cybelec CybTouch 6W Technical Manual

CybTouch 6 W

for Swing Shears

Technical Manual

The CybTouch 6 for shears is specifically intended for sheet metal cutting. Two versions are available:

Numerical Control CybTouch 6 W or G for Shears

Option: Earthing kit to easily mount and earth the
cable shields.

Option: Wireless RFlink USB key for PC.

The CybTouch 6 G for adjustable rake angle shears (16 inputs / 12 outputs).
The CybTouch 6 W for swing shears (8 inputs / 8 outputs).

Options

Ordering information

Product: Reference number:

CybTouch 6 W

Without earthing kit S-CT6-1A0808WNN
With earthing kit S-CT6-1A0808WNA

CybTouch 6 G

Without earthing kit S-CT6-1B1612GNN
With earthing kit S-CT6-1B1612GNA

Earthing kit (option), see above S-CT6-OPT_A
RFlink USB key for PC (option), with CybTouchTools software S-OPT-RFLINK

CDS_CybTouch6_G_W_v1.2.doc 1/5

FOR OEM

FOR END USER

Inputs/outputs for direct operation of valves

for blade movements, blade gap, cutting
angle, cutting length and system pressure
without passing through relays.

Internal timers for smooth valve

commutation.

Reduced electrical wiring, electrical cabinet

size and equipment for lower start-up costs
on each shear.

Flexible software for configuration of axes,

inputs-outputs and auxiliary functions
according to specific needs.

Screen content can be simplified to its

minimum by removing all unnecessary
functions, buttons or information.

Quick set-up thanks to wizards for adjusting

axes, gains, speeds, rake angle, blade gap
and indexes.

New indexing functions reduce the quantity

of switches and wiring, while providing
more reliable indexing.

CybTouch 6 accepts encoders with or

without complementary signals.

RFlink, a wireless radio frequency

transmission integrated in the CybTouch,
allows easy parameters backups or
firmware upgrades. This provides modern,
fast and simple communication, with no
need to open the housing, no need of
connecting cable *.

Very intuitive, no explanations required.

Operator immediately feels confident and
comfortable using this control.

Immediate easy use of the shear for any new

user thanks to EasyCut page.

Energy saving thanks to integrated Eco mode

function that automatically stops the main
pump after x minutes of inactivity.

Full touch screen human machine interface

offers the best of modern technology.

Colors are vivid but not aggressive, providing

excellent readability thanks to the large
characters and big buttons.

Recurrent programs for producing complex

parts can be created and memorized for easy
reuse.

Pop-up messages for security or external

malfunctions.

RFlink wireless radio frequency data

communication allows backup and restoring
operations without any cable connection to the
numerical control *.

Many languages available directly in the

CybTouch 6.

Internal backup located in a special safe

memory allows the user to restore at any time
the original parameters; machine is running
again in an extremely short time in the event
of a memory loss or involuntary parameter
modification.

Advantages:

CDS_CybTouch6_G_W_v1.2.doc 2/5

* Need RFlink USB key (option)

Back gauge axis

DC brushless or frequency converter.

Auto-tuning of the axis.

Configurable retraction of the back gauge during the cutting process.

Indexing in several modes.

Inch / mm.

Shear features

Adjustable rake angle shear

Swing shear

16 inputs / 12 outputs.

8 inputs / 8 outputs.

Automatic management of:

Blade gap,
Cutting angle and cutting length.

Automatic management of:

Blade gap OR cutting angle.

System pressure management with ramp for
pressure proportional valve.

NA

Angle management.

NA

Cutting length management by:

Potentiometer, or
Encoder. See table below*.

Cutting length management by:

Timer.

Blade gap with:

1, or
2 actuators.

Blade gap with:

1 actuator (motor).

Foldaway:

Mechanical, or
Hydraulic.

Foldaway:

Mechanical.

Linearization of the blade gap curve for optimal positioning accuracy.

EasyCut page at start up for easy use.

Management of delays between the pressure valve (ON-OFF) and the direction valves.

Up to 10 pre-programmable types of materials.

Backgauge clearance during the cutting process (yes / no).

Sequence repetition.

AutoCut (Flying Cut or continuous cut) function.

Screen button and outputs for sheet support with 2 or 3 positions.

RTS (Return to sender) function.

Screen button for cutting laser / light guide.

Part counter with auto-stop.

Time and stroke counters for oil service.

Sheet offset (multiple-cuts in the middle of the machine with reduced TDC).

Eco mode.

Pump start button.

Axis and Shear Features

The below elements are available and can be configured on CybTouch by the OEM. However, some
functions of course depend on the machine construction.

 Available features depend on the number of available axes and inputs/outputs.

CDS_CybTouch6_G_W_v1.2.doc 3/5

Only possible potentiometer and encoder combinations

Adjustable rake angle shear

Swing shear

1 blade gap

= potentiometer.

Cutting length&angle

= potentiometer.

Back gauge

= encoder.

1 blade gap

= potentiometer.

Cutting length&angle

= encoder.

Back gauge

= encoder.

2 blade gap

= 2 potentiometers.

Cutting length&angle

= encoder.

Back gauge

= encoder.

1 blade gap

= potentiometer.

Back gauge

= encoder.

Characteristic

Adjustable rake angle shear

Swing shear

Screen

5.7" color graphic CRT screen 640 x 480 pixels with LED backlight control.

Work memory

SRAM.

System memory

FLASH memory with firmware update via RFlink.

Communication

Cybelec RFlink (radio frequency link).

Axis

+/- 10VDC management of AC/DC drives and motors, or
0-10 VDC frequency converter for AC asynchronous motors.

Units

Conversion Inch/mm.

Power supplies

NC: stabilized + 24VDC -15% / + 20% 15W.
digital inputs/outputs: stabilized + 24VDC -15% / + 20% (24V-I/O).

Encoder inputs

5 VDC or 12 VDC* or 24 VDC* (* = external power supply).
Complementary signals are not necessary, but recommended.

Power supplies
for encoders

5 VDC (supplied by CybTouch) max. 250 mA for each encoder.

Optocoupled
Digital inputs

16 inputs.

8 inputs.

Analog inputs

2 analog inputs 0-10 VDC.

Short circuit proof.

1 analog input 0-10 VDC.

Short circuit proof.

Digital outputs

12 outputs.

Optocoupled short circuit proof.
24 VDC source mode, max. 3A
Possibility to define 2 outputs for
doubling the current.

8 outputs.

Optocoupled short circuit proof.
24 VDC source mode, max. 3 A
Possibility to define 2 outputs for
doubling the current.

Analog outputs

4 analog outputs -/+10 VDC,

impedance out < 100 ,
load 2 k (max 15 mA).

Short circuit proof.

1 analog outputs -/+10 VDC,

impedance out < 100 ,
load 2 k (max 15 mA).
Short circuit proof.

Reference
voltage

One of the above analog outputs is used
for the 10VDC reference.

1 reference voltage 10 VDC

(max 20 mA) for external pot.
Recommended attached
potentiometer value (2k to 5k).

Operating
conditions

Min. 5° Celsius, max. 40° Celsius.
Relative humidity 10 to 85% noncondensing.

Dimensions

See diagram next page.

EC Directives

IEC61131-2 type 1-3 compliant.

Technical Characteristics

CDS_CybTouch6_G_W_v1.2.doc 4/5

Dimensions

CybTouch 6 G for adjustable rake angle shear, 1 axis, 16 inputs, 12 outputs:

CybTouch 6 W for swing shear, 1 axis, 8 inputs, 8 outputs:

CDS_CybTouch6_G_W_v1.2.doc 5/5

Rue des Uttins 27 CH-1401 Yverdon Switzerland TEL:+ 41 24 447 02 00 FAX:+ 41 24 447 02 01 E-Mail: [e-mail]

X1

Signal

Default I/0

1

24 V

24 VDC DNC

2

0V

0V DNC

max 8 mm0.75 mm

2

Input/output list for CybTouch 6 W (8/8io SBC-40A)

Connectors X2 to X4 = Weidmüller BLZF-SMT3.5/14/180G

 Max 4A / connector pin.

X1 Power Connector

CybTouch6_W_8io_V1.1b.doc Page 1 of 5

X2

Signal

Default I/0

1

24V_I/O

24 VDC electrical box in 

 Max 4 A / connector pin.

2

24V_I/O

24 VDC electrical box in 

 Max 4 A / connector pin.

3

OUT 1

Enable X (or SP)

4

OUT 2

Pump on / Eco mode off

5

0V_I/O

0 V electrical box out 

6

OUT 3

System pressure

7

OUT 4

Blade down

8

0V_I/O

0 V electrical box out 

9

0V_I/O

0 V electrical box out 

10

OUT 5

Blade Up

11

OUT 6

Freely configurable

12

0V_I/O

0 V electrical box in 

13

OUT 7

Blade gap +

14

OUT 8

Blade gap -

A 4 wires shielded cable must
be used for the potentiometer.
X4/11 and X4/12 terminals
must be connected together
at one side of the potentiometer.

Generalities

All 0V_I/O pins are connected together.
All digital outputs are capable of driving a load (for example valves) up to 3 A maximum.

Digital outputs are short-circuit and overload protected.
Inductive loads must be equipped with surge suppressors.
The 24V_I/O pins from connectors X2 and X4 are connected together.

The symbols mentioned in this list (,,) are only a sample of use.

See basic diagram also.

Blade Gap Wiring

X2 I/O Connector

CybTouch6_W_8io_V1.1b.doc Page 2 of 5

Z+ Z-

X3

Signal

Default I/0

1

0V_I/O

0 V electrical box out 

2

IN 1

Pedal

3

IN 2

Automatic Cut

4

0V_I/O

0 V electrical box out 

5

IN 3

TDC max

6

IN 4

BDC min

7

0V_I/O

0 V electrical box out 

8

0V_I/O

0 V electrical box out 

9

IN 5

Freely configurable

10

IN 6

Freely configurable

11

0V_I/O

0 V electrical box out 

12

IN 7

Freely configurable

13

IN 8

Freely configurable

14

0V_I/O

0 V electrical box in 

X4

Signal

Assignation

1

A1+

A signal of encoder X

2

A1 -

A - signal of encoder X

3

B1+

B signal of encoder X

4

B1 -

B - signal of encoder X

5

Z1+

Index encoder X

6

Z1 -

Index - encoder X

7

5V encodeur

5V out for encoder X

8

0V encodeur

0V out for encoder X

9

10Vref

Ref 10V out (max 20mA)

Blade gap potentiometer 2 kOhms pot

10

AIN1+

Blade gap potentiometer / cursor

11

AIN1 -

Blade gap potentiometer / 0V

12

0Vanalog

Blade gap potentiometer / 0V

*refer to sample wiring bellow

13

AOUT1

Analog X axis +/- 10V

14

0Vanalog

0V for analog X axis

X3 I/O Connector

X4 Encoder Connector

 Do not invert index signals (normal and inverted, Z+ and Z-).

It will result in a bad indexation procedure (lost of precision)

difficult to trace or no indexation at all. If this happens try to invert

index signals.

 Use twisted pair cables for encoder signals.
 Encoder inputs support 12VDC and 24VDC signals. In this case encoder must be powered

externally with its own power supply.
0V encoder must be common. See page 7 of this document for more details.

 Encoder inputs support encoders without inverted signals.

CybTouch6_W_8io_V1.1b.doc Page 3 of 5

12 / 24 V Single Ended (Unipolar) Encoders

Encoder inputs support 12VDC and 24VDC signals. In this case encoder must be powered externally with its
own power supply. 0V encoder must be common.

Encoder inputs support encoders without inverted signals.

Emitter follower encoder outputs must be connected to
the negative (A+ B+) inputs on the CybTouch.

Any unused inputs must be left disconnected.
5V single ended encoders may take their 5V power

supply from the CybTouch.
Open collector encoder outputs must be connected to

the positive (A- B-) inputs on the CybTouch
Any unused inputs must be left disconnected.
5V single ended encoders may take their 5V power

supply from the CybTouch.
Push-pull encoder outputs must be connected to the

positive (A+ B+) inputs on the CybTouch.
Any unused inputs must be left disconnected.
5V single ended encoders may take their 5V power

supply from the CybTouch.

5 V Differential Encoders / Emulated Encoders

Differential encoders (TTL / 422 / 485) are usually 5V
powered. All channels must be connected.

Usually, the 5V of emulated encoders (servo­drives) output must NOT be connected to the 5V
encoder of the CybTouch.

This may be dangerous for the drive or the CybTouch.
But some drives are fully opto-coupled and 5V encoder

must be provided like for a normal encoder.
Please refer to the drive datasheet.

External Encoder

When wiring an
external encoder, it is

important that the power
supplies be connected
as explained here.

CybTouch6_P_1612io_v1.1b.doc Page 5 of 6

4 mm²

0V and ground connection

X2

24Vio

0Vio

4

7

0Vio

11

14

X3 X4

4

7

0Vio

11

14

Encoders

1

4

7

8

11

14

X1

24V

12

X5

1

M4x6 max.

i

0V

4 mm²

0 V

Power

230 V

supply

24V NC
24V I/O

24 V

Default Configuration for Swing Beam Shear

CybTouch6_W_8io_V1.1b.doc Page 5 of 5

0 1 2 3 4 5 6 7 8 9

S10

12345

Q12

6

642

K27

531

12345

12345

K26

6

6

K25

12345

K28

6

F15

1

65432

1

EMO RELAY

65432

L11

L21

L31

G17

1

F17

L1 L2 L3 PE

0V 24V

65432

L1XL2

L3

PE

M12

U

X

UZVXWYPE

M

3~

V

W

PE

YZX

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

MAIN POWER SUPPLY

WITH EXTERNAL FUSES POWER SUPPLY

3x400V - 50/60Hz

Revision Date

a
b
c
d

Dess.

Appr.

25.01.12

PUMP MOTOR

NomDate Nom

JFG

MAIN POWER SUPPLY - PUMP MOTOR

POWER SUPPLY SERVO DRIVES

POWER SUPPLY 24VDC FOR COMMAND

SERVO DRIVES

24VDC

0VDC

24VDC POWER SUPPLY MUST BE FILTERED AND REGULATED

RELAYS AND VALVES MUST BE EQUIPPED WITH SUPPRESSORS

POWER SUPPLY

24VDC FOR COMMAND

24V/1

0V

Projet

CYBTOUCH 6 W

N° d'affaire N° du dessin

10-3008-01SHEAR

<
>

2

N° Pg.

21

1

Pg.

0 1 2 3 4 5 6 7 8 9

24VDC

24V

24VDC ELECTRICAL BOX

24VDC/3.0

U20

0VDC 0VDC

0V

13

K28

14

13

F20

1

1A

2

EMERGENCY

RELAY

K27

L N

SCHAFFNER FILTER

FN332-1/05

OR SIMILAR

L' N'

K25

K27

14

14

13

55

56

INFO_2/10.1

0V

6mm2

COVER

PE

CYBTOUCH

DIRECTLY CONNECTED TO THE FILTER

1 2 1 2 1

A20

/3.0

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

TO USE A FILTER IN THE DNC POWER LINE

X1 X1

IT'S HIGHLY RECOMMENDED

X2

24V

24V

0V

X3

OUTPUT CURRENT

11

4

X2

PUMP ON

!! WARNING !!

MAX. 3A

K25

K26

22

21

A1

A2

21

/1.3

43

/1.3

65

/1.3

1413

.5

2221

.5

INFO_1/10.1

K26

K25

22

21

A1

A2

A1

K27

A2

21

/1.3

43

/1.3

65

/1.3

1413

2221

.5

21

43

65

1413

5655

H27

/1.2

/1.2

/1.2

.5

.5

X1

X2

S25

1

2

24V

K28

13

A1

A2

21

/1.5

43

/1.5

65

/1.5

1413

.2

POWER SUPPLY

24VDC DNC

Revision Date

a
b
c
d

Dess.

Appr.

25.01.12

NomDate Nom

JFG

POWER SUPPLY

24VDC I/O

POWER SUPPLY - DNC - I/O

PUMP START WITH CYBTOUCH START

BUTTON AND INTEGRATED ECO MODE

PUMP START WITH CYBTOUCH START BUTTON AND INTEGRATED ECO MODE

Projet

CYBTOUCH 6 W

N° d'affaire N° du dessin

EMERGENCY

PUSH-BUTTON

10-3008-01SHEAR

EMERGENCY

RELAY

1

<

3

>

N° Pg.

21

2

Pg.

0 1 2 3 4 5 6 7 8 9

24VDC/2.9

S30

A20

/2.0

/4.2

FOOTSWITCH

CUTTING

24V

1

2

1415

TOP DEAD

S31

1

2

24V

S32

1617

BOTTOM DEAD

CENTERCENTER

24V

1

2

1819

MEASURE

BLADE GAP

R34

2-5 kohm

!! WARNING !!

A 4 WIRES SHIELDED CABLE MUST

BE USED FOR THE POTENTIOMETER.

X4/11 AND X4/12 TERMINALS

MUST BE CONNECTED TOGETHER

AT ONE SIDE OF THE POTENTIOMETER

INFO_3/10.1

2 5 6 3

X3 X3 X3

CYBTOUCH

X2 X2 X2 X3

13 14 7 10 6

12 7 8 9 5

9 10 11 12

X4

X2 X2 X2

COVER

X2X2 X2

AUTOCUT

S37

X3

3

AUTOCUT

4

20

INFO_4/10.1

ENABLE

24VDC ELECTRICAL BOX

0VDC

24VDC/4.2

0V0V

INFO_5/10.1

IF ELECTRICAL BLADE GAP

IS USED, THE DNC OUTPUTS

WILL DRIVE SP-SN RELAYS

OF THE BLADE GAP MOTOR

+

-

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

Y30

DNC CONNECTORS ARE EQUIPPED WITH OVDC TERMINALS TO MAKE THE WIRING OF EXTERNAL COMPONENTS MORE CONFORTABLE AND EASIER. REFER TO INPUT AND OUTPUT LIST FOR ADDITIONAL INFORMATION

Y31

+

-

+

-

Y33

DIAGRAM WITH INTERMEDIATE TERMINALS IS SHOWN ON PAGE 3A

+

-

Y36

LINK_3/3A.4

Y37

+

-

= IN4007

OR ANY PLUG WITH

INTEGRATED SURPRESSOR

SP SN

BLADE GAP PRESSURE

Revision Date

a
b
c
d

Dess.

Appr.

25.01.12

NomDate Nom

JFG

BLADE DOWN BLADE UP

DNC INPUTS

HYDRAULIC COMMAND

DIRECT CONNECTION TO DNC

SYSTEM

Projet

CYBTOUCH 6 W

N° d'affaire N° du dessin

SHEAR 10-3008-01

<
>

2

4

N° Pg.

21

3

Pg.

0 1 2 3 4 5 6 7 8 9

L11

L21

L31

U40

ENABLE

X AXIS

24VDC/3.9

L1 L2 L3 PE

0V

0VDC

ANALOG VOLTAGE

ENABLE

FREQUENCY CONVERTER (BASIC DIAGRAM)

U PEWV 0V

X AXIS

24VDC ELECTRICAL BOX

SN SP

X AXISX AXIS

SN SP10V

SERVO-AMPLIFIER SETTINGS

VOLTAGE INPUT (NO PRESET SPEED, NO PID, NO TORQUE INPUT)

ACCELERATION / DECELERATION RAMPS = NO

NO AUTOTEST (STATOR IMPEDANCE) AT ANY START

DNC SETTINGS

P09.01 SP-SN 0-10V OR EN/SN 0-10V

P09.02 CLOSED LOOP = NO / TIME BEFORE ? 0.5s

P11.02 INDEX ZONE REVERSE LOGIC = YES

31X33

32

PE

A20

/3.0

PEWVU

M40

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

M

3~

CYBTOUCH

X4

8 2 4 6 7 1 3 5

0V B/ 5V B

A/ Z/ A Z

35

36

9 3

X3X4 X4

COVER

37

X2

39

1114 13

X2

S45

42

40

42

43

1

1

41

38

24V

1

S46

2

2

2

AC MOTOR

X AXIS

Revision Date

a
b
c
d

Dess.

Appr.

MESSAGE

X AXIS

25.01.12

NomDate Nom

JFG

ENCODER

X AXIS

SP - SN

X AXIS

X AXIS

FREQUENCY CONVERTER

BASIC DIAGRAM

X AXIS

INDEX ZONELIMIT SWITCH X AXISINDEX ZONE

SN - SP + SP +

Projet

CYBTOUCH 6 W

N° d'affaire N° du dessin

SHEAR 10-3008-01

<
>

3

8

N° Pg.

21

4

Pg.

0 1 2 3 4 5 6 7 8 9

WIRING OPTIONS

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

Revision Date

a
b
c
d

Dess.

Appr.

NomDate Nom

JFG25.01.12

Projet

CYBTOUCH 6 W

N° d'affaire N° du dessin

SHEAR

10-3008-01

<
>

4

N° Pg.

21

8

Pg.

0 1 2 3 4 5 6 7 8 9

24V/1

0V

U20

24VDC

24VDC ELECTRICAL BOX

0VDC 0VDC

13

1

1A

2

F20

L N

SCHAFFNER FILTER

FN332-1/05

OR SIMILAR

L' N'

K28

EMERGENCY

RELAY

14

ECO MODE RELAY

A1

ECO

A2

21.522

START

ECO

21

22

3

4

56

K27

K25

14

13

13

14

INFO_6/10.1

24VDC/3.0

0V

PE

DIRECTLY CONNECTED TO THE FILTER

1 2 1 2 1 4

A20

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

TO USE A FILTER IN THE DNC POWER LINE

X1 X1

IT'S HIGHLY RECOMMENDED

X

6mm2

COVER

CYBTOUCH

X2

24V

24V

0V

X3

11

X2

ECO MODE OFF

S25

1

2

24V

12

K25

K27

K26

55

21

22

A1

A2

21

K25

22

A1

K26

A2

21

/1.3

43

/1.3

65

/1.3

1413

.6

2221

.6

21

/1.3

43

/1.3

65

/1.3

1413

2221

.5

K27

A1

A2

X1

H27

21

/1.2

43

/1.2

65

/1.2

1413

.6

5655

.5

K28

X2

A1

A2

21

/1.5

43

/1.5

65

/1.5

1413

.2

POWER SUPPLY

24VDC DNC

Revision Date

a
b
c
d

Dess.

Appr.

25.01.12

NomDate Nom

JFG

POWER SUPPLY

24VDC I/O

POWER SUPPLY - DNC - I/O

PUMP START WITH CONVENTIONAL

START BUTTON AND ECO MODE

EMERGENCY

EMERGENCY

PUMP START WITH CONVENTIONAL START BUTTON AND ECO MODEPUSH-BUTTON

Projet

CYBTOUCH 6 W

N° d'affaire N° du dessin

SHEAR 10-3008-01

RELAY

<
>

1

3

N° Pg.

21

2A

Pg.

0 1 2 3 4 5 6 7 8 9

24VDC

24V

U20

0VDC 0VDC

0V

13

F20

1

1A

2

K28

EMERGENCY

RELAY

14

13

PUMP_ON

14

14

K27

L N

SCHAFFNER FILTER

FN332-1/05

OR SIMILAR

L' N'

PUMP ON RELAY

PUMP_ON

A1

A2

13 14

K25

56

.5

13

13

14

INFO_7/10.1

24VDC ELECTRICAL BOX

24VDC/3.0

0V

PE

DIRECTLY CONNECTED TO THE FILTER

1 2 1 2 1 4

A20

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

TO USE A FILTER IN THE DNC POWER LINE

X1 X1

IT'S HIGHLY RECOMMENDED

X

6mm2

COVER

CYBTOUCH

X2

24V

24V

0V

X3

11

X2

PUMP ON

S25

1

2

24V

12

K25

K27

K26

55

21

22

A1

A2

21

K25

22

A1

K26

A2

21

/1.3

43

/1.3

65

/1.3

1413

.6

2221

.6

21

/1.3

43

/1.3

65

/1.3

1413

2221

.5

K27

A1

A2

X1

H27

21

/1.2

43

/1.2

65

/1.2

1413

.6

5655

.5

K28

X2

A1

A2

21

/1.5

43

/1.5

65

/1.5

1413

.2

POWER SUPPLY

24VDC DNC

Revision Date

a
b
c
d

Dess.

Appr.

25.01.12

NomDate Nom

JFG

POWER SUPPLY EMERGENCY

24VDC I/O

PUSH-BUTTON

PUMP START WITH CYBTOUCH START

BUTTON AND INTEGRATED ECO MODE

BIG CONTACTORS (>3A) OR AC VOLTAGE

PUMP START WITH CYBTOUCH START BUTTON AND INTEGRATED ECO MODE

Projet

CYBTOUCH 6 W

N° d'affaire N° du dessin

10-3008-01SHEAR

EMERGENCY

RELAY

1

<

3

>

N° Pg.

21

2B

Pg.

0 1 2 3 4 5 6 7 8 9

24VDC/2.9

S30

A20

FOOTSWITCH

CUTTING

1

2

1314

TOP DEAD

S31

1

2

24V

S32

1516

BOTTOM DEAD

CENTERCENTER

24V

1

2

1718

MEASURE

BLADE GAP

R34

2-5 kohm

!! WARNING !!

A 4 WIRES SHIELDED CABLE MUST

BE USED FOR THE POTENTIOMETER.

X4/11 AND X4/12 TERMINALS

MUST BE CONNECTED TOGETHER

AT ONE SIDE OF THE POTENTIOMETER

INFO_8/10.1

2 5 6 3

X3 X3 X3

CYBTOUCH

9 10 11 12

X4

COVER

FLYING CUT

3

S37

4

19

X3

INFO_9/10.1

FLYING CUT

OPTION

24VDC ELECTRICAL BOX

24VDC/4.2

X2 X2

13 14 7 10 6

2021

+

-

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

Y30

Y31

2223

+

-

INFO_10/10.1

IF ELECTRICAL BLADE GAP

IS USED, THE DNC OUTPUTS

WILL DRIVE SP-SN RELAYS

OF THE BLADE GAP MOTOR

X2 X2 X2

2425

+

-

Y33

Y36

2627

+

-

2829

+

-

= IN4007

OR ANY PLUG WITH

INTEGRATED SURPRESSOR

Y37

0V 24V

SP SN

BLADE GAP PRESSURE

Revision Date

a
b
c
d

0V

Dess.

Appr.

25.01.12

NomDate Nom

JFG

0V

LINK_3/3.5

BLADE DOWN BLADE UP

BACK TO PAGE 3

DNC INPUTS

HYDRAULIC COMMAND

INTERFACE BY THE ELECTRICAL BOX

0V

0V

SYSTEM

Projet

CYBTOUCH 6 W

N° d'affaire N° du dessin

SHEAR

10-3008-01

<
>

0VDC

0V0V

2

4

N° Pg.

21

3A

Pg.

0 1 2 3 4 5 6 7 8 9

L11

L21

L31

U40

24VDC/3.9

0V

0VDC

T41

1

F41

20 21 22 17

65432

6

10

DC SERVOAMPLIFIER CYB700

18 11 1319 12 7

24VDC ELECTRICAL BOX

ANALOG VOLTAGEENABLE

X AXISX AXIS

0V 10V

16 14 15 9 8

SERVO-AMPLIFIER SETTINGS

PROPORTIONAL GAIN = NO

ACCELERATION / DECELERATION RAMPS = NO

DNC SETTINGS

P09.01 ENABLE +/- 10V

P09.02 CLOSED LOOP = YES / TIME BEFORE ? 0.5s

P11.02 INDEX ZONE REVERSE LOGIC = YES

30X31

-

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

M40

M

PE

PE

32

T

-

33

A20

PE

34

3 14 13

X2

35

X4 X4 X3

CYBTOUCH

X4

8 2 4 6 7 1 3 5

0V B/ 5V B

A/ I/ A I

36

COVER

38

37

9

1

S45

2

24V

S46

24V

39

1

2

+

Revision Date

a
b
c
d

Dess.

Appr.

+

TACHODC MOTOR

25.01.12

NomDate Nom

JFG

ENCODER

X AXISX AXISX AXIS

INDEX ZONE

X AXIS

X AXIS

DC SERVOAMPLIFIER CYB700

LIMIT SWITCH X AXIS

SP + SN -

Projet

CYBTOUCH 6 W

N° d'affaire N° du dessin

SHEAR

10-3008-01

<
>

3

N° Pg.

21

4B

Pg.

0 1 2 3 4 5 6 7 8 9

L11

L21

L31

U40

24VDC ELECTRICAL BOX

SERVO-AMPLIFIER SETTINGS

PROPORTIONAL GAIN = NO

ACCELERATION / DECELERATION RAMPS = NO

DNC SETTINGS

P09.01 ENABLE +/- 10V

P09.02 CLOSED LOOP = YES / TIME BEFORE ? 0.5s

P11.02 INDEX ZONE REVERSE LOGIC = YES

T41

F41

24VDC/3.9

1

65432

4 5 6 GND

X9

0VDC

0V

ONLY FOR 230V

SERVO-AMPLIFIER

23 24

1

X8 X2 X8

2

AC SERVOAMPLIFIER CD1-a

X9 X1

10 1 29 8 20

6 8 4 16 17GND 3 7 4 8 5 9 6

X2 X2

7 9 5 GND 15 1 14

ENABLE

X AXIS

ANALOG VOLTAGE

X AXIS

0V 10V

X2

X2 X2

30X32

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

M40

M

3~

X AXIS

31

PE

2 4 5 14 136 1 3 3 9

A20

PEWVU

TC S3 S2 R1

TC S1 S4 R2

RESOLVERAC MOTOR

X AXIS

A/

X4

Z/

B/ A

ENCODER

X AXIS

33

X2

B

COVER

Z

COVER

CYBTOUCH

34

35

X4 X4 X3

X AXIS

36

S47

37

24V

1

1

S48

2

LIMIT SWITCH X AXISINDEX ZONE

SP + SN -

2

38

24V

Revision Date

a
b
c
d

Dess.

Appr.

25.01.12

NomDate Nom

JFG

X AXIS

AC SERVOAMPLIFIER CD1-a

Projet

CYBTOUCH 6 W

N° d'affaire N° du dessin

SHEAR 10-3008-01

<
>

3

N° Pg.

21

4A

Pg.

0 1 2 3 4 5 6 7 8 9

INFO_1/2.5

INFO_2/2.6

INFO_3/3.4

INFO_8/3A.4

INFO_4/3.7

INFO_9/3A.7

INFO_5/3.1

This diagram can be used as long as the two contactors (star/delta) do not need more than 3A total.

If the star/delta set requires more than 3A (24VDC) or other voltage (AC for example) please use the diagram on page 2B

For other ways of starting the pump, please refer to the chapter "Wiring Options" at the end of this document

Important : A 4-wire shielded cable must be used for each of the potentiometers.

11 and 12 terminals must be connected together at one side of the potentiometer.

Refer to the wiring explanation in the inputs/outputs list. (bottom of X4 connector list)

AutoCut (=Flying cut) switch is optional

If OEM wants to secure the AutoCut function with an external key switch, the AutoCut input must be configured and wired

If only the AutoCut function (ON-OFF on screen) is needed, without an external keyswitch, then do not configure

the AutoCut input, only configure the AutoCut function.

In this wiring option, the connecting cables to the valves can be easily connected directly to the DNC.

The 0V_I/O terminals are available for this purpose on X2 and X3 connectors. (see inputs/outputs list)

This saves using terminals in the electrical box and makes the wiring simpler, easier and faster.

INFO_6/2A.7

INFO_7/2B.7

INFO_10/3A.1

La copie ou remise à un tiers sans notre autorisation écrite est strictement interdite.

Conventional Start-Stop panel buttons.

This diagram shows the conventional pump start-stop buttons (usualy placed on the panel)

The Eco-mode relay is used to stop the main motor after x minutes of inactivity.

The EcoModeOff output is configured instead of the PumpOn output.

Whenever possible, we recommend that the Pump start button on the CybTouch and related PumpOn output be used.

This saves using the conventional start/stop buttons, is much more user friendly for the operator and integrates

the Eco-mode function.

This diagram is used if more than 3A is needed to activate the 2 simultaneous star/delta contactors.

It is also used when star/delta contactors are 24 VAC or 48 VAC.

This diagram is electrically the same as page 3, but here the valves are

crossing through terminals instead of being directly connected to the numerical control.

DateRevision NomDate Nom

a
b
c
d

Dess.

Applied Materials Confidential

25.01.12

JFG

NOTES ON DIAGRAMS

Projet

CYBTOUCH 6 W

N° d'affaire

SHEAR

N° du dessin

10-3008-01

<
>

N° Pg.

21

10

Pg.