BUCHI B-585 User Manual

Operation Manual
Glass Oven
B�585
096981
en
Glass Oven B-585
Contents
1 Scope of delivery 2
1.1 Glass oven for drying 2
1.2 Glass oven for ball tube (Kugelrohr) distillation 3
2 Safety 5
2.1 Symbols 5
2.2 Requirements to be met by the customer 5
2.3 Proper use 5
2.4 Improper use 6
2.5 General hazards 6
2.6 Safety measures 7
2.7 Over-temperature protection 7
3 Function 8
3.1 Working with the glass ovens 8
4 Putting into operation 10
4.1 Installation location 10
4.2 Power connections 10
4.3 Installation of the glass parts and the drive unit 10
5 Operation 11
5.1 Overview program structure 11
5.2 Basic display arrangement 12
5.3 Operation of the B-585 Drying 16
5.4 Operation of the B-585 Kugelrohr 19
5.5 Accessories: Sublimation and freeze drying 22
5.6 Converting the Glass Oven configurations 23
6 Maintenance 26
6.1 Cleaning 26
6.2 Service 26
6.3 Customer service 26
7 Taking out of operation 27
7.1 Storage / Transport 27
7.2 Disposal 27
8 Replacement parts 28
8.1 B-585 Drying configuration replacement parts 28
8.2 B-585 Kugelrohr configuration replacement parts 29
8.3 Sublimation accessory replacement parts 29
9 Appendix 30
9.1 Technical data 30
9.2 Error massages 30
9.3 Materials used 31
9.4 Declaration of conformance 32
Please read these instructions thoroughly before using the Glass Oven B-585. Keep these instructions in the imme diate vicinity of the device so that they can be referred to at any time.
Chapter 2 contains important safety advice. These infor mation is vital to the safe operation of the glass oven.
The right to make technical changes without notice is re ser­ved. No portion of these instructions may be repro du ced in any man ner, nor may it be edited, copied or distri buted using any electro nic or optical systems without the expres sed written consent of Büchi Labortechnik AG. All rights reserved. Copyright © Büchi Labortechnik AG, 2004
EN Version G
as of Software-Version 1.1 (32 pages) Order Code
B-585 Instructions 096981
1
Glass Oven B-585
1 Scope of delivery
1 Scope of delivery
1.1 Glass oven for drying
Description B-585 Drying Order Code
Drying oven B-585 100 V - 230 V / 50/60 Hz 46600
Additional package contents:
Fig. 1: B-585 Drying
2 Replacement fuses 3,15 AT 1 Drying accessory complete 37010 1 Mains cable PNE, 1.5m Typ CH 10010 Typ Schuko 10016 Typ GB 17835 Typ USA 10023 Typ AUS 17836
Fig. 2: Ball tube drive complete
1 Instructions German 96980 English 96981 French 96982 Italian 96983 Spanish 96984
Optional accessories
1 Complete ball tube drive for con­ verting to a ball tube distillation oven 46617 (Kugelrohr) incl. cooling device 1 Complete sublimation accessory for conversion to the Sublimation configuration 37133 1 Communication cable 46728 B-585 / V-500
Fig. 3: Sublimation accessory complete
2
Glass Oven B-585
Fig. 4: B-585 Kugelrohr configuration
1 Scope of delivery
1.2 Glass oven for ball tube (Kugelrohr) distillation
Description B-585 Kugelrohr configuration Order Code
Kugelrohr destillations oven B-585 100 V - 230 V / 50/60 Hz 46601
d
Fig. 5a: Glass Accessories including with B-585 Kugelrohr configuration
a
b
Additional package contents:
1 30 ml rotation drying flask with vapour duct and clip a 37143 1 20 ml ball tube with vapour duct and clips b 37107 1 Replacement gasket for the ball tube drive d 37288 1 60 g tube of vacuum grease 48197 2 Replacement fuses 3,15 AT 2 GL 14 hose nipples 37287 1 Iris diaphragm cpl. e 46605 1 Cooling unit compl. c 46616
1 3-wire power cord. 1.5m Type CH 10010 Type Schuko 10016 Type GB 17835 Type USA 10023 Type AUS 17836
1 Instructions German 96980 English 96981 French 96982 Italian 96983 Spanish 96984
e
Fig. 5b/c: Other Accessories including with B-585 Kugelrohr configuration
c
3
Glass Oven B-585
1 Scope of delivery
Optional accessories
1 10 ml ball tube with vapour duct and clips 37118
1 40 ml ball tube with vapour duct and clips 37117
1 Drying accessory for converting to the
Fig. 6a: 10 ml ball tube
B-585 Drying model 37010
1 Complete sublimation accessory for
converting to the B-585 Sublimation model 37133
1 Freeze drying accessories 46710
Fig. 6b: 40 ml ball tube
Fig. 6c: Drying accessory
Fig. 6d: Complete sublimation accessory
Fig. 6e: The freeze drying accessory
4
Glass Oven B-585
2 Safety
2 Safety
The device has been built using state art techniques and in ac­cordance with the recognized safety regulations. There are no risks or hazards associated with the use of this device if used according to the instructions.
2.1 Symbols
Stop
Information about hazards which can lead to serious material damage or cause serious or potentially fatal injury.
Warning
Information about hazards which can be harmful to your health and lead to material damage.
Please note
Information about technical requirements. Non-obser vance can lead to malfunctions, inefficiency and lost production.
2.2 Requirements to be met by the customer
The device may only be used by laboratory personnel and other persons who, due to their training or experience, can recognize the hazards associated with operating the device. Personnel without this type of training or persons currently in training require careful instruction. This instruction can be con­sidered to be the basis for this instruction manual.
When working with solvents whose composition is not known, it is the management’s responsibility to obtain information from the appropriate persons about possible hazards associated with using such solvents.
2.3 Proper use
The device has been designed and built as a laboratory device. Appropriate uses of the device are for the drying, distillation, sublimation and freeze-drying of small quantities of substance from room temperature up to 300°C.
5
Glass Oven B-585
2 Safety 7Glass Oven B-585
2.4 Improper use
Using the device for any other purpose other than those stated above or using in any application that does not correspond to the technical data is considered to be improper usage. Any damage resulting from such use is the sole responsibility of the operator.
Using the device in the following situations is especially prohibi ted:
• Using the device in rooms which require explosion-proof
equipment.
• Testingsampleswhich,throughimpact,friction,heatorspar-
king, may explode or ignite (for example, explosives, etc.).
• Usinginconjunctionwithsolventscontainingperoxides
2.5 General hazards
General hazards arise from:
• Whenusingwithmixtureswithunknowncompositionorim-
puri ties.
• Flammablesolvents(attendtheburningpoint)
• Toxicgases,whichcanresultduringoperation.
• Flammablegasesorsolventfumesinoraroundthedevice.
• Damagedglassware.
• When the device is too close to the wall (see Chapter 4,
Putting into operation)
• Touchingtheheatingelements,causingburns.
• Squeezingsbyinappropriateretractingandextendingofthe
drive or adjustment of the heating angle.
• Storageoftheunitinconnedplaceswhenhot.
Rotation drive
Care must be taken to ensure that hair, clothing, jewelry or any other article is prevented from entering any rotating parts of the instrument.
Removing the cover using common hand tools is - except for authorized maintenance personnel, prohibited. The device may not be put into operation if the glassware is damaged.
It may be fatal if any high voltage parts of the device are touched!
Use of dry ice
Dry ice can cause serious burns if allowed to come into contact with skin or eyes. Appropriate protective clothing must be worn. NB Dry ice will foam strongly if allowed to come into contact with acetone.
6
2 Safety
2.6 Safety measures
It is required that you wear protective gear such as pro tective glasses, gloves and a lab coat.
These instructions must be available at all times to the operating personnel at the location where the device has been installed, as it is considered to be a component of the glass oven. This is al so true of the copies of the in s tructions in other languages, which may be ordered separately at a later date.
Modifications
Modifications to the device or to the replacement parts or acces ­sories, as well as using any replacement parts or acces sories ot her than those mentioned in these in struc tions, is only allo wed with the express written consent of Büchi Labortechnik AG.
Responsibilities of the Management
The management is responsible for instructing its per son nel. To help in this task, you can order these instructions in several other languages.
Protective Shield
The protective shield mounted on the device does not serve to completely protect the operator from coming into contact with hot glass elements. It is only there to protect the operator from burns occurring due to carelessness.
2.7 Over-temperature protection
The device has an over-temperature cut-out for the protection of samples and the oven. This protective device switches the heating off in the event of the oven temperature reaching 320°C:
•Foradditionalinformation,pleasesee.
Troubleshooting; Chapter 9.2 Error messages
Glass Oven B-585
3 Function
3 Function
3.1 Working with the glass ovens
The core of the glass oven comprises two borosilicate glass tubes lying one within the other. The outer tube (1) protects against damage to the heating tube, and at the same time prevents contact with parts that are electrically live. A metal screen (2) around the outer jacket provides additional protec­tion. The transparent, electrically conductive semi-conductor coating, does the actual heating. Temperatures up to 300°C are attained, the oven temperature being monitored via an integral temperature sensor (4). A lock nut (5) can be used to tilt the oven and to secure it in a suitable position.
The basic equipment can be used for drying, distilling and sublimating, if the appropriate ac­cessories are used.
To avoid thermal damage to, or decomposition of, samples requires gentle heating techniques. Conventionally, this has been done by heating the sample via an intermediate medium (e.g. water or oil) whose temperature is regulated just above the required setpoint for the sample. In bulb-tube distillations, a semi-conductor coating is used to provide direct, yet still gentle, heating. The product may be heated directly because the heat source provides evenly across the entire surface of the heater. Because the thermal capacity and the thermal conductivity of the vapour-coated glass are significantly bet­ter than those of the gas/atmosphere outside, most of the heat given off is taken up by the glass and radiated inwards. There are further advantages in addition to the gentle heating: Because 75% of the heat is supplied to the product through radiation and only 25% via heated gas, the oven heats up very quickly and also cools down relatively quickly when it is switched off. In addition, because the semi-conductor is fully transparent, the sample can be observed during the drying process, so that any decomposition can be identified quickly and any necessary countermeasures can be taken in time.
8
Glass Oven B-585
a
b
3 Function
c
d
Fig. 7: Function principle of the glass oven
a Jacket tube b Heat protection c Heating tube d Temperature sensor
The electrically conductive semiconductor layer operates at supply voltage. There is a possibility for fatal injuries when the outer jacket tube has been removed.
9
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