareil numerique de la classe A respecte toute les exigences du

Reglement sur le material broilleur du Canada.

Product Reference Guide

1-11

Datalogic MAGELLAN 8100, MAGELLAN 8200 Manual

Labeling

Regulatory, reference and safety labeling is shown in Figure 1-5.

Figure 1-5. Labeling/Agency Compliances

0.00

 

 

 

 

 

 

 

Aux. Port

Remote Display

Power

Scale Host

POS Terminal

EAS Interlock

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

(1)this device may not cause harmful interference, and

(2)this device must accept any interference received,

including interference that may cause undesired operation.

monitoredProduction

CAUTION-LASER RADIATION WHEN OPEN. DO NOT STARE INTO BEAM

PRECAUCION-RADIACION LASER SI SE ABRE. ¡NO MIRE HACIA EL RAYO!

CUIDADO - RADIA=C7=C3O LASER QUANDO ABERTO. N=C3O OLHE PARA O RAIO.

VARO-LASERSÄTEILY, JOS AVOINNA. ALA TUIJOTA SATEESEEN.

FARLIGTI-LASERSTRÅLNING OM ÖPPET. STIRRA EJ IN I STRÅLEN.

ADVARSELI LAERSTRALING VED ABNING. SE IKKE IND I STRALEN.

AVVERTENZA-PERICOLO DI EXPOSIZIONE ALLE RADIAZIONI LASER.NON FISSARE IL FASCIO.

VORSICHT-NACH ÖFFNEN BESTEHT LASERSTRAHLUNGSGEFAHR.NICHT IN DEN STRAHL BLICKEN

ATTENTION! RAYONNEMENT LASER SI CARTER OUVERT. NES PAS REGARDER DANS LE FAISEAU

FARE! - LASERSTRÅLING NÅR ÅPEN. STIRR IKKE IN I STRÅLEN.

WAARSHUWING LASERTRALING WANNEER OPEN. KIJK NIET IN DE STRAAL.

THIS LASER PRODUCT COMPLIES WITH 21CFR 1040 AS APPLICABLE AS A CLASS IIA PRODUCT

CLASS 1 LASER PRODUCT LASER KLASSE 1

CATAGORIA 1 PRODUCTO LASER APPAREIL Á LASER DE CLASSE 1 based on 100 sec; IEC 60825-1:2001

6-0945

 

 

NRTL

 

 

 

 

Use ONLY Datalogic AC/DC Power Supply

 

 

ACN 073200496

Product of USA

 

Input: 50 - 60 Hz (0.5 - 0.25A)

Output:

This illustration shows label

 

COVERED BY ONE OR MORE OF THE FOLLOWING U.S. PATENTS: 4,709,369 4,749,879 4,792,666 4,798,943 4,799,164 4,861,972 4,861,973

 

 

 

 

 

90 - 265VAC (P/N 8-0559)

+5V at 2.0A

 

4,866,257 4,868,836 4,879,456 4,963,719 4,991,692 5,144,118 5,179,270 5,198,649 5,229,588 5,410,108 5,459,308 5,440,110 5,475,207

 

 

 

 

 

Power: 18 Watts (max)

+12V at 1.5A

 

5,493,108 5,705,802 5,723,852 5,834,708 5,929,421 6,059,189 6,237,852 RE37,166 OTHER PATENTS PENDING

 

 

 

U S

 

 

 

 

 

 

 

 

 

placement ONLY. For actual

 

 

 

 

 

 

 

 

 

regulatory, patent and other

 

 

 

 

 

 

 

 

 

applicable information, view the

MAGELLAN 8xxx

 

 

 

SCANNER/SCALE MODEL 38x

 

 

 

CLASS:XXXXXX-XXXXX-XX

labels on the product itself, or call

Manufacture Date: April 20xx

your nearest sales or service office.

 

 

S/N: xxxxxxx

 

 

 

SERIAL NUMBER BARCODE

 

 

 

 

 

 

 

IEC

LASER

PRODUCT

6-0944

U.S., CANADA, MEXICO AND JAPAN

MAGELLAN

®

SL

SCANNER/SCALE MODEL 38x CLASS:XXXXXX-XXXXX-XX MANUFACTURED: April, 199x S/N: xxxxxxx

SERIAL NUMBER BARCODE

Scanner/Scale

ONLY

n

=

III

 

max

e

=

 

min

 

. 01 lb

CAPACITE

CAPACITY

IEC CLASS

LASER

PRODUCT

U.S., CANADA, MEXICO AND JAPAN

ss IIa Laser Product. Avoid long term viewing of direct laser light.

Appareil à laser de classe IIa. Éviter toute exposition prolongée de la vue à lumière laser directe.

Clase IIa Producto Laser.Traté de no ver directamente él Rayo Laser por muchó tíempo.

IIa

1-12

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

The scanner and scanning-scale meet or exceeds the requirements for their device type as set forth by the following agencies and regulations:

COUNTRY

COMPLIANCE

COMMENTS

 

 

 

 

 

 

Electrical

 

 

 

 

 

United States

UL 1950

TÜV NRTL

 

 

 

Canada

CAN/CSA C22.2 No. 1950

TÜV NRTL

 

 

 

World

IEC60950 / IEC 825-1

TÜV CB

 

 

 

Australia

AS 3260

AS (power adapter)

 

 

 

Japan

MITI T-Mark

(Power adapter)

 

 

 

Emmisions

 

 

 

 

 

United States

47CFR Part 15J

FCC

 

 

 

Canada

ICES-0003

Class B

 

 

 

Europe

EN 55022

Class B

 

 

 

Australia/N Zealand

AS/NZ 3548

Class B

 

 

 

Japan

VCCI

Class B

 

 

 

Taiwan

CNS 13438

Class B

 

 

 

Safety & Emissions

EMC Directive 89/336/EEC

CE Mark

 

LV Directive 73/23/EEC

CE Mark

 

 

 

Laser Safety

 

 

 

 

 

United States

CDRH, 21CFR Part 1040

CDRH Class IIa laser device

 

 

 

Canada

same as CDRH

SGM-1 specification

 

 

 

Australia

AS 2211

 

 

 

 

Weights & Measures

 

 

 

 

 

United States

NIST Handbook 44

(Dept. of Commerce)

 

 

 

Canada

Measures Canada

 

 

 

 

Australia

NSC

 

 

 

 

New Zealand

1987 Part 1

Reg. 4, Reg. 4A

 

 

 

Mexico

NOM

NOM-019-SCFI-1994

 

 

 

New York

New York Certificate

 

 

 

 

Europe

EN45501 10IML R76

NWML

 

 

 

Contact Datalogic Marketing at (541) 683-5700, or your Datalogic representative for a complete listing of approvals for other countries.

Product Reference Guide

1-13

Bar Codes Supported

The scanner can read/decode the following bar code types (symbologies):

UPC Versions A & E

UPC Supplementals and Add-ons (2 & 5 digit supplimentals, Coupon code and Code 128)

Plural Stage Dual UPC Bar Codes for Japan ( 2 label read)

Reduced Space Symbology (RSS) RSS-14, RSS expanded, RSS Stacked

EAN-8 & 13

JAN-8 & 13

UCC/EAN 128

Code 39

Code 39 full ASCII

Code 128 (including conversion to Code 39)

Code 93

Interleaved 2 of 5 (I 2 of 5)

Italian Pharmacode (Code 39)

Codabar

MSI/Plessey

1-14

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

Section 2

Site Preparation and Installation

This section provides a reference for preparing most checkstands to receive the scanner or scanning-scale. Included are physical parameters and instructions for checkstand preparation, power and ventilation considerations, cable routing information and unit installation.

Site Preparation lists all procedures necessary to prepare the checkstand. The instructions that follow, titled Checkstand Preparation, detail steps for the three models that are available (shown in Figure 2-1 below) to facilitate easy installation into almost any checkstand application around the world:

Model 8100/8200 — Short Scanner

Model 8103/8203 — Long Scanner

Model 8101/8201 — Medium Scanner

Model 8104/8204 — Long Scanner/Scale

Model 8102/8202 — Medium Scanner/Scale

 

Some models are designed to fit with little or no modification into openings cut for previously installed scanners such as other Magellan® scanners, or NCR® scanner models 7820/24 and 7870. Other models are designed for applications with smaller footprint requirements.

Once the procedures in this section are complete, the scanner is ready for operation; with the exception that if a scanning-scale was installed, calibration will be required before placing the unit into operation. You must consult the local weights and measures authority to ensure that all legal requirements are met concerning calibration and certification. Section 5, Calibration, contains detailed procedures for calibrating the scale in either pounds or kilograms.

Product Reference Guide

2-1

Figure 2-1. The 810x/820x Scanner and Scanner/Scale Family

Model 8100/8200

Model 8101/8201

Model 8102/8202

Model 8103/8203

Model 8104/8204

Pre-Installation Considerations

It should be noted that the scope of this manual does not encompass all factors related to worker safety and checkstand design. It does, however, offer a list of considerations that may be helpful in ensuring greater safety and productivity. Careful planning using these general guidelines should result in a more efficient, comfortable work environment.

The U.S. Bureau of Labor Statistics reports that the incidence of repetitive motion injuries has increased dramatically in recent years. Checkstand design and scanner installation and operation procedures can reduce the risk of repetitive motion injuries, but not eliminate it.

Although there are currently no formal guidelines for checkstand ergonomics, the Food Marketing Institute (FMI) and the National Institute of Occupational Safety (NIOSH) of the Department of Health and Human Services have released the reports listed at the end of these recommendations. These reports contain useful suggestions for ergonomic improvement of checkstand designs and scanner installation, maintenance and usage. Portions of the reports are summarized below. For copies of the complete reports, or to inquire about any modifications to the recommendations, contact FMI and NIOSH at the addresses listed at the end of these recommendations.

2-2

Magellan® 8100/8100Ω and 8200/8200Ω Scanner

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