cybelec DNC60 User Guide
DNC 60 PS Manuel d’utilisation
DNC 60 PS User guide
Anglais
Code CYB: V-DOC-60PS-EN
Fichier: N60ps_en.doc
Évolution de la notice
V. 1.0 10.02.2000 Création de la notice DNC 60 PS sur la base de la notice DNC 70
V. 1.1 07.03.2000 Version livrable. Base pour version all et en.
V. 1.1a 15.11.2000 (date sur la doc. inchangée)
V. 1.2 23.01.2001 Inséré le chapitre "Protection of the access levels".
V. 1.3 29.09.2006 Inséré chapitre sur l'Hyperterminal, EasyBend, et différente mise à
PS V.2.0a (NOT70EN.doc)
Correction à la page DESCRIPTION OF THE DNC 60 PS,
points 3 + 4 (axes).
Ajouté "CASSETTE" dans INTERACTIVE MESSAGES et mise
en ordre alphabétique.
Nouvelle mise en page.
jour, remodelage complet de la notice
Traduction (texte provenant du fichier Trad_instructions.doc)
Attention ce document contient des renvois, des entrées d'index, des signets et des champs et des sections
pour les pieds de pages. Ces indications ne sont normalement pas visibles et vous risquez de les effacer.
• Afficher toujours les caractères masqués
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Cela évitera de les effacer.
Pour éviter d'effacer le signet, placer le curseur au début du signet, taper la traduction puis supprimer
le texte français.
Surtout ne pas sélectionner tout le signet et refrapper par dessus. Le signet disparaîtrait.
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), traduire en ajoutant, puis effacer le texte original.
, cela supprime les informations de renvoi.
, cela supprime la mise en forme.
DNC 60 PS
User Guide
CYBELEC SA Tel. ++ 41 24 447 02 00
CYBELEC SA Tel. ++ 41 24 447 02 00
RUE DES UTTINS 27 Fax ++ 41 24 447 02 01
RUE DES UTTINS 27 Fax ++ 41 24 447 02 01
CH - 1400 YVERDON-LES-BAINS E-Mail: info@cybelec.ch
CH - 1400 YVERDON-LES-BAINS E-Mail: info@cybelec.ch
SWITZERLAND
SWITZERLAND
V-DOC-60PS-EN
V-DOC-60PS-EN
Information in this document is subject to change without notice, and does not represent
a commitment on the part of CYBELEC SA.
The software described in this document is furnished under a licence or nondisclosure agreement. The
software may be used or copied only in accordance with the terms of the agreement. It is against the law
to copy the software on any medium except as specifically allowed in the licence or nondisclosure
agreement.
Copyright CYBELEC SA. 1991
All rights reserved.
Important:
This notice explains normal and standard programming operations for the numerical control.
In view of the fact that numerical controls can be equipped with configurable functions by the press
manufacturer for his own specific purposes, please refer to the manufacturer-supplied complementary
instructions regarding the programming of these functions.
Autocad
CYBELEC
Ethernet
IBM
is a registered trade mark of Autodesk Inc..
is a registered trademark of CYBELEC SA.
is a registered trade mark of Xerox Corporation.
, PC/AT , PC Network , Token Ring Network
are registered trade marks of the International Business Machines Corporation.
MS-DOS
MS-Windows
Novell Netware
Windows NT
is a registered trade mark of Microsoft Corporation.
is a registered trade mark of Microsoft Corporation.
is a registered trade mark of Novell, Incorporated.
is a registered trade mark of Microsoft Corporation.
SAFETY AND MAINTENANCE INSTRUCTIONS
The operator must be trained for working with the
machine on which the numerical control is installed.
Improper use of the numerical control can cause
heavy damage on equipment and/or injuries to people.
Modification of machine parameters can cause im-
portant material damage or lead to irregular product
quality.
The rear panel may only be removed by a qualified
technician (danger of electrocution).
Do not expose the numerical control to excessive
humidity so as to avoid any risk of electrocution and
any deterioration of the equipment.
Make sure the numerical control is disconnected
from the mains power before carrying out any cleaning. Do not use liquids based on alcohol or ammoniac.
In case of malfunction of the numerical control, call a
technician.
Do not expose the numerical control to direct sun
rays or any other heat source.
Do not place the numerical control in the neighbour-
hood of magnetic equipment such as transformers,
motors or devices which generate interference (welding machines, etc.)
Replace fan filters at regular intervals so as to avoid
overheating.
SAFETY AND MAINTENANCE INSTRUCTIONS PAGE I
This page has been left blank intentionally.
PAGE II USER GUIDE DNC 60 PS
LICENCE AGREEMENT FOR CYBELEC SOFTWARE
GENERAL COPYRIGHT
The CYBELEC software is protected by Copyright, and all the copying rights are reserved.
The CYBELEC software may only be installed and used in authorized equipments (PC or DNC).
The user manuals are also covered by copyright, and all rights to use and to copy are reserved.
This document may not, in whole or in part, be copied, photocopied, reproduced, translated or reduced
without prior consent, in writing, from CYBELEC.
SPECIAL DISKETTE COPYRIGHT
The legal users of this software product are authorized only to copy the contents of the diskette into the
memory of the computer to run the program, and to make one backup copy of the original diskette for
safety purposes in case of loss of the original program.
Unauthorized copying, duplicating, selling or otherwise distributing this product is a violation of the law.
SPECIAL EPROM COPYRIGHT
The CYBELEC DNC and CNC units in which the original software made by CYBELEC has been replaced by a copy not made by CYBELEC, and without written authorization of CYBELEC, will immediately lose their warranty.
WARRANTY
CYBELEC does not warrant that its software products will function properly in every computer and
programming environment.
The limitations of use of a software product and its technical specifications are decided by CYBELEC
only; CYBELEC solely is entitled to decide upon conformity and performance of a given software.
The CYBELEC software does not compensate for incompatibilities in operating system revisions or versions.
Running the CYBELEC software under various revisions or versions, or switching between different
versions or revisions may result in loss or alteration of data.
LICENSE AGREEMENT PAGE III
SOFTWARE UPDATE SERVICE
Purchase of the CYBELEC software entitles the user, during one year, to delivery of software updates of
the "correction" type.
During the use of a revised or corrected version of the software it may occur that data (program, parameters, etc.) is lost, or that the equipment or its connections need to be modified; these effects are not always
foreseeable and do not engage CYBELEC's responsibility.
TERMINATION
This agreement shall automatically terminate upon any act of bankruptcy by or against licensee, upon any
assignment for the benefit of creditors of the licensee, upon any attachment execution of judgement or
process against licensee or its assets that substantially inhibits its ability to do business, or upon dissolution of licensee.
CYBELEC has the right to terminate this agreement immediately, should the licensee violate the aforementioned conditions.
Within 30 days of termination of this agreement for any reason, licen see shall at his option, either:
return to CYBELEC or authorized dealer all existent copies of such software and related materials, or
furnish to CYBELEC evidence satisfactory that the original and all copies of the software, in whole
and in any form, have been destroyed.
LIMITATION OF LIABILITY
The foregoing warranty is instead of all other warranties, expressed or implied.
Licensee further agrees that CYBELEC shall not be liable for any lost profits, lost savings, loss of use, or
other incidental or consequential damages arising from the use or inability to use the software, or fo r any
claim or demand against licensee by any other party.
In no event shall CYBELEC be liable for consequential damages, even if CYBELEC has been advised of
the possibility of such damages.
CYBELEC does not warrant that the functions contained in the software will meet the licensee's requirement or that the operation of the software will be totally error free.
Should the software prove defective, the licensee (and not CYBELEC or an authorized dealer or representative) will assume the entire cost of all necessary service, repair or correction.
CYBELEC warrants the diskettes, EPROMS or other magnetic support or cassettes on which the programs are supplied to be free of defects in material and workmanship under normal use for a period of 90
days from the date of shipment to the licensee as evidenced by a copy of the packing slip.
PAGE IV LICENCE AGREEMENT
LIMITATION OF REMEDIES
CYBELEC's entire liability and the licensee's exclusive remedy shall be as follows:
The replacement of any diskettes or EPROMS or magnetic support media or cassettes not meeting CY-
BELEC's limited warranty and which materials are returned to CYBELEC or an authorized CYBELEC
representative with a copy of the packing slip, or
If CYBELEC or its representative is unable to deliver replacement diskettes, magnetic support media,
EPROM or cassettes which are free of defects in materials or workmanship, the licensee may terminate
this agreement under the terms and conditions herein mentioned, and the purchaser's money will be refunded.
GENERAL
The licensee acknowledges that he has read this agreement, understands it and agrees to be bound by its
terms and conditions.
The licensee agrees to hold CYBELEC harmless on all liability associated with licensee's breach of this
agreement including, but not limited to, all reasonable attorney's fees and court costs, if any.
This licence agreement shall be governed by Swiss law; place of jurisdiction is Lausanne, Switzerland.
MAINTENANCE
CYBELEC will provide one year of software maintenance. The extent of maintenance, and response
time for furnishing same, shall be at the sole discretion of CYBELEC. Maintenance shall normally include correction of errors in code, correction of errors in supporting documentation, update versions of
the covered software which may be released by CYBELEC during the maintenance period.
In no event shall CYBELEC be obliged to provide technical support in attempting to resolve problems or
difficulties resulting from licensee's modification of the licensed software; any such modification by
licensee is entirely at licensee's own risk.
LICENSE AGREEMENT PAGE V
This page has been left blank intentionally.
PAGE VI LICENCE AGREEMENT
29.09.2006 V. 1.3
CONTENTS
SAFETY AND MAINTENANCE INSTRUCTIONS ........................................................................... I
LICENCE AGREEMENT FOR CYBELEC SOFTWARE .................................................................. III
Safety, Copyright & Licence agreement .............................................................................. 3
EASY BEND PAGE .......................................................................................................................... 5
CREATING A PRODUCT ................................................................................................................ 7
The sequence page ............................................................................................................. 7
Programming on the sequence page .................................................................................. 11
PRODUCT MANAGEMENT ............................................................................................................. 17
List of products .................................................................................................................... 17
ANNEX A: CONVENTIONS ............................................................................................................. 21
Typographical conventions ................................................................................................. 21
Abbreviations / glossary ...................................................................................................... 21
ANNEX B: THE USER INTERFACE ................................................................................................ 23
The screen........................................................................................................................... 23
The keyboard ...................................................................................................................... 23
ANNEX C: THE MAIN MENU .......................................................................................................... 29
Choice of main menu .......................................................................................................... 30
ANNEX D: THE MACHINE WORKING MODES ............................................................................. 31
Adjustment mode ................................................................................................................ 31
Sensitive mode .................................................................................................................... 32
Automatic mode .................................................................................................................. 32
ANNEX E: TOOL PROGRAMMING................................................................................................. 33
Punch / Die programming .................................................................................................... 34
ANNEX F: PROGRAMMING WITH L-ALPHA ................................................................................. 37
Programming on the L-alpha page ...................................................................................... 38
L-alpha method ................................................................................................................... 43
Definition of the bending order ............................................................................................ 46
ANNEX G: MAINTENANCE AND MISCELANEOUS ...................................................................... 53
The initialization page .......................................................................................................... 53
In case of failure .................................................................................................................. 55
N60PS_EN.DOC CONTENTS PAGE 1
The tool reference .............................................................................................................. 58
The contact point (CP) or Pinch point ................................................................................ 61
The gauge axes .................................................................................................................. 62
Programming the axes datum ............................................................................................ 66
Calibration ........................................................................................................................... 66
Ideal curve .......................................................................................................................... 68
Cycle without bend ............................................................................................................. 70
Punching ............................................................................................................................. 70
Bottoming ............................................................................................................................ 71
Angle correction .................................................................................................................. 71
Alphanumerical characters ................................................................................................. 73
Messages / Errors .............................................................................................................. 73
The interactive messages ................................................................................................... 74
ANNEX H: TRANSFER ................................................................................................................... 76
Tests of the serial ports ...................................................................................................... 77
CYBACK ............................................................................................................................. 78
Internal backup (save) ........................................................................................................ 79
Internal restoration of PMs and tools .................................................................................. 81
ANNEX I: PRINT OF THE CURRENT SCREEN ............................................................................ 84
To print from the DNC ........................................................................................................ 84
HyperTerminal .................................................................................................................... 85
ANNEX J: PROTECTION OF THE ACCESS LEVELS ................................................................... 92
General Information ............................................................................................................ 92
The users ............................................................................................................................ 93
Access by password ........................................................................................................... 94
Access to levels superior to 3 ............................................................................................. 95
Change password ............................................................................................................... 96
Management of the access levels by external key ............................................................. 97
ACCESSORIES ............................................................................................................................... 98
INDEX .............................................................................................................................................. 101
PAGE 2 USER GUIDE DNC 60 PS
SAFETY, COPYRIGHT & LICENCE AGREEMENT
Please consult the safety instructions, copyright and licence agreement on the
first pages of the manual.
ABOUT THIS MANUAL
This manual is designed to help the user to familiarize with the numerical
control DNC 60 and to use it with a maximum of efficiency.
To reach a maximum of comfort and productivity of the numerical control, it
is recommended to read attentively the whole manual.
A table of contents and a well organized index enable you to find rapidly the
searched subject.
Remark: In this User Guide it is assumed that the DNC has an opera-
tional configuration (i.e. machine parameters and tools are programmed).
This manual is in constant development. You, the user, can help us to give
you better assistance. If you have any remarks on this document, please write
to us at:
CYBELEC S.A.
Dpt Communication
Rue des Uttins 27
CH-1400 Yverdon-les-Bains
Fax ++ 41 24 447 02 01
E-mail: info
@cybelec.ch
FOREWORD PAGE 3
This page has been left blank intentionally.
PAGE 4 USER GUIDE DNC 60 PS
EASY BEND PAGE
The EASY BEND page is accessible by hitting the
key twice.
Easy Bend
Th: 2.00 σ 45.00 Kg/mm2 Ac_Al_In_
p/d 1/1 CR __/ri 2.78
--MEM-- --POS--
90.0° mes __._°
Y1 293.11 350.92
Y2 293.11 351.05
L 136.0
X1 133.9 51.8
Lp 5000 Fp 78
Rx ___ Start Ext _
Vy __% __% ΔTp _._s
PCV ___
This page makes it possible to quickly programme a bend, and/or briefly stop
production to perform a single bend without modifying or losing data in the
production programme.
PROGRAMMING A BEND
.
Enter the thickness and the tools if they differ from the product in the
course of production.
To speed up programming, the p/m fields as well as the material are
taken over from sequence 1 of the product currently in hand. The
modification of these data does not affect the programme that is running.
Enter the angle of the bend in the
Enter the height
the X gauge will be calculated automatically.
or
directly enter the distance at which the X
gauge is to be positioned.
Enter the length of the bend.
The system automatically calculates the pressure and bending.
Possibly also enter,
o how long the pressure is to be maintained (if not pro-
o the retraction of the gauge,
o the reduction in bending speed,
o slow liftin g, etc.
L of the wing (external measurement) and the position of
grammed, the default is = 0.5 s),
field
L
EASY BEND PAGE PAGE 5
Press the START button or the pedal and the axes will position to the de-
sired values. The numerical command will automatically go into semiautomatic mode.
Actuate the pedal to bend.
When the beam returns, the DNC switches to programming mode.
You can now enter new data or actuate the pedal for a new bend.
Hit the
key to return to production mode.
EXPLANATION OF THE FIELDS
See Explanation of the fields page 8.
PAGE 6 USER GUIDE DNC 60 PS
CREATING A PRODUCT
This paragraph explains how to programme a product as well as the method
for correcting and recording it.
THE SEQUENCE PAGE
This page displays all the bending information for the current sequence.
That is the requested position of the Y and X (R, etc.) axes, the pressure, the
gauge retraction, the crowning, the dwell time, etc.
Important This page displays the result of the calculations made when programming a
product in the L-alpha page with definition of the bending order.
The operator can modify these values if necessary (especially the retraction,
the dwell time, the top dead centre).
However he must avoid directly modifying the Y and X values calculated by
the DNC.
If modifications should be necessary for these axes, the correction page has
to be used.
Hint An operator can directly programme a product in this page, without "pass-
ing" through the L-alpha page and definition of the bending order.
This simplifies the manipulations a great deal, since all the information required for the bending are on this page.
To reach the sequence page, press the
The first press displays the dimensions page in large characters.
A second press displays all the dimensions and functions of the current sequence in small characters.
This page is displayed during the powering-on of the DNC.
To change from one sequence to another, press the
When the last sequence of the program is reached, the small LED of the
key lights up. At this moment, when pressing the key, a new se-
quence is created with the same contents as the last sequence. A message
COPIED is displayed.
On this page, the
field to another.
key is used to move the cursor from one significant
key.
or
key.
The
can be deactivated in the machine parameters.
If a product is removed, the data contained in the tool fields, the thickness
field and the material information fields continue to be displayed. This saves
the operator from having to reprogramme unchanged data.
CREATING A PRODUCT PAGE 7
key is used to move the cursor across all the fields. This function
P 1 N 1 / 4 CY __
Th: 2.00 45.00 Kg/mm²
p/d 1/ 1 CR __/ri 2.78
--MEM-- --POS-- --COR--
90.0° mes____.__
Y1 293.11 350.92 ____.__
Y2 293.11 351.05 ____.__
L 136.0
X1 133.91 51.85 ____.__
Q ____ ____
Lp 5000 TON 78
Rx _ ___ Ext start _
Vy __% __% ΔT _._s
TDC ___ SP ___
F1:___ F2:___ F3:___ F4:__ F5:__ Cr: 41
EXPLANATION OF THE FIELDS
P
P+
N
CY
Th
p/d
Number of the product in the working memory.
Number of the following product when there is a
sequence of programmes.
Bending order (sequence) number to be made
and the total number of bends for the product.
Number of sequence repetitions.
(programmed 0, the sequence is jumped)
Material thickness.
The Greek symbol "Sigma" indicates the tensile
and rupture strength.
This field, as well as those showing the type of
material, can be hidden (see the
in the machine parameters).
If this field is hidden, the default value is
2
kg/mm
, but other values can be defined in the ad
hoc field in the machine parameters.
Number of the punch/die pair associated with the
bend to be made.
preferences page
steel 45
CR/ri
PAGE 8 USER GUIDE DNC 60 PS
In the P or D field press
of tools.
Select the tool in the list then press
return.
Number of bends requested when working with
ideal curve (min. 4), and internal bending radius.
to display the list
again to
--MEM--
--POS--
--COR--
#The
, Y1, Y2, etc. fields are dependant on the axes programmed in
the numerical control.
L
Q
This column contains either the values calculated
by the system when simulating, or the values
programmed by the operator.
This column indicates the real axes' positions.
This column contains all the sequence and product corrections introduced on the
CORRECTION page.
Height of the wing after bending. The DNC will
automatically calculate the position of the back
gauge of axis X.
L
Number of product sequence repetitions. Quantity of products to be produced. The Q field is
displayed only if the parameter in the
PREFERENCES page is activated.
Lmat
TON
Rx
Ext start
Bending length.
Bending force.
Back gauge retraction. The operator indicates in
mm the retraction distance. If nothing is programmed, the beam doesn't stop at the CP. No
retraction.
If value 0 is introduced, the beam stops at the
CP, then executes immediately the bend without
carrying out a retraction.
The field between the Rx and the retraction
value serves to define the retraction mode.
_ = the beam stops at the CP and waits till the
retraction is made, in order to carry out the
bend.
1 = the beam stops at the CP, then continues
immediately, at the same time as the retraction is carrying out.
If nothing is programmed in this field, the axes
start automatically from the BDC, from the CP
or from the TDC, depending on the choice made
in the machine parameters.
If 1 is programmed, the start will be made as a
function of the configuration made by the constructor.
- In most of the configurations, it will be sufficient to give a down command. At this command, the axes take position, then a second
down command has to be given, in order to
move the beam.
CREATING A PRODUCT PAGE 9
- In other configurations, the provided start
button must be pressed.
- When the message TOL ZONE appears, that
means that a down command has been given
and that the axes are not positioned in the
current sequence. Give a start with the provided button or on the front panel of the
DNC.
Vy
Vy
ΔT
TDC
SP
F1 - F5, Cr
These fields can also be re-programmed by the user.
However, certain fields are related, that is modifying one provokes a
modification of the other.
Beam bending speed.
Programmed at 0, the speed is 1 mm/s.
Programmed at 9, the speed is 10 mm/s.
(If the machine is capable of reaching this speed)
Rising speed from BDC to CP.
Programmable from 0 (slow) to 9 (fast).
Allows to vary the speed at which the beam rises
to the CP. (Function depending on the machine's
hydraulics).
Dwell time.
Distance from top dead centre.
Distance from the beam speed changing point.
(Switch Point).
Value of the auxiliary functions F1 to F5 and
crowning.
The auxiliary functions are displayed only if the
function is configured.
PAGE 10 USER GUIDE DNC 60 PS
PROGRAMMING ON THE SEQUENCE PAGE
In this guide, it is considered that the DNC is configured so as to be op erational (i.e. machine and tool parameters programmed).
The operator has 2 methods available for programming.
The faster
Direct programming.
Direct programming is the faster method for an experienced operator, because all the programming of the product is done on the same page. This
makes it possible to programme the positions of the axes directly, and it calculates the depth of bending according to the angle entered.
With calculation of the development
The L-Alpha method.
The L-alpha method makes it possible to enter a profile to bend with the external dimensions and angle of each face. The DNC will calculate the developed length:
After having programmed the sequence of bends, the DNC will calculate the
position of the gauges.
Explanation of this method in chapter
on page 37
Annex F: Programming with L-alpha
DIRECT PROGRAMMING
Programming example
The following product is to be realized:
The bending order is the following:
Th: 2.0 mm
Lmat: 1000 mm
CREATING A PRODUCT PAGE 11
Bend 1 on FACE 1 and LEG 0
Bend 2 on FACE 3 and LEG 4
Bend 3 on FACE 2 and LEG 3
Clear the memory Call the sequence page with the
Clear the work memory.
In the event of the removal of a product, the data contained in the
Tools fields, the Thickness field and the Material Information fields
remain (if displayed). This avoids the operator having to reprogramme
unchanged data.
Place the cursor in the N field (reminder:
the cursor on the top of the page).
key.
+ to position
PAGE 12 USER GUIDE DNC 60 PS
Introduce 99 and press the
key.
P 125 P+__ N 99 / 4 CY __
Th: __.__ __.__ Kg/mm²
p/d _/_ CR __/ri __.__
--MEM-- --POS-- --COR- __._° mes____.__
Y1 ___.__ 350.92 ___.__
Y2 ___.__ 351.05 ___.__
X 1 ___.__ 51.85 ___.__
Q ____ ____
Lmat ____ Fb ___ TON
Rx ___ Ext start _
Vy _ _ ΔT _._s
TDC ___ SP ___
F1:___ F2:___ F3:___ F4:__ F5:__ Cr:__
Introduce the thickness, the sigma, the tools as below:
P 0 P+__ N 1 / 1 CY __
Th: 2.00 σ 37.00 Kg/mm²
p/d 1/1 CR __/ri __.__
Program 90 in the field,
by leaving the field, the system calculates the Y1 and Y2 axes' values.
Introduce 58.0 in the X field (stop position for this first bend).
Introduce the bending length 1000.
The system calculates the pressure and the crowning automatically.
If necessary, introduce the dwell time (by default non-programmed =
0.5 s), the gauge retraction, the bending speed reduction, the slow
raising, etc.
Press the sequence forwards key
quence in sequence 2.
The message COPIED is displayed, the N field passes on 2.
The LED of the key remains lighted, indicating that you are on the
last sequence.
, in order to copy this first se-
CREATING A PRODUCT PAGE 13
2nd sequence The following screen is displayed:
Remark: the values Y1, Y2, Fb and Cr will vary, for they are calculated
as a function of the programmed tools. The values POS Y1,
Y2 and X will also be different, for they display the real position of the axes.
P 0 P+__ N 2 / 2 CY __
Th: 2.00 37.00 Kg/mm²
p/d 1/ 1 CR __/ri __.__
--MEM-- --POS-- --COR--
90.0° mes____.__
Y1 229.90 350.92 ____.__
Y2 229.90 351.05 ____.__
X 58.00 51.85 ____.__
Q ____ ____
Lmat 1000 TON 19
Rx ___ Ext start _
Vy _ _ ΔT _._s
TDC ___ SP ___
F1:___ F2:___ F3:___ F4:__ F5:__ Cr: 41
Modify the values which are different for this sequence, in this case enter 18
in the X field.
P 0 P+__ N 2 / 2 CY __
Th: 2.00 37.00 Kg/mm²
p/d 1/ 1 CR __/ri __.__
--MEM-- --POS-- --COR--
90.0° mes____.__
Y1 229.90 350.92 ____.__
Y2 229.90 351.05 ____.__
X 18.00 51.85 ____.__
Q ____ ____
Lmat 1000 TON 19
Rx ___ Ext start _
Vy _ _ ΔT _._s
TDC ___ SP ___
F1:___ F2:___ F3:___ F4:__ F5:__ Cr: 41
Press the sequence forwards key , in order to copy this second
sequence in sequence 3.
The message COPIED is displayed, the N field passes on 3.
The LED of the key remains lighted, indicating that you are on the
last sequence.
PAGE 14 USER GUIDE DNC 60 PS
3rd sequence The following screen is displayed:
P 0 P+__ N 3 / 3 CY __
Th: 2.00 37.00 Kg/mm²
p/d 1/ 1 CR __/ri __.__
--MEM-- --POS-- --COR--
90.0° mes____.__
Y1 229.90 350.92 ____.__
Y2 229.90 351.05 ____.__
X 1 18.00 51.85 ____.__
Q ____ ____
Lmat 1000 TON 19
Rx ___ Ext start _
Vy _ _ ΔT _._s
TDC ___ SP ___
F1:___ F2:___ F3:___ F4:__ F5:__ Cr: 41
Modify the values which are different for this sequence, in this case
enter the value 48 in the X field.
The programming of the product is terminated.
If you wish to save:
Place the cursor on the P field.
(
and to position the cursor on the top of the page.)
Introduce the number you wish to give to this product.
Press
for saving this product).
The product will be saved in the internal memory with the number
which you have given it.
It will, however, remain present in the work memory.
Go to semi-automatic mode
Call the sequence 1.
Execute the first bend.
(if the system replies EXISTS, choose another number
.
CREATING A PRODUCT PAGE 15
CORRECTION
It can happen that the angle bent is slightly greater or less than the angle programmed.
The operator has then the possibility to introduce the real value of the angle
bent. The DNC will correct the Y1 and Y2 axis values accordingly.
The corrections can be entered into two different pages:
Page corrections (see explanation on page 71).
Sequence page.
P 0 P+__ N 1 / 4 CY __
Th: 2.00 σ 37.00 Kg/mm2
p/d 1/1 CR __/ri __.__
--MEM-- --POS-- --COR--
90.0° mes 91.20
Y1 229.60 350.92 ____.__
Y2 229.60 351.05 ____.__
X 58.00 51.85 ____.__
Q ____ ____
Lp 1000 Fp 19 TON
Rx ___ Start ext _
Vy _ _ ΔTp _._s
PMH ___ PCV ___
F1:___ F2:___ F3:___ F4:__ F5:__ Bo: 41
The following working method is recommended:
Programme or call the product.
Switch to semi-automatic mode.
Execute first bend.
Measure the result.
Switch to programming mode.
Enter the measured angle into the COR field (see above). The DNC
automatically calculates the corrections to be made to Y1 and Y2.
If necessary, make the corrections to the gauge axes.
Bend a second product on the first bend to check the corrections.
Move to the following sequence and then proceed in the same way for
all subsequent sequences.
When all the bends are correct, switch to automatic mode and proceed
normally.
The correction entered above is applied only to the current sequence. Every
other sequence must be corrected individually.
Product-by-product correction is possible in the CORRECTION page (see
explanation on page 71).
PAGE 16 USER GUIDE DNC 60 PS
PRODUCT MANAGEMENT
This chapter indicates how to manage the products (programs) stored in the
numerical control.
LIST OF PRODUCTS
Press the key.
P 1 NEW_P
CODE 623-42.15
SEQUENCES PROGRAMMED 42
AVAILABLE 306
-LIST OF PRODUCTS IN MEMORY-
1 2 11 222 997 ___ ___ ___ ___ ___
___ ___ ___ ___ ___ ___ ___ ___ ___ ___
___ ___ ___ ___ ___ ___ ___ ___ ___ ___
___ ___ ___ ___ ___ ___ ___ ___ ___ ___
The upper part of the screen displays the number of the product currently in
the work memory as well as the number of the drawing of that product.
The DNC also displays the number of sequences programmed, as well as the
number of sequences still available in the internal memory.
Then are displayed, in ascending order, the numbers of all the products
stored in the internal memory.
The NEW_P field enables the operator to create a new product directly,
starting from this page.
Position the cursor on NEW_P and press the
key.
PRODUCT MANAGEMENT PAGE 17
SEEKING A PRODUCT BY CRITERIA
Press the key again.
P 28
-- CRITERIA - CODE
p/d __/__
Th __.__
Lmat _____
DevL ____.__
-- LIST OF PRODUCTS - P CODE p/d
___ __/__
___ __/__
___ __/__
___ __/__
This page allows to display a list of searched products according to one or
more criteria like the code number, the thickness, the bending length and/or
the unfolded length.
Under the heading --CRITERIA-- are displayed the different criteria according to which it is possible to search for a product.
These criteria can be combined, that is it is possible, for example, to ask for
the list of all the products stored using a specific tool pair and having a particular material thickness.
The products meeting the defined selection criteria are displayed on the second half of the screen.
To make a search by criteria, proceed as follows:
Introduce one or more selection criteria in the fields provided.
Press
If the list contains 7 or more products, the following page or pages can be
displayed by pressing
.
.
PAGE 18 USER GUIDE DNC 60 PS
CALLING A PRODUCT
This operation seeks a product in the internal memory and place it into the
work me mory.
Calling a product is possible from all pages on which the cursor can be
placed on the P or CODE field.
Attention: The called product "erases" the product already in the work
memory. Pay attention to save, if necessary, the current product
before calling another product.
Introduce the product number in the P field or the code number in the
CODE field.
Leave the cursor on the field which has been programmed just now.
Press
The product requested is then copied into the work memory (the
original of this product is, of course, conserved in the internal memory).
.
SAVING A PRODUCT
This operation is used to permanently save a product located in the work
memory.
Saving a product is possible from all pages on which the cursor can be placed
on the P field.
It should be noted that after saving the product remains present in the work
memory.
To save a product proceed as follows:
If you wish to give a drawing number or name to the product, fill in
the CODE field. This operation is optional.
Enter the number of the product in the P field.
Leave the cursor in the P field.
Press the
If the system displays the message EXISTS, choose another number.
If you wish to save a product under a number which already exists (e.g. after
modifying a product), the product bearing that number must first be deleted
in the internal memory.
NB: Attention, the N° 998 and 999 are reserved for special functions.
998 for the temporary storage of the work memory contents during PC
<-> DNC transfer.
999 for total deletion of the internal memory (see page 20).
PRODUCT MANAGEMENT PAGE 19
key.
DELETING A PRODUCT
Call the list of products page.
Place the cursor on the P field and introduce the number of the prod-
uct to be deleted.
Press
It should be noted that this action has no effect on the internal memory.
.
DELETING ALL THE PRODUCTS
Attention This operation deletes the totality of the products stored in the internal mem-
ory without the possibility to cancel this command.
Call the list of products page.
Introduce the value
Press
.
999 in the P field.
PAGE 20 USER GUIDE DNC 60 PS
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