cybelec DNC60 User Guide

DNC 60 G16 Manuel d’utilisation DNC 60 G16 User Guide Anglais
Code CYB: V-DOC-60G16-EN Fichier: 60G16_EN.DOC
Les informations sur cette page sont purement internes et n'apparaissent pas sur la notice qui sera distribuée au client.
Évolution de la notice:
V. 1.1 20.02.2004 Création de la notice GCUT sur la base de la DNC 60 GS.
Nouveau: la fonction EASYCUT.
V. 1.2 10.02.2005 Mise à jour par D. Jaton.
Supprimé le PRELIMINARY, changé la photo de page de garde. Suppression du chapitre "Page PRODUCTION". Ajout sous "Page EASYCUT" du § "Page EasyCut en Mode Easy Optimizer". Ajout du chapitre "Fonctionnalités". Diff. autres petites modif.
V. 1.3 21.04.2005 Nouvelle mise à jour par D. Jaton.
Modifs et ajouts sous chapitre "La page EASYCUT" + "Effacement du buffer" (dans Programmation). Ajouté dans les "Fonctionnalités" le chapitre "Décalage origine tôle".
V. 1.4 14.09.2005 Nouvelle mise à jour par D. Jaton.
Modifs sous chapitre "La page EASYCUT" + "Entrée dégagement X3". Ajouté le chapitre "Dégagement de la butée arrière X3".
V. 1.5 13.10.2005 Nouvelle mise à jour par Ch. Ingold.
Ajouté deux schémas dans le chapitre "Escamotage de la butée arrière X3". Déplacé les chapitres "Visualisation des pages entrées/sorties en cycle", "Entrée dégagement X3", "Escamotage de la butée arrière X3", "Dégagement de la butée arrière X3", "Escamotage hydraulique de la butée arrière X3", "Entrée Set Pression" et "Manipulation Montée/Descente du couteau facilitée" dans la notice PM60GCUT_FR.DOC.
V. 1.6 18.01.2007 Nouvelle mise à jour par Ch. Ingold
Complété le chapitre "Messages interactifs", Mis à jour versions de soft, Ajouter chapitre Hyper Terminal, Mis à jour écrans DNC, Modifié le chapitre EASYCUT, Ajouter le chapitre Restauration interne
V 1.6b 25.01.2007 Modifier chapitre Protection niveau d’accès
V 1.6c 20.06.2007 Rajouter une introduction et les limitations dans chapitre
EasyOptimizer
V 1.7 11.12.2007 Ajouté la section "Sheet Support" (Support tôle)
V1.8 11.04.08 Ajouté la section "Anti-Twist"
V1.8a
V1.9
25.09.08
05.05.11
Changé le titre "DNC 60 GCUT" en "DNC 60 G16"
Renommé le fichier 60GCUT_xx.DOC
Relecture Jamie
DNC 60 G16
User Guide
CYBELEC SA Tel. ++ 41 24 447 02 00 RUE DES UTTINS 27 Fax ++ 41 24 447 02 01 CH - 1400 YVERDON-LES-BAINS E-Mail: info@cybelec.ch SWITZERLAND V-DOC-60G16-EN
Information in this document is subject to change without notice, and does not represent a commitment on the part of CYBELEC SA.
The software described in this document is furnished under a license agreement or nondisclosure agreement. The software may be used or copied only in accordance with the terms of the agreement. It is against the law to copy the software on any medium except as specifically allowed in the license or nondisclosure agreement.
Copyright CYBELEC SA. 1991 All rights reserved. Important: This notice explains normal and standard programming operations for the numerical control.
In view of the fact that numerical controls can be equipped with configurable functions by the press manufacturer for his own specific purposes, please refer to the manufacturer-supplied complementary instructions regarding the programming of these functions.
AutoCAD CYBELEC
is a registered trade mark of Autodesk Inc..
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, PC/AT , PC Network , Token Ring Network
IBM are registered trademarks of the International Business Machines Corporation.
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SAFETY AND MAINTENANCE INSTRUCTIONS
The operator must be trained for working with the
machine on which the numerical control is installed. Improper use of the numerical control can cause
heavy damage on equipment and/or injuries to people.
Modification of machine parameters can cause
important material damage or lead to irregular product quality.
The rear panel may only be removed by a qualified
technician (danger of electrocution). Do not expose the numerical control to excessive
humidity so as to avoid any risk of electrocution and any deterioration of the equipment.
Make sure the numerical control is disconnected
from the mains power before carrying out any cleaning. Do not use liquids based on alcohol or ammoniac.
In case of malfunction of the numerical control, call a
technician. Do not expose the numerical control to direct sun
rays or any other heat source. Do not place the numerical control in the
neighbourhood of magnetic equipment such as transformers, motors or devices which generate interference (welding machines, etc.)
Replace fan filters at regular intervals so as to avoid
overheating.

SAFETY AND MAINTENANCE INSTRUCTIONS PAGE I

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PAGE II USER GUIDE DNC 60 G16

LICENSE AGREEMENT FOR CYBELEC SOFTWARE

GENERAL COPYRIGHT

The CYBELEC software is protected by Copyright, and all the copying rights are reserved. The CYBELEC software may only be installed and used in authorized equipments (PC or DNC). The user manuals are also covered by copyright, and all rights to use and to copy are reserved. This document may not, in whole or in part, be copied, photocopied, reproduced, translated or reduced
without prior consent, in writing, from CYBELEC.

SPECIAL DISKETTE COPYRIGHT

The legal users of this software product are authorized only to copy the contents of the diskette into the memory of the computer to run the program, and to make one backup copy of the original diskette for safety purposes in case of loss of the original program.
Unauthorized copying, duplicating, selling or otherwise distributing this product is a violation of the law.

SPECIAL EPROM COPYRIGHT

The CYBELEC DNC and CNC units in which the original software made by CYBELEC has been replaced by a copy not made by CYBELEC, and without written authorization of CYBELEC, will immediately lose their warranty.

WARRANTY

CYBELEC does not warrant that its software products will function properly in every computer and programming environment.
The limitations of use of a software product and its technical specifications are decided by CYBELEC only; CYBELEC solely is entitled to decide upon conformity and performance of a given software.
The CYBELEC software does not compensate for incompatibilities in operating system revisions or versions.
Running the CYBELEC software under various revisions or versions, or switching between different versions or revisions may result in loss or alteration of data.
LICENSE AGREEMENT PAGE III

SOFTWARE UPDATE SERVICE

Purchase of the CYBELEC software entitles the user, during one year, to delivery of software updates of the "correction" type.
During the use of a revised or corrected version of the software it may occur that data (program, parameters, etc.) is lost, or that the equipment or its connections need to be modified; these effects are not always foreseeable and do not engage CYBELEC's responsibility.

TERMINATION

This agreement shall automatically terminate upon any act of bankruptcy by or against licensee, upon any assignment for the benefit of creditors of the licensee, upon any attachment execution of judgement or process against licensee or its assets that substantially inhibits its ability to do business, or upon dissolution of licensee.
CYBELEC has the right to terminate this agreement immediately, should the licensee violate the aforementioned conditions.
Within 30 days of termination of this agreement for any reason, licen see shall at his option, either:
return to CYBELEC or authorized dealer all existent copies of such software and related materials, or furnish to CYBELEC evidence satisfactory that the original and all copies of the software, in whole
and in any form, have been destroyed.

LIMITATION OF LIABILITY

The foregoing warranty is instead of all other warranties, expressed or implied. Licensee further agrees that CYBELEC shall not be liable for any lost profits, lost savings, loss of use, or
other incidental or consequential damages arising from the use or inability to use the software, or fo r any claim or demand against licensee by any other party.
In no event shall CYBELEC be liable for consequential damages, even if CYBELEC has been advised of the possibility of such damages.
CYBELEC does not warrant that the functions contained in the software will meet the licensee's requirement or that the operation of the software will be totally error free.
Should the software prove defective, the licensee (and not CYBELEC or an authorized dealer or representative) will assume the entire cost of all necessary service, repair or correction.
CYBELEC warrants the diskettes, EPROMS or other magnetic support or cassettes on which the programs are supplied to be free of defects in material and workmanship under normal use for a period of 90 days from the date of shipment to the licensee as evidenced by a copy of the packing slip.
PAGE IV LICENSE AGREEMENT

LIMITATION OF REMEDIES

CYBELEC's entire liability and the licensee's exclusive remedy shall be as follows: The replacement of any diskettes or EPROMS or magnetic support media or cassettes not meeting
CYBELEC's limited warranty and which materials are returned to CYBELEC or an authorized CYBELEC representative with a copy of the packing slip, or
If CYBELEC or its representative is unable to deliver replacement diskettes, magnetic support media, EPROM or cassettes which are free of defects in materials or workmanship, the licensee may terminate this agreement under the terms and conditions herein mentioned, and the purchaser's money will be refunded.

GENERAL

The licensee acknowledges that he has read this agreement, understands it and agrees to be bound by its terms and conditions.
The licensee agrees to hold CYBELEC harmless on all liability associated with licensee's breach of this agreement including, but not limited to, all reasonable attorney's fees and court costs, if any.
This license agreement shall be governed by Swiss law; place of jurisdiction is Lausanne, Switzerland.

MAINTENANCE

CYBELEC will provide one year of software maintenance. The extent of maintenance, and response time for furnishing same, shall be at the sole discretion of CYBELEC. Maintenance shall normally include correction of errors in code, correction of errors in supporting documentation, update versions of the covered software which may be released by CYBELEC during the maintenance period.
In no event shall CYBELEC be obliged to provide technical support in attempting to resolve problems or difficulties resulting from licensee's modification of the licensed software; any such modification by licensee is entirely at licensee's own risk.
LICENSE AGREEMENT PAGE V
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PAGE VI LICENSE AGREEMENT
25.09.2008 V. 1.8a
TABLE OF CONTENTS
SAFETY AND MAINTENANCE INSTRUCTIONS ........................................................................... I
LICENSE AGREEMENT FOR CYBELEC SOFTWARE .................................................................. III
FOREWORD .................................................................................................................................... 5
EASY CUT ....................................................................................................................................... 7
Programming a cut 7
PROGRAMMING A PRODUCT ....................................................................................................... 9
Operating procedure ........................................................................................................... 9
Clearing the buffer ............................................................................................................... 9
Programming a sequence ................................................................................................... 9
Creating a second (or nth) sequence ................................................................................... 10
Searching for a sequence ................................................................................................... 10
Deleting a sequence ............................................................................................................ 10
Inserting a sequence ........................................................................................................... 11
Jumping a sequence ........................................................................................................... 11
Repeating a sequence ........................................................................................................ 11
Repeating a group of sequences ........................................................................................ 11
Saving and searching for programs in the internal memory ............................................... 12
Saving a product ................................................................................................................. 12
Recalling a product from the internal memory .................................................................... 12
Deletion of a product from the internal memory .................................................................. 13
Complete clearance of the internal memory ....................................................................... 13
Modifying a program in the internal memory ....................................................................... 13
DESCRIPTION OF THE NUMERICAL CONTROL DNC 60 G16 .................................................. 15
Physical and logical organization ........................................................................................ 15
The memories ..................................................................................................................... 16
Work memory (buffer memory) 16 DNC internal memory 16
The user interface ............................................................................................................... 17
The screen 17 The keyboard 17
Presentation of the screen pages ....................................................................................... 21
Cursor accessible fields 21
THE SCREEN PAGES ..................................................................................................................... 23
The MENU page .................................................................................................................. 23
The EASYCUT page ........................................................................................................... 24
List of products in the internal memory ............................................................................... 26
List of products according criteria ....................................................................................... 27
Data link RS232 page ......................................................................................................... 28
DNC <–> PC TRANSFER page 28
60G16_EN.DOC TABLE OF CONTENTS PAGE 1
PRODUCT page (AF Information) ...................................................................................... 29
PRODUCT page ................................................................................................................. 30
Sequences list page ........................................................................................................... 32
SEQUENCE page (small characters) ................................................................................. 34
Definition of the work cycle 37
SEQUENCE page (large characters), Programming ......................................................... 38
SEQUENCE page (large characters), Operating ............................................................... 39
Corrections page ................................................................................................................ 40
Axes datum ......................................................................................................................... 40
Machine parameters ........................................................................................................... 41
FUNCTIONALITIES ......................................................................................................................... 43
Nibbling mode 43
Blade Up Output 43
Offset of sheet origin 44
Sheet Support 45
Screen Display (for the Operator) 46
Manual Mode 46
Anti-Twist Device 46
Screen Display (for the Operator) 46
Manual Mode 47
TRANSFER ..................................................................................................................................... 48
Testing the serial port ......................................................................................................... 49
CYBACK ............................................................................................................................. 50
PROTECTING ACCESS LEVELS .................................................................................................. 52
General Information ............................................................................................................ 52
The users ............................................................................................................................ 53
Access by password ........................................................................................................... 54
Access to levels superior to 3 ............................................................................................. 55
Change password ............................................................................................................... 56
MAINTENANCE .............................................................................................................................. 58
In case of failure ................................................................................................................. 58
Initial checks to be carried out 58
Possible memory pollution 58
The Initialization page 59
Before calling for technical help 60
Internal backup (save) 61
Internal restoration of PMs and tools 63
SAFETY AND INTERACTIVE MESSAGES .................................................................................... 66
The interactive messages ................................................................................................... 66
PAGE 2 TABLE OF CONTENTS
PRINT SCREEN TO THE PRINTER (OR ASCII FILE) ................................................................... 74
HyperTerminal ..................................................................................................................... 75
Connection 75 Preparation 76 Entering the screens 80
EASY OPTIMIZER ........................................................................................................................... 82
Information 82 Install 83 First launch 84
INDEX .............................................................................................................................................. 93
TABLE OF CONTENTS PAGE 3

FOREWORD

This manual will familiarize you with the programming of the DNC 60 G16. It provides the information needed for you to program products and tools.
It will also inform you on how to search for, copy, modify and save these data.
FOREWORD PAGE 5
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PAGE 6 USER GUIDE DNC 60 G16

EASY CUT

The EASY CUT page is accessible by pressing the key once. If the
menu page is displayed, press the
key again.
EASY CUT STOP PA STL
2.00 1000
____
X _____.__ ACTUAL _____.__
EASY OPT:_
Q_____
This page allows you to quickly program a cut, and/or briefly stop production to perform a single cut without modifying or losing data in the production program.

PROGRAMMING A CUT

Enter the thickness and the material. Enter the distance at which the X gauge is to be positioned. Press the START button or the pedal and the axes will position to the
desired values.
Actuate the pedal to cut.
Once the blade returns you can enter new data or actuate the pedal for a new cut.
PAGE EASY CUT PAGE 7
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PAGE 8 USER GUIDE DNC 60 G16

PROGRAMMING A PRODUCT

OPERATING PROCEDURE

Enter the data Test the product Correct the product (if necessary) using the COR. page Store (optional) the product Begin production

CLEARING THE BUFFER

To enter a new program into the buffer (work memory) it is best to clear its contents before entering new data:
Press
Press
 Place the cursor on N field using the  Enter the value 99.
Press
The DNC should now display the message FREE in the interactive field at the top right of the screen.
In the Material field, the DNC should display the 1st material defined in the machine parameters. In the Thickness field, the DNC should display the default thickness.
to set the DNC in programming mode.
to select the sequence page.
to clear the buffer (work memory).

PROGRAMMING A SEQUENCE

or keys.
Press the or key to place the cursor on the next
programmable field.
Enter the desired value and press the
and move on to the next field.
PROGRAMMING A PRODUCT PAGE 9
or key to validate

CREATING A SECOND (OR NTH) SEQUENCE

Press the key at the end of the program to add a sequence.
Note: when the
program.
The DNC displays the message COPIED and the number in the N field is incremented by 1. The DNC has now created a sequence identical to the previous one.
Enter the desired values for the new sequence. Repeat the procedure to add a new a new sequence.
At this point you can test the product in mode and make any necessary corrections.
The product has not as yet received a number; it will receive a number when it is stored in the memory (see the Storage and recall of programs in the internal memory paragraph below).
key lights up, this indicates the last sequence of the

SEARCHING FOR A SEQUENCE

Place the cursor on the N field. Enter the number of the sequence to be found.
mode or directly in
Press the

DELETING A SEQUENCE

Place the cursor on the N field. Enter the number of the sequence to be deleted.
Press the
Press the
This operation automatically restructures (renumbers) the remaining sequences of the product.
key.
key.
key.
PAGE 10 USER GUIDE DNC 60 G16

INSERTING A SEQUENCE

Inserting a sequence (with automatic re-numbering of the product sequences):
Select the sequence after which you want to insert a new sequence
(
Place the cursor on the N field.
Press the The DNC creates a copy of the selected sequence and places it just
after the selected sequence.
Enter the desired values for the new sequence.
Inserting a sequence by transferring an existing sequence.
Search for the sequence to be inserted. Place the cursor on the N field. Enter the number of the sequence where the new sequence is to be
inserted.
Press the

JUMPING A SEQUENCE

...).
key.
key.
Enter 0 in the CY field.

REPEATING A SEQUENCE

Enter the desired number of repetitions the CY field. If the CY field is empty, the sequence is executed only once (identical to
CY = 1).

REPEATING A GROUP OF SEQUENCES

Select the last sequence of the group to be repeated. In the JS field, enter the number of the first sequence of the group. In the FOIS field, enter the number of repetitions minus one un it.
PROGRAMMING A PRODUCT PAGE 11
SAVING AND SEARCHING FOR PROGRAMS IN THE
INTERNAL MEMORY
Searching, saving and deleting products can only be performed in the mode.
The field concerned is the PRODUCT field found on the top left of most pages. When this field exists, products can be searched for, saved and deleted directly from this field.

SAVING A PRODUCT

A created (and tested) product can be saved for future use.
Choose an unused product number. Place the cursor on the PRODUCT field, enter the chosen number
and press the
The message STORED is displayed once the product is saved.
key.
If the message EXISTS appears, it means that the chosen number is
already used by another program. In this case you must choose another number.
Note: The number under which the product is to be saved must be programmed last in the PRODUCT field, just before pressing the
Otherwise, when the cursor leaves the field, the previous value is displayed. All other data must be entered before saving the product.
RECALLING A PRODUCT FROM THE INTERNAL
MEMORY
Place the cursor on the PRODUCT field
Enter the number of the product to be found and press the
The recalled program automatically replaces the program already in the buffer. The replaced program can only be recovered if it was saved beforehand.
key.
key.
PAGE 12 USER GUIDE DNC 60 G16
DELETION OF A PRODUCT FROM THE INTERNAL
MEMORY
Place the cursor on the PRODUCT field. Enter the number of the product to be deleted.
Press the
The interactive field displays DELETED. If the product does not exist the message IGNORE is displayed.
key.

COMPLETE CLEARANCE OF THE INTERNAL MEMORY

Place the cursor on the PRODUCT field. Enter the value 999.
Press the
The DNC displays DELETED.
key.

MODIFYING A PROGRAM IN THE INTERNAL MEMORY

Recall the program to be corrected as explained above. Modify the program. Delete the former program by placing the cursor on the PRODUCT
field and pressing the
Enter the new program by pressing the
key.
key.
PROGRAMMING A PRODUCT PAGE 13
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PAGE 14 USER GUIDE DNC 60 G16
DESCRIPTION OF THE NUMERICAL CONTROL DNC
60 G16

PHYSICAL AND LOGICAL ORGANIZATION

The following diagram is a schematic representation of the physical and logical organization of the DNC 60.
RS232
Screen Keyboard
interface
Axes command and
surveillance
Motors
encoders
Microprocessors, memory
PCBs
Auxiliairy functions
DESCRIPTION OF THE DNC 60 G16 PAGE 15

THE MEMORIES

The different memories of the DNC 60 can be represented schematically as follows:
ROM
RAM
+
battery
The DNC 60 is equipped with a ROM memory containing the DNC 60 program and a RAM memory, which allows the programming and saving of products and machine parameters.
The RAM is divided into several zones each having a different use.
Program
Work memory Internal no n vola t i le memory
Products, production, machine parameters, axes position

WORK MEMORY (BUFFER MEMORY)

This is a static RAM used for programming, modifying and executing products. It is a temporary memory containing data which is deleted whenever another product is called for.
The content of this memory is kept if the DNC power supply is cut, even if it has not been previously saved in the internal memory.

DNC INTERNAL MEMORY

This non-volatile internal memory, of the static RAM type maintained by a lithium battery, contains the products, axes positions and numbers concerning the production and machine parameters. No programming or modifications are made directly in this memory.
PAGE 16 USER GUIDE DNC 60 G16

THE USER INTERFACE

THE SCREEN

The screen displays the products and machine parameters as well as all other useful information for programming and machine work.
The keys located on the front of the DNC 60 are used for selecting the screen pages and entering data.
A cursor indicates where the user can intervene.

THE KEYBOARD

The keyboard is divided into several zones:
a) Numerical keyboard b) Screen page selection keys c) Working mode selection keys d) The control keys e) The cursor keys f) Other keys
a) Numerical keyboard:
The numerical keys as well as the numbers or values into the different fields.
b) The screen page selection keys:
MENU key: Double function key. Pressing the key once opens the EASY CUT page. Pressing the key a second time displays the
MAIN MENU page. PRODUCT LIST key:
Pressing this key displays the list of products in the DNC memory.
PRODUCT key: Visualization of the product data (sequence 0) and shear functions.
SEQUENCE key: Triple function key. Pressing the key once displays all the values of the current sequence. Pressing the key a second time displays the main values of the sequences and axes in large characters. Pressing a third time displays the main values of the sequence with the secondary values of the axes in large characters.
and keys are used to enter
DESCRIPTION OF THE DNC 60 G16 PAGE 17
CORRECTION key: This key displays the correction page which allows corrections to be made to the current sequence, as well as to the entire product.
c) The working modes
PROGRAMMING mode: Allows you to enter, modify and read data. Allows you to save, search for and transfer programs.
Pressing the
button or pedal will automatically switch the DNC to automatic mode and start the axes and functions.
MANUAL mode: Allows axis movement and auxiliary functions
using the
keys.
SEMI-AUTOMATIC mode: Allows a machine cycle with the current sequence values without automatic sequence changes. This mode is used to make adjustments while producing the first product, as well as for products with only one cut.
The sequence change is made using the
keys.
Note: The product counter Q does not
function in this mode.
AUTOMATIC mode: Standard product production mode. The DNC automatically changes sequence after each cut. Changing directly from "programming" mode automatically forces the first sequence of the program. Changing from "programming" mode to "semi­automatic" mode, and then to "automatic" mode, keeps the current sequence for execution. This allows you to pick up the production of a product without having to make "empty" cycles.
PAGE 18 USER GUIDE DNC 60 G16
d) The controls
DELETE key: Allows you to delete a sequence or a program when the cursor is placed on the PRODUCT or N fields. Only possible in PROGRAMMING mode.
CLEAR key: This key allows you to delete data selected by the cursor. Pressing this key twice, on most pages, deletes all the data on the page.
SEARCH key: According to the cursor position, this key allows you to:
- search for a product
- search for a sequence
- search for a screen page
- execute a transfer Only possible in PROGRAMMING mode.
STORE (save) key: According to the cursor position, this key
allows you to:
- save the current program in the DNC internal memory
- create (insert) a new sequence into an existing program
- copy (teach) the value of an axis positioned manually in the current sequence.
This key is only valid in programming (saving and inserting) mode and in manual (teach) mode.
DESCRIPTION OF THE DNC 60 G16 PAGE 19
e) The cursor keys
NEXT SEQUENCE/PAGE key: This key allows you to scroll trough pages of the same type. It also allows you to display the next page when a series of information is on several pages.
E.g.: program sequence production pages parameter pages
In PROGRAMMING mode, this key also allows you to create an identical sequence (copy function) to the previous one as long as the last sequence of the program is selected. The incorporated LED indicates whether the sequence is the last of the program.
PREVIOUS SEQUENCE/PAGE key: Allows you to scroll back through pages of the same type. Works in all modes except in automatic mode.
f) Other keys
Cursor up, to the next accessible field.
Cursor down, to the next accessible field.
START key: Controls: The movement of the axis and auxiliary
functions. During movement the LED lights up.
An indexation (optional, depending on the
configuration) of digital axes, when this key is first pressed after switching on the DNC.
To indicate that an index is being taken the LED remains on until the indexes are received.
Indexes can only be taken in
or
modes.
STOP key: Depending on the selected work mode, this key stops the axes or auxiliary functions that are in movement. The Stop LED will remain on until you press it a second time.
NB: No axes (or auxiliary function) movement
will be authorized unless the stop LED is off.
PAGE 20 USER GUIDE DNC 60 G16
In this group of other keys, you will also find all the movement keys connected to the
MANUAL mode.
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