Craftsman 137.248100, 137.218100 User Manual

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Operator's Manual
CRFIFrXMFIN°
3.0 HP (Max. Developed) 10" Inch Blade
5000 R.P.M.
TABLE SAW
Model No.
137.218100
TABLE SAW
CAUTION: Before using this Table Saw,
read this manual and follow all its Safety Rules and
Operating Instructions
Customer Help Line
1-800-843-1682
Safety Instructions
Installation
Operation
Maintenance
Parts List
Espahol
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit our Craftsman website: www.sears.com/craftsman
Part No. 13721810001
SECTION PAGE
Warranty ........................................ 2
Product Specifications ....................... 2
Power Tool Safety ............................ 3
Table Saw Safety .............................. 4
Electrical Requirements and Safety ...... 5
Accessories and Attachments .............. 6
Tools Needed For Assembly ................ 6
Carton Contents .............................. 6
SECTION PAGE
Know Your Table Saw....................... 8
Assembly and Adjustments ................. 9
Operation ....................................... 15
Maintenance ................................... 19
Troubleshooting Guide ....................... 20
Push Stick Plan ................................. 21
Parts List......................................... 22
FULL ONE YEAR WARRANTY
If this Table Saw fails due to a defect in material or workmanship within one year of date of purchase, Sears will at its option repair or replace it free of charge.
Return this Table Saw to a Sears Service Center for repair, or to place of purchase for replacement. This warranty gives you specific legal rights, and you may also have other rights which may vary from
state to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
= Lead from lead-based paints = Crystalline silica from bricks, cement and other masonry products
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment such as dust
masks that are specially designed to filter out microscopic particles.
MOTOR
HP(Maximum developed) ...... 3.0
Type .................................. Universal
Amps ................................. 15
Voltage .............................. 120
Hz ...................................... 60
RPM (no load) ...................... 5000
Overload Protection ............. YES
To avoid electrical hazards, fire hazards or damage to the table saw, use proper circuit protection.
Arsenic and chromium from chemically treated lumber
SAW
Table Size........................ 26-7/64" x 19-3/32"
Table Extensions ............... Yes, with fences Extension Fence Capacity... 24" Right
Blade Size ........................ 10"
Rip Scale ......................... YES
Rip Fence ........................ YES
Miter Gauge ...................... YES Maximum Cut Depth @ 90°.. 3"
Maximum Cut Depth @ 45°.. 2-1/2" Maximum Dado Cut Width... 1/2"
Net Weight, 21810 ............. 44 LBS
Net Weight, 24810 ............. 51 LBS
This table saw is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 15 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it isworn, cut or
damaged in any way. Before using your table saw, it is critical that you read and understand these safety rules. Failure to follow these
rules could result in serious injury to you or damage to the table saw.
Before using your table saw, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury or damage to the table saw.
15.
Good safety practices are a combination of common sense, staying alert and understanding how to use your
power tool. To avoid mistakes that could cause serious injury, do not plug in your power tool until you have read and understood the following safety rules:
1. READ and become familiar with this entire Operator's Manual. LEARN the tool's applications,
limitations and possible hazards.
2. Look for this symbol that identifies important safety precautions. It means CAUTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
,
NEVER OPERATE THIS MACHINE WITHOUT THE
SAFETY GUARD IN PLACE FOR ALL THROUGH- SAWING OPERATIONS.
,
DO NOT USE IN A DANGEROUS ENVIRONMENT
such as damp or wet locations or exposure to rain.
Keep work area well lighted.
.
DO NOT use power tools in the presence of
flammable liquids or gases.
6.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool
before turning ON.
16.
NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN THE POWER "OFF". Do not leave the tool
before it comes to a complete stop.
17.
NEVER STAND ON TOOL. Serious injury could
occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
18.
DO NOT OVERREACH. Keep proper footing and balance at all times.
19.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for most efficient and safest performance.
Follow instructions for lubricating and changing
accessories.
20.
CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged
should be carefully checked to ensure it will operate
properly and perform its intended function. Check
for alignment of moving parts, binding of moving
parts, mounting and any other conditions that may affect its safe operation. A guard or other part that is damaged should be properly repaired or replaced.
7. KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from the work area.
8. DO NOT FORCE THE TOOL. It will do the job
better and safer at the rate for which it was designed.
g. USE THE RIGHT TOOL. Don't force the tool or
attachment to do a job for which it is not designed.
10. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets or other
jewelry which may get caught in moving parts. Non- slip footwear is recommended. Wear protective hair
covering to contain long hair.
11. WEAR A FACE MASK OR DUST MASK. Sawing, cutting and sanding operations produce dust.
12. DISCONNECT TOOLS before servicing and when changing accessories such as blades, cutters, etc.
13. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the OFF
position before plugging into the power supply.
14. USE ONLY RECOMMENDED ACCESSORIES.
Consult the Operator's Manual for recommended
accessories. The use of improper accessories may cause injury to you or damage to the tool.
21. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys.
22.
DO NOT operate the tool if you are under the influence of any drugs, alcohol or medication that
could impair your ability to use the tool safely.
23.
USE DUST COLLECTION SYSTEM wherever possible. Dust generated from certain materials can
be hazardous to your health and in some cases, a
fire hazard. Always operate the power tool in a well- ventilated area with adequate dust removal.
24.
ALWAYS WEAR EYE PROTECTION. Any power tool can throw foreign objects into your eyes which could cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI
safety standard Z87.1. Everyday glasses have only
impact resistant lenses. They ARE NOT safety
glasses.
NOTE: Glasses or goggles not in compliance with
ANSI Z87.1 could cause serious injury when they
break.
25.
DIRECTION OF FEED. Feed work into a blade or
cutter against the direction of rotation of the blade or cutter only.
.
ALWAYS USE SAW BLADE GUARD, splitter and 12. anti-kickback pawls for every operation for which they can be used, including through-sawing Through- sawing operations are those in which the blade cuts 13.
completely through the workpiece when ripping or cross-cutting.
2. ALWAYS HOLD WORK FIRMLY against the miter gauge or rip fence.
.
USE A PUSH STICK when required. Always use a push stick when ripping narrow stock. Refer to
ripping instructions in this Operator's Manual where the push stick is covered in detail. A pattern for making your own push stick is included on page 27.
. NEVER PERFORM ANY OPERATION "FREE
HAND", which means using only your hands to support or guide the workpiece. Always use either the fence or the miter gauge to position and guide the
work. WARNING: FREEHAND CUTTING IS THE MAJOR
CAUSE OF KICK-BACK & FINGER/HAND AMPUTATIONS.
5. NEVER STAND or have any part of your body in line with the path of the saw blade. Keep your hands out
of the saw blade path.
6. NEVER REACH behind or over the cutting tool for any reason.
7. REMOVE the rip fence when cross cutting.
8. DO NOT USE a molding head with this saw.
g. FEED WORK INTO THE BLADE against the
direction of rotation only.
10. NEVER use the rip fence as a cut-off gauge when cross-cutting.
11. NEVER ATTEMPT TO FREE A STALLED SAW
BLADE without first turning the saw OFF. Turn power switch OFF immediately to prevent motor damage.
PROVIDE ADEQUATE SUPPORT to the rear and the sides of the saw table for long or wide workpieces.
AVOID KICKBACKS (work thrown back towards you) by keeping the blade sharp, the rip fence parallel to the saw blade and by keeping the splitter, anti- kickback pawls and guards in place and functioning.
Do not release work before it has passed all the way past the saw blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence.
14.
AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand
to move into the saw blade.
15.
NEVER USE SOLVENTS to clean plastic parts. Solvents could possibly dissolve or otherwise
damage the material. Only a soft damp cloth should be used to clean plastic parts,
16.
MOUNT your table saw on a bench or stand before performing any cutting operations. Refer to
ASSEMBLY AND ADJUSTMENTS on page 9.
17.
NEVER CUT METALS or materials which may make hazardous dust.
18.
ALWAYS USE IN WELL-VENTILATED AREA. Remove sawdust frequently. Clean out sawdust from
the interior of the saw to prevent a potential fire hazard. Attach a vacuum to the dust port for
additional sawdust removal.
19.
NEVER LEAVE THE SAW running unattended. Do not leave the saw until it comes to a complete stop.
20.
FOR proper operation follow the instructions in this Operator's Manual entitled ASSEMBLY AND
ADJUSTMENTS (Page 9). Failure to provide sawdust fall-through and removal hole will allow sawdust to build up in the motor area resulting in a
fire hazard and potential motor damage.
POWER SUPPLY REQUIREMENTS
To avoid electrical hazards, fire hazards or damage to the table saw, use proper circuit protection. Always use a separate electrical circuit for your tools. This
power tool is wired at the factory for 120V operation. Connect it to a 120V, 15 Amp circuit and use a 15 Amp time delay fuse or circuit breaker. To avoid shock or fire, replace the cord immediately if it is
worn, cut or damaged in any way.
EXTENSION CORD REQUIREMENTS
Any extension cord must be GROUNDED for safe operation.
MINIMUM GAUGE FOR EXTENSION CORDS
(AWG type / 120 Volt only)
Ampere Rating
Not
More Than More Than
0 6 6 10
10 12
Total length in feet
25' 50' 100' 150'
18 16 16 14 18 16 14 12
16 16 14 12
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least
resistance for electric current and reduces the risk of
electric shock. This saw is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a
matching receptacle that is properly installed and
grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit
the receptacle, have the proper receptacle installed by a qualified electrician.
IMPROPER CONNECTION of the equipment grounding
conductor can result in risk of electric shock. The conductor (wire) with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If
repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding
conductor to a live terminal.
CHECK with a qualified electrician or service personnel if
you do not completely understand the grounding
instructions, or if you are not sure the saw is properly
grounded.
GUIDELINES FOR EXTENSION CORDS
Any extension cord used for power tools MUST be
grounded (3 wire with two flat prongs and one round ground prong).
Make sure the extension cord is in good condition. When using an extension cord, make sure you use one heavy enough to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table above shows
the correct size to use according to extension cord length and nameplate ampere rating. If in doubt, use the next heavier gauge cord. The smaller the gauge number the
heavier the cord. NOTE: THE 12 TO 16 AMP RATING IS CORRECT FOR THIS TOOL. IT IS HIGHLIGHTED IN THE TABLE
ABOVE.
Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
Before connecting the saw to the extension cord, make sure the saw switch is turned OFF.
GROUNDING INSTRUCTIONS
USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE 3-PRONG GROUNDING PLUGS AND 3-POLE GROUNDING RECEPTACLES THAT ACCEPT THE
SAW'S PLUG. REPAIR OR REPLACE DAMAGED OR
WORN CORDS IMMEDIATELY.
3-Prong Plug
®
Prong
_-'" Properly Grounded
3-Prong Receptacle
Grounding Lug _:-_'_---_
_ Make Sure This
is Connected to a Known Ground
"" 2-Prong
Receptacle
RECOMMENDED ACCESSORIES
Visit your Sears Hardware Department or see the
Craftsman Power and Hand Tools Catalog to purchase recommended accessories for this power tool.
To avoid the risk of personal injury:
Do not use adjustable (wobble) type dadoes or carbide tipped dado blades, maximum dado width is 1/2".
Do not use a dado with a diameter larger than 6".
Do not use molding head set with this saw.
Do not modify this power tool or use accessories not
recommended by Sears.
TOOLS NEEDED
Medium serewd_{vet
#2 Phillips screwdriver
Straight edge
Adjustable wrench
Combination square
UNPACKING AND CHECKING CONTENTS
Separate all parts from packing materials. Check each part with the illustration on the next page and the "Table of
Loose Parts" to make certain all items are accounted for, before ny packing material.
If any part is missing or damaged, do not attempt to assemble the table saw, plug in the power cord, or turn the switch ON until the missing or damaged part is obtained and is installed correctly.
TABLE OF LOOSE PARTS
ITEM DESCRIPTION QUANTITY
A. Table saw assembly 1
B. Blade guard and splitter 1 C. Bolt, flat washer, toothed washer, 1 each
Oval washer, spring washer
D. Rip fence handle & nut 1 E. Hand wheels 2
F. Dome nuts 2 G. Hand wheel handle 2 H. Dado table insert 1
I. Miter gauge 1 J. Hex keys 2
K. Blade wrenches 2 L. Table extension fence 1
M. Locking Knobs 2 N. Blade 1
NOTE: To make assembly easier, keep contents of box together. Apply a coat of automobile wax to the table.
Wipe all parts thoroughly with a clean dry cloth. This will reduce friction when pushing the workpeice.
UNPACKING "tOUR TABLE SAW:
!
_L
A
C
G
N
H
|
M
with key
Overload reset switch
Rip Fence
Blade Guard
Table Insert
Miter Gauge
Table
SideTable Extension
Extension
handles
Blade bevel
lock knob
Blade Tilting Handwheel
Blade
Blade elevation handwheel
Mounting holes
Kickback pawls
Splitter bracket
i
_ghole
SAW MOUNTED TO WORK SURFACE (FIG. A)
1. If the leg set will not be used, the saw must be properly secured to a sturdy workbench using the
four mounting holes at the base of the saw.
2. The surface of the table where the saw is to be mounted must have a hole large enough to facilitate
sawdust fall-through and removal.
3. Square the saw on the mounting surface and mark the location of the four 3/8" mounting holes (1).
4. Drill 3/8" hole into the mounting surface.
5. Mark an 11" square (2) centered between the four mounting holes (1).
6. Cut out and remove the square.
7. This opening will allow sawdust to fall through the saw base.
8. Place the saw on the work surface, and align the mounting holes of the saw with those drilled through
the surface.
9. Fasten the saw to the work surface.
Do not operate this machine o the floor-this is a very
dangerious position.
Fig. A
Fig. B
BLADE RAISING HANDWHEEL (FIG. C)
1. Attach the handwheel (t) to the elevation screw (2) at the front of the saw.
Make sure the slots (3) in the hub of the handwheel engage with the pins (4).
2. Attach and tighten the dome nut (5) at the end of the shaft (Fig. D).
Fig. C
O
O
Failure to provide the sawdust fall-through hole will
cause sawdust to build up in the motor area, which
may result in fire or cause motor damage. KEEPING THE AREA CLEAN (FIG. B)
1. Sawdust and wood chips that fall from under the saw will accumulate on the floor.
2. Make it a practice to pick up and discard this dust when you have completed cutting.
O
--2
3
1
BLADE TILTING HANDWHEEL (FIG. D)
1. Attach the other handwheel (6) to the blade tilting screw on the side of the saw in the same manner
as above.
2. Attach and tighten the handwheel dome nut (5).
2 4
Fig. D
Always keep your work area clean, uncluttered and well lit. Do not work on floor surfaces that are
slippery from sawdust or wax.
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