Information in this document is subject to change without notice, and does not represent
a commitment on the part of CYBELEC SA.
The software described in this document is furnished under a license agreement or nondisclosure
agreement. The software may be used or copied only in accordance with the terms of the agreement. It is
against the law to copy the software on any medium except as specifically allowed in the license or
nondisclosure agreement.
Copyright CYBELEC SA. 1991
All rights reserved.
Important:
This notice explains normal and standard programming operations for the numerical control.
In view of the fact that numerical controls can be equipped with configurable functions by the press
manufacturer for his own specific purposes, please refer to the manufacturer-supplied complementary
instructions regarding the pro gramming of these functions.
Autocad
CYBELEC
Ethernet
IBM
are registered trade marks of the International Business Machines Corporation.
MS-DOS
MS-Windows
Novell Netware
Windows NT
is a registered trade mark of Autodesk Inc..
is a registred trademark of CYBELEC SA.
is a registered trade mark of Xerox Corporation.
, PC/AT , PC Network , Token Ring Network
is a registered trade mark of Microsoft Corporation.
is a registered trade mark of Microsoft Corporation.
is a registered trade mark of Novell, Incorporated.
is a registered trade mark of Microsoft Corporation.
S
AFETY AND MAINTENANCE INSTRUCTIONS
The operator must be trained for working with the
!
machine on which the numerical control is installed.
!
Improper use of the numerical control can cause
heavy damage on equipment and/or injuries to
people.
!
Modification of machine parameters can cause
important material damage or lead to irregular
product quality.
!
The rear panel may only be removed by a qualified
technician (danger of electrocution).
!
Do not expose the numerical control to excessive
humidity so as to avoid any risk of electrocution and
any deterioration of the equipment.
!
Make sure the numerical control is disconnected
from the mains power before carrying out any
cleaning. Do not use liquids based on alcohol or
ammoniac.
!
In case of malfunction of the numerical control, call a
technician.
!
Do not expose the numerical control to direct sun
rays or any other heat source.
!
Do not place the numerical control in the
neighbourhood of magnetic equipment such as
transformers, motors or devices which generate
interference (welding machines, etc.)
!
Replace fan filters at regular intervals so as to avoid
overheating.
SAFETY AND MAINTENANCE INSTRUCTIONS PAGE I
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PAGE II BASIC TECHNICAL INFORMATION
LICENSE AGREEMENT FOR CYBELEC
SOFTWARE
G
ENERAL COPYRIGHT
The CYBELEC software is protected by Copyright, and all the copying rights are reserved.
The CYBELEC software may only be installed and used in authorized equipments (PC or DNC).
The user manuals are also covered by copyright, and all rights to use and to copy are reserved.
This document may not, in whole or in part, be copied, photocopied, reproduced, translated or reduced
without prior consent, in writing, from CYBELEC.
S
PECIAL DISKETTE COPYRIGHT
The legal users of this software product are authorized only to copy the contents of the diskette into the
memory of the computer to run the program, and to make one backup copy of the original diskette for
safety purposes in case of loss of the original program.
Unauthorized copying, duplicating, selling or otherwise distributing this product is a violation of the law.
S
PECIAL EPROM COPYRIGHT
The CYBELEC DNC and CNC units in which the original software made by CYBELEC has been
replaced by a copy not made by CYBELEC, and without written authorization of CYBELEC, will
immediately lose their warranty.
W
ARRANTY
CYBELEC does not warrant that its software products will function properly in every computer and
programming enviro nment.
The limitations of use of a software product and its technical specifications are decided by CYBELEC
only; CYBELEC solely is entitled to decide upon conformity and performance of a given software.
The CYBELEC software does not compensate for incompatibilities in operating system revisions or
versions.
Running the CYBELEC software under various revisions or versions, or switching between different
versions or revisions may result in loss or alteration of data.
LICENSE AGREEMENT PAGE III
S
OFTWARE UPDATE SERVICE
Purchase of the CYBELEC software entitles the user, during one year, to delivery of software updates of
the "correction" type.
During the use of a revised or corrected version of the software it may occur that data (program,
parameters, etc.) is lost, or that the equipment or its connections need to be modified; these effects are not
always foreseeable and do not engage CYBELEC's responsibility.
T
ERMINATION
This agreement shall automatically terminate upon any act of bankruptcy by or against licensee, upon any
assignment for the benefit of creditors of the licensee, upon any attachment execution of judgement or
process against licensee or its assets that substantially inhibits its ability to do business, or upon
dissolution of licensee.
CYBELEC has the right to terminate this agreement immediately, should the licensee violate the
aforementioned conditions.
Within 30 days of termination of this agreement for any reason, licensee shall at his option, either:
! return to CYBELEC or authorized dealer all existent copies of such software and related materials, or
! furnish to CYBELEC evidence satisfactory that the original and all copies of the software, in whole
and in any form, have been destroyed.
L
IMITATION OF LIABILITY
The foregoing warranty is instead of all other warranties, expressed or implied.
Licensee further agrees that CYBELEC shall not be liable for any lost profits, lost savings, loss of use, or
other incidental or consequential damages arising from the use or inability to use the software, or for any
claim or demand against licensee by any other party.
In no event shall CYBELEC be liable for consequential damages, even if CYBELEC has been advised of
the possibility of such damages.
CYBELEC does not warrant that the functions contained in the software will meet the licensee's
requirement or that the operation of the software will be totally error free.
Should the software prove defective, the licensee (and not CYBELEC or an authorized dealer or
representative) will assume the entire cost of all necessary service, repair or correction.
CYBELEC warrants the diskettes, EPROMS or other magnetic support or cassettes on which the
programs are supplied to be free of defects in material and workmanship under normal use for a period of
90 days from the date of shipment to the licensee as evidenced by a copy of the packing slip.
PAGE IV LICENSE AGREEMENT
L
IMITATION OF REMEDIES
CYBELEC's entire liability and the licensee's exclusive remedy shall be as follows:
The replacement of any diskettes or EPROMS or magnetic support media or cassettes not meeting
CYBELEC's limited warranty and which materials are returned to CYBELEC or an authorized
CYBELEC representative with a copy of the packing slip, or
If CYBELEC or its representative is unable to deliver replacement diskettes, magnetic support media,
EPROM or cassettes which are free of defects in materials or workmanship, the licensee may terminate
this agreement under the terms and conditions herein mentioned, and the purchaser's money will be
refunded.
G
ENERAL
The licensee acknowledges that he has read this agreement, understands it and agrees to be bound by its
terms and conditions.
The licensee agrees to hold CYBELEC harmless on all liability associated with licensee's breach of this
agreement including, but not limited to, all reasonable attorney's fees and court costs, if any.
This license agreement shall be governed by Swiss law; place of jurisdiction is Lausanne, Switzerland.
M
AINTENANCE
CYBELEC will provide one year of software maintenance.The extent of maintenance, and response time
for furnishing same, shall be at the sole discretion of CYBELEC.Maintenance shall normally include
correction of errors in code, correction of errors in supporting documentation, update versions of the
covered software which may be released by CYBELEC during the maintenance period.
In no event shall CYBELEC be obliged to provide technical support in attempting to resolve problems or
difficulties resulting from licensee's modification of the licensed software; any such modification by
licensee is entirely at licensee's own risk.
LICENSE AGREEMENT PAGE V
This page has been left blank intentionally.
PAGE VI LICENSE AGREEMENT
21 August 1998 V. 1.4a
CONTENTS
SAFETY AND MAINTENANCE INSTRUCTIONS............................................................................I
LICENSE AGREEMENT FOR CYBELEC SOFTWARE..................................................................III
General description .............................................................................................................3
The CYBELEC numerical controls are specifically intended for sheet metal
working machines.
Depending on the software they will be installed on press-brakes
(synchronized or not), foldintg presses or tube bending machines.
The machines equipped with these numerical controls are dangerous and are
subject to the Machine Directives of the European Community.
It is the responsibility of the machine manufacturers to ensure that the safety
precautions relative to these machines are respected.
The numerical control is not a safety device.
CYBELEC numerical controls are assimilated with programmable
automatons and are subject to the “Low voltage” (73/23/CEE) and
"Electromagnetic Compatibility" (89/336/CEE) Directives, but are not
subject to the Machine Directives (89/392/CEE).
The CYBELEC numerical controls conform with the above standards (see
Installation chapter).
ECHNICAL CHARACTERISTICS
T
The technical characteristics of the numerical control can be found in the
document called CYBELEC DATA SHEET which is annexed to this
document..
ANDLING, UNPACKING, STORAGE
H
CYBELEC numerical controls are delivered in a packaging destined for
transport by train, road or air.
If the numerical control has to be transported at a later date, it must be packed
in the original container.
Storage characteristics
Storage of the numerical control should be if possible in the original
container.
Temperature: - 25°C à + 55 °C
Humidity: 10 % à 90 %
PAGE 3
Unpacking, handling
Due to the weight and size of the apparatus, two persons are necessary to take
it out of the container, to move it and to fix it.
Avoid placing the apparatus where there is a risk of objects or metallic (or
other) particles being projected. They could enter the apparatus by the
connection opening and cause a break-down.
The apparatus should be held by the casing in one of the following ways:
OUNTING
M
The numerical control must be fixed using the 4 M6 screws to a metallic
bracket. The intermediate plate (from mid-1997 on) must be held between the
bracket and the numerical control. Once mounting is finished and the cables
are attached to the intermediate plate with the ties, it is recommended to
screw this plate on to the bracket. Preferably 2 small screws with conical
heads (so that they do not project beyond the intermediate plate) placed from
underneath.
Attention:
The bearing surface against the bracket must not be painted.
See also the Connection precautions chapter which follows.
PAGE 4 BASIC TECHNICAL INFORMATION
NSTALLATION
I
Respect of standards CYBELEC numerical controls comply with the "Electromagnetic
Guarantee CYBELEC’s responsibility under the guarantee is limited to the components
compatibility" EMC 89/336/CE directives for as much as the connection
instructions are respected (see following paragraph), that the electrical cabinet
is made respecting the standards EN50081-2 and EN 50082-2 and that the
subsidiary components used also comply with the "Electromagnetic
compatibility" EMC 89/336/CE directives.
supplied. All claims under guarantee are annulled if the adjoined connection
recommendations are not or only partially respected. This is a complement to
the conditions of guarantee in the sales contract.
You will find below some examples of precautions to be taken.
This list is not exhaustive and does not replace the EMC tests.
This document does not deal with electrical safety (EN60204-1 and
EN 60950), which must be realized and complied with by the manufacturer.
G
ENERAL INFORMATION
Interfering elements must be protected / filtered.
Interfering elements means, "switching" power supplies, AC or DC powered
servo-amplifiers, relay/valve coils, input transformers, high voltage cables,
etc.
The deparasiting elements are placed as near as possible to the interfering
element. You should use preferably relay supports and deparasiting plugs.
(for valves) available commercially, specially designed for this deparasiting
function.
Sensitive elements must be protected and placed as far as possible
from the interfering elements.
Sensitive elements are for example the analogic inputs with high impedance,
the low voltage (0 to 24VDC) input/output cables, the analogic signals etc.
PAGE 5
D
ISPOSITION AND CHARACTERISTICS OF THE
Power cables
Low voltage
Max space
cables
ELEMENTS IN THE ELECTRICAL CABINET
Cabinet base
Cables
Low voltage
The basic principles of electromagnetic
protection for maximum diffusion of the
interference in the electrical masse. To achieve
this:
- The base plate of the cabinet must not be
isolating (painted), but preferably in anodised
metal or aluminium.
- The metallic elements (transformers, filters,
etc. ) are fixed directly on to the base plate.
basic principle:
each voltage must be placed in a separate
"conduit."
It is thus indispensable to separate the paths of
the low voltage and hi gh voltage cables.
They must be as far away from each other as
possible.
To do this the each voltage range will have its
own conduit.
Power
Terminals
If it is not possible to avoid them coming close,
it should only be for a short distance and they
should preferable make a 90° crossing.
In the same way , the power terminals must be
as far away as possible from the “sensitive”
terminals.
If necessary the “sensitive” terminals should be
covered by a metallic lid which acts as a
Faraday cage.
PAGE 6 BASIC TECHNICAL INFORMATION
Low voltage sensitive
elements
Servo-ampli.
A power servo-ampli is an important source of
electromagnetic interference.
Particular attention should be taken for its
connection and necessary protections.
They will be placed as far as possible from the
sensitive elements and “sensitive” terminals.
Servo-amplis
Supply transformer
for the servo-amplis
The servo-amplifier will be covered by a metallic
casing which acts as a Faraday cage.
By experience, it is recommended to place a
filter on the servo-amplifier power supply. The
filter and the power supply are placed as near as
possible to the servo-amplifiers.
The connections of the motors to the servoamplifiers must be shielded.
The shield must cover the power cables, the
position captor and the motors inside the
electrical cabinet up to the servo-amplifiers. The
power cables and the position captor must not be
interrupted.
The earthing of the shield of these cables must be
done as near as possible to the servo-amplifier
(see further on Connection precautions, Basic rules ).
Transformers
Switching power
supply
Power supply of the
numerical control
If these measures prove insufficient, it will then
be necessary to place a filter at the servoamplifier output.
Often in this case, the shield is no longer
necessary for the motor cables.
In the case of DC motors, the output filter
improves the motor capacity and reduces overall
heating.
These elements should be placed as far as
possible from the sensitive zones.
The switching power supply will comply with
the EMC standards.
In some countries, the main power supply can be
subject to major variations.
Such disturbances can cause inconveniences to
the numerical control.
In such cases it is recommended to install an
uninterruptible power supply (UPS) on the
supply line of the DNC.
PAGE 7
ONNECTION PRECAUTIONS
C
The following connection prescriptions must be complied with to satisfy the
“Electromagnetic compatibility” (89/336/CEE) CE standards.
Clamp for
earthing the
shields.
B
ASIC RULES
!
All
the cables connected to the DNC must be shielded.
!
The cable shielding must be connected to the mass at each extremity
and with the maximum of surface possible.
In the case where the cable is equipped with a plug having a metallic
casing, take care to connect the shield to the metallic casing (see
Mounting the SUB-D plugs).
Mechanical cable
clamp.
PAGE 8 BASIC TECHNICAL INFORMATION
s
Cable earthing
A ground wire (0.75 mm2) soldered to the shield and
connected to a ground terminal or to the ground plate of
the electrical box is electrically correct but for EMC
immunity this method is not adequate and must not be
used.
Min 3 cms
Max 2 - 3 cm
This is valid for all the analog wires in the electrical cabinet (i.e. MVP 400,
servo-amplifiers, hydraulic amplifier, etc.). These analog wires must be
shielded and grounded on both sides as pictures shown hereafter.
The cable shield should be connected to ground with the
most important surface.
The length of the unshielded wires must be as short as
possible.
Special profiles for shields grounding are available. This type of solution
helps in the wiring efficiency (speed and quality). The pictures below show an
example of such alternatives.
PAGE 9
This shows an earthing possibility for incoming
shielded cables.
An other solution would be similar as practiced in the DNC. The cables
bundle may be grounded at one point on the ground plate of the electrical
box.
To external
components and DNC
This is an example of earthing intern al shielded
cables.
2 solutions are shown here, one with a metallic
fastening.
The fastening must be t ight enough
to give a good earthing.
The ground plate must be free of
painting.
PAGE 10 BASIC TECHNICAL INFORMATION
Base plate of the
f
r
cabinet made o
anodised metal o
aluminium.
!
Shielding, on the side of the electrical cabinet.
The aim is to connect the shielding to the mass with the largest
possible surface and as near as possible to the cable dest ination.
Each shield must be connected to the cabinet mass by means of a small
metallic plate which serves also as a cable clamp (see above). In this
case it is important that the base plate of the electrical cabinet is made
either of anodised metal or aluminium.
It is possible to use a metallic stuffing box (or other clamping system)
clamped directly on to the shield (attention, the piece which clamps
the cable must also be metallic and not isolating).
Obviously, the wires not shielded must be a short as po ssible.
Clamping of the
shielded cable
directly on the shield
against the base
plate.
Conductor
outside the
shield as
short as
12345
Terminal/Bornes/
Klemmliste
612 etc...
7891011
possible.
!
The shielded cables destined for the power (servo-amplis) or
measurement signals must not be interrupted (avoid passing over the
intermediate terminals in the electrical cabinet).
They must be away from the interfering elements and high voltage
cables.
!
The shielded cables destined for the command (+ 24VDC) must have a
minimum section of:
0,34 mm0,5 mm
!
Each supply terminal 24VDC(24V) and 0VDC(24V) of the DNC must
be connected by a conductor with a section of 0.75 mm
cable separated at the source of the supply in question (this can be
several terminals in the electrical cabinet which are supplied by one or
several conductors with a sufficient section).
The 0V is not identical to the earth.
A 0V exists for each voltage.
The 0V must be connected to the earth at one point only, using a
conductor with a sufficient section (see fig below).
Each 0V must be connected separately by a wire with a sufficient
section to the relative supply.
2
for the DNC - cabinet link cables.
2
for the cables in the electrical cabinet:
2
a shielded
PAGE 11
n
1 wire 0,75 mm2 for
each supply terminal
of the DNC.
Wires with a
sufficient sectio
coming from the
24VDC supply.
Only one link to the mass for each
supply voltage.
The section of this conductor must be
at least equal to the total of the
sections connected to the supply.
Wago connectors of
the DNC.
!
The 0V of the analogic supply voltages must be connected separately
to each peripheral concerned in the same way as the “hot” wire of the
analogic voltage is connected.
This 0V must not be connected to the earth .
Reminder:
A supply cable must not be interrupted.
It must be connected directly to the peripheral concerned.
The supply cables must be placed in separate conduits and as far away
as possible from the other voltages.
The earthing of the shield is realized as near as possible to its
destination.
Shielded supply cable 2 x
0.75 mm
One 0,75 mm
2
(24 VDC).
2
conductor for
each supply terminal of the
DNC.
Shielded cable 6, 8, 16 or 21 x 0.34 mm2
depending on the connector attached.
PAGE 12 BASIC TECHNICAL INFORMATION
Servo-dr ive X1
DNC
Connect the earth
braid (min 20 mm
to the terminal
provided for it.
X1
X2
0V
±10V
0V
±10V
0V
Input
±10V
Servo-dr ive X2
0V
Input
±10V
!
If the encoder cables are particularly long (more than 10 meters), it is
necessary to double the supply wires (0V and 5V) so as to increase the
section of the supply conductors, making sure that the encoders
receive the necessary voltage.
Special supply cables with two conductors with increased section are
also available.
!
The earth terminal (GND) of the DNC must be connected by a copper
braid minimum 20 mm
casing of the electrical cabinet (see fig. below).
2
)
2
separated and connected directly to the
From mid 1997 on, the DNC 80, 800 and 900 are equipped with a
fixation plate / intermediate connection on which the earth braid is
screwed.
Delivered with the numerical control, a braid connects the plate to the
DNC. This must imperatively be connected to the terminal provided
for it.
The upper clamp is used as a cable clamp and should be securely
tightened .
The lower clamp equipped with springs assures a perfect earthing of
the shields.
PAGE 13
! In the same way, the armature of the motors is connected by a copper
braid minimum 20 mm
2
to the machine casing, as often the
mechanical earth is not sufficient (see fig. below).
This concerns especially the motors which move with the stop gauge.
Connect the earth braid
(min 20 mm
2
) to the
terminal provided for
it.
PAGE 14 BASIC TECHNICAL INFORMATION
Position of suppressors
The position of suppressors must be as near as possible of the noise
generator.
It is illusory to think to have a good protection if the suppressor is mounted in
the electrical box and the noise generator 5 meters away like an electro-valve.
In case of elements such electrovalves, the suppressors
must
be mounted in
the plug itself or with an intermediate suppressors as shown in the next 2
pictures. For the relays, the suppressor must be mounted on the socket itself
or preferably use a relay with included suppressors.
RC on MVP 40x
It is very important to install the RC element on the MVP 40x. This RC
element does not replace the noise suppressor, which still must be mounted in
the pressure valve.
30 VDC
Pressure
Valve
PAGE 15
470 uF 60 V
47 Ohm 0.5 W
ABLE CONFECTION PROCEDURE
C
!
Figure 1 represents how to prepare a cable.
The cable is stripped for a length of 3 to 4 cm then connected to the
plug.
An incision (exposing the shield) must be made between 30 and 70 cm
in relation to the end of the cable in order to easily connect it to the
DNC.
At this place, the cable is stripped for a distance of ~ 8 cm in such a
way that only the insulation is removed exposing the cable shield.
~3-4cm
SubD
30 - 70 cm
!
Figure 2 shows in detail the incision made on all the cables held
together by a strap. This method allows to connect as effectively as
possible the shields to the DNC’s earth.
~8cm
Fig. 2
CABLE
Fig. 1
PAGE 16 BASIC TECHNICAL INFORMATION
!
Figure 3 represents the end of the bunch of cables which will be
connected to the DNC. The numbering which allows to easily pick out
each cable can clearly be seen.
Cable shielding
Fig. 3
PAGE 17
!
Figure 4 shows an optional operation which we recommend.
It consists of protecting the cables where they have been stripped with
an aluminium or copper tape which conjointly acts as an earth
conductor and a mechanical protection.
Fig. 4
PAGE 18 BASIC TECHNICAL INFORMATION
!
Figure 5 shows how all the cables should be clamped on to the DNC
support. Obviously this support must not be dismounted and the
photograph has been taken uniquely for illustration.
On the DNC 80 / 800 / 900, there are two clamps.
The upper clamp is destined for holding the cables, it will be placed on
the insulation.
The lower clamp is destined as in the explanation for earthing the
cable shields.
Earthing clamp
(DNC)
For the DNC 80 / 800 and 900
the cable holding clamp must
be placed on the insulation.
Fig. 5
PAGE 19
!
Figure 6 represents the bunch of cables placed in the fixing clamp and
For the DNC 80 / 800 and 900
the cable holding clamp must be
placed on the insulation.
the earthing of the shields. This operation is absolutely necessary to
insure correct functioning of the DNC.
Connect the earth
braid (min 20 mm
to the terminal
provided for it.
2
)
Fig. 6
PAGE 20 BASIC TECHNICAL INFORMATION
!
Figure 7 represents the DNC interior with the cables connected.
It can be seen that the curve of the cables is harmonious and that the
shielding of the RIA or WAGO plugs continues up to 3 to 4 cm from
the plug.
Fig. 7
PAGE 21
M
OUNTING THE SUB
For maximum immunity from interference exterior to your equipment, the
link plugs must be cabled with great care respecting as much as possible the
following proc edure.
Important It is only in this way that the contact with the shielding and the cable
support will resist any ulterior manipulations.
!
Cut the protective sheath over a sufficient distance ~50 mm, then
remove it. Cut the shielding.
-D
PLUGS
!
Expose the shielding by cutting a “window” of 5 mm on half of the
cable circumference.
In this way the shielding will stay in place and will not “fray”. The risk
of tearing is also diminished.
!
Fix the cable on to the casing by the shielding.
It is necessary to use a metallic casing.
PAGE 22 BASIC TECHNICAL INFORMATION
AINTENANCE
M
The maintenance of the numerical control is limited to regularly changing the
filters and cleaning the exterior.
Changing the filters
It is important to change regularly (once a month) the filters in the numerical
control ventilators. If this maintenance is neglected, the numerical control can
over heat and provoke misfunctionning which may be irreversible.
! Cut the main power supply.
! Unscrew the 4 screws on the protection grill.
! Change the filter.
! Replace the protection grill.
Cleaning the DNC
!
Cut the power supply
!
Clean the keyboard, the casing and the rear panel with a damp cloth
and liquid soap (this is what is best !).
Dry with a clean dry cloth.
Never use alcohol based products, or solvents,
(trichlorethylene, thinner, acetone, benzene, etc.).
PAGE 23
EPAIRS
R
! Any intervention in the numerical control must only be realized by a
qualified technician..
! Before any intervention, the owner or the technician MUST save the
numerical control data.
! When connecting or removing a connector in the DNC, changing a
board or any other manipulation it must only be done with the DNC
disconnected from the power supply.
Attention, even when disconnected, the possibility of electrical
discharges remains, especially within the cathode screen housing.
! When handling boards, they must be conserved in the antistatic
packaging until the last moment. The technician will take all the
necessary precautions to avoid any electrostatic discharges (earthing
by an antistatic bracelet for example).
! If certain measures have to be realized with the current on, the
technician must insure that the safety earth conductors are correctly
connected.
! If the numerical control is equipped with cooling ventilators, their
functioning must be controlled at the end of the intervention, when the
rear panel has been put back in place.