cybelec CybTouch 8 Technical Manual

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Input/Output List for CybTouch 8 (8/12io SBC-200A)
For all CybTouch SN xxxxxx/A1 and above
X2
1
4
7 8
11
14
24Vi/o
18
0Vi/o
21 22
25
28
X3
1
4
7 8
11
14
Connectors X2 to X5 = Weidmüller
SN BK
L Max 4 A / connector pin.
B2L 3.5/28/180
X1 Power Connector
24Vi/o
18
0Vi/o
21 22
25
28
X4
Encoders
1
4
7 8
11
14
24Vi/o
18
0Vi/o
21 22
25
28
X5
1
4
7 8
11
14
15
18
21 22
25
28
X6
1
4
7 8
11
14
24Vi/o
18
0Vi/o
21 22
25
28
M4x6 m ax.
X1
0V24V
12
X7
1
0.75 mm
max 8 m
X1 Signal Default I/0
1 24 V 24 VDC DNC 2 0V 0V DNC
CybTouch8_PS_812io_V2.1.doc / November 2013 Page 1 of 10
Generalities
All 0V_I/O pins are connected together.
The 24V_I/O pins from connectors X2 and X3 are connected together.
The 24V_I/O pins from connectors X4 and X6 are connected together
All digital outputs are capable of driving a load (for example valves) up to 3 A maximum.
Digital outputs are short-circuit and overload protected.
Inductive loads must be equipped with surge suppressors.
See basic diagram.
CybTouch8_PS_812io_V2.1.doc Page 2 of 10
Crowning Wiring
Earth and 24 VDC Wiring
A 4 wires shielded cable must be used for the potentiometer. X2/27and X2/28 terminals must be connected together at one side of the potentiometer. The cable shield must be connected to the chassis of the CybTouch using the grounding system. If a twisted pair cable is used, use twisted pair shown.
CybTouch8_PS_812io_V2.1.doc Page 3 of 10
L All pin attributions below are programmable. The list below correspond to the default settings in machine parameters.
X2 I/O Connector
X2 Signal Default I/0 X2 Signal Default I/0
1
24V_I/O 24 VDC electrical box
15
L Max 4 A / connector pin.
2 3 4 5 6 7 8
9 10 11 12 13 14
L 24VDC_I/O (X4.1 - X4.15) & 0V_I/O (X4.10 – X4.25) must be connected.
OUT 1 Pump motor ON OUT 2 Machine ready
0V_I/O 0 V electrical box
OUT 3 Beam SP OUT 4 Beam SN
0V_I/O 0 V electrical box
OUT 5 Beam PV OUT 6 TDC sequence
0V_I/O 0 V electrical box
AOUT 1 Y1 analog out
0Vanalog Y1 0V analog out
AOUT 2 Y2 analog out
0Vanalog Y2 0V analog out
* Crowning depends on the machine and can be set or not in machine parameters.
16 17 18 19 20 21 22 23 24 25 26 27 28
24V_I/O 24 VDC electrical box
L Max 4 A / connector pin.
IN 1 Permanent regulation IN 2 Downward command IN 3 Upward command IN 4 Commutation HS-LS beam
0V_I/O 0 V electrical box
IN 5 IN 6 Stop IN 7 X index zone IN 8 R index zone
10Vref 10 VDC reference (max 25 mA)
AIN1 + Crowning potentiometer / cursor *
AIN1 - Crowning potentiometer / 0V
0Vanalog Crowning potentiometer / 0V
Refer to electrical box wiring diagram
X3 I/O Connector
X3 Signal Default I/0 X3 Signal Default I/0
1
24V_I/O 24 VDC electrical box
15
L Max 4 A / connector pin.
2
3
4
5
6
7
8
9 10 11 12 13 14
CybTouch8_PS_812io_V2.1.doc Page 4 of 10
OUT 7 Safety point OUT 8 End of bend
0V_I/O 0 V electrical box
OUT 9 End of product
OUT 10
0V_I/O 0 V electrical box OUT 11 X enable OUT 12 R enable
0V_I/O 0 V electrical box
AOUT 3 X analog out
0Vanalog X 0V analog out
AOUT 4 R analog out
0Vanalog R 0V analog out
16 17 18 19 20 21 22 23 24 25 26 27 28
24V_I/O 24 VDC electrical box
L Max 4 A / connector pin.
NA NA NA NA
0V_I/O 0 V electrical box
NA NA NA NA
0Vanalog 0V analog out
AIN2 +
AIN2 -
0Vanalog 0V analog out
X4 I/O Connector
X4 Signal Default I/0 X4 Signal Default I/0
1
24V_I/O 24 VDC electrical box
15
L Max 4 A / connector pin.
2
24V_I/O 24 VDC electrical box
16
L Max 4 A / connector pin.
3 4 5 6 7 8
9 10 11 12 13 14
L 24VDC_I/O (X4.1 - X4.15) & 0V_I/O (X4.8 – X4.22) must be connected.
NA NA
0V_I/O 0 V electrical box
NA NA
0V_I/O 0 V electrical box
NA NA
0Vanalog
NA NA
0Vanalog
17 18 19 20 21 22 23 24 25 26 27 28
24V_I/O 24 VDC electrical box
L Max 4 A / connector pin.
24V_I/O 24 VDC electrical box
L Max 4 A / connector pin.
NA NA
0V_I/O 0 V electrical box
NA NA
0V_I/O 0 V electrical box
NA NA
0Vanalog
NA NA
0Vanalog
CybTouch8_PS_812io_V2.1.doc Page 5 of 10
X5 Encoder Connector
X5 Signal Assignation X5 Signal Assignation
1
2
3
4
5
6
7
8
9 10 11 12 13 14
L Use twisted pair cables for encoder signals.
5V encoder 5V out for encoder Y1
0V encoder 0V out for encoder Y1 A1+ A signal of encoder Y1 A1 - A - signal of encoder Y1
0V encoder
5V encoder 5V out for encoder Y2
0V encoder 0V out for encoder Y2 A2+ A signal of encoder Y2 A2 - A - signal of encoder Y2
0V encoder
5V encoder 5V out for encoder X
0V encoder 0V out for encoder X A3+ A signal of encoder X A3 - A - signal of encoder X
15 16 17 18 19 20 21 22 23 24 25 26 27 28
Z1+ Index encoder Y1 Z1 - Index - encoder Y1 B1+ B signal of encoder Y1 B1 - B - signal of encoder Y1
0V encoder Z2+ Index encoder Y2 Z2 - Index - encoder Y2 B2+ B signal of encoder Y2 B2 - B - signal of encoder Y2
0V encoder Z3+ Index encoder X Z3 - Index - encoder X B3+ B signal of encoder X B3 - B - signal of encoder X
L Do not invert index signals (normal and inverted, Z+ and Z-).
It will result in a bad indexation procedure (loss of precision), difficult to trace or no indexation at all. If this happens try to invert index signals.
Z+ Z-
9 Use twisted pair cables for encoder signals. 9 Encoder inputs support 12VDC and 24VDC signals. In this case e ncoder must be powered externally with its own power supply. 0V encoder must
be common. See page 8 of this document for more details.
9 Encoder inputs support encoders without inverted signals.
CybTouch8_PS_812io_V2.1.doc Page 6 of 10
X6 Encoder Connector
X6 Signal Assignation X6 Signal Assignation
1 2 3 4 5 6 7 8
9 10 11 12 13 14
* Crowning depends on the machine. Can be set in machine parameters depnding on the ma chine.
24V_I/O 24 VDC electrical box 24V_I/O 24 VDC electrical box
NA NA NA NA
0V_I/O
NA NA
0V_I/O 5V encoder 5V out for encoder R 0V encoder 0V out for encoder R
A4 + A signal of encoder R
A4 - A - signal of encoder R
0Vanalog
AOUT 5 Pressure
0Vanalog 0V Pressure
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24V_I/O 24 VDC electrical box 24V_I/O 24 VDC electrical box
NA NA NA NA
0V encoder
NA NA
0V_I/O
Z4 + Index encoder R
Z4 - Index - encoder R
B4 + B signal of encoder R
B4 - B - signal of encoder R
0Vanalog
AOUT 6 Crowning*
0Vanalog 0V Crowning
L Do not invert index signals (normal and inverted, Z+ and Z-).
It will result in a bad indexation procedure (loss of precision), difficult to trace or no indexation at all. If this happens try to invert index signals.
Z+ Z-
9 Use twisted pair cables for encoder signals. 9 Encoder inputs support 12VDC and 24VDC signals. In this case e ncoder must be powered externally with its own power supply. 0V encoder must
be common. See page 8 of this document for more details.
9 Encoder inputs support encoders without inverted signals.
CybTouch8_PS_812io_V2.1.doc Page 7 of 10
X7 Serial Port Connector
X7 Signal
1 / 2 IN RXD 3 OUT TXD 4 OUT DTR 5 0V encoder 6 IN DSR 7 OUT RTS 8 IN CTS 9 /
USB - Micro A/B Memory stick
L Micro USB A/B port for memory sticks only.
Not operational for keyboard or mouse.
CybTouch8_PS_812io_V2.1.doc Page 8 of 10
12 / 24 V Single Ended (Unipolar) Encoders
Encoder inputs support 12VDC and 24VDC signals. In this case encoder m ust be powered externally with its own power supply. 0V encoder must be common.
Encoder inputs support encoders without inverted signals.
Emitter follower encoder outputs must be connected to
A+ B+ inputs on the CybTouch.
the Any unused inputs must be left disconnected.
5V single ended encoders may take their 5V power supply from the CybTouch.
L Open collector encoder outputs must be
connected to the Any unused inputs must be left disconnected. 5V single ended encoders may take their 5V power
supply from the CybTouch. Push-pull encoder outputs must be connected to
A+ B+ inputs on the CybTouch.
the Any unused inputs must be left disconnected. 5V single ended encoders may take their 5V power
supply from the CybTouch.
A – B – inputs on the CybTouch
5 V Differential Encoders / Emulated Encoders
Differential encoders (TTL / 422 / 485) are usually 5V powered. All channels must be connected.
Usually, the 5V of emulated encoders (servo­drives) output must NOT be connected to the 5V encoder of the CybTouch.
This may be dangerous for the drive or the CybTouch. But some drives are fully opto-coupled and 5V encoder
must be provided like for a normal encoder. Please refer to the drive datasheet.
External Encoder
When wiring an external encoder, it is
important that the power supplies be connected as explained here.
CybTouch8_PS_812io_V2.1.doc Page 9 of 10
Default Configuration for Press Brakes
CybTouch8_PS_812io_V2.1.doc Page 10 of 10
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