For airflow requirements above 1800 CFM, use both side inlets, a
combination of 1 side inlet and the bottom, or the bottom only.
NOTES: Minimum return-air opening at furnace:
1.2.3.
4.
17
⁄8-IN. DIA
POWER CONN
7
CONDENSATE
DRAIN TRAP
CONDENSATE DRAIN
TRAP LOCATION
(DOWNFLOW &
HORIZONTAL LEFT)
⁄16"
15
⁄4"
1
26
⁄2"
1
26
⁄16"
24
5
22
⁄2-IN. DIA
1
2-IN. COMBUSTION-
AIR CONN
GAS CONN
2-IN. VENT CONN
⁄8-IN. DIA
ACCESSORY
7
ENTRY
⁄16"
11
22
⁄2-IN. DIA THERMOSTAT
1
LOCATION
POWER ENTRY
⁄16"
7
9
(ALTERNATE
UPFLOW)
SIDE INLET
⁄2"
1
TYP
14
TYP
CONDENSATE
DRAIN LOCATION
(UPFLOW)
⁄4" TYP
⁄16" TYP
1
15
23
SIDE INLET
26
⁄4"
1
1
1"
040-0817-1/215-7/816
040-1217-1/215-7/816
060-0817-1/215-7/816
060-1217-1/215-7/816
060-1617-1/215-7/816
080-1217-1/215-7/816
080-1617-1/215-7/816
080-202119-3/819-1/2
100-162119-3/819-1/2
100-202119-3/819-1/2
UNIT SIZEADE
120-2024-1/222-7/823
2
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained
personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating
equipment, observe precautions in literature, on tags, and on labels
attached to or shipped with unit and other safety precautions that
may apply.
Follow all safety codes, including NFPA 54/ANSI Z223.1-1996,
→
National Fuel Gas Code and ANSI/NFPA 90B, Installation Standards, Warm Air Heating and Air Conditioning Systems. In
Canada, refer to the current edition of the National Standard of
Canada CAN/CGA-B149. Wear safety glasses and work gloves.
Have fire extinguisher available during start-up and adjustment
procedures and service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on unit or in instructions and manuals,
be alert to potential for personal injury.
Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
Electrostatic discharge can affect electronic components.
Take precautions during furnace installation and servicing to
protect the furnace electronic control. Precautions will prevent electrostatic discharges from personnel and hand tools
which are held during the procedure. These precautions will
help to avoid exposing the control to electrostatic discharge
by putting the furnace, the control, and the person at the same
electrostatic potential.
1. Disconnect all power to the furnace. DO NOT TOUCH THE
CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY’S ELEC-
.
TROSTATIC CHARGE TO GROUND.
2. Firmly touch a clean, unpainted, metal surface of the furnace
chassis which is close to the control. Tools held in a person’s
hand during grounding will be satisfactorily discharged.
3. After touching the chassis you may proceed to service the
control or connecting wires as long as you do nothing that
recharges your body with static electricity (for example; DO
NOT move or shuffle your feet, DO NOT touch ungrounded
objects, etc.).
This forced air furnace is equipped for use with natural gas at altitudes 0 - 10,000 ft (0 - 3,050m), except 140 size
Furnaces are only approved for altitudes 0 - 7,000 ft. (0 - 2,135m).
An accessory kit, supplied by the manufacturer, shall be used to convert to propane gas use or may be required for
some natural gas applications.
This furnace is for indoor installation in a building constructed on site. This furnace may be installed in a manufactured
(mobile) home when stated on rating plate and using factory authorized kit.
This furnace may be installed on combustible flooring in alcove or closet at minimum clearance from combustible
material.
This appliance requires a special venting system. Refer to the installation instructions for parts list and method of
installation. This furnace is for use with schedule-40 PVC, PVC-DWV, or ABS-DWV pipe, and must not be vented in
common with other gas-fired appliances. Construction through which vent/air intake pipes may be installed is maximum
24 inches (600 mm), minimum 3/4 inches (19 mm) thickness (including roofing materials).
MINIMUM INCHES CLEARANCE
TO COMBUSTIBLE CONSTRUCTION
ALL POSITIONS:
Mimimum front clearance for service 30
*
inches (762mm).
140 size furnaces require 1 inch back
††
clearance to combustible materials.
This furnace is approved for UPFLOW, DOWNFLOW and
HORIZONTAL installations.
Clearance arrows
do not change with
1"
furnace orientation.
DOWNFLOW POSITIONS:
For installation on combustible floors only
†
when installed on special base No.
KGASB0201ALL, Coil Assembly, Part No.
CD5 or CK5, or Coil Casing, Part No.
KCAKC.
HORIZONTAL POSITIONS:
Clearance shown is for air inlet and air
§
outlet end.
Line contact is permissible only between
lines formed by intersections of top and two
sides of furnace jacket, and building joists,
studs, or framing.
120 and 140 size Furnaces require 1 inch
Ø
bottom clearance to combustible materials.
323857-101 REV. C (LIT)
††
0"
B
A
A
C
R
K
R
I
E
R
E
E
D
S
I
S
E
T
O
C
0"
§
Clearance in inches
0"
†
TOP/PLENUM
F
BOTTOM
Ø
§
0"
E
D
S
I
S
E
DESSUS/CHAMBRE D´AIR
E
C
A
I
N
A
R
U
N
R
U
N
O
O
F
R
N
F
A
V
A
F
R
O
A
N
V
A
N
DESSOUS
T
O
C
E
S
T
T
S
E
L
R
È
N
V
I
T
R
C
E
E
T
I
E
*
N
T
T
3"
30
MIN
Vent clearance to
combustibles 0".
A97609
→ Fig. 3—Clearances to Combustibles
3
4. If you touch ungrounded objects (recharge your body with
static electricity), firmly touch furnace again before touching
control or wires.
5. Use this procedure for installed and uninstalled (ungrounded)
furnaces.
6. Before removing a new control from its container, discharge
your body’s electrostatic charge to ground to protect the
control from damage. If the control is to be installed in a
furnace, follow items 1 through 5 before bringing the control
or yourself into contact with the furnace. Put all used AND
new controls into containers before touching ungrounded
objects.
7. An ESD service kit (available from commercial sources) may
also be used to prevent ESD damage.
INTRODUCTION
The 58MSA Multipoise Condensing Gas-Fired Furnaces are
A.G.A./C.G.A. certified for natural and propane gases and for
installation in alcoves, attics, basements, closets, utility rooms,
crawlspaces, and garages. The furnace is factory-shipped for use
with natural gas. An A.G.A/C.G.A certified gas conversion kit is
required to convert furnace for use with propane gas. These
furnaces are suitable for installation in a residence built on site or
a manufactured residence completed at final site. The design of
this furnace line is NOT A.G.A./C.G.A. certified for installation in
recreation vehicles, in manufactured (mobile) homes, or outdoors.
These furnaces SHALL NOT be installed directly on carpeting,
tile, or any other combustible material other than wood flooring. In
downflow installations, factory accessory floor base MUST be
used when installed on combustible materials and wood flooring.
These furnaces are shipped with the drain and pressure tubes
connected for UPFLOW applications. Minor modifications are
required when used in DOWNFLOW, HORIZONTAL RIGHT, or
HORIZONTAL LEFT (supply-air discharge direction) applications as shown in Fig. 1. See details in Applications section.
These furnaces are shipped with the following materials to assist in
proper furnace installation. These materials are shipped in the main
blower compartment.
Installer Packet includes:
Installation, Start-Up, and Operating Instructions
Service and Maintenance Instructions
User’s Information Manual
Warranty Certificate
Loose Parts Bag includes:Quantity
Pressure tube extension1
Collector box or condensate trap extension tube1
Inducer housing drain tube1
1/2-in. CPVC street elbow2
Drain tube coupling1
Drain tube coupling grommet1
Vent and combustion-air pipe support2
Combustion-air pipe perforated disk assembly1
Vent Pipe Extension1*
* ONLY supplied with some furnaces.
Before installing the furnace in the United States, refer to the
current edition of the NFGC. For further information, the NFGC is
available from National Fire Protection Association Inc., Batterymarch Park, Quincy, MA 02269; American Gas Association, 1515
Wilson Boulevard, Arlington, VA 22209; or from Literature
Distribution.
Before installing the furnace in Canada, refer to the current edition
of the NSCNGPIC. Contact Standards Department of Canadian
Gas Association, 55 Scarsdale Road, Don Mills, Ontario, Canada
M3B 2R3.
Installations must comply with regulations of serving gas supplier
and local building, heating, plumbing, or other codes in effect in
area in which installation is made. In absence of local codes,
installation must conform with NFGC.
Canadian installations must be made in accordance with NSCNGPIC and all authorities having jurisdiction.
These instructions cover minimum requirements for a safe installation and conform to existing national standards and safety codes.
In some instances, these instructions exceed certain local codes
and ordinances, especially those that may not have kept pace with
changing residential construction practices. We require these
instructions as a minimum for a safe installation.
Application of this furnace should be indoors with special
attention given to vent sizing and material, gas input rate, air
temperature rise, unit leveling, and unit sizing. Improper
installation or misapplication of furnace can require excessive
servicing or cause premature component failure.
Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon monoxide poisoning, explosion, fire, electrical shock, or other conditions which may
cause personal injury or property damage. Consult a qualified
installer, service agency, local gas supplier, or your distributor or branch for information or assistance. The qualified
installer or agency must use only factory-authorized and
listed kits or accessories when modifying this product. Failure
to follow this warning could result in electrical shock, fire,
personal injury, or death.
For accessory installation details, refer to applicable installation
literature.
APPLICATIONS
Step 1—General
Some assembly and modifications are required for furnaces
installed in any of the 4 applications shown in Fig. 1. All drain and
pressure tubes are connected as shown in Fig. 5. See appropriate
application instructions for these procedures.
Step 2—Upflow Applications
An upflow furnace application is where furnace blower is located
below combustion and controls section of furnace, and conditioned
air is discharged upwards.
The condensate trap is factory installed in the blower shelf and
factory connected for UPFLOW applications. A factory-supplied
tube is used to extend the condensate trap drain connection to the
desired furnace side for field drain attachment. See Condensate
Trap Tubing (Factory-Shipped Orientation) section for drain tube
extension details.
These tubes should be factory attached to condensate trap and
pressure switch ready for use in UPFLOW applications. These
tubes can be identified by their connection location and also
by a color label on each tube. These tubes are identified as
4
BLOWER SHELF
CONDENSATE
TRAP (INSIDE)
ALTERNATE DRAIN
TUBE LOCATION
CONDENSATE TRAP
DRAIN TUBE LOCATION
UPFLOW APPLICATIONS
FURNACE
DOOR
FIELD
DRAIN
CONN
EXTERNAL UPFLOW APPLICATIONS
SLOT FOR SCREW
HORIZONTAL
APPLICATION
(OPTIONAL)
1
2
1
3
4
WIRE TIE
GUIDES
(WHEN USED)
CONDENSATE
TRAP
FURNACE
SIDE
7
8
4
1
4
26
1
2
1
FURNACE
DOOR
FIELD
DRAIN
CONN
FURNACE
SIDE
4
3
4
5
1
4
26
4
3
5
3
4
SIDE VIEWFRONT VIEWEND VIEWFRONT VIEW
DOWNFLOW AND ALTERNATE
1
8
7
3
4
1
7
8
1
4
2
1
⁄4 OD
COLLECTOR BOX TO
TRAP RELIEF PORT
1
⁄2 OD
INDUCER HOUSING
DRAIN CONNECTION
5
⁄8 OD
COLLECTOR BOX
DRAIN CONNECTION
SCREW HOLE FOR
UPFLOW OR DOWN-
FLOW APPLICATIONS
(OPTIONAL)
1
⁄2-IN. PVC OR CPVC
HORIZONTAL
APPLICATIONS
4
FRONT VIEWSIDE VIEW
Fig. 4—Condensate Trap
follows: collector box drain tube (blue label), inducer housing
drain tube (violet label or molded), relief port tube (green
label), and pressure switch tube (pink label).
2. Condensate Trap Drain Tube
The condensate trap drain connection must be extended for
field attachment by doing the following:
a. Determine location of field drain connection. (See Fig. 2 or
5.)
NOTE: If internal filter is used, drain tube should be located to
opposite side of casing of return duct attachment to assist in filter
removal.
b. Remove and discard casing drain hole plug button from
desired side.
c. Install drain tube coupling grommet (factory-supplied in
loose parts bag) in selected casing hole.
d. Slide drain tube coupling (factory-supplied in loose parts
bag) through grommet ensuring long end of coupling faces
blower.
e. Cement 2 factory-supplied 1/2-in. street CPVC elbows to
the rigid drain tube connection on the condensate trap. (See
Fig. 5.) These elbows must be cemented together and
cemented to condensate trap drain connection.
NOTE: Failure to use CPVC elbows may allow drain to kink and
prevent draining.
f. Connect larger diameter drain tube and clamp (factory-
supplied in loose parts bag) to condensate trap and clamp
securely.
A93026
g. Route tube to coupling and cut to appropriate length.
h. Attach tube to coupling and clamp securely.
An alternate location for the condensate trap is the left-hand side
of casing. (See Fig. 2 and 6.)
NOTE: If the alternate left-hand side of casing location is used,
the factory-connected drain and relief port tubes must be disconnected and modified for attachment. See Condensate Trap Tubing
(Alternate Upflow Orientation) section for tubing attachment.
To relocate condensate trap to the left-hand side, perform the
following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs inward
and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2 or
6.)
4. Install casing hole filler cap into blower shelf hole where trap
was removed.
5. Install condensate trap into left-hand side casing hole by
inserting tube connection stubs through casing hole and
rotating until tabs snap into locking position.
NOTE: On 17-1/2-in. wide furnaces ONLY, cut tube between
corrugated sections to prevent kinks from occurring.
2. Inducer Housing Drain Tube
a. Remove and discard LOWER (molded) inducer housing
drain tube which was previously connected to condensate
trap.
b. Use inducer housing drain extension tube (violet label and
factory-supplied in loose parts bag) to connect LOWER
inducer housing drain connection to the condensate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
a. Connect relief port tube (green label) to condensate trap.
b. Use smaller diameter tube (factory-supplied in loose parts
bag) to extend this tube if required.
c. Determine appropriate length, cut, and connect tube.
CONDENSATE TRAP FIELD DRAIN ATTACHMENT
Refer to Condensate Drain section for recommendations and
procedures.
PRESSURE SWITCH TUBING
The LOWER collector box pressure tube (pink label) is factory
connected to the pressure switch and should not require any
modification.
NOTE: See Fig. 5 or 6 or tube routing label on main furnace door
to check for proper connections.
UPPER COLLECTOR BOX AND INDUCER HOUSING (UNUSED) DRAIN CONNECTIONS
Upper Collector Box Drain Connection
Attached to the UPPER collector box drain connection is a
factory-installed corrugated, plugged tube (blue and white striped
label). This tube is plugged to prevent condensate leakage in this
application. Ensure this tube is plugged.
NOTE: See Fig. 5 or 6 or tube routing label on main furnace door
to check for proper connections.
Upper Inducer Housing Drain Connection
Attached to the UPPER (unused) inducer housing drain connection
is a cap and clamp. This cap is used to prevent condensate leakage
in this application. Ensure this connection is capped.
NOTE: See Fig. 5 or 6 or tube routing label on main furnace door
to check for proper connections.
6
CONDENSATE TRAP FREEZE PROTECTION
PLUG
COLLECTOR BOX
TUBE (GREEN)
COLLECTOR BOX
TUBE (PINK)
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
COLLECTOR BOX
EXTENSION
DRAIN TUBE
CONDENSATE
TRAP
INDUCER HOUSING
DRAIN TUBE
(VIOLET)
COLLECTOR BOX
EXTENSION TUBE
DRAIN TUBE
COUPLING
COLLECTOR BOX
DRAIN TUBE (BLUE)
CAP
COLLECTOR BOX
EXTENSION TUBE
Refer to Condensate Drain Protection section for recommendations and procedures.
Step 3—Downflow Applications
A downflow furnace application is where furnace blower is located
above combustion and controls section of furnace, and conditioned
air is discharged downwards.
CONDENSATE TRAP LOCATION
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2, 7, or 8.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs inward
and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2, 7,
or 8.)
4. Install casing hole filler cap into blower shelf hole where trap
was removed.
5. Install condensate trap into desired casing hole by inserting
tube connection stubs through casing hole and rotating until
tabs snap into locking position.
b. Install removed clamp and plug into UPPER collector box
drain tube (blue label) which was connected to condensate
trap.
c. Connect LOWER collector box drain connection to con-
densate trap.
(1.) Condensate Trap Located on Left Side of Casing
(a.) Connect LOWER collector box drain tube (blue
and white striped label) to condensate trap. Tube
does not need to be cut.
(b.) Clamp tube to prevent any condensate leakage.
(2.) Condensate Trap Located on Right Side of Casing
(a.) Install drain tube coupling (factory-supplied in
loose parts bag) into collector box drain tube
(blue and white striped label) which was previously plugged.
(b.) Connect larger diameter drain tube (factory-
supplied in loose parts bag) to drain tube coupling, extending collector box drain tube for
connection to condensate trap.
(c.) Route extended collector box drain tube between
gas valve and inlet housing as shown in Fig. 8.
(d.) Determine appropriate length and cut.
(e.) Connect to condensate trap.
(f.) Clamp tube to prevent any condensate leakage.
CONDENSATE TRAP TUBING
NOTE: See Fig. 7 or 8 or tube routing label on main furnace door
to check for proper connections.
1. Collector Box Drain Tube
a. Remove factory-installed plug from LOWER collector box
drain tube (blue and white striped label).
COLLECTOR BOX
DRAIN TUBE (BLUE)
CAP
PLUG
COLLECTOR BOX
TUBE (GREEN)
COLLECTOR BOX
EXTENSION TUBE
COLLECTOR BOX
TUBE (PINK)
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
COLLECTOR BOX
EXTENSION TUBE
CONDENSATE
TRAP
INDUCER HOUSING
DRAIN TUBE (VIOLET)
→ Fig. 7—Downflow Tube Configuration
(Left-Hand Trap Installation)
A94165
→ Fig. 8—Downflow Tube Configuration
A94166
(Right-Hand Trap Installation)
7
2. Inducer Housing Drain Tube
a. Remove factory-installed cap and clamp from LOWER
inducer housing drain connection.
b. Remove and discard UPPER (molded) inducer housing
drain tube which was previously connected to condensate
trap.
c. Install cap and clamp on UPPER inducer housing drain
connection where molded drain tube was removed.
d. Use inducer housing drain tube (violet label and factory-
supplied in loose parts bag) to connect LOWER inducer
housing drain connection to the condensate trap.
e. Connect inducer housing drain connection to condensate
trap.
(1.) Condensate Trap Located on Left Side of Casing
(a.) Determine appropriate length and cut.
(b.) Connect tube to condensate trap.
(c.) Clamp tube to prevent any condensate leakage.
(2.) Condensate Trap Located on Right Side of Casing
lector box drain tube.
(b.) Determine appropriate length and cut.
(c.) Connect tube to condensate trap.
(d.) Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
Refer to Pressure Switch Tubing section for connection
procedure.
CONDENSATE TRAP FIELD DRAIN ATTACHMENT
Refer to Condensate Drain section for recommendations and
procedures.
PRESSURE SWITCH TUBING
One collector box pressure tube (pink label) is factory connected to
the pressure switch for use when furnace is installed in UPFLOW
applications. This tube MUST be disconnected and used for the
condensate trap relief port tube. The other collector box pressure
tube (green label) which was factory connected to the condensate
trap relief port connection MUST be connected to the pressure
switch in DOWNFLOW or HORIZONTAL RIGHT applications.
NOTE: See Fig. 7 or 8 or tube routing label on main furnace door
to check for proper connections.
2. Use smaller diameter tube (factory-supplied in loose parts
bag) to extend collector box pressure tube (green label) which
was previously connected to condensate trap relief port
connection.
4. Use remaining smaller diameter tube (factory-supplied in
loose parts bag) to extend collector box pressure tube (pink
label) which was previously connected to pressure switch.
5. Route this extended tube (pink label) to condensate trap relief
port connection.
6. Determine appropriate length, cut, and connect tube.
7. Clamp tube to relief port connection.
CONDENSATE TRAP FREEZE PROTECTION
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
Step 4—Horizontal Left (Supply-Air Discharge)
Applications
A horizontal left furnace application is where furnace blower is
located to the right of combustion and controls section of furnace,
and conditioned air is discharged to the left.
Local codes may require a drain pan under entire furnace and
condensate trap when a condensing furnace is used in an attic
application or over a finished ceiling.
NOTE: In Canada, installations shall be in accordance with
current NSCNGPIC and/or local codes.
NOTE: The auxiliary junction box (J-Box) MUST be relocated to
opposite side of furnace casing. (See Fig. 9.) See Electrical
Connection section for J-Box relocation.
CONDENSATE TRAP LOCATION
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2 or 9.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs inward
and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2 or
9.)
4. Install casing hole filler cap into blower shelf hole where trap
was removed.
5. Install condensate trap into casing hole by inserting tube
connection stubs through casing hole and rotating until tabs
snap into locking position.
CONDENSATE TRAP TUBING
NOTE: See Fig. 9 or tube routing label on main furnace door to
check for proper connections.
1. Collector Box Drain Tube
a. Install drain tube coupling (factory-supplied in loose parts
bag) into collector box drain tube (blue label) which was
previously connected to condensate trap.
b. Connect large diameter drain tube and clamp (factory-
supplied in loose parts bag) to drain tube coupling, extending collector box drain tube.
c. Route extended tube (blue label) to condensate trap and cut
to appropriate length.
d. Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove and discard LOWER (molded) inducer housing
drain tube which was previously connected to condensate
trap.
b. Use inducer housing drain extension tube (violet label and
factory-supplied in loose parts bag) to connect LOWER
inducer housing drain connection to the condensate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
8
AUXILIARY "J" BOX
RELOCATED HERE
PLUG
CAP
COLLECTOR BOX
DRAIN TUBE
(BLUE AND WHITE STRIPED)
CONDENSATE
TRAP
COLLECTOR
BOX EXTENSION
DRAIN TUBE
COLLECTOR BOX
EXTENSION TUBE
RELOCATE TUBE BETWEEN BLOWER SHELF AND INDUCER HOUSING FOR
040, 060, AND 080 HEATING INPUT FURNACES
→ Fig. 9—Horizontal Left Tube Configuration
3. Relief Port Tube
a. Use smaller diameter tube (factory-supplied in loose parts
bag) to extend collector box tube (green label) which was
previously connected to the condensate trap.
b. Route extended collector box pressure tube to relief port
connection on the condensate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
CONDENSATE TRAP FIELD DRAIN ATTACHMENT
Refer to Condensate Drain section for recommendations and
procedures.
PRESSURE SWITCH TUBING
The LOWER collector box pressure tube (pink label) is factory
connected to the pressure switch for use when furnace is installed
in UPFLOW applications. This tube MUST be disconnected,
extended, rerouted, and then reconnected to the pressure switch in
HORIZONTAL LEFT applications.
NOTE: See Fig. 9 or tube routing label on main furnace door to
check for proper connections.
2. Use smaller diameter tube (factory-supplied in loose parts
bag) to extend tube disconnected in item 1.
3. Route extended tube:
a. Behind inducer housing.
b. Between blower shelf and inducer housing.
c. Behind inducer motor bracket.
COLLECTOR BOX
TUBE (GREEN)
INDUCER HOUSING
DRAIN TUBE (VIOLET)
COLLECTOR BOX
DRAIN TUBE (BLUE)
DRAIN TUBE COUPLING
COLLECTOR BOX TUBE (PINK)
A93302
d. Between inducer motor and pressure switch.
4. Determine appropriate length, cut, and reconnect tube to
pressure switch connection labeled COLLECTOR BOX.
CONDENSATE TRAP FREEZE PROTECTION
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
CONSTRUCT A WORKING PLATFORM
Construct working platform where all required furnace clearances
are met. (See Fig. 3 and 10.)
The condensate trap MUST be installed below furnace. See
Fig. 4 for dimensions. The drain connection to condensate
trap must also be properly sloped to an open drain.
NOTE: Vent pipe length is restricted to a minimum of 5 ft. (See
Table 4.)
NOTE: A 12-in. minimum horizontal pipe section is recommended with short (5 to 8 ft) vent systems. This recommendation
is to reduce excessive condensate droplets from exiting the vent
pipe. (See Fig. 10 or 32.)
Step 5—Horizontal Right (Supply-Air Discharge)
Applications
A horizontal right furnace application is where furnace blower is
located to the left of combustion and controls section of furnace,
and conditioned air is discharged to the right.
9
A 3-IN. MINIMUM CLEARANCE
TO COMBUSTION-AIR INTAKE
IS REQUIRED.
VENT
COMBUSTION–AIR
INTAKE
MANUAL
SHUTOFF
GAS VALVE
NOTE: LOCAL CODES MAY REQUIRE A DRAIN PAN UNDER THE
30-IN. MIN
5 3⁄4″
SEDIMENT
TRAP
FURNACE AND CONDENSATE TRAP WHEN A CONDENSING
FURNACE IS INSTALLED ABOVE FINISHED CEILINGS.
CONDENSATE
TRAP
WORK AREA
DRAIN
Fig. 10—Attic Location and Working Platform
A 12-IN. MIN HORIZONTAL PIPE
SECTION IS RECOMMENDED WITH
SHORT (5 TO 8 FT) VENT SYSTEMS
TO REDUCE EXCESSIVE
CONDENSATE DROPLETS FROM
EXITING THE VENT PIPE.
ACCESS OPENING
FOR TRAP
A96184
Local codes may require a drain pan under entire furnace and
condensate trap when a condensing furnace is used in attic
application or over a finished ceiling.
NOTE: In Canada, installations shall be in accordance with
current NSCNGPIC Installation Codes and/or local codes.
CONDENSATE TRAP LOCATION
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2 or 11.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs inward
and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2 or
11.)
4. Install casing hole filler cap into blower shelf hole where trap
was removed.
5. Install condensate trap into casing hole by inserting tube
connection stubs through casing hole and rotating until tabs
snap into locking position.
CONDENSATE TRAP TUBING
NOTE: See Fig. 11 or tube routing label on main furnace door to
check for proper connections.
1. Collector Box Drain Tube
a. Remove factory-installed plug from LOWER collector box
drain tube (blue and white striped label).
b. Install removed clamp and plug into UPPER collector box
drain tube (blue label) which was previously connected to
condensate trap.
c. Connect LOWER collector box drain tube (blue and white
striped label) to condensate trap. Tube does not need to be
cut.
d. Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove factory-installed cap and clamp from LOWER
inducer housing drain connection.
b. Remove and discard UPPER (molded) inducer housing
drain tube which was previously connected to condensate
trap.
c. Install cap and clamp on UPPER inducer housing drain
connection where molded drain tube was removed.
d. Use inducer housing drain extension tube (violet label and
factory-supplied in loose parts bag) to connect LOWER
inducer housing drain connection to condensate trap.
e. Determine appropriate length, cut, and connect tube to
condensate trap.
f. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
Refer to Pressure Switch Tubing section for connection
procedure.
CONDENSATE TRAP FIELD DRAIN ATTACHMENT
Refer to Condensate Drain section for recommendations and
procedures.
10
CAP
PLUG
COLLECTOR BOX DRAIN TUBE
(BLUE AND WHITE STRIPED)
INDUCER HOUSING
DRAIN TUBE (VIOLET)
COLLECTOR BOX
EXTENSION TUBE
→ Fig. 11—Horizontal Right Tube Configuration
COLLECTOR BOX DRAIN TUBE (BLUE)
COLLECTOR BOX TUBE (GREEN)
COLLECTOR BOX EXTENSION TUBE
COLLECTOR BOX TUBE (PINK)
CONDENSATE
TRAP
A93303
PRESSURE SWITCH TUBING
One collector box pressure tube (pink label) is factory connected to
the pressure switch for use when furnace is installed in UPFLOW
applications. This tube MUST be disconnected and used for the
condensate trap relief port tube. The other collector box pressure
tube (green label) which was factory connected to the condensate
trap relief port connection MUST be connected to the pressure
switch in DOWNFLOW or HORIZONTAL RIGHT applications.
NOTE: See Fig. 11 or tube routing label on main furnace door to
check for proper connections.
2. Use smaller diameter tube (factory-supplied in loose parts
bag) to extend collector box pressure tube (green label) which
was previously connected to condensate trap relief port
connection.
3. Route extended collector box pressure tube behind inducer
motor bracket then between inducer motor and pressure
switch.
5. Use remaining smaller diameter tube (factory-supplied in
loose parts bag) to extend collector box pressure tube (pink
label) which was previously connected to pressure switch.
6. Route this extended tube (pink label) to condensate trap relief
port connection.
7. Determine appropriate length, cut, and connect tube.
8. Clamp tube to relief port connection.
CONDENSATE TRAP FREEZE PROTECTION
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
CONSTRUCT A WORKING PLATFORM
Construct working platform where all required furnace clearances
are met. (See Fig. 3 and 10.)
The condensate trap MUST be installed below furnace. See
Fig. 4 for dimensions. The drain connection to condensate
trap must also be properly sloped to an open drain.
NOTE: Vent pipe length is restricted to a minimum of 5 ft. (See
Table 4.)
NOTE: A 12-in. minimum horizontal pipe section is recommended with short (5 to 8 ft) vent systems. This recommendation
is to reduce excessive condensate droplets from exiting the vent
pipe. (See Fig. 10 or 33.)
LOCATION
Step 1—General
When a furnace is installed so that supply ducts carry air to areas
outside the space containing the furnace, return air must also be
handled by ducts sealed to furnace casing. The ducts terminate
outside the space containing the furnace to ensure there will not be
a negative pressure condition within equipment room or space.
This furnace must be installed so electrical components are
protected from water.
Locate furnace as close to center of air distribution system as
possible.
Locate furnace so vent pipe maximum length is not exceeded.
Refer to Table 4—Maximum Allowable Pipe Length.
Provide ample space for servicing and cleaning. Always comply
with minimum fire protection clearances shown on unit’s clearance to combustibles label. (See Fig. 3.) Locate furnace where
available electric power and gas supplies meet specifications on
furnace rating plate.
11
LEVEL (0″)
FRONT
BACK
FRONT
B
A
C
K
32°F MINIMUM INSTALLED
AMBIENT OR FREEZE
PROTECTION REQUIRED
TO
1
⁄2″ MAX
UPFLOW OR DOWNFLOWHORIZONTAL
FRONT
LEVEL (0″)
TO
1
⁄2″ MAX
FRONT
A93025
NOTE: For proper furnace operation, install furnace so that it is
level or pitched forward within 1/2 in. to ensure proper condensate
drainage from secondary heat exchangers.
FRONT
°F°F
RETURN
AIR
MAX 85°F MIN 55°F
A93043
Do not install furnace on its back. Safety control operation
will be adversely affected. Never connect return-air ducts to
back of furnace. Failure to follow this warning could result in
fire, personal injury, or death.
A93042
NOTE: These furnaces are designed for a minimum continuous
return-air temperature of 60°F or intermittent operation down to 55°F
such as when used with a night setback thermostat. Return-air
temperature must not exceed a maximum of 85°F. Failure to follow
these return-air temperature limits may affect reliability of heat
exchangers, motors, and controls.
Do not install furnace in a corrosive or contaminated atmosphere. Make sure all combustion and circulating air requirements are met.
Do not use this furnace during construction when adhesives,
sealers, and/or new carpets are being installed and curing. If
the furnace is required during construction, use clean outside
air for combustion and ventilation. Compounds of chlorine
and fluorine, when burned with combustion air, form acids
which will cause corrosion of heat exchangers. Some of these
compounds are released from paneling and dry wall adhesives, paints, thinners, masonry cleaning materials, and many
other solvents commonly used in the construction process.
Excessive exposure to contaminated combustion air will
result in safety and performance related problems.
A93058
If these furnaces are installed in an unconditioned space
where ambient temperatures may be 32°F or lower, freeze
protection measures must be taken.
Step 2—Furnace Location Relative to Cooling
Equipment
The cooling coil must be installed parallel with or on downstream
side of furnace to avoid condensation in heat exchanger. When
installed parallel with a furnace, dampers or other means used to
control flow of air must prevent chilled air from entering furnace.
If dampers are manually operated, they must be equipped with a
means to prevent operation of either unit unless damper is in
full-heat or full-cool position.
12
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